CN219164526U - Online minor component PL detector - Google Patents
Online minor component PL detector Download PDFInfo
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- CN219164526U CN219164526U CN202223479085.5U CN202223479085U CN219164526U CN 219164526 U CN219164526 U CN 219164526U CN 202223479085 U CN202223479085 U CN 202223479085U CN 219164526 U CN219164526 U CN 219164526U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Abstract
The utility model discloses an online small assembly PL detector, which comprises a cabinet body, wherein two ends of the cabinet body are respectively provided with a feeding transmission mechanism and a discharging transmission mechanism, and a grabbing mechanism and a testing area are arranged in the cabinet body; the feeding transmission mechanism is used for being matched with an external feeding mechanism so as to convey the photovoltaic small assembly to be tested into the cabinet body; the grabbing mechanism is used for grabbing the photovoltaic small assembly positioned in the feeding and conveying mechanism and conveying the photovoltaic small assembly to the testing area; the test area is used for completing PL test of the photovoltaic small component; the discharging and conveying mechanism is used for conveying the photovoltaic small assemblies which are qualified in test out of a discharging port at the rear end along a conveying path; and a pushing mechanism is arranged beside the transmission path of the discharging transmission mechanism and is used for pushing out the unqualified light Fu Xiao assembly from the side to the unqualified area. The utility model can automatically complete the processes of feeding, testing, sorting and the like, saves time and labor, greatly reduces labor cost, and can be matched with a full-automatic production line for butt-jointing the photovoltaic modules.
Description
Technical Field
The utility model relates to the technical field of photovoltaic module detection, in particular to an online small module PL detector.
Background
The energy problems in the world become more and more the hot spot problems concerned by countries in the world, the traditional energy reserves are gradually reduced, the environmental pollution problem is gradually severe, and the countries in the world are eagerly required to find new energy to replace the traditional energy. Solar energy has the advantages of abundant reserves and no pollution to the environment, so that the solar energy resources are intensively researched and developed in various countries around the world. With the rapid development of the photovoltaic industry, the research and development of photovoltaic cells are also attracting attention as a supporting facility for the development and utilization of the photovoltaic industry. In the photovoltaic cell automatic production line, in order to ensure the quality of the cell, detecting the integrity of the cell is a very important step.
At present, small and medium-sized nonstandard solar cell module manufacturers cannot adopt an automatic production mode because the sizes of the produced solar cell modules are different, and most of working procedures can be finished only by means of manual operation. The performance test of the appearance defects of the battery piece is an important ring in the early stage of the assembly production link, the test link needs to be manually fed, tested and sorted, and the process is time-consuming and labor-consuming.
Disclosure of Invention
In order to solve the problems in the background art, the utility model adopts the following technical scheme:
an online small assembly PL detector comprises a cabinet body, wherein two ends of the cabinet body are respectively provided with a feeding transmission mechanism and a discharging transmission mechanism, and the cabinet body is internally provided with a grabbing mechanism and a testing area;
the feeding transmission mechanism is used for being matched with an external feeding mechanism so as to convey the photovoltaic small assembly to be tested into the cabinet body;
the grabbing mechanism is used for grabbing the photovoltaic small assembly positioned in the feeding transmission mechanism and conveying the photovoltaic small assembly to the test area;
the test area is used for completing PL test of the photovoltaic small assembly;
the discharging and conveying mechanism is used for conveying the photovoltaic small assemblies which are qualified in test out of a discharging port at the rear end along a conveying path;
and a pushing mechanism is further arranged beside a transmission path of the discharging transmission mechanism and used for pushing out the unqualified light Fu Xiao assembly from the side to the unqualified area.
In some embodiments, the feed conveyor mechanism comprises a first motor and two conveyor belts parallel to each other, the first motor being used to control the operation of the conveyor belts;
a first inductive switch, a jacking device and a second inductive switch are sequentially arranged between the two transmission belts, and a blocking block is further arranged at the position, corresponding to the second inductive switch, on the two transmission belts;
the first inductive switch is used for enabling the first motor to automatically slow down after the photovoltaic small assembly is sensed;
the second inductive switch is used for enabling the first motor to be automatically closed after the photovoltaic small assembly is sensed, and meanwhile, the photovoltaic small assembly is blocked by the blocking block, so that the photovoltaic small assembly is stopped at a preset position;
and the bottom end of the jacking device is provided with a jacking cylinder for jacking the photovoltaic small assembly at the preset position so as to wait for grabbing of the grabbing mechanism.
In some embodiments, the gripping mechanism comprises a second motor, a linear slide, a slider, and a gripping member;
the sliding block can slide along the linear sliding rail under the control of the second motor;
the grabbing piece is installed at the bottom end of the sliding block and used for grabbing the photovoltaic small assembly.
In some embodiments, a shading protection plate and a material sensing switch are also arranged above the grabbing piece;
the shading protection plate is used for shading during PL test;
the material sensing switch is used for sensing whether the grabbing piece successfully grabs the photovoltaic small assembly.
In some embodiments, a main power switch and a control panel are also installed on the cabinet body.
Compared with the prior art, the utility model has the beneficial effects that:
the online small assembly PL detector provided by the utility model can automatically complete the processes of feeding, testing, sorting and the like, saves time and labor, greatly reduces labor cost, and can be matched with a full-automatic production line for butt joint of photovoltaic assemblies.
Drawings
FIG. 1 is a schematic diagram of an online gadget PL detector provided by the present utility model;
FIG. 2 is a schematic view of a feed transport mechanism;
fig. 3 is a schematic view of a gripping mechanism.
Reference numerals illustrate:
1. a cabinet body; 2. a feed transport mechanism; 3. a main power switch; 4. a grabbing mechanism; 5. a control panel; 6. a discharging and conveying mechanism; 7. a push-out mechanism; 8. a test zone; 21. a first motor; 22. a conveyor belt; 23. a first inductive switch; 24. a jacking device; 25. a second inductive switch; 26. a blocking piece; 27. jacking the air cylinder; 41. a second motor; 42. a linear slide rail; 43. a slide block; 44. a gripping member; 45. a shading protection plate; 46. there is a material inductive switch.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the present utility model easy to understand, the following further describes how the present utility model is implemented with reference to the accompanying drawings and the detailed description.
Referring to fig. 1, the utility model provides an online small assembly PL detector, which comprises a cabinet body 1, wherein two ends of the cabinet body 1 are respectively provided with a feeding transmission mechanism 2 and a discharging transmission mechanism 6, and a grabbing mechanism 4 and a testing area 8 are arranged in the cabinet body 1; the feeding transmission mechanism 2 is used for being matched with an external feeding mechanism so as to convey the photovoltaic small assembly to be tested into the cabinet body 1; the grabbing mechanism 4 is used for grabbing the photovoltaic small modules positioned in the feeding and conveying mechanism 2 and conveying the photovoltaic small modules to the testing area 8; the test area 8 is used for completing the PL test of the photovoltaic small component; the discharging and conveying mechanism 6 is used for conveying the photovoltaic small assemblies which are qualified in test out of a discharging port at the rear end along a conveying path; a pushing mechanism 7 is also arranged beside the transmission path of the discharging transmission mechanism 6 and is used for pushing out the unqualified light Fu Xiao assembly from the side to the unqualified area.
It will be appreciated that the test zone 8 may be provided with a laser to complete PL testing of the photovoltaic module.
With further reference to fig. 2, the feed conveyor 2 comprises a first motor 21 and two conveyor belts 22 parallel to each other, the first motor 21 being adapted to control the operation of the conveyor belts 22; a first inductive switch 23, a jacking device 24 and a second inductive switch 25 are sequentially arranged between the two transmission belts 22, and a blocking block 26 is also arranged at the position, corresponding to the second inductive switch 25, on the two transmission belts 22; the first inductive switch 23 is used for automatically decelerating the first motor 21 after sensing the photovoltaic module; the second inductive switch 25 is used for automatically closing the first motor 21 after the photovoltaic small assembly is sensed, and simultaneously, the photovoltaic small assembly is blocked by the blocking block 26, so that the photovoltaic small assembly is stopped at a preset position; a jacking cylinder 27 is mounted at the bottom end of the jacking device 24 for jacking up the photovoltaic modules at the preset position to wait for grabbing by the grabbing mechanism 4.
The first inductive switch 23 may be a photoelectric switch, and the second inductive switch 25 may be a capacitive inductive switch.
With further reference to fig. 3, the gripping mechanism 4 includes a second motor 41, a linear rail 42, a slider 43, and a gripping member 44; the slider 43 can slide along the linear slide rail 42 under the control of the second motor 41; the grabbing piece 44 is installed at the bottom end of the sliding block 43 and used for grabbing the photovoltaic small assembly.
Preferably, a shading protection plate 45 and a material sensing switch 46 are also arranged above the grabbing piece 44; the light shielding plate 45 is used for shielding light during PL test; the material sensing switch 46 is used to sense whether the gripper 44 successfully grips the photovoltaic module.
Further, a main power switch 3 and a control panel 5 are also arranged on the cabinet body 1; various electric control devices can be arranged in the cabinet body 1.
In conclusion, the online small assembly PL detector provided by the utility model can automatically complete the processes of feeding, testing, sorting and the like, saves time and labor, greatly reduces labor cost, and can be matched with a full-automatic production line for butt joint of photovoltaic assemblies.
Finally, it is noted that the above embodiments are only for illustrating the technical solution of the present utility model and not for limiting the same, and although the present utility model has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications and equivalents may be made thereto without departing from the spirit and scope of the technical solution of the present utility model, which is intended to be covered by the scope of the claims of the present utility model.
Claims (5)
1. The online small assembly PL detector is characterized by comprising a cabinet body (1), wherein two ends of the cabinet body (1) are respectively provided with a feeding transmission mechanism (2) and a discharging transmission mechanism (6), and a grabbing mechanism (4) and a testing area (8) are arranged in the cabinet body (1);
the feeding transmission mechanism (2) is used for being matched with an external feeding mechanism so as to convey the photovoltaic small assembly to be tested into the cabinet body (1);
the grabbing mechanism (4) is used for grabbing the photovoltaic small assemblies positioned in the feeding and conveying mechanism (2) and conveying the photovoltaic small assemblies to the testing area (8);
the test area (8) is used for completing the PL test of the photovoltaic small component;
the discharging and conveying mechanism (6) is used for conveying the photovoltaic small assemblies which are qualified in test out of a discharging port at the rear end along a conveying path;
and a pushing mechanism (7) is further arranged beside the transmission path of the discharging transmission mechanism (6) and is used for pushing out the unqualified light Fu Xiao assembly from the side to the unqualified area.
2. The on-line small module PL detector of claim 1, wherein the feed conveyor mechanism (2) comprises a first motor (21) and two conveyor belts (22) parallel to each other, the first motor (21) being adapted to control the operation of the conveyor belts (22);
a first inductive switch (23), a jacking device (24) and a second inductive switch (25) are sequentially arranged between the two transmission belts (22), and a blocking block (26) is further arranged at the position, corresponding to the second inductive switch (25), on the two transmission belts (22);
the first inductive switch (23) is used for automatically decelerating the first motor (21) after sensing the photovoltaic small assembly;
the second inductive switch (25) is used for enabling the first motor (21) to be automatically closed after the photovoltaic small assembly is sensed, and meanwhile, the photovoltaic small assembly is blocked by the blocking block (26) so that the photovoltaic small assembly stops at a preset position;
and the bottom end of the jacking device (24) is provided with a jacking air cylinder (27) for jacking up the photovoltaic small assembly at the preset position so as to wait for grabbing of the grabbing mechanism (4).
3. The online small assembly PL detector of claim 1, wherein the grasping mechanism (4) comprises a second motor (41), a linear slide (42), a slider (43) and a grasping member (44);
the sliding block (43) can slide along the linear sliding rail (42) under the control of the second motor (41);
the grabbing piece (44) is installed at the bottom end of the sliding block (43) and used for grabbing the photovoltaic small assembly.
4. An on-line small module PL detector according to claim 3, wherein a shading protection plate (45) and a material sensing switch (46) are also installed above the gripping member (44);
the shading protection plate (45) is used for shading during PL test;
the material sensing switch (46) is used for sensing whether the grabbing piece (44) grabs the photovoltaic small component successfully.
5. The on-line small module PL detector of claim 1, wherein the cabinet (1) is further provided with a main power switch (3) and a control panel (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223479085.5U CN219164526U (en) | 2022-12-26 | 2022-12-26 | Online minor component PL detector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223479085.5U CN219164526U (en) | 2022-12-26 | 2022-12-26 | Online minor component PL detector |
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| Publication Number | Publication Date |
|---|---|
| CN219164526U true CN219164526U (en) | 2023-06-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223479085.5U Active CN219164526U (en) | 2022-12-26 | 2022-12-26 | Online minor component PL detector |
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| CN (1) | CN219164526U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117434018A (en) * | 2023-12-20 | 2024-01-23 | 山东奥客隆太阳能科技有限公司 | Photovoltaic material detection equipment |
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2022
- 2022-12-26 CN CN202223479085.5U patent/CN219164526U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117434018A (en) * | 2023-12-20 | 2024-01-23 | 山东奥客隆太阳能科技有限公司 | Photovoltaic material detection equipment |
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