CN108030109B - Automatic coconut meat beating machine - Google Patents

Automatic coconut meat beating machine Download PDF

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Publication number
CN108030109B
CN108030109B CN201711446525.8A CN201711446525A CN108030109B CN 108030109 B CN108030109 B CN 108030109B CN 201711446525 A CN201711446525 A CN 201711446525A CN 108030109 B CN108030109 B CN 108030109B
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China
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clamping
hand
coconut
main
knife
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CN201711446525.8A
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Chinese (zh)
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CN108030109A (en
Inventor
戴军
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Nanjing Peiquan Chaoyang Technology Co ltd
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Nanjing Peiquan Chaoyang Technology Co ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N5/00Machines for hulling, husking or cracking nuts
    • A23N5/03Machines for hulling, husking or cracking nuts for coconuts

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

The invention provides an automatic coconut meat beating machine, which comprises a hand clamping part for placing coconuts, a main cutter part for digging out coconut meat and a frame; the main cutter part comprises a cutter rest which is flexibly connected to the angle swinging device; the knife rest is provided with a main knife and a guide rod which is arranged at one side of the main knife in parallel. The angle swinging device comprises a swinging angle driving gear and a fluted disc meshed with the swinging angle driving gear, and the fluted disc is flexibly connected with the tool rest. A flexible clutch is arranged between the fluted disc and the knife rest connecting plate of the knife rest, namely a groove is arranged in a fluted disc connecting piece fixed with the fluted disc, a silica gel mold is arranged in the groove, and a connecting groove matched with the tail end of the connecting plate is arranged in the silica gel mold. The invention is provided with the guide rod connected with the main knife in parallel, and the guide rod is flexibly connected with the main knife and the angle swinging device, so that the main knife can retract to avoid striking on coconut shells when the shape of the inner wall of the coconut is irregular. The invention can automatically clamp, open holes, suck dust and dig coconut meat, has high automation degree and is suitable for industrial production.

Description

Automatic coconut meat beating machine
Technical Field
The invention belongs to the field of coconut meat digging, and particularly relates to an automatic coconut meat beating machine.
Background
Coconut is a fruit with good taste and high nutritive value. The coconut juice can quench thirst, and the coconut meat can be used for preparing desserts. At present, the coconut meat beating machine divides coconuts into two halves, and people hold a cutter to dig out coconut meat. The coconut opening tool also requires manual handling of the coconut and cutting of the opening with a knife. Coconut meat is dug and still is in artifical and semi-mechanized stage, and production efficiency is low, can not be applicable to large-scale industrial production, can not remain complete coconut shell mechanism moreover.
Disclosure of Invention
The invention aims to provide an automatic coconut meat machine with high automation degree and complete coconut shell reservation.
The object of the invention is achieved in the following way: an automatic coconut meat beating machine comprises a hand clamping part for placing coconuts, a main cutter part for digging out coconut meat and a frame; the main cutter part comprises a cutter rest which is flexibly connected to the angle swinging device; the knife rest is provided with a main knife and a guide rod which is arranged at one side of the main knife in parallel.
The angle swinging device comprises a swinging angle driving gear and a fluted disc meshed with the swinging angle driving gear, and the fluted disc is flexibly connected with the tool rest.
A flexible clutch is arranged between the fluted disc and the knife rest connecting plate of the knife rest, namely a groove is arranged in a fluted disc connecting piece fixed with the fluted disc, a silica gel mold is arranged in the groove, and a connecting groove matched with the tail end of the connecting plate is arranged in the silica gel mold.
A horizontal moving device is arranged between the main cutter part and the frame; the main cutter is driven by a main cutter motor to rotate along the axis of the main cutter; the grip portion includes a grip, a grip rotating device, and an up-and-down moving device.
The frame is provided with a hole opening part, the hole opening part comprises a hole opening cutter, the hole opening cutter is cylindrical and hollow, the lower end face of the hole opening cutter is provided with saw teeth, and the hole opening motor arranged on the frame drives the hole opening cutter to rotate.
A dust collection device is arranged on the rack and comprises a magnetic sucker and a dust collection air duct shell; the magnetic chuck is arranged outside the circumference of the perforating knife.
The punching part is provided with a coconut shell tamping-out device which comprises a coconut shell tamping-out rod penetrating through the inner cavity of the punching knife, and a reset spring is arranged between the upper end of the coconut shell tamping-out rod and the frame.
The clamping hand is in a clamp shape and comprises a clamping hand clamp head, a rotating shaft and a clamping hand clamp handle, a compression spring is arranged between the clamping hand clamp handles, and a centering limiting device is arranged on the clamping hand; the centering limiting device comprises a limiting central gear which rotates around a central gear shaft, and the central gear shaft and the rotating shaft are respectively fixed at two ends of the central plate; one of the two clamping pliers handles is provided with a limiting external gear section meshed with the limiting central gear, and the other clamping pliers handle is provided with a limiting internal gear section; the circle centers of the circular arcs of the limiting external gear section and the limiting internal gear section fall on the central line of the rotating shaft.
The clamping hand rotating device is characterized in that a central plate of a clamping hand is connected with an inner ring of a bearing, and an outer ring of the bearing is connected with a clamping hand platform; a clamping hand rotating gear parallel to the bearing is arranged on the center plate of the clamping hand, and the clamping hand rotating gear is meshed with the clamping hand rotating driving gear; the clamping hand rotation driving gear is arranged on the clamping hand platform through a clamping hand driving motor.
A screw rod transmission device is arranged between the up-down moving device finger rack and the clamping platform; the tail ends of the clamping pliers handles are respectively provided with idler wheels; the hand clamping head is arc-shaped, and the upper end of the hand clamping head is provided with a hand clamping jaw which is arc-shaped.
The beneficial effects of the invention are as follows: the guide rod connected with the main knife in parallel is arranged, the guide rod is flexibly connected with the main knife and the angle swinging device, and therefore, when the shape of the inner wall of the coconut is irregular, the main knife can retract to avoid striking the coconut shell. The centering limiting device is arranged on the clamping hand, so that the connecting lines of the two clamping hand clamp handles and the central gear shaft are always separated or folded by the same angle relative to the rotating shaft, and the central position of the clamping hand is ensured not to be changed. The main knife can swing in angle and translate, and is matched with the clamping hand to clamp, integrally rotate, move up and down, and the punching device, the coconut shell tamping device and the dust collection device can automatically clamp, punch, collect dust and dig coconut meat, so that the automatic coconut meat cutting machine is high in automation degree and production efficiency, and is suitable for industrial production. The shell after the coconut meat is removed can also be used as a container for taking coconut juice, is ecological and environment-friendly, and has the original ecological characteristic.
Drawings
Fig. 1 is a structural diagram of the present application.
Fig. 2 is a partial structure diagram of the main cutter.
Fig. 3 is a left side view of fig. 2.
Fig. 4 is an enlarged view of a portion a in fig. 2.
Fig. 5 is a block diagram of the application with the clamping portion and the main blade portion removed.
Fig. 6 is a block diagram of the perforated section and the coconut shell mashing apparatus.
Figure 7 is a front view of the suction device.
Fig. 8 is a top view of fig. 7.
Fig. 9 is an isometric view of a portion of a hand grip.
Fig. 10 is a view showing a structure of a grip.
Wherein 1 is a frame, 2 is a main cutter part, 3 is a clamping part, 4 is a horizontal rack, 5 is an opening part, 6 is a dust collection device, 7 is a coconut shell tamping-out device, and 8 is a screw rod; 21 is a knife rest, 22 is a main knife, 23 is a guide rod, 24 is a knife head, 25 is a main knife motor, 26 is an angle swinging device, and 27 is a horizontal driving gear; 31 is a clamp, 32 is a bearing, 33 is a clamp platform, 34 is a clamp rotating gear, and 35 is a screw nut; 51 is a tapping knife, 52 is a tapping motor; 61 is a magnetic chuck, 62 is a dust collection air duct shell, and 63 is a linear bearing; 71 is a coconut shell tamping-out rod, 72 is a return spring, and 73 is a handle; 261 is a swing angle driving gear, 262 is a fluted disc, 263 is a cutter rest connecting plate, 264 is a fluted disc connecting piece, and 265 is a silica gel mold; reference numeral 309 denotes a grip jaw, 310 denotes a roller, 311 denotes a grip head, 312 denotes a rotation shaft, 313 denotes a grip handle, 314 denotes a compression spring, 315 denotes a sun gear shaft, 316 denotes a positioning sun gear, 317 denotes a center plate, 318 denotes a positioning outer gear section, and 319 denotes a positioning inner gear section.
Detailed Description
As shown in fig. 1 to 10, an automatic coconut meat beater comprises a hand grip part 3 for placing coconuts, a main knife part 2 for digging out coconut meat, and a frame 1. The main blade portion 2 comprises a blade carrier 21, the blade carrier 21 being flexibly connected to an angle oscillating device 26. The cutter holder 21 is provided with a main cutter 22 and a guide rod 23 provided in parallel on one side of the main cutter. The knife rest 21 can swing within a certain angle range, the angle of the main knife 22 is different, the contact position with the inner wall of the coconut is also different, and the coconut meat in different places can be dug. The lower end of the main cutter 22 is provided with a cutter head 24, the top end of the cutter head 24 is longer than the top end of the guide rod 23, and the length difference is the feeding amount of each time. The clearance between the main blade 22 and the guide bar 23 is about 1-5 mm. The cutter head 24 is spherical, the outer edge is provided with saw teeth, the main cutter 22 is driven by the main cutter motor 25 to rotate along the axis of the main cutter to dig coconut meat, and the guide rod 23 does not rotate. The shape of the inner wall of the coconut is not necessarily the same as the outer wall, the inner wall of the coconut may be less standard or not smooth or round or otherwise may cause the guide rod to touch the hard shell of the coconut, and the guide rod 23 may be subjected to a large force. At this time, since the cutter holder 21 is flexibly connected to the angle swinging device 26, the guide rod 23 does not continue to enter the coconut shell along with the originally set inclination angle, but keeps in contact with the coconut shell, so that the main cutter 22 does not strike the inside of the coconut shell to generate wood chips. If the guide rod 23 is not provided, the main cutter 22 can cut the coconut shells directly when encountering the coconut shells. If there is no flexible connection, the guide bar 23 encounters uneven coconut shells which can cause the device to seize or become damaged.
The angle swinging device 26 comprises a swinging angle driving gear 261 and a fluted disc 262 meshed with the swinging angle driving gear 261, and the fluted disc 262 is flexibly connected with the tool rest 21. The angle corresponding to the tooth on the toothed disc 262 is the swing range of the tool rest 21, and the minimum swing angle of the toothed disc 262 is the angle corresponding to one tooth of the toothed disc 262. The tool rest 21 can also be driven to swing by an angle motor. The angle detection means may be provided on the machine frame 1 or on a part of the angle swinging means 26 where it does not swing to monitor the angle of the tool holder.
A flexible clutch is arranged between the fluted disc 262 and the knife rest connecting plate 263 of the knife rest 21, namely a groove is arranged in a fluted disc connecting piece 264 fixed with the fluted disc 262, a silica gel mold 265 is arranged in the groove, and a connecting groove matched with the tail end of the knife rest connecting plate 263 is arranged in the silica gel mold 265. An interference fit manner may be adopted, and the fluted disc 262 is in interference fit with the silicone mold 265, and the silicone mold 265 is in interference fit with the knife rest connecting plate 263.
A horizontal moving device is arranged between the main cutter part 2 and the frame 1. The main knife 22 is driven by a main knife motor 25 to rotate along the axis of the main knife; the grip portion 3 includes a grip 31, a grip rotating means, and an up-and-down moving means. The main cutter part 2 comprises a horizontal driving gear 27 driven by a stepping motor, and a horizontal rack 4 is arranged on the frame 1. The main cutter portion 2 is horizontally moved by rack and pinion engagement, and other driving methods may be adopted. The gripper 31 rotates for one circle, and the main knife 22 beats one circle of coconut meat; for each rotation of the hand grip 31, it is necessary to adjust the angle of the main knife 22 or adjust the height of the hand grip portion 3 so that the main knife 22 can strike coconut meat in other places.
The frame 1 is provided with an opening part 5, the opening part 5 comprises an opening knife 51, the opening knife 51 is cylindrical and hollow, the lower end face is provided with saw teeth, and the opening knife is driven to rotate by an opening motor 52 arranged on the frame 1. The opening part 5 is opened on the whole coconut, can suck out the coconut juice, and can carry out the next work of beating the coconut meat. The diameter of the tapping knife 51 is the diameter of the coconut opening. During punching, the punching blade 51 rotates, and the gripper drives the coconut to move upwards slowly until the coconut is cut out of the opening, and the circular coconut shell at the upper part is left in the cavity of the punching blade 51. Previous devices have all cut coconut into two sides and the coconut shells cannot be used as a container. The tapping knife 51 of the application has a circular hole on the coconut shell, and after the coconut meat is tapped, the coconut shell can be used as an original ecological container for weighing the coconut juice beverage, thereby being environment-friendly and saving.
The frame 1 is provided with a dust collection device 6, and the dust collection device 6 comprises a magnetic sucker 61 and a dust collection air duct shell 62. The magnetic suction cup 61 is disposed outside the circumference of the tapping knife 51. The magnetic chuck 61 is provided with a linear bearing 63, and the linear axis 63 is connected with the frame 1. Dust collection is started when the holes are opened, and fragments are prevented from flying in disorder.
The punching part is provided with a coconut shell guiding device 7 which comprises a coconut shell tamping-out rod 71 penetrating through the cavity in the punching knife 51, and a return spring 72 is arranged between the upper end of the coconut shell tamping-out rod 71 and the frame 1. The perforated circular coconut shell is left in the cavity of the perforating knife 51, and the circular coconut shell can be taken out by using the coconut shell guiding device 7 for the next perforation. In a normal state, the lower end of the coconut shell tamping-out rod 71 is positioned above the circular coconut shell, the coconut shell tamping-out rod 71 is pressed downwards, the circular coconut shell is tamped out, and the coconut shell tamping-out rod 71 is reset under the action of the reset spring 72. In order to leave space for the coconut shell tamping bar 71, the perforating motor 52 and the output shaft of the decelerator do not directly drive the perforating knife 51, but are driven by gears or sprockets. The upper end of the coconut shell tamping-out rod 71 extends outwards from the frame to form a handle 73, so that the operation can be more convenient.
The clamping hand 31 is in a clamp shape, the clamping hand 31 comprises a clamping head 311, a rotating shaft 312 and a clamping handle 313, a compression spring 314 is arranged between the clamping handles 313, and a centering limiting device is arranged on the clamping hand 31. The centering and limiting means includes a limiting sun gear 316 rotated around a sun gear shaft 315, and the sun gear shaft 315 and the rotation shaft 312 are fixed to both ends of a center plate 317, respectively. One of the two grip handles 313 is provided with a limit outer gear segment 318 meshed with the limit central gear 316, and the other is provided with a limit inner gear segment 319. The circle centers of the circular arcs of the limiting external gear segment 318 and the limiting internal gear segment 3198 fall on the central line of the rotating shaft 312. The grip 31 falls down and the ends of the grip handles 313 contact the underlying platform, the grip handles 313 being subjected to an upward force, one of which is perpendicular to the grip handles 313, causing the grip handles 313 to separate, thereby causing the grip 31 to open automatically. The hand grip 311 is lifted up after gripping the coconut, and the compression spring 314 makes the hand grip 311 be in a compressed state due to the elastic force of the compression spring 314 after gripping the coconut. The limiting outer gear segment 318 and the limiting inner gear segment 319 are always meshed with the limiting central gear 316, the position of the central gear shaft 315 is fixed relative to the rotating shaft 312, and the two clamping handles 313 are always separated or folded by the same angle relative to the connecting line of the rotating shaft 312 and the central gear shaft 315, so that the central position of the clamping hand 31 is not changed.
The center plate 317 of the grip 31 of the grip rotating device is connected with the inner ring of the bearing 32, and the outer ring of the bearing 32 is connected with the grip platform 33. A grip rotation gear 34 parallel to the bearing 32 is provided on the center plate 317 of the grip 31, and the grip rotation gear 34 is engaged with the grip rotation driving gear; the grip rotation driving gear is provided on the grip platform 33 by a grip driving motor.
A screw transmission device is arranged between the up-and-down moving device finger frame 1 and the clamping platform 33. The frame 1 is provided with a screw rod 8, the clamping platform 33 is provided with a screw rod nut 35, and the clamping platform 33 can drive the clamping 31 to move up and down.
The ends of the grip handles 313 are provided with rollers 310, respectively. The rollers 310 are placed in contact with the underlying platform to avoid damaging the grip handles 313 or the platform. The hand clamping head 311 is arc-shaped, and the upper end of the hand clamping head is provided with a hand clamping jaw 309 which is arc-shaped. The hand grip 311 is circular arc shaped and has more contact area with coconut. The hand clamping jaw 309 is detachable, and the hand clamping jaw 309 can clamp coconut on the other surface intersected with the arc clamping surface formed by the hand clamping head 311, so that clamping is firmer.
In particular, the up-down movement device is started, the screw transmission mechanism enables the grip portion 3 to move downwards, the roller 310 of the grip handle 313 of the grip 31 contacts the platform below, the grip handle 313 is forced to open, the limiting central gear 316 rotates, and the grip 31 opens to two sides at equal intervals. Coconut is placed in the holding space formed by the hand grip 311, the hand grip 3 is lifted upward and away from the platform, and the hand grip 31 grips the coconut under the elastic force of the compression spring 314. The hand clamping part 3 is lifted to be in contact with the tapping knife 51 of the tapping part 5, the tapping motor 52 drives the tapping knife 51 to rotate to cut coconut shells, and the hand clamping part 3 is lifted slowly until tapping of the coconut is completed. During this process, the suction device 6 is activated and the magnetic suction cup 61 sucks away debris during the opening process. After the perforation is completed, the coconut juice is sucked out. The grip portion 3 is moved downward while the main cutter portion 2 is moved horizontally so that the main cutter 22 is positioned directly above the grip 31, and the coconut meat starts to be beaten. The initial and final inclination angles of the main knife 22 at each height are calculated by measuring the distance of the grip 31 and calculating the size and shape of the coconut by a program. At the initial position, the main knife 22 is positioned at the bottommost part of the coconut inner space, the swing angle driving gear 261 rotates, and the fluted disc 262 rotates for a certain angle to drive the main knife 22 and the guide rod 23 to incline for a certain angle. The main knife motor 25 drives the main knife 22 to rotate, and the hand grip 31 drives the coconut to rotate, so that the coconut meat starts to be cut. For each rotation of the hand grip 31, the hand grip portion 3 goes down one step, and the main knife 22 changes angle until the whole coconut meat beating work is completed. The grip portion 3 is returned downwardly to the platform and the grip 31 is opened to remove the coconut shell. Simultaneously, the coconut shell tamping-out device 7 is started, and the round coconut shells are taken out.

Claims (6)

1. An automatic beat coconut meat machine, its characterized in that: comprises a hand clamping part for placing coconuts, a main knife part for digging coconuts and a frame; the main cutter part comprises a cutter rest which is flexibly connected to the angle swinging device; the tool rest is provided with a main tool and a guide rod which is arranged at one side of the main tool in parallel;
The angle swinging device comprises a swinging angle driving gear and a fluted disc meshed with the swinging angle driving gear, and the fluted disc is flexibly connected with the tool rest;
a horizontal moving device is arranged between the main cutter part and the frame; the main cutter is driven by a main cutter motor to rotate along the axis of the main cutter; the clamping hand part comprises a clamping hand, a clamping hand rotating device and an up-and-down moving device;
The clamping hand is in a clamp shape and comprises a clamping hand clamp head, a rotating shaft and a clamping hand clamp handle, a compression spring is arranged between the clamping hand clamp handles, and a centering limiting device is arranged on the clamping hand; the centering limiting device comprises a limiting central gear which rotates around a central gear shaft, and the central gear shaft and the rotating shaft are respectively fixed at two ends of the central plate; one of the two clamping pliers handles is provided with a limiting external gear section meshed with the limiting central gear, and the other clamping pliers handle is provided with a limiting internal gear section; the circle centers of the circular arcs of the limiting external gear section and the limiting internal gear section fall on the central line of the rotating shaft;
the clamping hand rotating device is characterized in that a center plate of a clamping hand is connected with an inner ring of a bearing, and an outer ring of the bearing is connected with a clamping hand platform; a clamping hand rotating gear parallel to the bearing is arranged on the center plate of the clamping hand, and the clamping hand rotating gear is meshed with the clamping hand rotating driving gear; the clamping hand rotation driving gear is arranged on the clamping hand platform through a clamping hand driving motor;
the up-down moving device is a screw transmission device arranged between the frame and the clamping platform.
2. The automatic coco meat machine of claim 1, wherein: a flexible clutch is arranged between the fluted disc and the knife rest connecting plate of the knife rest, a groove is arranged in a fluted disc connecting piece fixed with the fluted disc, a silica gel mold is arranged in the groove, and a connecting groove matched with the tail end of the connecting plate is arranged in the silica gel mold.
3. The automatic coco meat machine of claim 1, wherein: the machine frame is provided with a hole opening part, the hole opening part comprises a hole opening cutter, the hole opening cutter is cylindrical and hollow, the lower end face of the hole opening cutter is provided with saw teeth, and the hole opening motor arranged on the machine frame drives the hole opening cutter to rotate.
4. An automatic coco meat machine as set forth in claim 3 wherein: the dust collection device is arranged on the rack and comprises a magnetic sucker and a dust collection air duct shell; the magnetic chuck is arranged outside the circumference of the perforating knife.
5. The automatic coco-meat machine of claim 3 or 4, wherein: the punching part is provided with a coconut shell tamping-out device which comprises a coconut shell tamping-out rod penetrating through the inner cavity of the punching cutter, and a reset spring is arranged between the upper end of the coconut shell tamping-out rod and the frame.
6. An automatic coco meat machine as set forth in claim 3 wherein: the tail ends of the handles of the hand clamping pliers are respectively provided with a roller; the hand clamping head is arc-shaped, and the upper end of the hand clamping head is provided with a hand clamping jaw which is arc-shaped.
CN201711446525.8A 2017-12-27 2017-12-27 Automatic coconut meat beating machine Active CN108030109B (en)

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Application Number Priority Date Filing Date Title
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CN108030109B true CN108030109B (en) 2024-05-03

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