CN108013504A - The apparatus and method that a kind of compound filter-tip cigarette assembles online - Google Patents
The apparatus and method that a kind of compound filter-tip cigarette assembles online Download PDFInfo
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- CN108013504A CN108013504A CN201610961976.4A CN201610961976A CN108013504A CN 108013504 A CN108013504 A CN 108013504A CN 201610961976 A CN201610961976 A CN 201610961976A CN 108013504 A CN108013504 A CN 108013504A
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- cigarette
- filter
- drum
- filter tip
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 400
- 150000001875 compounds Chemical class 0.000 title claims abstract description 43
- 238000000034 method Methods 0.000 title claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 115
- 239000002131 composite material Substances 0.000 claims abstract description 113
- 238000005520 cutting process Methods 0.000 claims abstract description 54
- 230000009471 action Effects 0.000 claims description 23
- 230000001133 acceleration Effects 0.000 claims description 15
- 230000033001 locomotion Effects 0.000 claims description 8
- 230000015572 biosynthetic process Effects 0.000 claims description 7
- 238000006073 displacement reaction Methods 0.000 claims description 7
- 238000003786 synthesis reaction Methods 0.000 claims description 7
- 241000239290 Araneae Species 0.000 claims description 6
- 238000000926 separation method Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 33
- 230000008569 process Effects 0.000 abstract description 7
- 230000005540 biological transmission Effects 0.000 abstract description 6
- 230000001360 synchronised effect Effects 0.000 abstract description 3
- 238000007493 shaping process Methods 0.000 abstract 2
- 239000000463 material Substances 0.000 description 6
- 238000004806 packaging method and process Methods 0.000 description 6
- 238000013329 compounding Methods 0.000 description 5
- 239000011218 binary composite Substances 0.000 description 3
- 238000007726 management method Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 241000208125 Nicotiana Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 229920006221 acetate fiber Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011219 quaternary composite Substances 0.000 description 1
- 230000000391 smoking effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000011206 ternary composite Substances 0.000 description 1
- 235000019505 tobacco product Nutrition 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/47—Attaching filters or mouthpieces to cigars or cigarettes, e.g. inserting filters into cigarettes or their mouthpieces
- A24C5/475—Attaching filters or mouthpieces to cigars or cigarettes, e.g. inserting filters into cigarettes or their mouthpieces adapted for composite filters
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/47—Attaching filters or mouthpieces to cigars or cigarettes, e.g. inserting filters into cigarettes or their mouthpieces
- A24C5/478—Transport means for filter- or cigarette-rods in view of their assembling
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0204—Preliminary operations before the filter rod forming process, e.g. crimping, blooming
- A24D3/0208—Cutting filter materials
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0229—Filter rod forming processes
Landscapes
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
The present invention discloses the device that a kind of compound filter-tip cigarette assembles online, including three big component of composite filter shaping mechanism, cigarette cutting mechanism and cigarette assembly machine structure, wherein, composite filter shaping mechanism is responsible for different filter sticks composite filter tip section is made, cigarette cutting mechanism is responsible for the double long cigarette section two cigarette sections are made, cigarette assembly machine structure synchronously receives composite filter tip section and two cigarette sections, and is assembled and two compound filter-tip cigarettes are made.The device of the invention realizes the online production synchronous with cigarette of composite filter tip section, obtained composite filter tip section is assembled with cigarette immediately, it will need to be accomplished in the set of device of the present invention in the technological process that two sets of workshops could complete, eliminate filter tip it is compound after transmission, the link such as roll, cut, pack and store, simplify production procedure, production cost and management cost are reduced, improves production efficiency.Invention additionally discloses a kind of method that compound filter-tip cigarette assembles online.
Description
Technical Field
The invention relates to a device and a method for online assembling of compound filter-tipped cigarettes, in particular to an online compounding method of a filter rod section and an online connecting method of the filter rod section and a cigarette branch section, belonging to the field of tobacco product processing.
Background
The composite filter-tipped cigarette is formed by combining a filter tip made of a plurality of sections of different materials and a section of cigarette. The filter tip can improve the quality of cigarettes and reduce the smoking harm according to the different characteristics of different materials of each section when being assembled on cigarettes, and is widely applied to middle-high grade cigarette products.
At present, the method for manufacturing the compound filter tip cigarette generally comprises the steps of compounding various filter tips by a compound filter tip forming machine to manufacture a compound filter tip with a certain length, then packaging and storing the compound filter tip, finally conveying the compound filter tip and the cigarette in batches to a cigarette connecting machine, and assembling the compound filter tip and the cigarette into the filter tip cigarette by the cigarette connecting machine. The composite filter rod forming machine and the cigarette plug assembler in the existing manufacturing method generally run independently, are two independent production lines and belong to different workshops or factories.
The composite filter stick forming machine is generally responsible for sequentially performing the working procedures of slitting, compounding, transmitting, rolling and the like on a filter stick to prepare the composite filter stick. And packaging, storing and transporting the composite filter stick to a cigarette receiving and transferring machine. A cigarette plug-in machine is generally used for making filter-tipped cigarettes through the processes of combining and cutting a composite filter stick and cigarettes by a group of drum wheel trains.
Therefore, the existing production method of the compound filter tip cigarette is complex, needs to be carried out on two machines or two production lines separately, has inconsistent matching degree, and has lower production efficiency and higher production cost and management cost due to the links of packaging, storing and transporting the compound filter stick.
Disclosure of Invention
One of the technical problems to be solved by the invention is to provide a device for online assembly of compound filter-tipped cigarettes, which can be used for directly assembling a filter stick with a cigarette after compounding the filter stick on a production line, thereby simplifying the production process flow.
The second technical problem to be solved by the invention is to provide an on-line assembly method of the compound filter-tipped cigarette.
In order to solve the technical problem, the device for online assembling the compound filter-tipped cigarette comprises a compound filter rod forming mechanism, a cigarette splitting mechanism and a cigarette assembling mechanism;
the composite filter stick forming mechanism comprises a filter tip conveying unit and a filter tip combination mechanism;
the filter tip conveying unit is used for receiving the filter tip, cutting the filter tip into filter tip sections with proper lengths and conveying the filter tip sections to the filter tip combining mechanism; the filter tip conveying units are two and are respectively a first filter tip conveying unit and a second filter tip conveying unit;
the filter tip combination mechanism comprises a slitting drum, a filter tip separating drum, a filter tip composite drum and a filter tip centering acceleration drum; the filter tip combining mechanism is used for assembling different filter tip segments into a composite filter tip segment;
the slitting drum is provided with a round cutter, receives the first filter segments conveyed by the first filter conveying unit, slits the first filter segments under the action of the round cutter to form two slit first filter segments with equal lengths, and then transmits the two slit first filter segments to the filter separating drum;
the filter tip separating drum is used for receiving the two cut first filter segments, axially separating the two cut first filter segments by a certain distance and then transmitting the two cut first filter segments to the filter tip composite drum;
the filter tip composite drum receives a second filter segment conveyed by the second filter tip conveying unit and the two split first filter segments on the filter tip separating drum, arranges the second filter segment and the two split first filter segments according to a certain mode to form a composite filter segment, and then transmits the composite filter segment to the filter tip centering acceleration drum;
the filter tip centering acceleration drum receives the composite filter tip sections which are arranged and combined in a certain mode, eliminates gaps among the filter tip sections of the composite filter tip sections and centers the filter tip sections under the action of the baffle ring, and then transmits the filter tip sections to the cigarette assembling mechanism; centering means that the central line of the composite filter tip section, the filter tip section or the double-length cigarette is aligned with a centering slitting line of a circular cutter so as to ensure that the composite filter tip section, the filter tip section or the double-length cigarette is divided into two sections with equal length in the subsequent slitting process;
the cigarette splitting mechanism is used for receiving the double long cigarette branches, splitting and separating the double long cigarette branches from the center line to form two cigarette sections with equal length, and then conveying the two cigarette sections with equal length to the cigarette assembling mechanism;
the cigarette equipment mechanism is responsible for receiving the filter tip centering and accelerating the two cigarette sections that the compound filter tip section that the drum was carried and cigarette cutting mechanism carried to assemble into double length cigarette with compound filter tip section and two cigarette sections, then cut, separate and make two compound filter tip cigarettes.
Specifically, the composite filter rod forming mechanism and the cigarette splitting mechanism run synchronously to convey the composite filter tip section and the two cigarette sections to the cigarette assembling mechanism synchronously.
Specifically, the filter tip conveying unit comprises a filter tip receiving and cutting drum, a circular cutter, a circumferential dislocation drum, an axial displacement drum and a filter tip transmission drum; wherein,
the filter stick receiving and cutting drum is responsible for receiving filter sticks and cutting the filter sticks, a plurality of round cutters are arranged on the filter stick receiving and cutting drum, the filter sticks are cut into filter tip sections with certain lengths under the action of the round cutters, and then the filter tip sections are transmitted to the circumferential dislocation drum;
the circumferential dislocation drum receives the cut filter segments, makes the filter segments staggered at a certain angle in the circumferential direction, and then transmits the filter segments to the axial dislocation drum;
the axial displacement drum receives the staggered filter segments, axially moves the filter segments for a certain distance to keep centering, and then transfers the filter segments to the filter tip transmission drum;
the filter transfer drum receives the axially displaced filter segments for transfer to a filter combining mechanism.
Specifically, the filter tip conveying unit is further provided with a hopper and a material box, the material box is used for storing the filter rods, the bottom of the material box is provided with the hopper, and the outlet of the hopper is connected with the filter rod receiving and cutting drum. The filter stick falls into the hopper under the action of self weight and is received by the filter tip conveying unit.
Specifically, the cigarette splitting mechanism comprises a cigarette receiving drum, a cigarette splitting drum and a cigarette separating drum; wherein,
the cigarette receiving drum is used for receiving the double long cigarette branches and transmitting the double long cigarette branches to the cigarette splitting drum;
the cigarette cutting drum is provided with a round cutter, and cuts double long cigarette branch sections under the action of the round cutter to form two cigarette sections with equal length, and then transmits the two cigarette sections to the cigarette separating drum;
the cigarette separating drum receives the two cut cigarette sections and enables the two cigarette sections to be separated by a certain distance in the axial direction.
Specifically, the cigarette splitting mechanism is further provided with a spider hand, and the spider hand receives double long cigarette branch sections from the cigarette making machine and then transmits the double long cigarette branch sections to the cigarette receiving drum.
Specifically, the cigarette assembling mechanism comprises a cigarette assembling drum, a comprehensive drum, a twisting and connecting drum, a cigarette centering deceleration drum and a cigarette cutting drum; wherein,
the cigarette assembly drum is used for receiving two cigarette branch sections on the cigarette separating drum and the composite filter section on the filter centering acceleration drum, assembling and then eliminating gaps under the action of the stop ring;
the comprehensive drum is used for receiving the cigarettes assembled on the cigarette assembling drum, pasting the tipping paper 4 on the cigarettes and then transferring the cigarettes to the twisting drum;
the twisting and connecting drum is provided with a twisting and connecting device, and under the action of the twisting and connecting device, the long edge of the tipping paper is wrapped on the double-length cigarette to roll and form the cigarette into the double-length cigarette, and the double-length cigarette is transferred to the cigarette centering deceleration drum;
the cigarette centering deceleration drum receives the cigarettes with double length, decelerates and centers the cigarettes, and then transmits the cigarettes to the cigarette cutting drum;
the cigarette cutting drum is provided with a circular cutter, receives the double-length cigarettes which are decelerated and centered, and is cut into two composite filter-tipped cigarettes with equal length under the action of the circular cutter.
Specifically, the cigarette assembling mechanism is further provided with a tipping paper drum and a paper cutter drum, the tipping paper drum receives the glued tipping paper tape, the tipping paper tape is cut into tipping paper with a certain length under the matching of the paper cutter drum, and then the tipping paper is transmitted to the comprehensive drum.
Specifically, the cigarette assembling mechanism is further provided with a pre-folding drum, and the short edge of the tipping paper of the double-length cigarette on the comprehensive drum is wrapped on the cigarette by the pre-folding drum.
Specifically, the cigarette assembling mechanism is further provided with a cigarette separating drum, and the cigarette separating drum receives two cigarettes which are cut by the cigarette cutting drum, axially separates the two cigarettes by a certain distance and then conveys the two cigarettes to a downstream device of the equipment.
In order to solve the technical problem, the invention provides an online assembly method of a compound filter-tipped cigarette, which comprises the following steps:
firstly, cutting and assembling different filter rods through a composite filter rod forming mechanism to prepare composite filter tip sections;
step two, slitting and separating the double-length cigarettes by a cigarette slitting mechanism to prepare two cigarette branch sections;
step three, the composite filter rod forming machine and the cigarette splitting mechanism synchronously convey the composite filter tip section and the two cigarette sections to the cigarette assembling mechanism;
and step four, assembling the composite filter tip section and the two cigarette sections into a double-length cigarette by a cigarette assembling mechanism, and then cutting and separating to prepare two composite filter tip cigarettes with equal lengths.
Wherein, the first step and the second step are carried out simultaneously.
In the first step, firstly, two filter sticks are cut into two filter segments with certain length by two independent filter tip conveying units, and the two cut filter segments are respectively subjected to circumferential staggering and axial movement and then are sequentially transmitted to a filter tip combination mechanism; then, the filter tip combination mechanism receives the two filter tip sections, and one of the filter tip sections is cut into two filter tip sections with equal length by the filter tip slitting drum and axially separated by a certain distance; finally, the filter tip combining mechanism combines two sections of filter tip sections which are cut into equal lengths at two ends of the other filter tip section, eliminates gaps and centers to manufacture a composite filter tip section, and then transmits the composite filter tip section to the cigarette assembling mechanism;
in the second step, firstly, the cigarette receiving drum receives double-length cigarettes, the cigarettes are converted into circular motion from linear motion, and then the circular motion is transmitted to the cigarette cutting drum; then, receiving the double-length cigarettes by a cigarette splitting drum, splitting the cigarettes into two cigarette branch sections with equal length, and transmitting the two cigarette branch sections to the cigarette splitting drum; and finally, the cigarette separating drum receives the two cut cigarette sections, separates the two cut cigarette sections in the axial direction by a certain distance and then transmits the two cut cigarette sections to a cigarette assembling mechanism.
In the third step, the composite filter rod forming machine conveys one composite filter tip section at a time, and the cigarette splitting mechanism conveys two cigarette branch sections at a time.
In the fourth step, firstly, the cigarette assembling mechanism synchronously receives the composite filter tip section and the two axially separated cigarette sections, combines the two cigarette sections at two ends of the composite filter tip section, eliminates gaps and centers; then, sticking tipping paper, and wrapping the composite filter tip section and partial cigarette sections at two ends of the composite filter tip section by using the tipping paper to prepare a double-length cigarette; finally, the cigarettes are cut by a cigarette cutting drum and then separated to prepare two composite filter-tipped cigarettes with equal length.
The device for the online assembly of the compound filter-tipped cigarettes realizes the synchronous online production of the compound filter tip section and the cigarettes, and the compound filter tip section is immediately assembled with the cigarettes after being prepared, so that the process flows of two sets of workshops in the prior art are completed on one set of equipment, the links of transmission, rolling, cutting, packaging, storage and the like after the filter tip is compounded are omitted, the production flow is simplified, the production cost and the management cost are reduced, and the production efficiency is improved. In order to be suitable for producing the compound filter-tipped cigarette, the device of the invention is provided with two filter tip conveying units, and has the functions of compounding and assembling two kinds of filter tips on line, but in the actual production, the device can be used for assembling only one kind of filter tip segment in the state by closing one filter tip conveying unit, so that the device not only has the function of assembling one kind of filter tip by a common assembling machine, but also has the functions of manufacturing the compound filter tip segment and assembling the compound filter tip, the practicability and the flexibility of the device are improved, and the flexible production of the device is facilitated.
Drawings
Figure 1 is a process flow diagram of a binary composite filter cigarette assembly method of the present invention;
FIG. 2 is a schematic structural view of the dual compound filter cigarette assembly device of the present invention;
description of the symbols in the drawings:
1 is a double long tobacco branch section, 2 is a first filter section,
3 is a second filter segment, 4 is tipping paper,
5 is a hopper, 6 is a material box,
a filter stick receiving and cutting drum 7, a round cutter 8,
9 is a circumferential dislocation drum, 10 is an axial displacement drum,
a filter slitting drum 11, a filter transfer drum 12,
13 is a filter separating drum, 14 is a filter composite drum,
15 is spider hands, 16 is a cigarette receiving drum,
17 is a cigarette splitting drum, 18 is a cigarette separating drum,
19 is a filter centering acceleration drum, 20 is a cigarette assembly drum,
21 a guillotine drum, 22 a synthesis drum,
23 is a twisting device, 24 is a paper packaging drum,
25 is a twisting and jointing drum, 26 is a pre-folding drum,
27 is a cigarette centering deceleration drum, 28 is a cigarette cutting drum,
29 a cigarette separating drum, 30a filter transfer unit,
30A is a first filter transfer unit, 30B is a second filter transfer unit,
31 is a filter assembly mechanism, 32 is a composite filter stick forming mechanism,
33 is a cigarette separating mechanism, 34 is a cigarette assembling mechanism,
and 35 is a centering dividing line.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
As shown in fig. 2, the device for online assembling of the compound filter cigarette of the present invention mainly comprises three major components, namely, a compound filter rod forming mechanism 32, a cigarette splitting mechanism 33 and a cigarette assembling mechanism 34.
The composite filter rod forming mechanism 32 further comprises a filter conveying unit 30 and a filter combining mechanism 31.
The filter tip conveying unit 30 is responsible for receiving the filter sticks, cutting the filter sticks into filter tip segments with proper lengths, and conveying the filter tip segments to the filter tip combining mechanism 31; two filter tip conveying units 30 are arranged in the device, namely a first filter tip conveying unit 30A and a second filter tip conveying unit 30B, the two filter tip conveying units 30 respectively convey different filter segments (comprising a first filter segment 2 and a second filter segment 3), and then the different filter segments are combined into a composite filter segment by a filter tip combining mechanism 31 according to a certain mode. The filter stick used by the device can be an acetate fiber filter stick, a special functional filter stick or a binary composite filter stick, and binary, ternary and quaternary composite filter tip cigarettes can be manufactured respectively according to different kinds of filter sticks.
The filter assembly mechanism 31 comprises a slitting drum 11, a filter separating drum 13, a filter composite drum 14 and a filter centering acceleration drum 19; the filter assembly mechanism 31 is responsible for assembling the different filter segments into a composite filter segment; the slitting drum 11 is provided with a circular cutter 8, receives the first filter segments 2 conveyed by the first filter conveying unit 30A, slits the first filter segments 2 under the action of the circular cutter 8 to form two slit first filter segments 2, and then transfers the two slit first filter segments 2 to the filter separation drum 13; a filter separating drum 13 which receives the two divided first filter segments 2 and axially separates the two divided first filter segments 2 by a certain distance and transfers them to a filter combining drum 14; a filter composite drum 14 for receiving the second filter segment 3 delivered by the second filter delivery unit 30B and the two separated first filter segments 2 on the filter separation drum 13, and arranging the second filter segment 3 and the two first filter segments 2 in a manner that the two first filter segments 2 are respectively installed at two ends of the second filter segment 3 and then transferred to the filter centering acceleration drum 19 to form a composite filter segment; the filter centering acceleration drum 19 receives the composite filter segments and, under the action of the stop ring (shown as the wedge at the ends of the composite filter segment 19 in figure 1), causes gaps to be eliminated between the filter segments of the composite filter segment and aligns the centerline of the composite filter segment with the centering split line 35 of the downstream circular cutter to ensure that two segments of equal length are split in a subsequent splitting process and then passed to the cigarette assembly mechanism 34.
The cigarette splitting mechanism 33 is responsible for receiving the double long cigarette branch 1, splitting and separating the double long cigarette branch to form two cigarette segments with equal length, and then conveying the two cigarette segments to the cigarette assembling mechanism 34.
The cigarette assembling mechanism 34 is responsible for receiving the composite filter tip section conveyed by the filter tip centering acceleration drum 19 and the two cigarette sections 1 conveyed by the cigarette splitting mechanism 33, assembling the composite filter tip section and the two cigarette branch sections 1 into a double-length cigarette, and then cutting and separating to prepare two composite filter tip cigarettes.
The invention relates to a device for online assembling compound filter tip cigarettes, which comprises three parts, namely a compound filter rod forming mechanism, a cigarette splitting mechanism and a cigarette assembling mechanism, wherein the compound filter rod forming mechanism is responsible for manufacturing different filter rods into compound filter tip sections, the cigarette splitting mechanism is responsible for manufacturing double long cigarette branch sections into two cigarette branch sections, and the cigarette assembling mechanism synchronously receives the compound filter tip sections and the two cigarette branch sections and assembles the compound filter tip sections into two compound filter tip cigarettes. When the apparatus of the present invention is operated, the negative pressure on each drum is turned on and starts to rotate in the direction shown in fig. 2. The invention realizes the synchronous online production of the composite filter tip section and the cigarette, the prepared composite filter tip section is immediately assembled with the cigarette, so that the production of the filter tip and the production of the cigarette are in seamless connection, the process flow which can be completed in two sets of workshops is completed on one set of device, the links of transmission, rolling, cutting, packaging, storage and the like after the filter tip is compounded are omitted, the production flow is simplified, the production cost and the management cost are reduced, and the production efficiency is improved. The device can also close one filter tip conveying unit in actual production, and only one filter tip segment is connected in the state, so that the device has the function of connecting one filter tip by a common connecting machine, and also has the functions of manufacturing the composite filter tip segment and connecting the composite filter tip, thereby improving the practicability and flexibility of the device and being beneficial to flexible production of the device.
In the embodiment of the invention, the composite filter rod forming mechanism 32 and the cigarette splitting mechanism 33 are operated synchronously to feed the composite filter segment and the two cigarette segments 1 to the cigarette assembling mechanism 34 synchronously.
In a particular embodiment of the invention, the filter transfer unit 30 comprises a filter rod receiving and cutting drum 7, a circular cutter 8, a circumferential misalignment drum 9, an axial displacement drum 10 and a filter transfer drum 12; the filter stick receiving and cutting drum 7 is responsible for receiving filter sticks and cutting the filter sticks, a plurality of round cutters 8 are arranged on the filter stick receiving and cutting drum 7, and the filter sticks are cut into filter tip sections 2 and 3 with certain lengths under the action of the round cutters 8; a circumferential offset drum 9 which receives the cut filter segments 2, 3 and offsets the filter segments 2, 3 by a certain angle in the circumferential direction; an axial displacement drum 10 which receives the dislocated filter segments 2, 3 and moves the filter segments 2, 3 a certain distance in the axial direction, keeping alignment; the filter transfer drum 12, which receives the filter segments 2, 3, passes to a downstream drum.
In other embodiments of the invention, the filter transfer unit 30 is further provided with a hopper 5 and a magazine 6, the magazine 6 being used for storing filter rods, the bottom of the magazine 6 being provided with the hopper 5, the outlet of the hopper 5 being connected to a filter rod receiving and cutting drum 7. The filter rods fall under their own weight into the hopper 5 and are received by the filter transfer unit 30.
In the specific embodiment of the present invention, the cigarette splitting mechanism 33 includes a cigarette receiving drum 16, a cigarette splitting drum 17, and a cigarette separating drum 18; wherein, the cigarette receiving drum 16 is responsible for receiving the double long cigarette branch sections 1 and transmitting the double long cigarette branch sections to the cigarette splitting drum 17; the cigarette cutting drum 17 is provided with a round cutter 8, the cigarette cutting drum 17 cuts the double long cigarette branch sections 1 under the action of the round cutter 8 to form two cigarette sections 1 with equal length, and then the two cigarette sections are transmitted to the cigarette separating drum 18; and the cigarette separating drum 18 is used for receiving the two cut cigarette sections 1 and separating the two cigarette sections 1 at a certain distance in the axial direction.
In a particularly alternative form of the invention, the cigarette splitting mechanism 33 is further provided with a spider hand 15, the spider hand 15 being arranged to receive double long cigarette portions from the cigarette making machine and transfer them to the cigarette receiving drum 16.
In a particular embodiment of the invention, the cigarette assembly mechanism 34 comprises a cigarette assembly drum 20, a synthesis drum 22, a twisting and splicing drum 25, a cigarette centering deceleration drum 27 and a cigarette slitting drum 28; the cigarette assembly drum 20 is responsible for receiving two cigarette branch sections 1 on the cigarette separation drum 18 and the composite filter section on the filter centering acceleration drum 19, and is arranged in a certain mode to be assembled, wherein the two cigarette branch sections 1 are respectively arranged at two ends of the composite filter section, and then are extruded to eliminate gaps under the action of a retaining ring (shown as wedges at two ends of the composite filter section 19 in figure 1), and the center line is aligned with the centering split line 35 to realize centering; a synthesis drum 22 for receiving the cigarettes assembled on the cigarette assembly drum 20, adhering the tipping paper 4 to the cigarettes, and transferring the cigarettes to a twisting drum 25, wherein the tipping paper 4 is generally wrapped symmetrically around the composite filter segment and the portions of the cigarettes at the two ends thereof (as shown in fig. 1 as 24 → 22); the twisting and connecting drum 25 is provided with a twisting and connecting device 23, under the action of the twisting and connecting device 23, the long edge of the tipping paper 4 is wrapped on the cigarette and is rolled and formed into a double-length cigarette, and the double-length cigarette is transferred to the cigarette centering speed reducing drum 27; a cigarette centering deceleration drum 27 which receives the double length cigarettes, decelerates and centers them, maintains the center line of the double length cigarettes aligned with the centering and cutting line 35 of the circular cutter 8 of the downstream cigarette cutting drum 28, and then transfers them to the cigarette cutting drum 28; the cigarette cutting drum 28 is provided with a circular cutter 8, receives the double-length cigarette which is decelerated and centered, and is cut into two cigarettes with equal length under the action of the circular cutter 8.
In a particular further form of the invention, the cigarette assembly mechanism 34 is further provided with a tipping paper drum 24 and a guillotine drum 21, the tipping paper drum 24 receiving the glued tipping paper strip, the tipping paper strip being cut to lengths of tipping paper 4 in cooperation with the guillotine drum 21, and the tipping paper 4 then being transferred to the synthesis drum 22.
In a particular alternative form of the invention, the cigarette assembly means 34 is also provided with a pre-folding drum 26, the pre-folding drum 26 wrapping the short sides of the tipping paper 4 of the double cigarettes on the synthesis drum 22 onto the cigarettes, which are then transferred to the twisting and splicing drum 25.
In a particularly alternative form of the invention, the cigarette assembly means 34 is further provided with a cigarette separating drum 29, the cigarette separating drum 29 receiving the two cigarettes slit by the cigarette slitting drum 28 and axially separating them by a certain distance before being conveyed to the downstream equipment of the apparatus.
The invention discloses an online assembly method of a compound filter-tipped cigarette, which comprises the following steps:
firstly, cutting and assembling different filter sticks through a composite filter stick forming mechanism 32 to prepare composite filter tip sections;
step two, cutting and separating the double-length cigarettes by a cigarette cutting mechanism 33 to prepare two cigarette branch sections;
step three, the composite filter rod forming machine 32 and the cigarette splitting mechanism 33 synchronously convey the composite filter tip section and the two cigarette sections to the cigarette assembling mechanism 34;
and step four, assembling the composite filter tip section and the two cigarette sections into a double-length cigarette by the cigarette assembling mechanism 34, and then cutting and separating to prepare two composite filter tip cigarettes.
Wherein, the first step and the second step are carried out simultaneously.
In the first step, firstly, two kinds of filter sticks are cut into two kinds of filter segments (a first filter segment 2 and a second filter segment 3) with a certain length by two independent filter tip conveying units 30, and the two kinds of cut filter segments are respectively subjected to circumferential staggering and axial movement and then sequentially transmitted to a filter tip combining mechanism 31. The filter assembly 31 then receives the two filter segments, and cuts the first filter segment 2 of one of them via the filter splitting drum 11 into two split first filter segments 1, the two split first filter segments 2 being axially separated by a distance by the filter separating drum 13. Finally, the two divided first filter segments 2 are combined at the two ends of the second filter segment 3 by the filter composite drum 14 of the filter combination mechanism 31, then are subjected to extrusion to eliminate gaps under the action of a baffle by the filter centering acceleration drum 19, and the center line of the filter segments is aligned with the centering slitting line 35 to realize centering, so that composite filter segments (arranged in an axial direction of 2-3-2 in fig. 1) are manufactured, and then the composite filter segments are transmitted to the cigarette assembly mechanism 34.
In the second step, firstly, the cigarette receiving drum 16 receives the double long cigarette branch sections 1, the cigarettes are converted from linear motion to circular motion, and then the cigarettes are transmitted to the cigarette splitting drum 17. The double long cigarette branch 1 is then received by the cigarette splitting drum 17 and split into two cigarette branches 1, which are then passed to the cigarette separating drum 18. Finally, the cigarette separating drum 18 receives the two cut cigarette portions 1 and separates them in the axial direction by a certain distance before being transferred to the cigarette assembling mechanism 34.
In the third step, the composite filter rod forming machine 32 conveys one composite filter tip segment at a time, and the cigarette splitting mechanism 33 conveys two cigarette branch segments 1 at a time.
In the fourth step, firstly, the cigarette assembling mechanism 34 receives the composite filter section and the two axially separated cigarette sections 1 synchronously, combines the two cigarette sections 1 at the two ends of the composite filter section, and under the action of the retaining rings of the cigarette assembling drum 20 (as shown by wedges at the two ends of the cigarette 20 in fig. 1), the gap is eliminated by extrusion and the center line is aligned with the centering and cutting line 35 to realize centering, so that the double-length cigarette is manufactured (as shown in fig. 1, the cigarette is axially arranged according to 1-2-3-2-1). Then, the tipping paper drum 24 cuts the tipping paper tape into tipping paper 4 with a certain length under the coordination of the paper cutter drum 21, the tipping paper tape is coated with glue in advance, the comprehensive drum 22 pastes the tipping paper 4 on the composite filter tip segment of the double-length cigarette and the cigarette segments 1 at two ends of the composite filter tip segment, and the twisting and wrapping operation is completed by the twisting and jointing drum 25 and the twisting and jointing device 23 arranged on the twisting and jointing drum 25. Finally, the double length cigarettes wrapped with tipping paper 4 are subjected to speed reduction transmission by a cigarette centering speed reduction drum 27, slitting by a cigarette slitting drum 28 and separation by a cigarette separating drum 29 to prepare two composite filter-tipped cigarettes (as shown in fig. 1, the cigarettes are arranged in the axial direction by 1-2-3).
In summary, the above embodiments and drawings are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (15)
1. A device for online assembling compound filter tip cigarettes is characterized by comprising a compound filter rod forming mechanism, a cigarette splitting mechanism and a cigarette assembling mechanism;
the composite filter stick forming mechanism comprises a filter tip conveying unit and a filter tip combination mechanism;
the filter tip conveying unit is used for receiving the filter tip, cutting the filter tip into filter tip sections and conveying the filter tip sections to the filter tip combining mechanism; the filter tip conveying units are two and are respectively a first filter tip conveying unit and a second filter tip conveying unit;
the filter tip combination mechanism comprises a slitting drum, a filter tip separating drum, a filter tip composite drum and a filter tip centering acceleration drum; the filter tip combining mechanism is used for assembling different filter tip segments into a composite filter tip segment;
the cutting drum is provided with a circular cutter, receives the first filter section conveyed by the first filter tip conveying unit and cuts the first filter section into two cut first filter sections with equal length through the circular cutter;
the filter tip separating drum receives the two divided first filter segments and axially separates the two divided first filter segments by a certain distance;
the filter tip composite drum receives a second filter segment conveyed by the second filter tip conveying unit and the two separated first filter segments on the filter tip separating drum, and the second filter segment and the two separated first filter segments form a composite filter segment;
the filter tip centering acceleration drum receives the composite filter tip segments, eliminates gaps among the filter tip segments of the composite filter tip segments and centers the filter tip segments under the action of the baffle ring, and then transmits the filter tip segments to the cigarette assembling mechanism;
the cigarette splitting mechanism receives the double long cigarette branches, splits and separates the double long cigarette branches into two cigarette sections with equal length, and then conveys the two cigarette sections to the cigarette assembling mechanism;
the composite filter rod forming mechanism and the cigarette splitting mechanism synchronously operate, and the composite filter tip section and the two cigarette sections are synchronously conveyed to the cigarette assembling mechanism;
the cigarette assembly mechanism receives two cigarette sections conveyed by the composite filter tip section and the cigarette splitting mechanism conveyed by the filter tip centering acceleration drum, assembles the composite filter tip section and the two cigarette sections into a double-length cigarette, and then cuts and separates the double-length cigarette into two composite filter tip cigarettes.
2. The device according to claim 1, characterized in that said filter transfer unit comprises a filter rod receiving and cutting drum, a circular cutter, a circumferential misalignment drum, an axial displacement drum and a filter transfer drum; wherein,
the filter stick receiving and cutting drum is provided with a round cutter, receives the filter stick and cuts the filter stick into filter tip sections with certain length under the action of the round cutter;
the circumferential dislocation drum receives the cut filter segments and staggers the filter segments at a certain angle in the circumferential direction;
the axial displacement drum receives the filter segments after dislocation and axially moves the filter segments for a certain distance;
the filter transfer drum receives the axially displaced filter segments and transfers them to the filter combining mechanism.
3. The device according to claim 2, wherein the filter transfer unit is further provided with a hopper and a bin for storing the filter rods, the bottom of the bin being provided with a hopper, the outlet of which is connected to the filter rod receiving and cutting drum.
4. The apparatus of claim 1, wherein the cigarette splitting mechanism includes a cigarette receiving drum, a cigarette splitting drum, and a cigarette separating drum; wherein,
the cigarette receiving drum is used for receiving the double long cigarette branches and transmitting the double long cigarette branches to the cigarette splitting drum;
the cigarette cutting drum is provided with a round cutter, and the cigarette cutting drum cuts the double long cigarette branch sections under the action of the round cutter to form two cigarette sections with equal length;
the cigarette separating drum receives the two cut cigarette sections and enables the two cigarette sections to be separated by a certain distance in the axial direction.
5. The apparatus of claim 4, wherein the cigarette splitting mechanism is further provided with a spider hand that receives double long cigarette strands from the cigarette making machine and then transfers the double long cigarette strands to the cigarette receiving drum.
6. The apparatus of claim 1, wherein the cigarette assembly mechanism comprises a cigarette assembly drum, a synthesis drum, a twisting and splicing drum, a cigarette centering deceleration drum, and a cigarette slitting drum; wherein,
the cigarette assembly drum receives two cigarette branch sections on the cigarette separation drum and a composite filter section on the filter centering acceleration drum, assembles the cigarette assembly drum and then eliminates a gap under the action of the stop ring;
the comprehensive drum is used for receiving the cigarettes assembled on the cigarette assembling drum, pasting the tipping paper 4 on the cigarettes and then transferring the cigarettes to the twisting drum;
the twisting and connecting drum is provided with a twisting and connecting device, and under the action of the twisting and connecting device, the long edge of the tipping paper is wrapped on the double-length cigarette to roll and form the cigarette into the double-length cigarette;
the cigarette centering deceleration drum receives the cigarettes with double length, decelerates and centers the cigarettes, and then transmits the cigarettes to the cigarette cutting drum;
the cigarette cutting drum is provided with a round cutter, receives double-length cigarettes, and cuts the double-length cigarettes into two composite filter-tipped cigarettes with equal length under the action of the round cutter.
7. The apparatus of claim 6, wherein the cigarette assembly mechanism is further provided with a tipping paper drum and a guillotine drum, the tipping paper drum receiving the glued tipping paper strip, the tipping paper strip being cut into lengths of tipping paper in cooperation with the guillotine drum and then transferring the tipping paper to the synthesis drum.
8. A device according to claim 6, wherein the cigarette assembly mechanism is further provided with a pre-folding drum which wraps the short side of tipping paper of double length cigarettes on the composite drum over the cigarettes.
9. A device according to claim 6, wherein the cigarette assembly means is further provided with a cigarette separating drum which receives and axially separates two cigarettes severed by the cigarette severing drum before feeding them to downstream equipment of the apparatus.
10. A method of on-line assembly of a compound filter cigarette comprising the steps of:
firstly, cutting and assembling different filter rods through a composite filter rod forming mechanism to prepare composite filter tip sections;
step two, slitting and separating the double-length cigarettes by a cigarette slitting mechanism to prepare two cigarette branch sections;
step three, the composite filter rod forming machine and the cigarette splitting mechanism synchronously convey the composite filter tip section and the two cigarette sections to the cigarette assembling mechanism;
and step four, assembling the composite filter tip section and the two cigarette sections into a double-length cigarette by a cigarette assembling mechanism, and then cutting and separating to prepare two composite filter tip cigarettes.
11. The method of claim 10, wherein step one and step two are performed simultaneously.
12. The method as claimed in claim 10, wherein in the first step, two kinds of filter rods are firstly cut into two kinds of filter segments with certain length by two independent filter tip conveying units, and the two kinds of cut filter segments are respectively subjected to circumferential staggering and axial movement and then are sequentially conveyed to a filter tip combining mechanism; then, the filter assembly mechanism receives the two filter segments, and the first filter segment of one of the two filter segments is cut into two cut first filter segments by the filter slitting drum and axially separated for a certain distance; and finally, combining the two divided first filter segments at two ends of a second filter segment by the filter combination mechanism, eliminating gaps to prepare a composite filter segment, and transmitting the composite filter segment to the cigarette assembly mechanism.
13. The method according to claim 10, wherein in the second step, firstly, double-length cigarettes are received by the cigarette receiving drum and then transferred to the cigarette cutting drum; then, the cigarette slitting drum is used for splicing and slitting the double-length cigarettes into two cigarette branch sections, and then the two cigarette branch sections are transmitted to the cigarette slitting drum; finally, the cigarette separating drum receives the two cigarette branches, separates the two cigarette branches in the axial direction by a certain distance, and then transmits the cigarette branches to the cigarette assembling mechanism.
14. A method according to claim 10, wherein in step three, the composite rod making machine delivers one composite filter segment at a time and the cigarette splitting mechanism delivers two cigarette segments at a time.
15. The method as claimed in claim 10, wherein in the fourth step, the cigarette assembling mechanism receives the composite filter tip section and the two axially separated cigarette sections synchronously, combines the two cigarette sections at two ends of the composite filter tip section, and eliminates the gap; then, sticking tipping paper, and wrapping the composite filter tip section and partial cigarette sections at two ends of the composite filter tip section by using the tipping paper to prepare a double-length cigarette; finally, the cigarettes are cut by a cigarette cutting drum and then separated to prepare two cigarettes with composite filter tips.
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CN108142989A (en) * | 2017-12-13 | 2018-06-12 | 红塔烟草(集团)有限责任公司 | A kind of non-traditional pipe tobacco type cigarette production equipment |
CN108634366A (en) * | 2018-06-06 | 2018-10-12 | 南通烟滤嘴有限责任公司 | Hot-fluid cigarette is arranged and the method and its device of cutting |
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CN108142989A (en) * | 2017-12-13 | 2018-06-12 | 红塔烟草(集团)有限责任公司 | A kind of non-traditional pipe tobacco type cigarette production equipment |
CN108634366A (en) * | 2018-06-06 | 2018-10-12 | 南通烟滤嘴有限责任公司 | Hot-fluid cigarette is arranged and the method and its device of cutting |
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CN109588765A (en) * | 2019-02-14 | 2019-04-09 | 四川三联新材料有限公司 | It is a kind of to heat do not burn cigarette assembler and its application method |
CN110140994A (en) * | 2019-05-21 | 2019-08-20 | 湖北中烟工业有限责任公司 | Quick-fried pearl mouth cigarette separator |
CN110169592A (en) * | 2019-05-30 | 2019-08-27 | 新乡东方工业科技有限公司 | A kind of gap separator that disappears in composite tip stick production process |
CN114828666A (en) * | 2019-12-20 | 2022-07-29 | 菲利普莫里斯生产公司 | Elastic contact element for wrapping a sheet around a group of segments |
CN112515234A (en) * | 2020-11-23 | 2021-03-19 | 山东中烟工业有限责任公司 | Filter rod slitting device and method for cigarette making and tipping machine set |
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CN113995160A (en) * | 2021-11-03 | 2022-02-01 | 新乡东方工业科技有限公司 | Novel cigarette technology |
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