CN108002094B - Full-automatic production line for special-shaped paperboard books - Google Patents
Full-automatic production line for special-shaped paperboard books Download PDFInfo
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- CN108002094B CN108002094B CN201711199946.5A CN201711199946A CN108002094B CN 108002094 B CN108002094 B CN 108002094B CN 201711199946 A CN201711199946 A CN 201711199946A CN 108002094 B CN108002094 B CN 108002094B
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- book
- storage device
- stacking storage
- cylinder
- conveying belt
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 239000011087 paperboard Substances 0.000 title claims description 17
- 238000003860 storage Methods 0.000 claims abstract description 160
- 238000003825 pressing Methods 0.000 claims abstract description 81
- 239000003292 glue Substances 0.000 claims abstract description 71
- 239000000123 paper Substances 0.000 claims description 84
- 238000004026 adhesive bonding Methods 0.000 claims description 40
- 238000001514 detection method Methods 0.000 claims description 10
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 206010066054 Dysmorphism Diseases 0.000 claims 1
- 239000011111 cardboard Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000002159 abnormal effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/16—Delivering or advancing articles from machines; Advancing articles to or into piles by contact of one face only with moving tapes, bands, or chains
- B65H29/18—Delivering or advancing articles from machines; Advancing articles to or into piles by contact of one face only with moving tapes, bands, or chains and introducing into a pile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H31/00—Pile receivers
- B65H31/28—Bands, chains, or like moving receivers
Abstract
The invention discloses a full-automatic production line of special-shaped board books, which comprises a book closing device, a plurality of groups of local glue passing devices, a turning device, a stacking storage device, a left-right diversion mechanism and a six-head flat pressing cylinder book pressing device which are sequentially arranged, wherein a mounting device is arranged between the book closing device and the tail ends of the local glue passing devices, the mounting device comprises a mounting device book pushing guide rail used for pushing a book and driving the book pushing device book to move along the horizontal direction, the book closing device comprises a book closing conveying belt, a book closing plane which is flush with the mounting device book pushing guide rail and a book limiting baffle rod, and a distance for a board book to pass through is reserved between the book limiting baffle rod and the book closing plane.
Description
Technical Field
The invention relates to the technical field of paperboard book production, in particular to a full-automatic production line of special-shaped paperboard books.
Background
The general children's books in the market are common children's board books, which are all aligned page by page, have no special shape or open window, and the production process is mainly to carry out mounting forming by full-page gluing or partial gluing. The common practice can be to glue the mounting by using the whole page gluing or silk screen scraping way of the common glue machine.
The production flow chart of the paperboard book comprises the following steps: the printed board paper book inner page manual or equipment [ folding machine ] is folded in half- > -manual gathering [ or gathering by gathering machine ] - > -gathering sequence inner page is glued- > -glued by a plurality of machines or manual paper feeding glue machine, and after gluing, the manual is mounted and formed- > -formed, and then the printed board paper book inner page is moved to a platform clamping plate by a person to be stacked and placed with heavy objects or sand bags for compaction and forming.
Since the current children's paperwork is required to be higher than the one day, and the contents of the paperwork are required to be lively and interactive, the abnormal paperwork appears in the current, and is defined as different from the common paperwork, the abnormal paperwork is not square or rectangular, but is diversified, and the different shapes are designed according to the requirements of customers to attract children to read books. The special-shaped board books can be divided into the following general classes of windowed board books, wherein each page of the paper can be provided with a plurality of page windows, the pages can be opened, and different types of cartoon patterns or characters can be arranged after the page windows are opened. The open-pore blackboard-writing has a round hole or square hole on each page, and the round size or shape of each page is different. The jigsaw blackboard-writing has one inner page jigsaw for each page to attract children to read again and to raise their ability.
The special-shaped cardboard books are three most used types, the production process of the special-shaped cardboard books is greatly different from that of the conventional common cardboard books, because each page of the special-shaped cardboard books is possibly different in pattern and different in gluing position, the traditional glue machine gluing mode cannot be used, because the common glue machine gluing mode is full page gluing, the full page gluing can coat glue on the positions where the inner pages are not glued, the current production of the special-shaped cardboard books can only select a silk screen gluing mode to carry out local gluing, but the current silk screen gluing mode has slow working procedures, low efficiency, needs a large amount of investment in labor force, seriously affects the production efficiency, and has a large number of people in production because of low production efficiency and high leading cost. In addition, in the production process links, all the production process links are basically operated manually, no equipment is used for automatic process monitoring, the sequence of the inner pages is easily disordered, and the quality is affected.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a full-automatic production line of special-shaped paperboards, which comprises a book closing device, a plurality of groups of local glue passing devices, a U-turn device, a stacking storage device, a left-right diversion mechanism and a six-head flat pressing cylinder book pressing device which are sequentially arranged, wherein a mounting device is arranged between the book closing device and the tail end of each local glue passing device, the mounting device comprises a mounting device flag pushing guide rail used for pushing a flag and driving the flag pushing device flag to move along the horizontal direction, the book closing device comprises a book closing conveying belt, a book closing plane which is flush with the mounting device and a book limiting baffle rod, and a space for allowing a paperboard to pass through is reserved between the book limiting baffle rod and the book closing plane.
Further, each group of local glue passing devices comprises a local glue passing device book feeding mechanism, a local glue passing device synchronous pushing mechanism and a local glue applying mechanism which are sequentially arranged; the book feeding mechanism of the local glue passing device comprises a book feeding conveyor belt of the local glue passing device, local glue passing device guide plates arranged on two sides of the book feeding conveyor belt of the local glue passing device, and the space between the two local glue passing device guide plates on two sides is matched with the width of a paperboard book; the synchronous pushing mechanism of the local glue passing device comprises a local glue passing device flag pushing chain for driving the local glue passing device flag pushing to circularly push; the local gluing mechanism comprises a gluing roller and a book outlet conveyor belt, wherein the gluing roller is opposite to the book outlet conveyor belt up and down, and a local gluing area is arranged on the roller surface of the gluing roller; wherein, the middle part of the outlet side of the book outlet conveyer belt is provided with a jacking cylinder.
Further, the device of turning around, including the device frame of turning around and set up two device conveyer belts of turning around, device top book cylinder and the device rotation axis of turning around in the device frame of turning around, two the device conveyer belts of turning around set up and be used for jointly carrying books side by side, be provided with the device top book cylinder of turning around in the clearance department between two device conveyer belts of turning around simultaneously and be used for jack-up books when books carry to the settlement position, device top book cylinder of turning around is connected with the device rotation axis of turning around, is provided with device of turning around above the top book cylinder simultaneously and adjusts the pinch roller and be used for the cooperation rotation axis clamping books, the device of turning around adjusts the pinch roller and is connected with the device rotation axis of turning around that the vertical direction set up and makes the regulation pinch roller can 360 degrees rotations in order to cooperate the device rotation axis of turning around with books.
Further, the stacking storage device comprises a stacking storage device counting mechanism, a stacking storage device storage mechanism and a stacking storage device deviation correcting mechanism which are sequentially arranged; the stacking storage device counting mechanism comprises a counting mechanism conveying belt for conveying the paperboards, a stacking storage device paper limiting press knife and a stacking storage device detection electric eye for detecting and recording the quantity of the paperboards, wherein the stacking storage device paper limiting press knife is arranged above the counting mechanism conveying belt, a gap for only one paperboard to pass through is reserved between the stacking storage device paper limiting press knife and the counting mechanism conveying belt, and the stacking storage device detection electric eye is arranged above the counting mechanism conveying belt and is positioned at the downstream of the stacking storage device paper limiting press knife; the stacking storage device storage mechanism comprises a left limit baffle, a right limit baffle, a front limit baffle, a stacking storage device paper-falling cylinder, a stacking storage device lifting platform and a stacking storage device lifting cylinder for driving the stacking storage device lifting platform to lift, wherein the left limit baffle, the right limit baffle and the front limit baffle are matched to limit the position of the paperboard paper, the stacking storage device paper-falling cylinder is arranged on the left limit baffle and the right limit baffle to bear the paperboard paper, the stacking storage device lifting platform is arranged below the paper-falling cylinder, and a stacking storage device storage mechanism conveying belt is arranged on the stacking storage device lifting platform; the stacking storage device deviation correcting mechanism comprises a stacking storage device deviation correcting mechanism conveying belt, a stacking storage device fixing guide plate, a stacking storage device movable guide plate and a stacking storage device guide plate driving cylinder for driving the stacking storage device movable guide plate to lean against the stacking storage device fixing guide plate, wherein the stacking storage device fixing guide plate and the stacking storage device movable guide plate are respectively arranged at two sides of the stacking storage device deviation correcting mechanism conveying belt and are symmetrically arranged, and the stacking storage device guide plate driving cylinder is connected with the stacking storage device movable guide plate; the paper limiting knife of the stacking storage device is slidably connected to the vertical guide rail to adjust the distance between the paper limiting knife of the stacking storage device and the counting mechanism conveying belt, and meanwhile, the paper limiting knife of the stacking storage device is further provided with a driving motor of the stacking storage device for driving the paper limiting knife of the stacking storage device to swing.
Further, the left and right shunting mechanism comprises a left and right shunting mechanism paper receiving platform, a left and right shunting mechanism paper receiving conveyer belt arranged on the surface of the left and right shunting mechanism paper receiving platform, a left and right shunting mechanism shunting guide rail for guiding the left and right shunting mechanism paper receiving platform to move left and right, a left and right horizontal screw rod in threaded connection with the left and right shunting mechanism paper receiving platform, and a left and right shunting mechanism driving motor for driving the left and right horizontal screw rod to rotate, wherein the left and right sides of the left and right shunting mechanism paper receiving platform are also provided with left and right shunting mechanism centralizing cylinders.
Further, the six-head flat pressing cylinder book pressing device comprises a six-head flat pressing cylinder book pressing device frame, a left conveying belt and a right conveying belt which are arranged on the six-head flat pressing cylinder book pressing device frame in parallel along the horizontal direction, wherein the left conveying belt and the right conveying belt extend along the conveying direction, and six-head flat pressing cylinder book pressing device jacking cylinders arranged along the conveying direction are respectively arranged above the left conveying belt and the right conveying belt and are used for compacting books in a matched manner by a flat pressing plate connected with the six-head flat pressing cylinder book pressing device jacking cylinders; a conveyer belt encoder is arranged below the left conveyer belt and the right conveyer belt and used for controlling the left conveyer belt and the right conveyer belt to automatically convey books to the center below the flat pressing plate; the jacking cylinders of the six-head flat-pressing cylinder book pressing device are all provided with double-pulling middle-position electromagnetic valves with locks, and the double-pulling middle-position electromagnetic valves are used for self-locking when the jacking cylinders are out of air or are out of air so as to prevent accidents; the six-head flat pressing cylinder book pressing device frame is provided with a working motor for driving the left conveying belt and the right conveying belt to work through a six-head flat pressing cylinder book pressing device chain.
The beneficial effects of the invention are as follows: the special-shaped board book full-automatic production line can sequentially realize local gluing, mounting forming, prepressing, turning around, stacking storage, split-flow conveying and flat pressing forming, wherein the local gluing device can be utilized to realize local gluing on the structure of the special-shaped board book, so that the complicated working procedures of gluing in the prior art are avoided, and in addition, the board books with a certain number of pages are input into the production line through the book combining device, so that the production line can produce more board books than the local gluing devices, the number of groups of the local gluing devices can be reduced, and the input cost in the early stage is reduced.
Drawings
Fig. 1 is a layout of the present invention.
Fig. 2 is a schematic structural view of the book binding apparatus of the present invention.
Fig. 3 is a schematic structural view of the mounting device of the present invention.
Fig. 4 is a schematic perspective view of a partial gluing device according to the present invention.
Fig. 5 is a top view of a partial gluing device of the present invention.
Fig. 6 is a side view of a partial gluing device of the present invention.
Fig. 7 is a front view of a partial gluing device of the present invention.
Fig. 8 is a schematic perspective view of a u-turn device according to the present invention.
Fig. 9 is a front view of the u-turn device of the present invention.
Fig. 10 is a side view of the u-turn device of the present invention.
Fig. 11 is a top view of the u-turn device of the present invention.
Fig. 12 is a schematic perspective view of a stacked storage device according to the present invention.
Fig. 13 is a side view of the stacked storage device of the present invention.
Fig. 14 is a top view of the stacked storage device of the present invention.
Fig. 15 is a plan view of the left and right diverting mechanism of the present invention.
Fig. 16 is a perspective view of a six-head flat-press cylinder book pressing device of the invention.
Fig. 17 is a front view of the six-head flat-press cylinder book pressing device of the invention.
Fig. 18 is a side view of a six-head flat-press cylinder book pressing device of the invention.
Fig. 19 is a top view of the six-head platen cylinder book pressing device of the present invention.
Wherein, the device comprises a 1-book closing device, a 11-book closing conveyer belt, a 12-book closing plane, a 13-book limiting baffle rod, a 2-local glue passing device, a 21-local glue passing device book feeding mechanism, a 211-local glue passing device book feeding conveyer belt, a 212-local glue passing device guide plate, a 22-local glue passing device synchronous pushing mechanism, a 221-local glue passing device flag pushing, a 222-local glue passing device chain, a 23-local glue feeding mechanism, a 231-glue feeding roller, a 232-book discharging conveyer belt, a 233-jacking cylinder, a 3-mounting device, a 31-flag pushing, a 32-mounting device flag pushing guide rail, a 4-U-turning device, a 41-U-turning device frame, a 42-U-turning device conveyer belt, a 43-U-turning device book jacking cylinder, a 44-U-turning device rotating shaft and a 5-stacking storage device, 51-stacked storage device counting mechanism, 511-counting mechanism conveyor belt, 512-stacked storage device paper-limiting press knife, 513-stacked storage device detection electric eye, 514-stacked storage device driving motor, 52-stacked storage device storage mechanism, 521-left limit baffle, 522-right limit baffle, 523-front limit baffle, 524-stacked storage device paper-falling cylinder, 525-stacked storage device lifting platform, 5251-stacked storage device conveyor belt, 526-stacked storage device lifting cylinder, 53-stacked storage device deviation correcting mechanism, 531-deviation correcting mechanism conveyor belt, 532-stacked storage device fixing guide plate, 533-stacked storage device movable guide plate, 534-stacked storage device guide plate driving cylinder, the automatic paper feeding device comprises a 6-left-right split mechanism, a 61-left-right split mechanism paper receiving platform, a 62-left-right split mechanism paper receiving conveyer belt, a 63-left-right split mechanism split guide rail, a 64-left-right horizontal screw rod, a 65-left-right split mechanism righting cylinder, a 7-six-head flat pressing cylinder book pressing device, a 71-six-head flat pressing cylinder book pressing device frame, a 72-left conveyer belt, a 73-right conveyer belt, a 74-six-head flat pressing cylinder book pressing device top pressing cylinder, a 75-flat pressing plate and a 76-double-pulling middle position belt locking electromagnetic valve.
Detailed Description
The technical scheme required by the invention is described in detail with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1, a full-automatic production line for special-shaped paperboards in the embodiment comprises a book combining device 1, a plurality of groups of local glue passing devices 2, a mounting device 3, a turning device 4, a stacking storage device 5, a left-right split-flow mechanism 6 and a six-head flat pressing cylinder book pressing device 7 which are sequentially arranged between the tail ends of the local glue passing devices 2.
Referring to fig. 2 and 3, a mounting device 3 is arranged between the book closing device 1 and the tail ends of each local gluing device 2, the mounting device 3 comprises a flag pushing 31 and a flag pushing 31 guide rail of the mounting device 3 for driving the flag pushing 31 to move along the horizontal direction, the book closing device 1 comprises a book closing conveying belt 11, a book closing plane 12 which is flush with the mounting device 3 and a book limiting stop rod 13, the flag pushing guide rail 32 of the mounting device extends into the book closing plane 12, and a distance for a book of a book to pass is reserved between the book limiting stop rod 13 and the book closing plane 12.
Referring to fig. 4 to 7, each group of local glue passing devices 2 comprises a local glue passing device book inlet mechanism 21, a local glue passing device synchronous pushing mechanism 22 and a local glue applying mechanism 23 which are sequentially arranged; the local glue passing device book feeding mechanism 21 comprises a local glue passing device book feeding conveying belt 211 and local glue passing device guide plates 212 arranged on two sides of the local glue passing device book feeding conveying belt 211, and the space between the two local glue passing device guide plates 212 is matched with the width of a board book. The board book can be positioned and corrected by utilizing the guide plates 212 of the local glue passing devices at the two sides, so that the position of the board book in the left-right direction corresponds to the synchronous pushing mechanism 22 and the local gluing mechanism 23 of the subsequent local glue passing devices, and the gluing accuracy is improved.
The local glue passing device synchronous pushing mechanism 22 comprises a local glue passing device pushing flag 221 and a local glue passing device chain 222 for driving the local glue passing device pushing flag 221 to circularly push; the local gluing mechanism 23 comprises a gluing roller 231 and a book outlet conveyor belt 232, wherein the gluing roller 231 and the book outlet conveyor belt 232 are vertically opposite, and the roller surface of the gluing roller 231 is provided with a local gluing area; wherein a lifting cylinder 233 is provided in the middle of the outlet side of the book outgoing conveyor 232. The local glue passing device synchronous pushing mechanism 22 is utilized to drive the local glue passing device to push the flag 221 and the glue applying roller 231 to synchronously operate, so that the glue applying roller 231 can be ensured to accurately perform local glue application on the corresponding area of the blackboard-writing, the inconsistency between the actual glue applying area and the preset glue applying area is avoided, and the glue applying accuracy is improved.
Referring to fig. 8 to 11, in this embodiment, the u-turn device 4 includes a u-turn device frame 41, two u-turn device conveying belts 42 disposed on the u-turn device frame 41, a u-turn device top book cylinder 43 and a u-turn device rotating shaft 44, where the two u-turn device conveying belts 42 are arranged in parallel and used for conveying books together, and at the gap between the two u-turn device conveying belts 42, a u-turn device top book cylinder 43 is disposed for lifting up the books when the books are conveyed to a set position, the u-turn device top book cylinder 43 is connected with the u-turn device rotating shaft 44, and at the same time, a u-turn device 4 adjusting pinch roller is disposed above the top book cylinder and used for clamping the books with the rotating shaft, and the u-turn device 4 adjusting pinch roller is connected with the u-turn device 4 rotating shaft disposed in a vertical direction so that the adjusting pinch roller can rotate 360 degrees to match the u-turn the book with the u-turn device rotating shaft 44.
The working procedure of the u-turn device 4 in this embodiment is as follows: when books enter the turning device conveying belt 42, the detection electric eye device detects the length of the books and feeds the length back to the control system, so that the control system controls the servo motor to drive the turning device conveying belt 42, and the books are conveyed to a position to be jacked (namely, right above a book jacking cylinder 43 of the turning device); at the moment, the book jacking cylinder 43 of the turning device jacks up the book so that the rotating shaft 44 of the turning device and the adjusting pinch roller of the turning device 4 are matched together to clamp the book, and then the rotating shaft 44 of the turning device and the adjusting pinch roller of the turning device 4 respectively realize 180-degree rotation with the rotating shaft 44 of the turning device through a servo motor so as to turn the book; when the book turns around, the book pushing cylinder 43 of the turning around device moves downwards to enable the book to return to the conveying belt 42 of the turning around device again, and finally the book is conveyed by the conveying belt 42 of the turning around device.
Referring to fig. 12 to 14, the stacked storage device 5 includes a stacked storage device counting mechanism 51, a stacked storage device storing mechanism 52, and a stacked storage device rectifying mechanism 53, which are sequentially arranged; the stacking storage device counting mechanism 51 comprises a counting mechanism conveying belt 511 for conveying the board papers, a stacking storage device paper limiting press knife 512 and a stacking storage device detection electric eye 513 for detecting and recording the quantity of the board papers, wherein the stacking storage device paper limiting press knife 512 is arranged above the counting mechanism conveying belt 511, a gap for only one board paper to pass through is reserved between the stacking storage device paper limiting press knife 512 and the counting mechanism conveying belt 511, and the stacking storage device detection electric eye 513 is arranged above the counting mechanism conveying belt 511 and is positioned at the downstream of the stacking storage device paper limiting press knife 512; the storage mechanism 52 includes a left limit baffle 521, a right limit baffle 522, a front limit baffle 523, a paper-falling cylinder 524 of the storage device, a lifting platform 525 of the storage device, and a lifting cylinder 526 of the storage device for driving the lifting platform 525 of the storage device to lift, the left limit baffle 521, the right limit baffle 522, and the front limit baffle 523 cooperate to limit the position of the paper, the paper-falling cylinder 524 of the storage device is disposed on the left limit baffle 521 and the right limit baffle 522 to receive the paper, the lifting platform 525 of the storage device is disposed below the paper-falling cylinder, and a conveyer belt 5251 of the storage mechanism of the storage device is disposed on the lifting platform 525 of the storage device; the stacking storage device deviation correcting mechanism 53 includes a stacking storage device deviation correcting mechanism 53 conveyor belt, a stacking storage device fixed guide plate 532, a stacking storage device movable guide plate 533, and a stacking storage device guide plate driving cylinder 534 for driving the stacking storage device movable guide plate 533 to lean against the stacking storage device fixed guide plate 532, wherein the stacking storage device fixed guide plate 532 and the stacking storage device movable guide plate 533 are respectively arranged at two sides of the stacking storage device deviation correcting mechanism 53 conveyor belt and symmetrically arranged, and the stacking storage device guide plate driving cylinder 534 is connected with the stacking storage device movable guide plate 533; the stacking storage device paper limiting press knife 512 is slidably connected to the vertical guide rail to adjust the distance between the stacking storage device paper limiting press knife 512 and the counting mechanism conveying belt 511, and meanwhile, the stacking storage device paper limiting press knife 512 is further configured with a stacking storage device driving motor 514 driving the stacking storage device paper limiting press knife to swing.
The stacked storage device 5 in this embodiment operates as follows: when the board paper is fed from the counting mechanism conveying belt 511, and passes through the stacking storage device paper limiting press knife 512, only a gap for a piece of board paper to pass through is reserved between the stacking storage device paper limiting press knife 512 and the counting mechanism conveying belt 511, so that the board paper can only pass through the stacking storage device paper limiting press knife 512 one by one, when the board paper passes through the stacking storage device detection electric eye 513, the detection electric eye can record the board paper, then the board paper is conveyed into the stacking storage device storage mechanism 52, is matched and limited by the left limiting baffle 521, the right limiting baffle 522 and the front limiting baffle 523, is accepted by a paper dropping cylinder, and is continuously fed into the stacking storage device storage mechanism 52 and accepted by the paper dropping cylinder along with the board paper, the board papers are gradually stacked in the stacking storage device storing mechanism 52, when the number of the board papers passing through the board papers recorded by the stacking storage device detecting electric eye 513 reaches a set value, the paper dropping cylinder is contracted, the stacked board papers drop into the stacking storage device lifting platform 525, then the stacking storage device lifting platform 525 is driven by the stacking storage device lifting cylinder 526 to descend, the stacking storage device storing mechanism conveying belt 5251 is abutted with the stacking storage device rectifying mechanism 53 conveying belt, after the board papers are sent into the stacking storage device rectifying mechanism 53, the board papers are rectified through the cooperation of the stacking storage device fixing guide plate 532 and the stacking storage device movable guide plate 533, and then the board papers are output.
As shown in fig. 15, the left and right diverting mechanism 6 includes a left and right diverting mechanism paper receiving platform 61, a left and right diverting mechanism paper receiving conveyor belt 62 provided on the surface of the left and right diverting mechanism paper receiving platform 61, a left and right diverting mechanism diverting guide rail 63 guiding the left and right diverting mechanism paper receiving platform 61 to move left and right, a left and right horizontal screw 64 screwed to the left and right diverting mechanism paper receiving platform 61, and a left and right diverting mechanism 6 driving motor driving the left and right horizontal screw 64 to rotate, and left and right diverting mechanism centering cylinders 65 are provided on the left and right sides of the left and right diverting mechanism paper receiving platform 61.
The operation of the left-right diverting mechanism 6 in this embodiment is as follows: when the board book enters the left and right diversion mechanism paper receiving platform 61, the left and right diversion mechanism 6 drives the left and right horizontal screw rods 64 to rotate so as to drive the left and right diversion mechanism paper receiving platform 61 to alternately move left and right along the left and right diversion mechanism diversion guide rails 63, and then the board book is sent into the left conveying belt 72 or the right conveying belt 73 of the six-head flat-pressing cylinder book pressing device 7 through the left and right diversion mechanism paper receiving conveying belt 62.
Referring to fig. 16 to 19, the six-head flat-press cylinder book pressing device 7 includes a six-head flat-press cylinder book pressing device frame 71, and a left conveyor belt 72 and a right conveyor belt 73 arranged on the six-head flat-press cylinder book pressing device frame 71 in parallel in the horizontal direction, the left conveyor belt 72 and the right conveyor belt 73 extend in the conveying direction, and six-head flat-press cylinder book pressing device top pressing cylinders 74 arranged in the conveying direction are respectively arranged above the left conveyor belt 72 and the right conveyor belt 73 for pressing books in cooperation with a flat pressing plate 75 connected to the six-head flat-press cylinder book pressing device top pressing cylinders 74; a conveyer belt encoder is arranged below the left conveyer belt 72 and the right conveyer belt 73 and used for controlling the left conveyer belt 72 and the right conveyer belt 73 to automatically convey books to the center below the flat pressing plate 75; the jacking cylinders 74 of the six-head flat-pressing cylinder book pressing device are all provided with double-pulling middle-position electromagnetic valves 76 with locks for self-locking when the jacking cylinders are out of air or are out of air so as to prevent accidents; the frame 71 of the six-head flat pressing cylinder book pressing device is provided with a working motor for driving the left conveying belt 72 and the right conveying belt 73 to work through the chain of the six-head flat pressing cylinder book pressing device 7.
The working process of the six-head flat pressing cylinder book pressing device 7 in the embodiment is as follows: the left and right diversion mechanism 6 inputs three books into the left conveying belt 72 or the right conveying belt 73 of the six-head flat-press cylinder book pressing device 7, the three books are respectively conveyed to the lower sides of the corresponding six-head flat-press cylinder book pressing device jacking cylinders 74 under the driving of the left conveying belt 72 or the right conveying belt 73, and finally the six-head flat-press cylinder book pressing device jacking cylinders 74 drive the flat pressing plates 75 to press down to press the books.
The above-described embodiments are merely preferred embodiments of the present invention, and are not intended to limit the present invention in any way. Any person skilled in the art can make many more possible variations and modifications of the technical solution of the present invention or modify equivalent embodiments without departing from the scope of the technical solution of the present invention by using the technical content disclosed above. Therefore, all equivalent changes according to the inventive concept are covered by the protection scope of the invention without departing from the technical scheme of the invention.
Claims (4)
1. A full-automatic production line of dysmorphism blackboard writing, its characterized in that: the automatic book binding device comprises a book binding device (1), a plurality of groups of local glue passing devices (2), a turning device (4), a stacking storage device (5), a left-right diversion mechanism (6) and a six-head flat pressing cylinder book pressing device (7), wherein a mounting device (3) is arranged between the book binding device (1) and the tail end of each local glue passing device (2), the mounting device (3) comprises a flag pushing device (31) and a flag pushing guide rail of the mounting device which drives the flag pushing device (31) to move along the horizontal direction, the book binding device (1) comprises a book binding conveying belt (11), a book binding plane (12) which is flush with the mounting device (3) and a book limiting stop lever (13), the book binding device flag pushing guide rail (32) extends into the book binding plane (12), and a space for a book to pass through is reserved between the book limiting stop lever (13) and the book binding plane (12);
each group of local glue passing devices (2) comprises a local glue passing device book feeding mechanism (21), a local glue passing device synchronous pushing mechanism (22) and a local glue applying mechanism (23) which are sequentially arranged; the book feeding mechanism (21) of the local glue passing device comprises a book feeding conveyor belt (211) of the local glue passing device, local glue passing device guide plates (212) arranged on two sides of the book feeding conveyor belt (211) of the local glue passing device, and the space between the two guide plates (212) of the local glue passing device on two sides is matched with the width of a board book; the local glue passing device synchronous pushing mechanism (22) comprises a local glue passing device pushing flag (221) and a local glue passing device chain (222) for driving the local glue passing device pushing flag (221) to circularly push; the local gluing mechanism (23) comprises a gluing roller (231) and a book outlet conveying belt (232), wherein the gluing roller (231) and the book outlet conveying belt (232) are opposite up and down, and a local gluing area is arranged on the roller surface of the gluing roller (231); wherein, a jacking cylinder (233) is arranged in the middle of the outlet side of the book outlet conveying belt (232);
the device comprises a device frame (41) and two device conveying belts (42), a device top book cylinder (43) and a device rotating shaft (44) which are arranged on the device frame (41), wherein the two device conveying belts (42) are arranged in parallel and used for jointly conveying books, the device top book cylinder (43) is arranged at a gap between the two device conveying belts (42) and used for jacking the books when the books are conveyed to a set position, the device top book cylinder (43) is connected with the device rotating shaft (44), meanwhile, a device top book adjusting pinch roller is arranged above the device top book cylinder and used for clamping the books by matching with the rotating shaft, and the device top book cylinder (4) is connected with the device top book adjusting pinch roller which is arranged in the vertical direction, so that the adjusting pinch roller can rotate 360 degrees to match with the device rotating shaft (44) to turn the books.
2. The full-automatic production line for special-shaped board books according to claim 1, wherein: the stacking storage device (5) comprises a stacking storage device counting mechanism (51), a stacking storage device storage mechanism (52) and a stacking storage device deviation correcting mechanism (53) which are sequentially arranged; the stacking storage device counting mechanism (51) comprises a counting mechanism conveying belt (511) for conveying the paperboards, a stacking storage device paper limiting press knife (512) and a stacking storage device detection electric eye (513) for detecting and recording the quantity of the paperboards, wherein the stacking storage device paper limiting press knife (512) is arranged above the counting mechanism conveying belt (511), a gap for only one paperboard to pass through is reserved between the stacking storage device paper limiting press knife (512) and the counting mechanism conveying belt (511), and the stacking storage device detection electric eye (513) is arranged above the counting mechanism conveying belt (511) and is positioned downstream of the stacking storage device paper limiting press knife (512); the stacking storage device storage mechanism (52) comprises a left limit baffle (521), a right limit baffle (522), a front limit baffle (523), a stacking storage device paper dropping cylinder (524), a stacking storage device lifting platform (525) and a stacking storage device lifting cylinder (526) for driving the stacking storage device lifting platform (525) to lift, the left limit baffle (521), the right limit baffle (522) and the front limit baffle (523) are matched to limit the position of the paper, the stacking storage device paper dropping cylinder (524) is arranged on the left limit baffle (521) and the right limit baffle (522) so as to receive the paper, the stacking storage device lifting platform (525) is arranged below the paper dropping cylinder, and a stacking storage device storage mechanism conveying belt (5251) is arranged on the stacking storage device lifting platform (525); the stacking storage device deviation correcting mechanism (53) comprises a stacking storage device deviation correcting mechanism (53) conveying belt, a stacking storage device fixed guide plate (532), a stacking storage device movable guide plate (533) and a stacking storage device guide plate driving cylinder (534) for driving the stacking storage device movable guide plate (533) to lean against the stacking storage device fixed guide plate (532), the stacking storage device fixed guide plate (532) and the stacking storage device movable guide plate (533) are respectively arranged at two sides of the stacking storage device deviation correcting mechanism (53) conveying belt and are symmetrically arranged, and the stacking storage device guide plate driving cylinder (534) is connected with the stacking storage device movable guide plate (533); the stacking storage device paper limiting press knife (512) is slidably connected to the vertical guide rail to adjust the distance between the stacking storage device paper limiting press knife (512) and the counting mechanism conveying belt (511), and meanwhile, the stacking storage device paper limiting press knife (512) is further provided with a stacking storage device driving motor (514) for driving the stacking storage device paper limiting press knife to swing.
3. The full-automatic production line for special-shaped board books according to claim 1, wherein: the left and right shunting mechanism (6) comprises a left and right shunting mechanism paper receiving platform (61), a left and right shunting mechanism paper receiving conveyer belt (62) arranged on the surface of the left and right shunting mechanism paper receiving platform (61), a left and right shunting mechanism shunting guide rail (63) for guiding the left and right shunting mechanism paper receiving platform (61) to move left and right, a left and right horizontal screw rod (64) in threaded connection with the left and right shunting mechanism paper receiving platform (61), and a left and right shunting mechanism (6) driving motor for driving the left and right horizontal screw rod (64) to rotate, wherein left and right shunting mechanism righting cylinders (65) are further arranged on the left and right sides of the left and right shunting mechanism paper receiving platform (61).
4. The full-automatic production line for special-shaped board books according to claim 1, wherein: the six-head flat pressing cylinder book pressing device (7) comprises a six-head flat pressing cylinder book pressing device frame (71), and a left conveying belt (72) and a right conveying belt (73) which are arranged on the six-head flat pressing cylinder book pressing device frame (71) in parallel along the horizontal direction, wherein the left conveying belt (72) and the right conveying belt (73) extend along the conveying direction, and six-head flat pressing cylinder book pressing device jacking cylinders (74) arranged along the conveying direction are respectively arranged above the left conveying belt (72) and the right conveying belt (73) and are used for compacting books in a matched manner by flat pressing plates (75) connected to the six-head flat pressing cylinder book pressing device jacking cylinders (74); a conveyor belt encoder is arranged below the left conveyor belt (72) and the right conveyor belt (73) and used for controlling the left conveyor belt (72) and the right conveyor belt (73) to automatically convey books to the center below the flat pressing plate (75);
the jacking cylinders (74) of the six-head flat-pressing cylinder book pressing device are all provided with double-pulling middle-position electromagnetic valves (76) with locks, and the double-pulling middle-position electromagnetic valves are used for self-locking when the jacking cylinders are out of air or are out of air so as to prevent accidents; the six-head flat pressing cylinder book pressing device frame (71) is provided with a working motor which is used for driving the left conveying belt (72) and the right conveying belt (73) to work through a chain of the six-head flat pressing cylinder book pressing device (7).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711199946.5A CN108002094B (en) | 2017-11-27 | 2017-11-27 | Full-automatic production line for special-shaped paperboard books |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711199946.5A CN108002094B (en) | 2017-11-27 | 2017-11-27 | Full-automatic production line for special-shaped paperboard books |
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| CN108002094B true CN108002094B (en) | 2023-12-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112092516A (en) * | 2020-08-26 | 2020-12-18 | 西安新华印务有限公司 | Linear gluing machine |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102815110A (en) * | 2012-09-10 | 2012-12-12 | 黄力树 | Glue-spray type wireless glue binding machine |
| CN104827798A (en) * | 2015-05-25 | 2015-08-12 | 佛山市南海区金页五金机械厂 | Automatic card book text production line and automatic card book text production process |
| CN205364883U (en) * | 2016-01-13 | 2016-07-06 | 佛山市南海区金页五金机械厂 | Books are to mounting machine that takes shape |
-
2017
- 2017-11-27 CN CN201711199946.5A patent/CN108002094B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102815110A (en) * | 2012-09-10 | 2012-12-12 | 黄力树 | Glue-spray type wireless glue binding machine |
| CN104827798A (en) * | 2015-05-25 | 2015-08-12 | 佛山市南海区金页五金机械厂 | Automatic card book text production line and automatic card book text production process |
| CN205364883U (en) * | 2016-01-13 | 2016-07-06 | 佛山市南海区金页五金机械厂 | Books are to mounting machine that takes shape |
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| CN108002094A (en) | 2018-05-08 |
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