CN108000795A - A kind of preparation method and application of composite material for nanometer injection molding - Google Patents

A kind of preparation method and application of composite material for nanometer injection molding Download PDF

Info

Publication number
CN108000795A
CN108000795A CN201711256567.5A CN201711256567A CN108000795A CN 108000795 A CN108000795 A CN 108000795A CN 201711256567 A CN201711256567 A CN 201711256567A CN 108000795 A CN108000795 A CN 108000795A
Authority
CN
China
Prior art keywords
corrosion
composite material
preparation
injection molding
nanometer injection
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201711256567.5A
Other languages
Chinese (zh)
Other versions
CN108000795B (en
Inventor
白林森
梁莲芝
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Wanrong Plastic Co ltd
Original Assignee
Wuxi City Hengli Hong Kong Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuxi City Hengli Hong Kong Ltd filed Critical Wuxi City Hengli Hong Kong Ltd
Priority to CN201711256567.5A priority Critical patent/CN108000795B/en
Publication of CN108000795A publication Critical patent/CN108000795A/en
Application granted granted Critical
Publication of CN108000795B publication Critical patent/CN108000795B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25FPROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
    • C25F3/00Electrolytic etching or polishing
    • C25F3/02Etching
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25FPROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
    • C25F7/00Constructional parts, or assemblies thereof, of cells for electrolytic removal of material from objects; Servicing or operating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C2045/1486Details, accessories and auxiliary operations
    • B29C2045/14868Pretreatment of the insert, e.g. etching, cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76494Controlled parameter
    • B29C2945/76531Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76494Controlled parameter
    • B29C2945/76595Velocity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76822Phase or stage of control
    • B29C2945/76859Injection

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • ing And Chemical Polishing (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

The present invention provides a kind of preparation method of composite material for nanometer injection molding, in turn includes the following steps:Direct current of two step pre-etching of mechanical pretreatment, which is powered, corrodes secondary dipulse energization corrosion post-treatment drying nano injection, and corrode in galvanization with ultrasonic wave added, the base material of composite material is one kind in aluminium alloy, titanium alloy, magnesium alloy or stainless steel, which can be applied to the preparation of mobile communication terminal shell.

Description

A kind of preparation method and application of composite material for nanometer injection molding
Technical field
The present invention relates to field of metal surface treatment, more particularly, to one kind using stainless steel, titanium alloy, aluminium alloy as base material Preparation method and application for the composite material of nanometer injection molding.
Background technology
Japanese great achievement plastics(Taiseiplas)Nanometer forming technique was invented in 2002 by Co., Ltd.(NMT), the skill Art is by metal and the integrated nanometer forming technique of plastics, can be widely used in metal and resin integrated molding thin light, just On the shell for the mobile electronic product taken, such as computer terminal, cell phone.
Now in the art, the treatment process of NMT includes flow as follows:The metal for needing to combine is carried out at lye Reason, acid treatment, weak acid treatment, wash with water again it is clean after be dried, be molded.Nothing will be formed after processing in metal surface The micropore that several apertures is about 20nm, that is to say, that may be considered and formd on metal surface after treatment very much Small concaveconvex structure, the resin of injection enter in these concaveconvex structures, produce anchoring effect, in other words:Metal base is first The impurity such as the grease on surface are removed by alkali cleaning, the metal oxide on surface is removed by pickling and etches nanoscale hole hole; Smaller nanoscale hole hole is etched by T processing again;Metal after washing and drying is clamped in mould, and plastics note Modeling reaches integral structure, is drawn by above-mentioned record, the key technology of NMT be processing for base material and nano injection into The operation of type, and the metal oxide on surface is removed by pickling and etches nanometer or big face often occurs in micron order hole Product excessive erosion, can not only form effective duct, can occur plane dissolved corrosion on the contrary, heavy losses substrate metal, in addition, The duct that acid corrosion is formed is concentrated mainly on nanoscale, since duct is too small, is unfavorable for the flowing injection of resin, and easily formed Gas barrier, is unfavorable for contact of the resin with base material, therefore the nanometer injection of metal base faces following problem at present:(1)Base Material etch pit is small, and duct depth as shallow, cannot effectively be penetrated through between duct;(2)Since duct forms poor, it is unfavorable for resin Attachment, and cause the combination power of resin and base material weaker, the combination force difference opposite sex between resin and base material is larger, with reference to uniformity It is poor.
The content of the invention
Based on the above problem, the present invention provides a kind of preparation method of composite material for nanometer injection molding and answers With, prepare nanometer injection molding composite material the step of it is as follows:- direct current energization corrosion of the step of mechanical pretreatment-two pre-etching- Secondary dipulse energization corrosion-post processing-drying-nanometer injection, and corrode in galvanization with ultrasonic wave added, composite material Base material is one kind in titanium alloy, magnesium alloy or stainless steel.
Wherein the process of mechanical pretreatment is multiple using a kind of processing removing in polishing, polishing, tumbling, sandblasting or ball blast The nano level natural oxide layer of condensation material substrate surface.
Wherein two step pre-etching are first acid treatment, and rear caustic corrosion, acid treating solution is by 5 ~ 7wt.%H3P04With deionized water group Into corrosion temperature 50 ~ 60oC, 3 ~ 5min of processing time, then wash drying, caustic corrosion solution is by 5 ~ 15wt.%NaOH and goes again Ionized water forms, corrosion temperature 50 ~ 60oC, 5 ~ 10min of processing time, is washed out drying up.
Direct current energization corrosion process is soaked the metal Jing Guo pre-etching as anode, graphite at the same time as cathode Steep in hybrid corrosion liquid, connect DC power supply, the hybrid corrosion liquid by 1 ~ 3wt.% hydrochloric acid, 0.5 ~ 1wt.% sulfuric acid and 0.05 ~ 0.3wt.% corrosion inhibitor solutions form, and aid in having supersound process in direct current energization corrosion process, 40 ~ 100KHz of ultrasonic frequency range, Temperature 30 ~ 40oC, 5 ~ 10min of time, current density 50-200mA/cm2, then pure water, cold air drying, wherein corrosion inhibiter One kind in mercaptobenzothiazoler, benzotriazole or methylbenzotrazole.
The be powered process of corrosion of secondary dipulse is:Using the metal being powered by direct current as anode, graphite as cathode, Be soaked in secondary hybrid corrosion liquid at the same time, connect positive negative pulse stuffing power supply, secondary hybrid corrosion liquid by 0.1 ~ 2wt.% nitric acid, 0.5 ~ 1wt.% sulfuric acid and go from water form, temperature 50 ~ 60oC, 5 ~ 7min of time, the positive duty cycle of dipulse electric current for 50%~ 70%th, negative sense duty cycle is 5%~10%, frequency is 25Hz~35Hz, direct impulse number is 5~9, negative-going pulse number is 2, so Pure water afterwards, cold air drying, obtains nanometer inner wall corrosion hole, in addition, in corrosion process, it is selectable to be powered using exchange.
Wherein post processing is after being soaked 3-5 minutes using the solution containing fat propylhomoserin, to take out, and vacuum condensation drying removes more Remaining moisture.
The temperature of wherein nanometer injection is 60~90 DEG C, and the speed of nanometer injection is 200~800mm/s, the resin of injection Selected from polyphenylene sulfide, polybutylene terephthalate (PBT), polyamide, poly-o-phenylenediamine, polyhydroxy ether epoxy resin, One or more in poly- Hydroxylated acrylic resin.
The application of the preparation method of a kind of composite material for nanometer injection molding, it is characterised in that for mobile communication The preparation of terminal shell.
The main purpose of mechanical pretreatment is the oxidation in order to effectively remove the oxide on substrate metal surface, such as titanium oxide Magnesium, iron oxide, makes substrate metal keep clean, smooth, and one is laid to form more uniform etch pit during subsequent corrosion Fixed basis.
Two step pre-etching are used in preprocessing process, i.e., first acid treatment, rear caustic corrosion, the pretreatment presence with the prior art Obvious difference, first, phosphoric acid as in strong acid magnesium, titanium, stainless steel surface main function not be corrosion, but One layer of relatively stable chemical composition coating is formed, in oxidation reaction process occurs for phosphoric acid and metal, three H in phosphoric acid+It is slow On The Drug Release, avoids metal base by excessive erosion(Hydrochloric acid is frequently present of the excessive erosion of large area), in addition, the chemical composition coating is in acid Property under the conditions of in dissolving and and precipitation dynamic equilibrium in, if second step using other caustic acids come continue corrode oxygen Change film, although feasible, effect is poor, and by exploring, it is double property to find the chemical composition coating, you can be dissolved in acid, and can be with Alkali is dissolved in, in alkaline conditions, it is aperture that the place of chemical conversion film surface existing defects can be corroded by lye, and the aperture is in base The distribution on material surface and density are all far above the pre-etching effect of similar low-kappa number.
The main purpose of direct current energization corrosion process is that longitudinally perpendicular etch pit is formed in substrate surface, and cardinal principle is By aggressive chlorion attack metal oxide film surface, and in H+Synergistic effect under, the formation in accelerated corrosion hole(Direct current leads to Galvano-cautery is a model machine process for constantly losing electronics, that is, has oxidation and have the process of corrosion), and during this, deep-etching Key reaction is remained, it is too drastic or uneven that this easily causes longitudinally perpendicular etch pit, therefore in order to reduce deep-etching Speed, adds part corrosion inhibiter, to suppress redox or acid-base reaction process during direct current is powered corrosion.This hair Bright mainly to use absorbent-type organic inhibitor, they have polarity gene, can be by metallic surface charge adsorption, in whole anode One layer of monomolecular film is formed with cathode zone, so as to prevent or slow down the reaction of corresponding electrochemistry.Such as some nitrogenous, sulfur-bearings contain Hydroxyl, there is the organic compound of surface-active, have two kinds of incompatible groups in its molecule:Hydrophilic group and lipophilic group. The molecule of these compounds is with hydrophilic group(For example, amino)It is adsorbed on metal surface, forms one layer of fine and close hydrophobic film, reduces The corrosion rate of metal surface.Wherein mercaptobenzothiazoler, benzotriazole and methylbenzotrazole etc. are the ideals of non-ferrous metal Corrosion inhibiter.
Secondary dipulse energization corrosion process is entirely different with a direct current energization corrosion, and secondary direct current, which is powered, to be corroded Main purpose is the corrosion internal diameter of appropriate expanded hole, and does not cause new corrosion as far as possible, therefore does not use HCl corrosion, is powered Voltage should be less than corrosion potential, by dissolving hole wall for a long time, form the duct of nanometer, and secondly the present invention is in secondary energization It is powered and corrodes without using direct current in corrosion process, and corroded using pulse electrifying, is mainly based upon and compares, it is found that pulse corrosion obtains The duct obtained is more uniformly distributed, and the concentration of nitric acid and sulfuric acid in direct current energization corrosion process mesoporous declines quickly, the acid outside hole It cannot be replenished in time again constant with sulfuric acid in retaining hole and concentration of nitric acid, therefore have impact on duct inner wall uniformity.Direct current at the same time Gas or other products are constantly produced in electrochemical corrosion course, are adsorbed on the inner surfaces of pores of hole wall or hole wall, local resistance Hindered the duct of hole wall stretches into or is difficult to happen being connected between the duct of hole wall, and uses electrical pulse caustic solution to introduce Pulse current, after a period of time is corroded, stop for some time, it is allowed to corruption of the reaction product to outside hole external diffusion and hole Erosion acid is to pore diffusion, to fill up consumption.In addition, dipulse electric current is compared with single-pulse current, in a wave period not only There are the turn-off time, and there are negative current, the average current value that power supply exports in electrodeposition process is constant, but due to It is positive and negative to all there are the turn-off time, being conducive to acid solution and constantly impact and discharge in aluminium surface, further formed on hole wall rotten Borrosion hole, therefore, secondary dipulse, which is powered, corrodes the etch pit of acquisition, and duct is uniform, is mutually communicated, and is conducive to the attachment of resin.
In addition, the forms of corrosion of the present invention can also select once exchange energization corrosion and secondary AC to be powered corrosion to gold Belong to base material handled, at this stage for, there is no final conclusion for the mechanism model of AC corrosion metal, but have following thing substantially Real, alternating current can accelerate metal anode course of dissolution, and the metal erosion as caused by alternating current is destroyed to be caused than direct current electro ultrafiltration It is light, and increase in intensity with a-c cycle and reduce, as just exploration in the present invention.
Then the base material after corrosion is post-processed using fat propylhomoserin, the addition of fat propylhomoserin first will not cause base material Change or influence, after secondly post-processing, unnecessary fat propylhomoserin can be remained by corroding in the duct of base material, in nanometer injection moulding process In, fat propylhomoserin and the exothermic chemical reaction of resin generation ester and amine, have delayed the curing of plastic cement, have promoted fat propylhomoserin and plastic cement position Exchange, so as to ensure that plastic cement is successfully entered nano aperture, carry high-bond.
Beneficial effect
For compared with the prior art, the present invention can obtain following beneficial technique effect:
(1)The present invention use two step pre-etching, i.e., first acid treatment, rear caustic corrosion, corrode for subsequently energization provide be uniformly distributed and The higher corrosion site of density;
(2)DC corrosion obtains longitudinally perpendicular etch pit, and avoids excessive erosion by corrosion inhibiter so that duct is uniform, corrosion Speed appropriateness;
(3)Pulse corrosion make it that the duct on hole wall is uniform, perforation can be achieved between hole wall, the etch pit of acquisition is more uniform, makes Resin and base material combination power it is substantially uniform in substrate surface, peel strength is uniform;
(4)Use fat propylhomoserin, by being esterified exothermic reaction, further improve the combination power of resin and base material in post-treatment solution Intensity;
(5)The metal-surface nano injection molding process of the present invention is simple, safety, environmental protection, suitable for assembly line industrialized production.
Embodiment
For a better understanding of the present invention, below by several embodiments, the present invention is further described, and embodiment is served only for Explain the present invention, any restriction will not be formed to invention.
Peel strength test:The product for the 20*1cm that injection molding in embodiment 2 is obtained, equivalent is equilateral to be cut into 2* The small pieces of 1cm, are A6061 types using aluminium sheet, measure respective peel strength respectively.
Comparative example 1:Aluminium sheet uses A6061 types, is molded by conventional alkali cleaning-pickling-T processing-washing-dryings-nanometer Shaping, the resin used is polyphenylene thioether PPS resin, sample 1 is obtained, labeled as D1.
Comparative example 2:The use of aluminium sheet is A6061 types, embodiment is with consistent in embodiment 2, but to base material without two Pre-etching is walked, labeled as D2, the resin used is polyphenylene thioether PPS resin.
Comparative example 3:The use of aluminium sheet is A6061 types, embodiment is twice direct current with consistent in embodiment 2 Source is corroded, and labeled as D3, the resin used is polyphenylene thioether PPS resin.
Comparative example 4:The use of aluminium sheet is A6061 types, embodiment is with consistent in embodiment 2, but to base material without two Subpulse corrodes, and labeled as D4, the resin used is polyphenylene thioether PPS resin.
Comparative example 5:The use of aluminium sheet is A6061 types, embodiment is with consistent in embodiment 2, but to base material without fat propylhomoserin Post processing, labeled as D5, the resin used is polyphenylene thioether PPS resin.
Embodiment 1
A kind of preparation method of composite material for nanometer injection molding, the base material of composite material is titanium alloy, is specifically included Following steps:(1)The process of mechanical pretreatment is to remove titanium using a kind of processing in polishing, polishing, tumbling, sandblasting or ball blast The nano level natural oxide layer of alloy surface, the present embodiment select glossing;
(2)Two step pre-etching are first acid treatment, rear caustic corrosion:Acid treating solution is by 5wt.%H3P04Formed with deionized water, it is rotten Lose temperature 50oC, processing time 3min, then wash drying again, and caustic corrosion solution is made of 5wt.%NaOH and deionized water, rotten Lose temperature 50oC, processing time 5min, is washed out drying up;
(3)Once electrification corrosion process is using the metal Jing Guo pre-etching as anode, and graphite is soaked in mixed as cathode Corrosive liquid is closed, connects DC power supply, the hybrid corrosion liquid is by 1wt.% hydrochloric acid, 0.5wt.% sulfuric acid and 0.05wt.% corrosion inhibitor solution groups Into auxiliary has supersound process, ultrasonic frequency range 40KHz, temperature 30 in direct current energization corrosion processoC, time 5min, electric current Density 50mA/cm2, then pure water, wherein cold air drying, corrosion inhibiter are selected from mercaptobenzothiazoler;
(4)The be powered process of corrosion of secondary dipulse is:Using the metal being powered by direct current as anode, graphite as cathode, Secondary hybrid corrosion liquid is soaked at the same time, connects positive negative pulse stuffing power supply, secondary hybrid corrosion liquid is by 0.1wt.% nitric acid, 0.5wt.% sulphur Acid and go from water form, temperature 50oC, time 5min, the positive duty cycle of dipulse electric current is 50%~70%, negative sense duty Than for 5%~10%, frequency 25Hz, direct impulse number be 5, negative-going pulse number be 2, then pure water, cold air drying, is obtained Obtain nanometer inner wall corrosion hole;
(5)After post-processing to be soaked 3 minutes using the solution containing fat propylhomoserin, take out, vacuum condensation drying removes unnecessary water Point;
(6)Nanometer injection polyphenylene sulfide.
Embodiment 2
A kind of preparation method of composite material for nanometer injection molding, the base material of composite material is A6061 type aluminium sheets, specifically Include the following steps:(1)The process of mechanical pretreatment is to be removed using a kind of processing in polishing, polishing, tumbling, sandblasting or ball blast The nano level natural oxide layer of surface of aluminum plate is removed, the present embodiment selects glossing;
(2)Two step pre-etching are first acid treatment, rear caustic corrosion:Acid treating solution is by 6wt.%H3P04Formed with deionized water, it is rotten Lose temperature 55oC, processing time 4min, then wash drying again, and caustic corrosion solution is made of 10wt.%NaOH and deionized water, Corrosion temperature 55oC, processing time 7min, is washed out drying up;
(3)Once electrification corrosion process is using the metal Jing Guo pre-etching as anode, and graphite is soaked in mixed as cathode Corrosive liquid is closed, connects DC power supply, the hybrid corrosion liquid is by 2wt.% hydrochloric acid, 0.75wt.% sulfuric acid and 0.2wt.% corrosion inhibitor solution groups Into auxiliary has supersound process, supersonic frequency 70KHz, temperature 35 in direct current energization corrosion processoC, time 8min, current density 140mA/cm2, then pure water, wherein cold air drying, corrosion inhibiter are selected from mercaptobenzothiazoler, benzotriazole or methyl benzo One kind in triazole;
(4)The be powered process of corrosion of secondary dipulse is:Using the metal being powered by direct current as anode, graphite as cathode, Secondary hybrid corrosion liquid is soaked at the same time, connects positive negative pulse stuffing power supply, secondary hybrid corrosion liquid is by 1wt.% nitric acid, 0.75wt.% sulphur Acid and go from water form, temperature 55oC, time 6min, the positive duty cycle of dipulse electric current is 50%~70%, negative sense duty Than for 5%~10%, frequency 30Hz, direct impulse number be 5~9, negative-going pulse number be 2, then pure water, cold air drying It is dry, obtain nanometer inner wall corrosion hole;
(5)After post-processing to be soaked 4 minutes using the solution containing fat propylhomoserin, take out, vacuum condensation drying removes unnecessary water Point;
(6)Nanometer injection PPS.
Embodiment 3
A kind of preparation method of composite material for nanometer injection molding, the base material of composite material is magnesium alloy, is specifically included Following steps:(1)The process of mechanical pretreatment is to remove magnesium using a kind of processing in polishing, polishing, tumbling, sandblasting or ball blast The nano level natural oxide layer of alloy surface, the present embodiment select glossing;
(2)Two step pre-etching are first acid treatment, and rear caustic corrosion, acid treating solution is by 7wt.%H3P04Formed with deionized water, it is rotten Lose temperature 60oC, processing time 5min, then wash drying again, and caustic corrosion solution is made of 15wt.%NaOH and deionized water, Corrosion temperature 60oC, processing time 10min, is washed out drying up;
(3)Once electrification corrosion process is using the metal Jing Guo pre-etching as anode, and graphite is soaked in mixed as cathode Corrosive liquid is closed, connects DC power supply, which is made of 3wt.% hydrochloric acid, 1wt.% sulfuric acid and 0.3wt.% corrosion inhibitor solutions, Auxiliary has supersound process, supersonic frequency 100KHz, temperature 40 in direct current energization corrosion processoC, time 10min, current density 200mA/cm2, then pure water, wherein cold air drying, corrosion inhibiter are selected from mercaptobenzothiazoler, benzotriazole or methyl benzo One kind in triazole;
(4)The be powered process of corrosion of secondary dipulse is:Using the metal being powered by direct current as anode, graphite as cathode, Be soaked in secondary hybrid corrosion liquid at the same time, connect positive negative pulse stuffing power supply, secondary hybrid corrosion liquid by 2wt.% nitric acid, 1wt.% sulfuric acid and Go to form from water, temperature 60oC, time 7min, the positive duty cycle of dipulse electric current is 50%~70%, negative sense duty cycle is 5%~10%, frequency is 25Hz~35Hz, direct impulse number is 5~9, negative-going pulse number is 2, then pure water, cold air drying It is dry, obtain nanometer inner wall corrosion hole;
(5)Post-process after five minutes, to be taken out, vacuum condensation drying removes unnecessary water using the solution immersion containing fat propylhomoserin Point;
(6)Nanometer injection polybutylene terephthalate (PBT).
Embodiment 4
A kind of preparation method of composite material for nanometer injection molding, the base material of composite material is stainless steel, is specifically included Following steps:(1)The process of mechanical pretreatment is to be removed not using a kind of processing in polishing, polishing, tumbling, sandblasting or ball blast Become rusty the nano level natural oxide layer of steel surface, and the present embodiment selects glossing;
(2)Two step pre-etching are first acid treatment, and rear caustic corrosion, acid treating solution is by 6wt.%H3P04Formed with deionized water, it is rotten Lose temperature 55oC, processing time 4min, then wash drying again, and caustic corrosion solution is made of 10wt.%NaOH and deionized water, Corrosion temperature 55oC, processing time 7min, is washed out drying up;
(3)Once electrification corrosion process is using the metal Jing Guo pre-etching as anode, and graphite is soaked in mixed as cathode Corrosive liquid is closed, connects AC power, the hybrid corrosion liquid is by 2wt.% hydrochloric acid, 0.75wt.% sulfuric acid and 0.2wt.% corrosion inhibitor solution groups Into exchanging auxiliary in energization corrosion process has supersound process, supersonic frequency 70KHz, temperature 35oC, time 8min, current density 140mA/cm2, then pure water, wherein cold air drying, corrosion inhibiter are selected from mercaptobenzothiazoler, benzotriazole or methyl benzo One kind in triazole
(4)Secondary AC, which is powered, to be corroded;
(5)After post-processing to be soaked 4 minutes using the solution containing fat propylhomoserin, take out, vacuum condensation drying removes unnecessary water Point;
(6)Nanometer injection PPS.
1 comparative example of table is contrasted with 2 peel strength data of embodiment
It can be drawn the following conclusions by embodiment 2 and comparative example 1-5 in above-mentioned table 1:
(1)By nano injection technique of the present invention obtain base material and resin combination power, stability be significantly larger than it is similar on the market Product, specifically, for aluminium base+PPS resin, it is 301.2kgf/cm with reference to power average value2, coefficient of variation(By marking Quasi- deviation/average value)For 11.19;And by the preparation of conventional T processing means in base material+PPS resin, it combines power average value For 241.1 kgf/cm2, coefficient of variation(By standard deviation/average value)For 28.26;Coefficient of variation coefficient is smaller, illustrates resin And the combination power of base material is more stable, the combination power of each position of substrate surface is more uniform, i.e., what the embodiment of the present invention 2 obtained receives The peel strength of rice injected plastics material and the uniformity of peel strength are far above similar market nanometer injection peel strength.
(2)Other comparative examples are in order to further prove to handle the importance of each step of metal base in the present invention, often One step is all indispensable, and pretreatment provides duct site and the density of corrosion, once corrodes the vertical etches in duct, secondary corruption Erosion is corroded on hole wall, and the combination power in resin and duct is strengthened in post processing.
The specific embodiment of the present invention is described in detail above, but it is intended only as example, it is of the invention and unlimited It is formed on particular embodiments described above.To those skilled in the art, it is any to the equivalent modifications that carry out of the present invention and Substitute also all among scope of the invention.Therefore, the impartial conversion made without departing from the spirit and scope of the invention and Modification, all should be contained within the scope of the invention.

Claims (9)

1. the preparation method of a kind of composite material for nanometer injection molding, it is characterised in that in turn include the following steps:Machine Tool pre-processes-direct current energization corrosion-secondary dipulse energization corrosion-post processing-drying-nanometer injection of-two step pre-etching, And corrode in galvanization with ultrasonic wave added, the base material of composite material is one in aluminium alloy, titanium alloy, magnesium alloy or stainless steel Kind.
A kind of 2. preparation method of composite material for nanometer injection molding as claimed in claim 1, it is characterised in that machine The process of tool pretreatment is to remove composite material base using a kind of processing method in polishing, polishing, tumbling, sandblasting or ball blast The natural oxide layer of nano surface level.
3. the preparation method of a kind of composite material for nanometer injection molding as claimed in claim 1, it is characterised in that two It is first acid treatment to walk pre-etching, and rear caustic corrosion, acid treating solution is by 5 ~ 7wt.%H3P04Formed with deionized water, corrosion temperature 50 ~ 60oC, 3 ~ 5min of processing time, then wash drying again, and caustic corrosion solution is made of 5 ~ 15wt.%NaOH and deionized water, rotten Lose temperature 50 ~ 60oC, 5 ~ 10min of processing time, is washed out drying up.
4. the preparation method of a kind of composite material for nanometer injection molding as claimed in claim 1, it is characterised in that one Secondary direct current energization corrosion process is using the metal base Jing Guo pre-etching as anode, and graphite is soaked in mixed as cathode Corrosive liquid is closed, connects DC power supply, the hybrid corrosion liquid is by 1 ~ 3wt.% hydrochloric acid, 0.5 ~ 1wt.% sulfuric acid and 0.05 ~ 0.3wt.% inhibitions Agent solution forms, and aids in having supersound process in direct current energization corrosion process, 40 ~ 100KHz of ultrasonic frequency range, and temperature 30 ~ 40oC, 5 ~ 10min of time, current density 50-200mA/cm2, then pure water, wherein cold air drying, corrosion inhibiter are selected from sulfydryl One kind in benzothiazole, benzotriazole or methylbenzotrazole etc..
5. the preparation method of a kind of composite material for nanometer injection molding as claimed in claim 1, it is characterised in that two The be powered process of corrosion of secondary dipulse is:The metal base being powered by direct current is soaked at the same time as anode, graphite as cathode Steep in secondary hybrid corrosion liquid, connect positive negative pulse stuffing power supply, secondary hybrid corrosion liquid is by 0.1 ~ 2wt.% nitric acid, 0.5 ~ 1wt.% sulfuric acid With go from water form, temperature 50 ~ 60oC, 5 ~ 7min of time, the positive duty cycle of dipulse electric current is that 50%~70%, negative sense accounts for Sky ratio is 5%~10%, frequency is 25Hz~35Hz, direct impulse number is 5~9, negative-going pulse number is 2, then pure water, Cold air drying, obtains nanometer inner wall corrosion hole.
A kind of 6. preparation method of composite material for nanometer injection molding as claimed in claim 1, it is characterised in that after After handling to be soaked 3-5 minutes using the solution containing fat propylhomoserin, take out, vacuum condensation drying removes unnecessary moisture.
7. the preparation method of a kind of composite material for nanometer injection molding as claimed in claim 1, it is characterised in that receive The temperature of rice injection is 60~90 DEG C, and the speed of nanometer injection is 200~800mm/s, and the resin of injection is selected from polyphenylene sulfide resin Fat, polybutylene terephthalate (PBT), polyamide, poly-o-phenylenediamine, polyhydroxy ether epoxy resin, poly- hydroxy acrylic acid tree One or more in fat.
8. the preparation method of a kind of composite material for nanometer injection molding, it is characterised in that in turn include the following steps:Machine Tool pre-processes-two step pre-etching-once exchange energization corrosion-secondary AC energization corrosion-post processing-drying-nanometer injection, and Corrode in galvanization with ultrasonic wave added, the base material of composite material is one in aluminium alloy, titanium alloy, magnesium alloy or stainless steel Kind.
9. a kind of application of the preparation method of composite material for nanometer injection molding as described in claim 1 ~ 7, it is special Sign is the preparation for mobile communication terminal shell.
CN201711256567.5A 2017-12-03 2017-12-03 A kind of preparation method and application of the composite material for nanometer injection molding Expired - Fee Related CN108000795B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711256567.5A CN108000795B (en) 2017-12-03 2017-12-03 A kind of preparation method and application of the composite material for nanometer injection molding

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711256567.5A CN108000795B (en) 2017-12-03 2017-12-03 A kind of preparation method and application of the composite material for nanometer injection molding

Publications (2)

Publication Number Publication Date
CN108000795A true CN108000795A (en) 2018-05-08
CN108000795B CN108000795B (en) 2019-08-27

Family

ID=62056138

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201711256567.5A Expired - Fee Related CN108000795B (en) 2017-12-03 2017-12-03 A kind of preparation method and application of the composite material for nanometer injection molding

Country Status (1)

Country Link
CN (1) CN108000795B (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108789989A (en) * 2018-06-05 2018-11-13 深圳市纳明特科技发展有限公司 The integrated molding preparation process of copper alloy and phenoplasts
CN108950671A (en) * 2018-09-25 2018-12-07 湖南工业大学 A kind of stainless base steel corrosion-proof wear coating structure and its preparation method and application
CN108995129A (en) * 2018-06-25 2018-12-14 无锡市恒利弘实业有限公司 A kind of aluminum or aluminum alloy material of high density holes
CN109280920A (en) * 2018-10-31 2019-01-29 南京中和至诚信息技术有限公司 A kind of surface has the aluminium alloy and its preparation method and application of micro-nano structure
CN110066996A (en) * 2019-02-20 2019-07-30 湖北叒成科技有限公司 Magnesium alloy micro-etching agent and nano surface treatment process before injection molding
CN112895294A (en) * 2021-01-14 2021-06-04 重庆会通科技有限公司 Preparation method of aluminum alloy/glass fiber reinforced polypropylene composite material for nano injection molding
JP2021105208A (en) * 2019-12-27 2021-07-26 ニチコン株式会社 Alternate current etching method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101275269A (en) * 2008-04-22 2008-10-01 日丰(清远)电子有限公司 Etching process for aluminum foil for electrolytic capacitor
CN103158226A (en) * 2011-12-15 2013-06-19 鸿富锦精密工业(深圳)有限公司 Preparation method for metal-plastic complex and complex
CN103276435A (en) * 2013-05-21 2013-09-04 东莞劲胜精密组件股份有限公司 Micro-nano processing method for aluminum/aluminum alloy surface and aluminum/ aluminum alloy structure
CN204936373U (en) * 2014-06-19 2016-01-06 计爱婷 The complex of metal and resin and apply the housing of this complex
CN106363869A (en) * 2016-10-25 2017-02-01 深圳市宝元金实业有限公司 Method for forming nano-voids in surface of metal substrate

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101275269A (en) * 2008-04-22 2008-10-01 日丰(清远)电子有限公司 Etching process for aluminum foil for electrolytic capacitor
CN103158226A (en) * 2011-12-15 2013-06-19 鸿富锦精密工业(深圳)有限公司 Preparation method for metal-plastic complex and complex
CN103276435A (en) * 2013-05-21 2013-09-04 东莞劲胜精密组件股份有限公司 Micro-nano processing method for aluminum/aluminum alloy surface and aluminum/ aluminum alloy structure
CN204936373U (en) * 2014-06-19 2016-01-06 计爱婷 The complex of metal and resin and apply the housing of this complex
CN106363869A (en) * 2016-10-25 2017-02-01 深圳市宝元金实业有限公司 Method for forming nano-voids in surface of metal substrate

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108789989A (en) * 2018-06-05 2018-11-13 深圳市纳明特科技发展有限公司 The integrated molding preparation process of copper alloy and phenoplasts
CN108995129A (en) * 2018-06-25 2018-12-14 无锡市恒利弘实业有限公司 A kind of aluminum or aluminum alloy material of high density holes
CN108995129B (en) * 2018-06-25 2023-05-26 无锡市恒利弘实业有限公司 High-pore-density aluminum or aluminum alloy material
CN108950671A (en) * 2018-09-25 2018-12-07 湖南工业大学 A kind of stainless base steel corrosion-proof wear coating structure and its preparation method and application
CN108950671B (en) * 2018-09-25 2023-12-01 湖南工业大学 Stainless steel-based corrosion-resistant and wear-resistant coating structure and preparation method and application thereof
CN109280920A (en) * 2018-10-31 2019-01-29 南京中和至诚信息技术有限公司 A kind of surface has the aluminium alloy and its preparation method and application of micro-nano structure
CN109280920B (en) * 2018-10-31 2021-07-02 南京中和至诚信息技术有限公司 Aluminum alloy with micro-nano structure on surface and preparation method and application thereof
CN110066996A (en) * 2019-02-20 2019-07-30 湖北叒成科技有限公司 Magnesium alloy micro-etching agent and nano surface treatment process before injection molding
JP2021105208A (en) * 2019-12-27 2021-07-26 ニチコン株式会社 Alternate current etching method
JP7391661B2 (en) 2019-12-27 2023-12-05 ニチコン株式会社 AC etching method
CN112895294A (en) * 2021-01-14 2021-06-04 重庆会通科技有限公司 Preparation method of aluminum alloy/glass fiber reinforced polypropylene composite material for nano injection molding

Also Published As

Publication number Publication date
CN108000795B (en) 2019-08-27

Similar Documents

Publication Publication Date Title
CN108000795B (en) A kind of preparation method and application of the composite material for nanometer injection molding
CN102808210B (en) Micro-arc oxidation surface treatment method and product prepared by same
CN103668386A (en) Aluminum and aluminum alloy surface treatment method
CN103046052B (en) The stripping liquid of environment-friendly type titanium-containing film and using method thereof
CN108000794B (en) A kind of method of high-bond aluminum or aluminum alloy nano surface injection molding
EP2835450B1 (en) Micro-nano processing method for aluminum or aluminum alloy surface
CN103382564B (en) Metal surface superhydrophobic cobalt coating and preparation method thereof
CN104711654B (en) Graphene oxide/electrophoretic paint composite coating and its electrophoretic deposition preparation method
CN103469267B (en) A kind of processing method of surface-treated electro-deposited copper foil and the Copper Foil of process thereof
CN102181865A (en) Treating agent and treating system for micro-etching surfaces of recyclable copper and copper alloys
CN110424029A (en) A kind of anti-corrosion self-cleaning super-hydrophobic coating in metal surface and its preparation method and application
CN106217748B (en) A kind of metal and plastic cement integral structure and its manufacturing method
CN105088325B (en) A kind of strip method of magnetron sputtering amorphous carbon coating
CN102747406A (en) Magnesium alloy anodic oxidation electrolyte and magnesium alloy surface treatment method
CN104878441A (en) Corrosion process for anode aluminum foil with tunnel branched holes for aluminum electrolytic capacitor
CN101922031B (en) Double-plating steel belt and plating process
CN104309054A (en) Preparation method of metal-resin composite, and metal-resin composite
AU2002334458B2 (en) Magnesium anodisation system and methods
CN109778281A (en) Two-part voltage oxide improves the corrosion proof method of aluminium alloy
JPWO2014203919A1 (en) Manufacturing method of magnesium alloy products
CN104164685B (en) A kind of method of steel plate nickel plating
AU2002334458A1 (en) Magnesium anodisation system and methods
CN107699932A (en) A kind of surface treatment method of aluminum products
CN103160822B (en) Fluorine-free phosphating process of AZ91 magnesium alloy
CN204589348U (en) Spraying type non-ferrous metal surface treatment facility

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20210514

Address after: 518110 708, Huiyi building, 9 Zhongxin Road, Taoyuan community, Dalang street, Longhua District, Shenzhen City, Guangdong Province

Patentee after: Shenzhen Hongyue Information Technology Co.,Ltd.

Address before: 214412 Shuofang Industrial Park, Wuxi New District, Jiangsu Province

Patentee before: WUXI HENGLIHONG INDUSTRIAL Co.,Ltd.

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20211224

Address after: 215100 Building 2, No. 3006, Xingdong Road, Hengjing street, Wuzhong Economic Development Zone, Suzhou City, Jiangsu Province

Patentee after: SUZHOU WANRONG PLASTIC Co.,Ltd.

Address before: 518110 708, Huiyi building, 9 Zhongxin Road, Taoyuan community, Dalang street, Longhua District, Shenzhen City, Guangdong Province

Patentee before: Shenzhen Hongyue Information Technology Co.,Ltd.

TR01 Transfer of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20190827

CF01 Termination of patent right due to non-payment of annual fee