CN108000320B - Luggage rack polishing system - Google Patents

Luggage rack polishing system Download PDF

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Publication number
CN108000320B
CN108000320B CN201711205510.2A CN201711205510A CN108000320B CN 108000320 B CN108000320 B CN 108000320B CN 201711205510 A CN201711205510 A CN 201711205510A CN 108000320 B CN108000320 B CN 108000320B
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China
Prior art keywords
polishing
sand light
component
semi
finishing
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CN201711205510.2A
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Chinese (zh)
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CN108000320A (en
Inventor
黎广信
陈学能
彭天雲
陆少平
严灿华
王启才
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Guangdong Evolut Robotics Co ltd
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Guangdong Evolut Robotics Co ltd
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Priority to CN201711205510.2A priority Critical patent/CN108000320B/en
Publication of CN108000320A publication Critical patent/CN108000320A/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00—Other grinding machines or devices
    • B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/007—Weight compensation; Temperature compensation; Vibration damping
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/06—Work supports, e.g. adjustable steadies
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

The invention provides a luggage rack polishing system, which comprises a protection room, a workpiece positioning component, a robot, a coarse sand light component, a semi-fine sand light component, a coarse polishing component, a fine polishing component and a monitoring component, wherein the workpiece positioning component, the robot, the coarse sand light component, the semi-fine sand light component, the coarse polishing component, the fine polishing component and the monitoring component are arranged in the protection room; the monitoring component controls the robot to clamp the positioning frame assembly and drives the workpiece mounted on the positioning frame assembly to be sequentially connected with the coarse sand light component, the semi-fine sand light component, the coarse polishing component, the fine polishing component and the workpiece positioning component, so that the workpiece can finish the working procedures of feeding, coarse polishing, semi-fine polishing, coarse polishing, fine polishing, blanking and the like at one time, the automation is high, the production efficiency and the working environment are ensured, and the production cost is reduced; and each part of the system has a floating function respectively, so that bidirectional automatic compensation of consumable materials is realized, the fitting degree of a workpiece and a polishing wheel or a polishing wheel is ensured, the workpiece is prevented from being deformed due to overlarge robot compensation, the polishing quality is ensured, and efficient and safe production is realized.

Description

Luggage rack polishing system
Technical Field
The invention relates to the field of sanding and polishing, in particular to a luggage rack polishing system.
Background
The luggage rack has aesthetic and practical functions and is particularly applied to automobiles. The luggage rack can bear articles which cannot be put down in the luggage compartment, such as large-size luggage, bicycles, folding beds and the like, and the automobile is more cool in shape. For this reason, the appearance requirements of the roof racks are becoming higher and higher.
The existing luggage rack has various structural shapes and complex structure. During processing, the multiple faces of the luggage rack are required to be polished, particularly the circular arc luggage rack body, and the conventional luggage rack polishing equipment cannot finish the polishing of the multiple faces of the luggage rack.
Therefore, most of the existing luggage rack polishing operations are manually operated, workers grasp workpieces to work on a sander, the speed is low, the environment is bad, and the safety is difficult to guarantee.
During the manual processing, the abrasion of the sanding wheel and the polishing wheel of the equipment is fixed, and the relative position of the workpiece and the sanding wheel can be determined empirically by a worker only according to the abrasion degree of the sanding wheel.
Therefore, most luggage rack polishing equipment is poor in positioning, low in efficiency and unstable in manual operation quality, consistency of polishing cannot be guaranteed, and processing effect of the luggage rack is affected.
SUMMARY OF THE PATENT FOR INVENTION
The invention aims to overcome the defects of the prior art, and provides a luggage rack polishing system which can be efficiently cooperated with an industrial robot, has strong adaptability, can automatically change the sanding position according to actual operation to realize automatic compensation of consumable materials, is accurate in positioning, ensures the consistency of processing, and achieves efficient and safe production.
The purpose of the patent of the invention is realized as follows: the luggage rack polishing system comprises a protection room, and a workpiece positioning component, a robot, a coarse sand light component, a semi-fine sand light component, a coarse polishing component and a fine polishing component which are arranged in the protection room, wherein a multidirectional rotary clamp component is arranged at the end of a swinging arm of the robot, the workpiece positioning component is provided with a connecting component with a buffering function and a positioning rack component which is arranged in a matched manner with the workpiece, the connecting component is arranged on the workpiece positioning component, and the positioning rack component is detachably arranged with the multidirectional rotary clamp component;
the protection house is provided with a monitoring component which can control the robot to clamp the positioning frame assembly and drive a workpiece arranged on the positioning frame assembly to be sequentially connected with the coarse sand light component, the semi-fine sand light component, the coarse polishing component, the fine polishing component and the workpiece positioning component, so that the workpiece can finish a feeding process, the coarse sand light process, the semi-fine sand light process, the coarse polishing process, the fine polishing process and a discharging process at one time, and the workpiece positioning component, the robot, the coarse sand light component, the semi-fine sand light component, the coarse polishing component and the fine polishing component are respectively connected with the monitoring component;
The coarse sand light component, the semi-fine sand light component, the coarse polishing component and the fine polishing component are respectively provided with a coarse sand light floating assembly, a semi-fine sand light floating assembly, a coarse polishing floating assembly and a fine polishing floating assembly for bidirectionally providing force compensation according to the positions between the coarse sand light component, the semi-fine sand light floating assembly, the fine polishing floating assembly and the workpiece connection.
According to the optimization, the flange clamping matched with the multidirectional rotary clamp component for installation is arranged on the swing arm of the robot.
According to the optimization, the multidirectional rotary clamp component comprises a clamping seat, a clamping driving cylinder and a multidirectional rotary disc, the flange clamping of the robot is installed in a matched mode with the multidirectional rotary disc, the multidirectional rotary disc is connected to the upper surface of the clamping seat in a shaft mode, the clamping seat is installed in a matched mode with the locating frame component, the monitoring component is connected with the clamping driving cylinder in a signal mode, a cylinder body of the clamping driving cylinder is fixed to the clamping seat, and the pushing rod of the clamping driving cylinder is fixedly connected with or separated from the locating frame component in a front-back telescopic mode.
According to the optimization, the positioning frame assembly comprises a positioning frame body, a front connecting arm and a rear connecting arm, wherein the positioning frame body is detachably connected with the connecting component, and the front connecting arm and the rear connecting arm are respectively arranged at the front end and the rear end of the positioning frame body and are used for separating and gathering stress with the positioning frame body;
The rear end of the positioning frame body is provided with a transverse adjusting component for adjusting the front-rear sliding position of the rear connecting arm.
According to the optimization, the connecting component comprises a buffer positioning seat and a buffer longitudinal connecting cylinder, the monitoring component is connected with the buffer longitudinal connecting cylinder, the cylinder body of the buffer longitudinal connecting cylinder is installed on the buffer positioning seat in a matched mode, and the pushing rod of the buffer longitudinal connecting cylinder is fixedly connected or separated with the positioning frame body of the positioning frame assembly while being lifted up and down; the buffer longitudinal connecting cylinder is provided with an adjusting rod for adjusting the buffer stroke.
According to the optimization, the coarse sand light component comprises a coarse sand light component, a coarse sand light driving component and a coarse sand light positioning seat, the coarse sand light floating component comprises a coarse sand light sliding seat, a coarse sand light positioning frame, a coarse sand light left side pushing cylinder, a coarse sand light right side pushing cylinder and a coarse sand light detection sensor,
the coarse sand smooth moving seat is connected to the coarse sand smooth locating seat in a sliding manner, the coarse sand light detection sensor, the coarse sand light assembly and the coarse sand light driving assembly are respectively arranged on the coarse sand smooth moving seat, the coarse sand light locating frame is fixedly arranged on the coarse sand light locating seat corresponding to the center of the coarse sand smooth moving seat, the coarse sand light left side pushing cylinder and the coarse sand light right side pushing cylinder are respectively arranged on the left side and the right side of the coarse sand light locating frame, and pushing rods of the coarse sand light detection sensor, the coarse sand light assembly and the coarse sand light driving assembly are respectively arranged on the left side and the right side of the coarse sand smooth moving seat;
The coarse sand light assembly comprises a coarse sand light connecting shaft, a coarse sand light outer driving wheel, a coarse sand light inner driving wheel, a coarse sand light driven wheel and a coarse sand light belt, wherein the coarse sand light outer driving wheel and the coarse sand light inner driving wheel are arranged on the coarse sand light connecting shaft in parallel, the coarse sand light connecting shaft is connected with the output end of the coarse sand light driving assembly, one end of the coarse sand light belt is connected with the coarse sand light driven wheel, and the other end of the coarse sand light belt is connected with the coarse sand light outer driving wheel or the coarse sand light inner driving wheel;
the coarse sand light positioning seat is provided with a coarse sand light tensioning adjustment group for adjusting the tensioning degree of a coarse sand light belt, the coarse sand light tensioning adjustment group comprises a coarse sand light guide plate, a coarse sand smooth moving plate, a coarse sand light pushing cylinder and a coarse sand light swinging arm, the coarse sand light guide plate is arranged on the coarse sand light positioning seat, the coarse sand smooth moving plate is connected to the coarse sand light guide plate in a sliding manner, the fixed end of the coarse sand light swinging arm is arranged on the coarse sand smooth moving plate, the cylinder body of the coarse sand light pushing cylinder is arranged on the fixed end of the coarse sand light swinging arm, the coarse sand light driven wheel is arranged on the movable end of the coarse sand light swinging arm, and the movable end of the coarse sand light swinging arm is driven by the pushing rod of the coarse sand light pushing cylinder to open or fold inwards;
The coarse sand light detection sensor is connected with the monitoring component, and the monitoring component is respectively connected with the coarse sand light driving assembly, the coarse sand light left side pushing cylinder, the coarse sand light right side pushing cylinder and the coarse sand light pushing cylinder and controls the starting sequence of the coarse sand light driving assembly, the coarse sand light left side pushing cylinder, the coarse sand light right side pushing cylinder and the coarse sand light pushing cylinder.
According to the optimization, the semi-finishing sand light component comprises a semi-finishing sand light component, a semi-finishing sand light driving component and a semi-finishing sand light positioning seat, the semi-finishing sand light floating component comprises a semi-finishing sand light sliding seat, a semi-finishing sand light positioning frame, a semi-finishing sand left side pushing cylinder, a semi-finishing sand right side pushing cylinder and a semi-finishing sand light detection sensor,
the semi-finishing sand smooth moving seat is connected to the semi-finishing sand smooth locating seat in a sliding manner, the semi-finishing sand light detection sensor, the semi-finishing sand light assembly and the semi-finishing sand light driving assembly are respectively arranged on the semi-finishing sand smooth moving seat, the semi-finishing sand light locating frame is fixedly arranged on the semi-finishing sand smooth locating seat corresponding to the center of the semi-finishing sand sliding seat, and the left pushing cylinder and the right pushing cylinder of the semi-finishing sand light are respectively arranged on the left side and the right side of the semi-finishing sand light locating frame, and pushing rods of the semi-finishing sand smooth moving seat and the left side and the right side of the semi-finishing sand smooth moving seat;
the semi-finishing sand light assembly comprises a semi-finishing sand light connecting shaft, a semi-finishing sand light outer side driving wheel, a semi-finishing sand light inner side driving wheel, a semi-finishing sand light driven wheel and a semi-finishing sand light belt, wherein the semi-finishing sand light outer side driving wheel and the semi-finishing sand light inner side driving wheel are arranged on the semi-finishing sand light connecting shaft in parallel, the semi-finishing sand light connecting shaft is connected with the output end of the semi-finishing sand light driving assembly, one end of the semi-finishing sand light belt is connected with the semi-finishing sand light driven wheel, and the other end of the semi-finishing sand light belt is connected with the semi-finishing sand light outer side driving wheel or the semi-finishing sand light inner side driving wheel;
The semi-finishing sand light positioning seat is provided with a semi-finishing sand light tensioning adjustment group for adjusting the tensioning degree of a semi-finishing sand light band, the semi-finishing sand light tensioning adjustment group comprises a semi-finishing sand light guide plate, a semi-finishing sand light sliding plate, a semi-finishing sand light pushing cylinder and a semi-finishing sand light swinging arm, the semi-finishing sand light guide plate is arranged on the semi-finishing sand light positioning seat, the semi-finishing sand light sliding plate is connected onto the semi-finishing sand light guide plate in a sliding manner, the fixed end of the semi-finishing sand light swinging arm is arranged on the semi-finishing sand light sliding plate, the cylinder body of the semi-finishing sand light pushing cylinder is arranged on the fixed end of the semi-finishing sand light swinging arm, the semi-finishing sand light driven wheel is arranged on the movable end of the semi-finishing sand light swinging arm, and the pushing rod of the semi-finishing sand light pushing cylinder drives the movable end of the semi-finishing sand light swinging arm to stretch outwards or fold inwards;
the semi-finishing sand light detection sensor is connected with the monitoring component, and the monitoring component is respectively connected with the semi-finishing sand light driving assembly, the semi-finishing sand left side pushing cylinder, the semi-finishing sand right side pushing cylinder, the semi-finishing sand light pushing cylinder and the semi-finishing sand light detection sensor and controls the starting sequence of the semi-finishing sand light driving assembly, the semi-finishing sand left side pushing cylinder, the semi-finishing sand right side pushing cylinder and the semi-finishing sand light detection sensor.
According to the optimization, the fine sand light component comprises a fine sand light component, a fine sand light driving component and a fine sand light positioning seat, the fine sand light floating component comprises a fine sand light sliding seat, a fine sand light positioning frame, a fine sand light left side pushing cylinder, a fine sand light right side pushing cylinder and a fine sand light detection sensor,
The polishing device comprises a polishing smooth seat, a polishing smooth positioning seat, a polishing smooth sensor, a polishing smooth assembly and a polishing smooth driving assembly, wherein the polishing smooth seat is in sliding connection with the polishing smooth positioning seat;
the polishing device comprises a polishing component and a polishing component, wherein the polishing component comprises a polishing connecting shaft, a polishing outer driving wheel, a polishing inner driving wheel, a polishing driven wheel and a polishing light belt;
the fine sand light positioning seat is provided with a fine sand light tensioning adjustment group for adjusting the tension degree of a fine sand light belt, the fine sand light tensioning adjustment group comprises a fine sand light guide plate, a fine sand smooth moving plate, a fine sand light pushing cylinder and a fine sand light swinging arm, the fine sand light guide plate is arranged on the fine sand light positioning seat, the fine sand smooth moving plate is connected on the fine sand light guide plate in a sliding way, the fixed end of the fine sand light swinging arm is arranged on the fine sand smooth moving plate, the cylinder body of the fine sand light pushing cylinder is arranged on the fixed end of the fine sand light swinging arm, the fine sand light driven wheel is arranged on the movable end of the fine sand light swinging arm, and the pushing rod of the fine sand light pushing cylinder drives the movable end of the fine sand light swinging arm to open outwards or fold inwards;
The device comprises a polishing light detection sensor, a monitoring component, a polishing light driving component, a polishing light left side pushing cylinder, a polishing light right side pushing cylinder and a polishing light pushing cylinder.
According to the optimization, the rough polishing component comprises a rough polishing component, a rough polishing driving component and a rough polishing positioning seat, the rough polishing floating component comprises a rough polishing sliding seat, a rough polishing positioning frame, a rough polishing left side pushing cylinder, a rough polishing right side pushing cylinder and a rough polishing detection sensor,
the rough polishing sliding seat is connected to the rough polishing positioning seat in a sliding manner, the rough polishing detection sensor, the rough polishing assembly and the rough polishing driving assembly are respectively arranged on the rough polishing sliding seat, the rough polishing positioning frame is fixedly arranged on the rough polishing positioning seat corresponding to the center of the rough polishing sliding seat, the left side pushing cylinder and the right side pushing cylinder of the rough polishing are respectively arranged on the left side and the right side of the rough polishing positioning frame, and pushing rods of the left side pushing cylinder and the right side pushing cylinder and the left side and the right side of the rough polishing sliding seat are respectively connected with the left side and the right side of the rough polishing sliding seat;
the rough polishing assembly comprises a rough polishing connecting shaft and a rough polishing driving wheel, at least one rough polishing driving wheel is arranged at one end of the rough polishing connecting shaft, and the other end of the rough polishing connecting shaft is connected with the output end of the rough polishing driving assembly;
The rough polishing positioning seat is provided with a rough polishing sliding rod, and the rough polishing sliding rod is connected with a rough polishing follow-up wax spraying component corresponding to the rough polishing driving wheel in a sliding manner;
the rough polishing detection sensor is respectively connected with the monitoring component, and the monitoring component is respectively connected with the rough polishing driving component, the rough polishing left side pushing cylinder, the rough polishing right side pushing cylinder and the rough polishing follow-up wax spraying component and controls the starting sequence of the rough polishing driving component, the rough polishing left side pushing cylinder and the rough polishing follow-up wax spraying component.
According to the optimization, the fine polishing component comprises a fine polishing component, a fine polishing driving component and a fine polishing positioning seat, the fine polishing floating component comprises a fine polishing sliding seat, a fine polishing positioning frame, a fine polishing left side pushing cylinder, a fine polishing right side pushing cylinder and a fine polishing detection sensor,
the fine polishing sliding seat is connected to the fine polishing positioning seat in a sliding manner, the fine polishing detection sensor, the fine polishing assembly and the fine polishing driving assembly are respectively arranged on the fine polishing sliding seat, the fine polishing positioning frame is fixedly arranged on the fine polishing positioning seat corresponding to the center of the fine polishing sliding seat, the fine polishing left side pushing cylinder and the fine polishing right side pushing cylinder are respectively arranged on the left side and the right side of the fine polishing positioning frame, and pushing rods of the fine polishing left side pushing cylinder and the fine polishing right side pushing cylinder are respectively connected with the left side and the right side of the fine polishing sliding seat;
The fine polishing assembly comprises a fine polishing connecting shaft and a fine polishing driving wheel, wherein one end of the fine polishing connecting shaft is provided with at least one fine polishing driving wheel, and the other end of the fine polishing connecting shaft is connected with the output end of the fine polishing driving assembly;
the fine polishing positioning seat is provided with a fine polishing sliding rod, and the fine polishing sliding rod is connected with a fine polishing follow-up wax spraying component corresponding to the fine polishing driving wheel in a sliding manner;
the fine polishing detection sensor is respectively connected with the monitoring component, and the monitoring component is respectively connected with the fine polishing driving assembly, the fine polishing left side pushing cylinder, the fine polishing right side pushing cylinder and the fine polishing follow-up wax spraying assembly and controls the starting sequence of the fine polishing driving assembly, the fine polishing left side pushing cylinder, the fine polishing right side pushing cylinder and the fine polishing follow-up wax spraying assembly.
The beneficial effects of the invention are as follows:
1) The luggage rack polishing system adopts a workpiece positioning component, a coarse sand light component, a semi-fine sand light component, a coarse polishing component and a fine polishing component to be respectively matched with a robot, so that a workpiece can finish a feeding process, a coarse sand light process, a semi-fine sand light process, a coarse polishing process, a fine polishing process and a discharging process at one time; the processing mode of manual treatment is replaced, the automation is high, the production efficiency and the working environment are effectively ensured, and the production cost is reduced;
2) Under the action of the coarse sand light floating assembly, the semi-fine sand light floating assembly, the coarse polishing floating assembly and the fine polishing floating assembly of the system, the coarse sand light component, the semi-fine sand light component, the coarse polishing component and the fine polishing component are respectively provided with floating functions, and when the positions of the sand light wheel and the polishing wheel are changed during polishing, the automatic compensation of consumable materials is realized, the bonding degree of a workpiece and the sand light wheel or the polishing wheel is ensured, the deformation of the workpiece caused by overlarge compensation of a robot is prevented, the same sand polishing quality of each workpiece is ensured, and the efficient and safe production is achieved;
3) According to practical application, the sanding belt of the sanding part in the system can be flexibly switched on the corresponding sanding wheel, and two polishing wheels can exist in the polishing part at the same time, so that the polishing system is suitable for processing workpieces with different specifications, has strong applicability and reduces processing cost;
4) The system has the function of adjusting the tensioning degree of the sanding belt, enhances the processing stability, improves the processing accuracy and ensures the processing quality.
Drawings
FIG. 1 is a schematic diagram of a preferred embodiment of the present invention.
Fig. 2 is a schematic view of another angle of the preferred embodiment of the present invention (omitting the protection house).
FIG. 3 is a diagram showing the relationship between a robot and a workpiece positioning device according to a preferred embodiment of the present invention.
FIG. 4 is a schematic view of a workpiece positioning device according to a preferred embodiment of the invention.
Fig. 5 is a front view of a workpiece positioning assembly (with a partial spacer assembly omitted) according to a preferred embodiment of the invention.
FIG. 6 is a schematic view of a positioning frame assembly according to a preferred embodiment of the present invention.
FIG. 7 is a schematic diagram of a coarse sand optical component according to a preferred embodiment of the present invention.
FIG. 8 is a schematic view of another angle of the grit optic of the preferred embodiment of the present invention.
FIG. 9 is a schematic diagram of a coarse sand light floating assembly according to a preferred embodiment of the present invention.
FIG. 10 is a schematic diagram of a semi-finished sand optical component according to a preferred embodiment of the present invention.
FIG. 11 is a schematic view of another angle of the semi-finished sand optical component according to the preferred embodiment of the present invention.
FIG. 12 is a schematic view of a semi-finished sand optical floating assembly according to a preferred embodiment of the present invention.
FIG. 13 is a schematic view showing a structure of a finish polishing member according to a preferred embodiment of the present invention.
FIG. 14 is a schematic view of another angle of the finish polishing component according to the preferred embodiment of the present invention.
FIG. 15 is a schematic view of a finish sand light floating assembly according to a preferred embodiment of the present invention.
FIG. 16 is a schematic view showing the structure of a rough polishing member according to the preferred embodiment of the present invention.
FIG. 17 is a schematic view of another angle of the rough polishing member according to the preferred embodiment of the present invention.
FIG. 18 is a schematic view of a rough polishing floating assembly according to a preferred embodiment of the present invention.
Fig. 19 is a schematic structural view of a finishing member according to a preferred embodiment of the present invention.
FIG. 20 is a schematic view of a finish polishing element according to another embodiment of the present invention.
FIG. 21 is a schematic view of a finish polishing floating assembly according to a preferred embodiment of the present invention.
Detailed Description
The present invention will be further described with reference to the accompanying drawings, and a luggage rack polishing system of the present invention, as shown in fig. 1 to 21, comprises a protection house 1, and a workpiece positioning part 2, a robot 3, a coarse polishing part 4, a semi-fine polishing part 5, a fine polishing part 6, a coarse polishing part 7 and a fine polishing part 8 which are installed in the protection house 1. The swing arm end of the robot 3 is provided with a multidirectional rotary clamp component 9, the workpiece positioning component 2 is provided with a connecting component 21 with a buffering function and a positioning frame component 22 which is installed in an adapting mode with a workpiece, the connecting component 21 is installed on the workpiece positioning component 2, and the positioning frame component 22 and the multidirectional rotary clamp component 9 are detachably installed.
The protection house 1 is externally provided with a monitoring component 10, and the workpiece positioning component 2, the robot 3, the coarse sand optical component 4, the semi-fine sand optical component 5, the fine sand optical component 6, the coarse polishing component 7 and the fine polishing component 8 are respectively connected with the monitoring component 10.
During processing, the monitoring component 10 can control the robot 3 to clamp the positioning frame assembly 22 and drive the workpiece mounted on the positioning frame assembly 22 to be sequentially connected with the coarse sand light component 4, the semi-fine sand light component 5, the fine sand light component 6, the coarse polishing component 7, the fine polishing component 8 and the workpiece positioning component 2, so that the workpiece can finish a feeding process, a coarse sand light process, a semi-fine sand light process, a coarse polishing process, a fine polishing process and a discharging process at one time. Like this, work piece locating part 2, coarse sand light part 4, half fine sand light part 5, fine sand light part 6, coarse polishing part 7, fine polishing part 8 fully cooperate with robot 3 respectively, replace the mode of processing of manual handling, and is automatic high, guarantees production efficiency and operational environment effectively, reduces manufacturing cost, ensures processingquality.
During the process, the coarse sand light component 4, the semi-fine sand light component 5, the fine sand light component 6, the coarse polishing component 7 and the fine polishing component 8 are respectively provided with a coarse sanding floating component 11, a semi-fine sand light floating component 12, a fine sand light floating component 13, a coarse polishing floating component 14 and a fine polishing floating component 15, so that the compensation force can be provided bidirectionally according to the position between the components and the workpiece connection, the fit degree of the workpiece and a sand light wheel or polishing wheel is ensured, the deformation of the workpiece caused by the overlarge compensation of the robot 3 is prevented, the same sanding quality of each workpiece is ensured, and the efficient and safe production is realized.
Referring to fig. 1 to 6, a flange clamp 16 for fitting and mounting the multi-directional rotating clamp member 9 is provided on the swing arm of the robot 3. Ensure structural connection steadiness, be convenient for robot 3 again with diversified rotatory anchor clamps part 9 dismouting, convenient maintenance and change guarantee processingquality.
Wherein, the multidirectional rotary fixture part 9 comprises a fixture seat 91, a clamping driving cylinder 92 and a multidirectional rotary disc 93. The flange clamping 16 of the robot 3 is installed in a matched mode with the multidirectional rotating disc 93, and the multidirectional rotating disc 93 is connected to the upper surface of the clamping seat 91 in a shaft mode. The clamping seat 91 is installed in a matched mode with the positioning frame assembly 22, the monitoring component 10 is in signal connection with the clamping driving cylinder 92, the cylinder body of the clamping driving cylinder 92 is fixed on the clamping seat 91, and the pushing rod of the clamping driving cylinder 92 stretches back and forth and is fixedly connected with or separated from the positioning frame assembly 22.
That is, the push rod of the clamping driving cylinder 92 extends forward and passes through the positioning frame assembly 22 to be fixedly connected to the clamping seat 91, so that the multipart rotary clamp component and the positioning frame assembly 22 are fixedly installed, and the robot 3 automatically grabs the workpiece, thereby realizing automatic feeding processing. After the machining is finished, the pushing rod of the clamping driving cylinder 92 is separated from the positioning frame assembly 22, so that the robot 3 can automatically unload the workpiece, and automatic blanking is realized. In the aspect of operation, the device is flexible to use, ensures the processing consistency of workpieces, and improves the processing effect.
And, the positioning frame assembly 22 includes a positioning frame body 221, a front connecting arm 222, and a rear connecting arm 223. The positioning frame 221 is detachably connected to the connecting member 21, and the front connecting arm 222 and the rear connecting arm 223 are respectively attached to the front end and the rear end of the positioning frame 221 and form an arc frame for dispersing stress with the positioning frame 221. The phenomenon of deformation caused by overlarge machining force of the workpiece is effectively avoided, and the workpiece is protected.
The rear end of the positioning frame 221 is provided with a lateral adjustment unit 224 for adjusting the front-rear sliding position of the rear link arm 223. The positioning position of the workpiece is adjusted by the transverse adjusting component 224, so that one-time accurate positioning is realized, the processing consistency of the workpiece is ensured, and the processing effect is improved.
During this, the connecting part 21 comprises a buffer positioning seat 211, a buffer longitudinal connecting cylinder 212. The monitoring component 10 is connected with a buffer longitudinal connecting cylinder 212, the cylinder body of the buffer longitudinal connecting cylinder 212 is mounted on a buffer positioning seat 211 in a matched manner, and the push rod of the buffer longitudinal connecting cylinder 212 is fixedly connected with or separated from a positioning frame body 221 of the positioning frame assembly 22 while lifting up and down. The damper vertical connecting cylinder 212 is provided with an adjustment rod 213 for adjusting the damper stroke. Under the action of the adjusting rod 213, the buffer stroke can be adjusted according to the processing requirement of the workpiece, so that the buffer effect is improved and the processing quality of the arc luggage frame body is ensured by avoiding hard contact with processing equipment during processing of the workpiece.
Referring to fig. 2 and 7 to 9, the coarse sand optical component 4 includes a coarse sand optical driving component 41, a coarse sand optical driving component 42, and a coarse sand optical positioning seat 43; the rough sanding floating assembly 11 includes a rough sanding slide seat 111, a rough sanding positioning frame 112, a rough sanding left side pushing cylinder 113, a rough sanding right side pushing cylinder 114, and a rough sanding detection sensor 115.
The coarse sand smooth moving seat 111 is slidably connected to the coarse sand smooth positioning seat 43, and the coarse sand light detecting sensor 115, the coarse sand light assembly 41 and the coarse sand light driving assembly 42 are respectively mounted on the coarse sand smooth moving seat 111. The rough sand light positioning frame 112 is fixedly installed on a rough sand light positioning seat 43 corresponding to the center of the rough sand smooth moving seat 111, and a rough sand light left side pushing cylinder 113 and a rough sand light right side pushing cylinder 114 are respectively installed on the left side and the right side of the rough sand light positioning frame 112, and pushing rods of the two pushing cylinders and the left side and the right side of the rough sand smooth moving seat 111.
And, the grit light assembly 41 includes a grit light connection shaft 411, a grit light outer driving wheel 412, a grit light inner driving wheel 413, a grit light driven wheel 414, and a grit light band 415. The outer coarse sand light driving wheel 412 and the inner coarse sand light driving wheel 413 are arranged on the coarse sand light connecting shaft 411 in parallel, the coarse sand light connecting shaft 411 is connected with the output end of the coarse sand light driving assembly 42, one end of the coarse sand light belt 415 is connected with the coarse sand light driven wheel 414, and the other end of the coarse sand light belt 415 is connected with the outer coarse sand light driving wheel 412 or the inner coarse sand light driving wheel 413. Thus, according to practical application, the coarse sand light belt 415 can be flexibly switched between the coarse sand light outer driving wheel 412 and the coarse sand light inner driving wheel 413, so that the switching is flexible, the applicability is high, and the processing effect of a workpiece is ensured.
The rough polish positioning base 43 is provided with a rough polish tension adjustment group 17 for adjusting the tension of the rough polish strip 415. The coarse sand light tensioning adjustment group 17 comprises a coarse sand polishing guide plate 171, a coarse sand smooth moving plate 172, a coarse sand light pushing cylinder 173 and a coarse sand light swinging arm 174, wherein the coarse sand light guide plate 171 is arranged on the coarse sand light positioning seat 43, the coarse sand smooth moving plate 172 is connected to the coarse sand light guide plate 171 in a sliding manner, the fixed end of the coarse sand light swinging arm 174 is arranged on the coarse sand smooth moving plate 172, the cylinder body of the coarse sand light pushing cylinder 173 is arranged on the fixed end of the coarse sand light swinging arm 174, the coarse sand light driven wheel 414 is arranged on the movable end of the coarse sand light swinging arm 174, and the pushing rod of the coarse sand light pushing cylinder 173 drives the movable end of the coarse sand light swinging arm 174 to open outwards or fold inwards.
Further, the grit light detection sensor 115 is connected to the monitoring unit 10, and the monitoring unit 10 is connected to the grit light driving unit 42, the grit light left side pushing cylinder 113, the grit light right side pushing cylinder 114, and the grit light pushing cylinder 173, respectively, and controls the starting sequence thereof.
When the motor of the rough sanding drive assembly 42 drives the rough sanding outer driving wheel 412 or the rough sanding inner driving wheel 413 of the rough sanding assembly 41 to operate, the robot 3 grabs the workpiece and places the workpiece on the rough sanding outer driving wheel 412 or the rough sanding inner driving wheel 413. During sanding, either the outer grit wheel 412 or the inner grit wheel 413 begin to wear as the number of workpieces to be sanded increases. When the sanding quantity reaches a set value, the coarse sand light detection sensor 115 sends out a signal to prompt the robot 3 to start feeding compensation, and meanwhile, the left side pushing cylinder 113 of coarse sand light or the right side pushing cylinder 114 of coarse sand light acts to drive the coarse sand smooth moving seat 111 to move towards the corresponding position, so that automatic compensation of consumable materials is achieved, the degree of fit between a workpiece and the coarse sand light outer side driving wheel 412 or the coarse sand light inner side driving wheel 413 is ensured, deformation of the workpiece due to overlarge compensation of the robot 3 can be prevented, the same sanding quality of each workpiece is ensured, and efficient and safe production is achieved.
In addition, during switching or processing, the monitoring part 10 controls the operation of the rough sanding pushing cylinder 173 to cause the rough sanding pushing cylinder 173 to push the rough sanding swing arm 174 to open or close, thereby adjusting the tension of the sand light band, enhancing the processing stability, improving the processing accuracy and guaranteeing the processing quality.
Referring to fig. 2 and 10 to 12, the semi-finishing optical component 5 includes a semi-finishing optical assembly 51, a semi-finishing optical driving assembly 52, and a semi-finishing optical positioning seat 53; the semi-finishing light floating assembly 12 comprises a semi-finishing light sliding seat 121, a semi-finishing light positioning frame 122, a left pushing cylinder 123 for semi-finishing light, a right pushing cylinder 124 for semi-finishing light and a semi-finishing light detection sensor 125.
The semi-finishing sanding sliding seat 121 is slidably connected to the semi-finishing sanding positioning seat 53, and the semi-finishing sanding light detection sensor 125, the semi-finishing sanding light assembly 51 and the semi-finishing sanding light driving assembly 52 are respectively mounted on the semi-finishing sanding smooth moving seat 121. The semi-finishing sand light positioning frame 122 is fixedly installed on the semi-finishing sand light positioning seat 53 corresponding to the center of the semi-finishing sand smooth moving seat 121, and the left pushing cylinder 123 and the right pushing cylinder 124 of the semi-finishing sand light are respectively installed on the left side and the right side of the semi-finishing sand light positioning frame 122, and the pushing rods of the left pushing cylinder and the right pushing cylinder are respectively connected with the left side and the right side of the semi-finishing sand smooth moving seat 121.
And, the semi-finishing light assembly 51 includes a semi-finishing light connecting shaft 511, a semi-finishing light outer driving wheel 512, a semi-finishing light inner driving wheel 513, a semi-finishing light driven wheel 514, and a semi-finishing light band 515. The semi-finishing sand light outside driving wheel 512 and the semi-finishing sand light inside driving wheel 513 are installed on the semi-finishing sand light connecting shaft 511 in parallel, the semi-finishing sand light connecting shaft 511 is connected with the output end of the semi-finishing sand light driving assembly 52, one end of the semi-finishing sand light belt 515 is connected with the semi-finishing sand light driven wheel 514, and the other end of the semi-finishing sand light belt 515 is connected with the semi-finishing sand light outside driving wheel 512 or the semi-finishing sand light inside driving wheel 513. Thus, according to practical application, the semi-finishing light belt 515 can be flexibly switched between the corresponding semi-finishing light outer driving wheel 512 and the corresponding semi-finishing light inner driving wheel 513, so that the switching is flexible, the applicability is strong, and the processing effect of a workpiece is ensured.
The semi-finishing light positioning base 53 is provided with a semi-finishing light tensioning adjustment group 18 for adjusting the tensioning degree of the semi-finishing light band 515. The half-finishing sand light tensioning adjustment group 18 comprises a half-finishing sand light guide plate 181, a half-finishing sand light sliding plate 182, a half-finishing sand light pushing cylinder 183 and a half-finishing sand light swinging arm 184, the half-finishing sand light guide plate 181 is installed on the half-finishing sand light positioning seat 53, the half-finishing sand light sliding plate 182 is connected onto the half-finishing sand light guide plate 181 in a sliding manner, the fixed end of the half-finishing sand light swinging arm 184 is installed on the half-finishing sand light sliding plate 182, the cylinder body of the half-finishing sand light pushing cylinder 183 is installed on the fixed end of the half-finishing sand light swinging arm 184, the half-finishing sand light driven wheel 514 is installed on the movable end of the half-finishing sand light swinging arm 184, and the pushing rod of the half-finishing sand light pushing cylinder 183 drives the movable end of the half-finishing sand light swinging arm 184 to stretch outwards or fold inwards.
Furthermore, the semi-finishing sand light detection sensor 125 is connected with the monitoring component 10, and the monitoring component 10 is respectively connected with the semi-finishing sand light driving component 52, the semi-finishing sand left pushing cylinder 123, the semi-finishing sand right pushing cylinder 124 and the semi-finishing sand light pushing cylinder 183 and controls the starting sequence of the semi-finishing sand light driving component and the semi-finishing sand light pushing cylinder 183.
When the motor of the semi-finishing light driving assembly 52 drives the semi-finishing light outer driving wheel 512 or the semi-finishing light inner driving wheel 513 of the semi-finishing light assembly 51 to operate, the robot 3 grabs the workpiece and places the workpiece on the semi-finishing light outer driving wheel 512 or the semi-finishing light inner driving wheel 513. During sanding, either the semi-finished outer drive wheel 512 or the semi-finished inner drive wheel 513 begins to wear as the number of sanded workpieces increases. When the sanding quantity reaches a set value, the semi-finishing sand light detection sensor 125 sends out a signal to prompt the robot 3 to start feeding compensation, and meanwhile, the left side pushing cylinder 123 of the semi-finishing sand or the right side pushing cylinder 124 of the semi-finishing sand acts to drive the semi-finishing sand sliding seat 121 to move towards the corresponding position, so that automatic compensation of consumable materials is achieved, the degree of fit between a workpiece and the outer side driving wheel 512 of the semi-finishing sand or the inner side driving wheel 513 of the semi-finishing sand is ensured, deformation of the workpiece due to overlarge compensation of the robot 3 can be prevented, and the same sanding quality of each workpiece is ensured, so that efficient and safe production is achieved.
In addition, during switching or processing of the semi-finishing sand light belt 515, the monitoring part 10 controls the semi-finishing sand light pushing cylinder 183 to operate, so that the semi-finishing sand light pushing cylinder 183 pushes the semi-finishing sand light swinging arm 184 to open or close, the tightness of the sand light belt is adjusted, the processing stability is enhanced, the processing accuracy is improved, and the processing quality is ensured.
Referring to fig. 2 and 13 to 15, the polishing component 6 includes a polishing component 61, a polishing driving component 62, and a polishing positioning seat 63; the polishing floating assembly 13 comprises a polishing slide base 131, a polishing positioning rack 132, a polishing left pushing cylinder 133, a polishing right pushing cylinder 134 and a polishing detection sensor 135.
The polishing smooth moving base 131 is slidably connected to the polishing smooth positioning base 63, and the polishing light detecting sensor 135, polishing light assembly 61 and polishing light driving assembly 62 are respectively mounted on the polishing smooth moving base 131. The polishing positioning frame 132 is fixedly installed on the polishing positioning seat 63 corresponding to the center of the polishing smooth moving seat 131, and the polishing left pushing cylinder 133 and polishing right pushing cylinder 134 are respectively installed on the left side and the right side of the polishing positioning frame 132, and the pushing rods of the polishing positioning frame 132 and the polishing smooth moving seat 131 are respectively connected with the left side and the right side of the polishing smooth moving seat 131.
And, the finishing light assembly 61 includes a finishing light connecting shaft 611, a finishing light outer driving wheel 612, a finishing light inner driving wheel 613, a finishing light driven wheel 614, and a finishing light band 615. The outer polishing driving wheel 612 and the inner polishing driving wheel 613 are arranged on the polishing connecting shaft 611 in parallel, the polishing connecting shaft 611 is connected with the output end of the polishing driving assembly 62, one end of the polishing light belt 615 is connected with the polishing driven wheel 614, and the other end of the polishing light belt 615 is connected with the outer polishing driving wheel 612 or the inner polishing driving wheel 613. Thus, according to practical application, the polishing belt 615 can be flexibly switched between the corresponding polishing outer driving wheel 612 and polishing inner driving wheel 613, so that the switching is flexible, the applicability is strong, and the processing effect of a workpiece is ensured.
The polishing positioning base 63 is provided with a polishing tensioning adjustment group 19 for adjusting the tensioning degree of the polishing tape 615. The fine sand light tensioning adjustment group 19 comprises a fine sand polishing guide plate 191, a fine sand smooth moving plate 192, a fine sand light pushing cylinder 193 and a fine sand light swinging arm 194, the fine sand light guide plate 191 is arranged on the fine sand light positioning seat 63, the fine sand smooth moving plate 192 is connected to the fine sand light guide plate 191 in a sliding mode, the fixed end of the fine sand light swinging arm 194 is arranged on the fine sand smooth moving plate 192, the cylinder body of the fine sand light pushing cylinder 193 is arranged on the fixed end of the fine sand light swinging arm 194, the fine sand light driven wheel 614 is arranged on the movable end of the fine sand light swinging arm 194, and the pushing rod of the fine sand light pushing cylinder 193 drives the movable end of the fine sand light swinging arm 194 to stretch outwards or fold inwards.
Furthermore, the sensor 135 is connected to the monitoring unit 10, and the monitoring unit 10 is connected to the grit light driving unit 62, the grit light left pushing cylinder 133, the grit light right pushing cylinder 134, and the grit light pushing cylinder 193, respectively, and controls the starting sequence thereof.
When the motor of the finishing light driving assembly 62 drives the finishing light outer driving wheel 612 or the finishing light inner driving wheel 613 of the finishing light assembly 61 to operate, the robot 3 grabs the workpiece and places the workpiece on the finishing light outer driving wheel 612 or the finishing light inner driving wheel 613. During sanding, either the outer finish drive wheel 612 or the inner finish drive wheel 613 begins to wear as the number of sanded workpieces increases. When the sanding quantity reaches a set value, the finishing light detection sensor 135 sends out a signal to prompt the robot 3 to start feeding compensation, and meanwhile, the left side pushing cylinder 133 or the right side pushing cylinder 134 of finishing light acts to drive the finishing light sliding seat 131 to move towards the corresponding position, so that automatic compensation of consumable materials is achieved, the degree of fit between a workpiece and the finishing light outer side driving wheel 612 or the finishing light inner side driving wheel 613 is ensured, deformation of the workpiece due to overlarge compensation of the robot 3 can be prevented, the same sanding quality of each workpiece is ensured, and efficient and safe production is achieved.
In addition, during switching or processing, the monitoring part 10 controls the operation of the finish sanding pushing cylinder 193 to promote the finish sanding pushing cylinder 193 to push the finish sanding swing arm 194 to open or close, so that the tightness of the sand light belt is adjusted, the processing stability is enhanced, the processing accuracy is improved, and the processing quality is ensured.
Referring to fig. 2 and 16 to 18, the rough polishing member 7 includes a rough polishing assembly 71, a rough polishing driving assembly 72, and a rough polishing positioning seat 73; the rough polishing floating assembly 14 comprises a rough polishing sliding seat 141, a rough polishing positioning frame 142, a rough polishing left side pushing cylinder 143, a rough polishing right side pushing cylinder 144 and a rough polishing detection sensor 145.
The rough polishing sliding seat 141 is slidably connected to the rough polishing positioning seat 73, and the rough polishing detection sensor 145, the rough polishing assembly 71 and the rough polishing driving assembly 72 are respectively mounted on the rough polishing sliding seat 141. The rough polishing locating frame 142 is fixedly installed on the rough polishing locating seat 73 corresponding to the center of the rough polishing sliding seat 141, and the rough polishing left side pushing cylinder 143 and the rough polishing right side pushing cylinder 144 are respectively installed on the left side and the right side of the rough polishing locating frame 142, and pushing rods of the left side and the right side of the rough polishing sliding seat 141 respectively.
And, the rough polishing assembly 71 includes a rough polishing connection shaft 711, a rough polishing driving wheel 712. At least one rough polishing driving wheel 712 is installed at one end of the rough polishing connection shaft 711, and the other end of the rough polishing connection shaft 711 is connected with the output end of the rough polishing driving assembly 72. In practical application, the rough polishing connecting shaft 711 can be provided with one rough polishing driving wheel 712 and two rough polishing driving wheels 712, and is in multi-combination configuration and multi-production, so that the applicability is high.
During the course, the rough polishing positioning seat 73 is provided with a rough polishing sliding rod 74, and the rough polishing sliding rod 74 is slidably connected with a rough polishing follow-up wax spraying component 75 corresponding to the rough polishing driving wheel 712.
Further, the rough polishing detection sensors 145 are respectively connected with the monitoring part 10, and the monitoring part 10 is respectively connected with the rough polishing driving assembly 72, the rough polishing left side pushing cylinder 143, the rough polishing right side pushing cylinder 144 and the rough polishing follow-up wax spraying assembly 75 and controls the starting sequence thereof.
That is, when the motor of the rough polishing drive assembly 72 drives the rough polishing drive wheel 712 of the rough polishing assembly 71 to operate, the robot 3 grips the workpiece and places the workpiece on the rough polishing drive wheel 712. During polishing, the rough polishing drive wheel 712 begins to wear as the number of polished workpieces increases. When the polishing quantity reaches a set value, the rough polishing detection sensor 145 sends out a signal to prompt the robot 3 to start feeding compensation, and meanwhile, the left pushing cylinder 143 of rough polishing or the right pushing cylinder 144 of rough polishing acts to drive the rough polishing sliding seat 141 to move towards the corresponding position, so that automatic compensation of consumable materials is achieved, the degree of fit between a workpiece and the rough polishing driving wheel 712 is ensured, deformation of the workpiece due to overlarge compensation of the robot 3 can be prevented, the same polishing quality of each workpiece is ensured, and efficient and safe production is achieved.
In addition, according to actual operation, the position of the rough polishing follow-up wax spraying component 75 mounted on the rough polishing sliding rod 74 can be adjusted, and the swing angle of the rough polishing follow-up wax spraying component 75 can also be adjusted, so that a follow-up wax spraying system is realized, and the processing quality of a workpiece is improved.
Referring to fig. 2 and 19 to 21, the fine polishing member 8 includes a fine polishing assembly 81, a fine polishing driving assembly 82, and a fine polishing positioning seat 83; the fine polishing floating assembly 15 comprises a fine polishing sliding seat 151, a fine polishing positioning frame 152, a fine polishing left side pushing cylinder 153, a fine polishing right side pushing cylinder 154 and a fine polishing detection sensor 155.
Wherein, the finish polishing sliding seat 151 is slidably connected to the finish polishing positioning seat 83, and the finish polishing detection sensor 155, the finish polishing component 81 and the finish polishing driving component 82 are respectively installed on the finish polishing sliding seat 151. The fine polishing positioning frame 152 is fixedly installed on the fine polishing positioning seat 83 corresponding to the center of the fine polishing sliding seat 151, and the fine polishing left side pushing cylinder 153 and the fine polishing right side pushing cylinder 154 are respectively installed on the left side and the right side of the fine polishing positioning frame 152, and pushing rods of the two pushing cylinders are respectively connected with the left side and the right side of the fine polishing sliding seat 151.
The finishing assembly 81 includes a finishing connecting shaft 811 and a finishing driving wheel 812. At least one finishing drive wheel 812 is mounted to one end of the finishing connecting shaft 811, and the other end of the finishing connecting shaft 811 is connected to the output end of the finishing drive assembly 82. In practical application, the fine polishing connecting shaft 811 can be provided with a fine polishing driving wheel 812 and two fine polishing driving wheels 812, and the fine polishing connecting shaft 812 is in multi-combination configuration and is high in applicability.
During this process, the fine polishing positioning seat 83 is provided with a fine polishing sliding rod 84, and the fine polishing sliding rod 84 is slidably connected with a fine polishing follow-up wax spraying component 85 corresponding to the fine polishing driving wheel 812.
Furthermore, the finish polishing detection sensor 155 is respectively connected with the monitoring component 10, and the monitoring component 10 is respectively connected with the finish polishing driving component 82, the finish polishing left side pushing cylinder 153, the finish polishing right side pushing cylinder 154 and the finish polishing follow-up wax spraying component 85 and controls the starting sequence of the finish polishing driving component, the finish polishing left side pushing cylinder 153 and the finish polishing follow-up wax spraying component.
That is, when the motor of the finishing drive assembly 82 drives the finishing drive wheel 812 of the finishing assembly 81 to operate, the robot 3 grips the workpiece and places the workpiece on the finishing drive wheel 812. During polishing, the finishing drive wheel 812 begins to wear as the number of polished workpieces increases. When the polishing quantity reaches a set value, the finish polishing detection sensor 155 sends out a signal to prompt the robot 3 to start feeding compensation, and meanwhile, the finish polishing left side pushing cylinder 153 or the finish polishing right side pushing cylinder 154 acts to drive the finish polishing sliding seat 151 to move towards the corresponding position so as to achieve automatic compensation of consumable materials, ensure the fitting degree of workpieces and the finish polishing driving wheel 812, prevent the workpieces from deforming due to overlarge compensation of the robot 3, and ensure the same polishing quality of each workpiece, so that efficient and safe production is achieved.
In addition, according to actual operation, the position of the finish polishing follow-up wax spraying component 85 mounted on the finish polishing sliding rod 84 can be adjusted, and the swing angle of the finish polishing follow-up wax spraying component 85 can be adjusted, so that a follow-up wax spraying system is realized, and the processing quality of a workpiece is improved.
The specific embodiments are only specific embodiments with good patent effects, and all luggage rack polishing systems with the same or equivalent structures are within the protection scope of the application.

Claims (10)

1. The utility model provides a luggage rack burnishing and polishing system which characterized in that: the luggage rack polishing system comprises a protection room (1) and a workpiece positioning component (2), a robot (3), a coarse sand optical component (4), a semi-fine sand optical component (5), a fine sand optical component (6), a coarse polishing component (7) and a fine polishing component (8) which are arranged in the protection room (1), wherein a multidirectional rotating clamp component (9) is arranged at the end of a swinging arm of the robot (3), the workpiece positioning component (2) is provided with a connecting component (21) with a buffering function and a positioning rack component (22) which is arranged in a matched mode with a workpiece, the connecting component (21) is arranged on the workpiece positioning component (2), and the positioning rack component (22) is detachably arranged with the multidirectional rotating clamp component (9);
the protective house (1) is externally provided with a monitoring component (10) which can control a robot (3) to clamp a positioning frame assembly (22) and drive a workpiece arranged on the positioning frame assembly (22) to be sequentially connected with a coarse sand polishing component (4), a semi-fine sand polishing component (5), a fine sand polishing component (6), a coarse polishing component (7), a fine polishing component (8) and a workpiece positioning component (2), so that the workpiece can finish a feeding process, a coarse sand polishing process, a semi-fine sand polishing process, a fine polishing process and a blanking process at one time, and the workpiece positioning component (2), the robot (3), the coarse sand polishing component (4), the semi-fine sand polishing component (5), the fine sand polishing component (6), the coarse polishing component (7) and the fine polishing component (8) are respectively connected with the monitoring component (10);
The coarse sand light component (4), the semi-fine sand light component (5), the fine sand light component (6), the coarse polishing component (7) and the fine polishing component (8) are respectively provided with a coarse sand light floating assembly (11), a semi-fine sand light floating assembly (12), a fine sand light floating assembly (13), a coarse polishing floating assembly (14) and a fine polishing floating assembly (15) for bidirectionally providing force compensation according to the position between the coarse sand light floating assembly and the workpiece connection.
2. The luggage rack sanding polishing system of claim 1, wherein: the swing arm of the robot (3) is provided with a flange clamp (16) which is matched with the multidirectional rotary clamp component (9) for installation.
3. The luggage rack sanding polishing system of claim 1, wherein: the utility model provides a diversified swivel clamp assembly (9) is including pressing from both sides fixed seat (91), press from both sides tight actuating cylinder (92), diversified rotary disk (93), flange clamping (16) and diversified rotary disk (93) of robot (3) match the installation, and diversified rotary disk (93) hub connection is in the upper surface of pressing from both sides fixed seat (91), and the fixed seat (91) matches the installation with locating rack subassembly (22), monitor part (10) and press from both sides tight actuating cylinder (92) signal connection, the cylinder body that presss from both sides tight actuating cylinder (92) is fixed in on pressing from both sides fixed seat (91), presss from both sides tight actuating cylinder (92) push rod front and back flexible while with locating rack subassembly (22) fixed connection or separation.
4. A luggage rack sanding polishing system as defined in claim 3, wherein: the positioning frame assembly (22) comprises a positioning frame body (221), a front connecting arm (222) and a rear connecting arm (223), wherein the positioning frame body (221) is detachably connected with the connecting component (21), and the front connecting arm (222) and the rear connecting arm (223) are respectively arranged at the front end and the rear end of the positioning frame body (221) and form an arc frame body for dispersing stress with the positioning frame body (221);
the rear end of the positioning frame body (221) is provided with a transverse adjusting component (224) for adjusting the front-rear sliding position of the rear connecting arm (223).
5. The luggage rack sanding polishing system of claim 1 or 4, wherein: the connecting component (21) comprises a buffer positioning seat (211) and a buffer longitudinal connecting cylinder (212), the monitoring component (10) is connected with the buffer longitudinal connecting cylinder (212), a cylinder body of the buffer longitudinal connecting cylinder (212) is installed on the buffer positioning seat (211) in a matched mode, and a pushing rod of the buffer longitudinal connecting cylinder (212) is fixedly connected with or separated from a positioning frame body (221) of the positioning frame assembly (22) while being lifted up and down; the buffer longitudinal connecting cylinder (212) is provided with an adjusting rod (213) for adjusting the buffer stroke.
6. The luggage rack sanding polishing system of claim 1, wherein: the coarse sand light component (4) comprises a coarse sand light component (41), a coarse sand light driving component (42) and a coarse sand light positioning seat (43), the coarse sand light floating component (11) comprises a coarse sand light sliding seat (111), a coarse sand light positioning frame (112), a coarse sand light left side pushing cylinder (113), a coarse sand light right side pushing cylinder (114) and a coarse sand light detection sensor (115),
The coarse sand smooth moving seat (111) is connected to the coarse sand smooth locating seat (43) in a sliding manner, the coarse sand light detection sensor (115), the coarse sand light assembly (41) and the coarse sand light driving assembly (42) are respectively arranged on the coarse sand smooth moving seat (111), the coarse sand light locating frame (112) is fixedly arranged on the coarse sand light locating seat (43) corresponding to the center of the coarse sand smooth moving seat (111), the coarse sand left side pushing cylinder (113) and the coarse sand right side pushing cylinder (114) are respectively arranged on the left side and the right side of the coarse sand light locating frame (112), and pushing rods of the coarse sand light detection sensor, the coarse sand light assembly and the coarse sand light driving assembly are respectively arranged on the left side and the right side of the coarse sand smooth moving seat (111);
the coarse sand light assembly (41) comprises a coarse sand light connecting shaft (411), a coarse sand light outer side driving wheel (412), a coarse sand light inner side driving wheel (413), a coarse sand light driven wheel (414) and a coarse sand light belt (415), wherein the coarse sand light outer side driving wheel (412) and the coarse sand light inner side driving wheel (413) are arranged on the coarse sand light connecting shaft (411) in parallel, the coarse sand light connecting shaft (411) is connected with the output end of the coarse sand light driving assembly (42), one end of the coarse sand light belt (415) is connected with the coarse sand light driven wheel (414), and the other end of the coarse sand light belt (415) is connected with the coarse sand light outer side driving wheel (412) or the coarse sand light inner side driving wheel (413);
the sand light positioning seat (43) is provided with a sand light tensioning adjustment group (17) for adjusting the tension of a sand light band (415), the sand light tensioning adjustment group (17) comprises a sand light guide plate (171), a sand smooth moving plate (172), a sand light pushing cylinder (173) and a sand light swinging arm (174), the sand light guide plate (171) is arranged on the sand light positioning seat (43), the sand smooth moving plate (172) is connected onto the sand light guide plate (171) in a sliding manner, the fixed end of the sand light swinging arm (174) is arranged on the sand smooth moving plate (172), the cylinder body of the sand light pushing cylinder (173) is arranged on the fixed end of the sand light swinging arm (174), the sand light driven wheel (414) is arranged on the movable end of the sand light swinging arm (174), and the pushing rod of the sand light pushing cylinder (173) drives the movable end of the sand light swinging arm (174) to open outwards or fold inwards;
The coarse sand light detection sensor (115) is connected with the monitoring component (10), and the monitoring component (10) is respectively connected with the coarse sand light driving assembly (42), the coarse sand light left side pushing cylinder (113), the coarse sand light right side pushing cylinder (114) and the coarse sand light pushing cylinder (173) and controls the starting sequence of the coarse sand light driving assembly, the coarse sand light left side pushing cylinder and the coarse sand light right side pushing cylinder.
7. The luggage rack sanding polishing system of claim 1, wherein: the semi-finishing sand light component (5) comprises a semi-finishing sand light component (51), a semi-finishing sand light driving component (52) and a semi-finishing sand light positioning seat (53), the semi-finishing sand light floating component (12) comprises a semi-finishing sand light sliding seat (121), a semi-finishing sand light positioning frame (122), a semi-finishing sand left side pushing cylinder (123), a semi-finishing sand right side pushing cylinder (124) and a semi-finishing sand light detection sensor (125),
the semi-finishing sand smooth moving seat (121) is connected to the semi-finishing sand smooth locating seat (53) in a sliding manner, the semi-finishing sand light detection sensor (125), the semi-finishing sand light assembly (51) and the semi-finishing sand light driving assembly (52) are respectively arranged on the semi-finishing sand smooth moving seat (121), the semi-finishing sand light locating frame (122) is fixedly arranged on the semi-finishing sand light locating seat (53) corresponding to the center of the semi-finishing sand smooth moving seat (121), and the semi-finishing sand left side pushing cylinder (123) and the semi-finishing sand right side pushing cylinder (124) are respectively arranged on the left side and the right side of the semi-finishing sand light locating frame (122) and push rods of the semi-finishing sand smooth moving seat (121) respectively;
The semi-finishing sand light assembly (51) comprises a semi-finishing sand light connecting shaft (511), a semi-finishing sand light outer side driving wheel (512), a semi-finishing sand light inner side driving wheel (513), a semi-finishing sand light driven wheel (514) and a semi-finishing sand light belt (515), the semi-finishing sand light outer side driving wheel (512) and the semi-finishing sand light inner side driving wheel (513) are arranged on the semi-finishing sand light connecting shaft (511) in parallel, the semi-finishing sand light connecting shaft (511) is connected with the output end of the semi-finishing sand light driving assembly (52), one end of the semi-finishing sand light belt (515) is connected with the semi-finishing sand light driven wheel (514), and the other end of the semi-finishing sand light belt (515) is connected with the semi-finishing sand light outer side driving wheel (512) or the semi-finishing sand light inner side driving wheel (513);
the semi-finishing sand light positioning seat (53) is provided with a semi-finishing sand light tensioning adjustment group (18) for adjusting the tensioning degree of a semi-finishing sand light belt (515), the semi-finishing sand light tensioning adjustment group (18) comprises a semi-finishing sand light guide plate (181), a semi-finishing sand light sliding plate (182), a semi-finishing sand light pushing cylinder (183) and a semi-finishing sand light swinging arm (184), the semi-finishing sand light guide plate (181) is arranged on the semi-finishing sand light positioning seat (53), the semi-finishing sand light sliding plate (182) is connected onto the semi-finishing sand light guide plate (181) in a sliding manner, the fixed end of the semi-finishing sand light swinging arm (184) is arranged on the semi-finishing sand smooth moving plate (182), a cylinder body of the semi-finishing sand light pushing cylinder (183) is arranged on the fixed end of the semi-finishing sand light swinging arm (184), and a pushing rod of the semi-finishing sand light pushing cylinder (183) drives the movable end of the semi-finishing sand swinging arm (184) to move inwards or outwards;
The semi-finishing sand light detection sensor (125) is connected with the monitoring component (10), and the monitoring component (10) is respectively connected with the semi-finishing sand light driving assembly (52), the semi-finishing sand left side driving cylinder (123), the semi-finishing sand right side driving cylinder (124), the semi-finishing sand light driving cylinder (183) and the semi-finishing sand light detection sensor (125) and controls the starting sequence of the semi-finishing sand light driving assembly and the semi-finishing sand light detection sensor.
8. The luggage rack sanding polishing system of claim 1, wherein: the fine sand light component (6) comprises a fine sand light component (61), a fine sand light driving component (62) and a fine sand light positioning seat (63), the fine sand light floating component (13) comprises a fine sand light sliding seat (131), a fine sand light positioning frame (132), a fine sand light left side pushing cylinder (133), a fine sand light right side pushing cylinder (134) and a fine sand light detection sensor (135),
the polishing device comprises a polishing smooth moving seat (131), a polishing smooth locating seat (63), a polishing light detection sensor (135), a polishing light assembly (61) and a polishing light driving assembly (62), wherein the polishing smooth moving seat (131) is connected onto the polishing smooth locating seat (63) in a sliding manner, the polishing light locating frame (132) is fixedly arranged on the polishing smooth locating seat (63) corresponding to the center of the polishing smooth moving seat (131), a polishing left side pushing cylinder (133) and a polishing right side pushing cylinder (134) are respectively arranged on the left side and the right side of the polishing smooth locating frame (132), and pushing rods of the polishing light assembly and the polishing light assembly are respectively arranged on the left side and the right side of the polishing smooth moving seat (131);
The fine sand light assembly (61) comprises a fine sand light connecting shaft (611), a fine sand light outer side driving wheel (612), a fine sand light inner side driving wheel (613), a fine sand light driven wheel (614) and a fine sand light belt (615), wherein the fine sand light outer side driving wheel (612) and the fine sand light inner side driving wheel (613) are arranged on the fine sand light connecting shaft (611) in parallel, the fine sand light connecting shaft (611) is connected with the output end of the fine sand light driving assembly (62), one end of the fine sand light belt (615) is connected with the fine sand light driven wheel (614), and the other end of the fine sand light belt (615) is connected with the fine sand light outer side driving wheel (612) or the fine sand light inner side driving wheel (613);
the polishing machine is characterized in that the polishing positioning seat (63) is provided with a polishing tensioning adjustment group (19) for adjusting the tensioning degree of a polishing light band (615), the polishing tensioning adjustment group (19) comprises a polishing guide plate (191), a polishing smooth moving plate (192), a polishing pushing cylinder (193) and a polishing swinging arm (194), the polishing guide plate (191) is arranged on the polishing positioning seat (63), the polishing smooth moving plate (192) is connected onto the polishing guide plate (191) in a sliding manner, the fixed end of the polishing swinging arm (194) is arranged on the polishing smooth moving plate (192), the cylinder body of the polishing pushing cylinder (193) is arranged on the fixed end of the polishing swinging arm (194), the polishing driven wheel (614) is arranged on the movable end of the polishing swinging arm (194), and the pushing rod of the polishing pushing cylinder (193) drives the movable end of the polishing swinging arm (194) to open outwards or fold inwards;
The device is characterized in that the refined sand light detection sensor (135) is connected with the monitoring component (10), and the monitoring component (10) is respectively connected with the refined sand light driving component (62), the refined sand light left side pushing cylinder (133), the refined sand light right side pushing cylinder (134) and the refined sand light pushing cylinder (193) and controls the starting sequence of the refined sand light driving component, the refined sand light left side pushing cylinder and the refined sand light right side pushing cylinder.
9. The luggage rack sanding polishing system of claim 1, wherein: the rough polishing component (7) comprises a rough polishing component (71), a rough polishing driving component (72) and a rough polishing positioning seat (73), the rough polishing floating component (14) comprises a rough polishing sliding seat (141), a rough polishing positioning frame (142), a rough polishing left side pushing cylinder (143), a rough polishing right side pushing cylinder (144) and a rough polishing detection sensor (145),
the rough polishing sliding seat (141) is slidably connected to the rough polishing positioning seat (73), the rough polishing detection sensor (145), the rough polishing assembly (71) and the rough polishing driving assembly (72) are respectively arranged on the rough polishing sliding seat (141), the rough polishing positioning frame (142) is fixedly arranged on the rough polishing positioning seat (73) corresponding to the center of the rough polishing sliding seat (141), the rough polishing left side pushing cylinder (143) and the rough polishing right side pushing cylinder (144) are respectively arranged on the left side and the right side of the rough polishing positioning frame (142), and pushing rods of the two pushing rods are respectively arranged on the left side and the right side of the rough polishing sliding seat (141);
The rough polishing assembly (71) comprises a rough polishing connecting shaft (711) and a rough polishing driving wheel (712), at least one rough polishing driving wheel (712) is arranged at one end of the rough polishing connecting shaft (711), and the other end of the rough polishing connecting shaft (711) is connected with the output end of the rough polishing driving assembly (72);
a rough polishing sliding rod (74) is arranged on the rough polishing positioning seat (73), and a rough polishing follow-up wax spraying component (75) corresponding to the rough polishing driving wheel (712) is connected to the rough polishing sliding rod (74) in a sliding manner;
the rough polishing detection sensor (145) is respectively connected with the monitoring component (10), and the monitoring component (10) is respectively connected with the rough polishing driving component (72), the rough polishing left side pushing cylinder (143), the rough polishing right side pushing cylinder (144) and the rough polishing follow-up wax spraying component (75) and controls the starting sequence of the rough polishing driving component, the rough polishing left side pushing cylinder (143) and the rough polishing follow-up wax spraying component.
10. The luggage rack sanding polishing system of claim 1, wherein: the finish polishing component (8) comprises a finish polishing component (81), a finish polishing driving component (82) and a finish polishing positioning seat (83), the finish polishing floating component (15) comprises a finish polishing sliding seat (151), a finish polishing positioning frame (152), a finish polishing left side pushing cylinder (153), a finish polishing right side pushing cylinder (154) and a finish polishing detection sensor (155),
The polishing device comprises a polishing positioning seat (83), a polishing detection sensor (155), a polishing assembly (81) and a polishing driving assembly (82), wherein the polishing sliding seat (151) is connected to the polishing positioning seat (83) in a sliding manner, the polishing assembly (81) and the polishing driving assembly (82) are respectively arranged on the polishing sliding seat (151), a polishing positioning frame (152) is fixedly arranged on the polishing positioning seat (83) corresponding to the center of the polishing sliding seat (151), a polishing left side pushing cylinder (153) and a polishing right side pushing cylinder (154) are respectively arranged on the left side and the right side of the polishing positioning frame (152), and pushing rods of the polishing assembly and the polishing driving assembly are respectively arranged on the left side and the right side of the polishing sliding seat (151);
the fine polishing assembly (81) comprises a fine polishing connecting shaft (811) and a fine polishing driving wheel (812), wherein one end of the fine polishing connecting shaft (811) is provided with at least one fine polishing driving wheel (812), and the other end of the fine polishing connecting shaft (811) is connected with the output end of the fine polishing driving assembly (82);
a finish polishing sliding rod (84) is arranged on the finish polishing positioning seat (83), and the finish polishing sliding rod (84) is connected with a finish polishing follow-up wax spraying component (85) corresponding to the finish polishing driving wheel (812) in a sliding manner;
the finish polishing detection sensor (155) is respectively connected with the monitoring component (10), and the monitoring component (10) is respectively connected with the finish polishing driving component (82), the finish polishing left side pushing cylinder (153), the finish polishing right side pushing cylinder (154) and the finish polishing follow-up wax spraying component (85) and controls the starting sequence of the finish polishing left side pushing cylinder and the finish polishing right side pushing cylinder.
CN201711205510.2A 2017-11-27 2017-11-27 Luggage rack polishing system Active CN108000320B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN108000320B true CN108000320B (en) 2024-02-23

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105856046A (en) * 2016-06-07 2016-08-17 艾帝尔机器人科技（昆山）有限公司 Polishing machine for roof racks
CN205660521U (en) * 2016-06-07 2016-10-26 艾帝尔机器人科技（昆山）有限公司 Burnishing machine with operation mixes in multiple roll group
CN107116445A (en) * 2017-04-24 2017-09-01 敏实汽车技术研发有限公司 A kind of automobile luggage racks burnishing device
CN206550835U (en) * 2017-02-06 2017-10-13 李业海 A kind of automobile luggage racks gantry Pneumatic-control type polishing machine
CN107309801A (en) * 2017-08-04 2017-11-03 广东埃华路机器人工程有限公司 A kind of stainless steel soup ladle polishing system
CN107309756A (en) * 2017-08-22 2017-11-03 广东埃华路机器人工程有限公司 A kind of stainless steel bowl automatically grinding polishing system
CN207415068U (en) * 2017-11-27 2018-05-29 广东埃华路机器人工程有限公司 A kind of luggage carrier sanding and polishing system

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105856046A (en) * 2016-06-07 2016-08-17 艾帝尔机器人科技（昆山）有限公司 Polishing machine for roof racks
CN205660521U (en) * 2016-06-07 2016-10-26 艾帝尔机器人科技（昆山）有限公司 Burnishing machine with operation mixes in multiple roll group
CN206550835U (en) * 2017-02-06 2017-10-13 李业海 A kind of automobile luggage racks gantry Pneumatic-control type polishing machine
CN107116445A (en) * 2017-04-24 2017-09-01 敏实汽车技术研发有限公司 A kind of automobile luggage racks burnishing device
CN107309801A (en) * 2017-08-04 2017-11-03 广东埃华路机器人工程有限公司 A kind of stainless steel soup ladle polishing system
CN107309756A (en) * 2017-08-22 2017-11-03 广东埃华路机器人工程有限公司 A kind of stainless steel bowl automatically grinding polishing system
CN207415068U (en) * 2017-11-27 2018-05-29 广东埃华路机器人工程有限公司 A kind of luggage carrier sanding and polishing system

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