CN107989651B - A kind of method in foam phosphorus slag material filling mine - Google Patents

A kind of method in foam phosphorus slag material filling mine Download PDF

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Publication number
CN107989651B
CN107989651B CN201711203799.4A CN201711203799A CN107989651B CN 107989651 B CN107989651 B CN 107989651B CN 201711203799 A CN201711203799 A CN 201711203799A CN 107989651 B CN107989651 B CN 107989651B
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China
Prior art keywords
foam
phosphorus slag
slag material
water
material filling
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CN201711203799.4A
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CN107989651A (en
Inventor
李鹏
陈锡麟
潘敏尧
陈忠平
何威
冯波宇
伍航宇
黄小波
黄威龙
张善硕
赵泽民
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Solid Rock Technology Development Co Ltd
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Solid Rock Technology Development Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F15/00Methods or devices for placing filling-up materials in underground workings
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/142Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements
    • C04B28/143Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements the synthetic calcium sulfate being phosphogypsum
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/10Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by using foaming agents or by using mechanical means, e.g. adding preformed foam
    • C04B38/106Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by using foaming agents or by using mechanical means, e.g. adding preformed foam by adding preformed foams
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F15/00Methods or devices for placing filling-up materials in underground workings
    • E21F15/005Methods or devices for placing filling-up materials in underground workings characterised by the kind or composition of the backfilling material
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00017Aspects relating to the protection of the environment
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40Porous or lightweight materials

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Ceramic Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Soil Conditioners And Soil-Stabilizing Materials (AREA)

Abstract

The invention discloses a kind of methods in foam phosphorus slag material filling mine.1) method in this filling mine is the following steps are included: prepare slurry;2) foam is prepared;3) foam phosphorus slag material is prepared;4) it pours;5) it conserves.The present invention generates foam using foaming agent, mix Phosphorus Slag and other a small amount of active materials, form a kind of novel foam phosphorus slag filler, on the one hand the situation of part mine tailings deficiency is solved, on the other hand the utilization rate of Phosphorus Slag can be effectively improved, alleviate environmental pressure, using solid waste resource to reduce cement in the utilization rate in filling in mine field, and then reduces the cost of filling in mine.

Description

A kind of method in foam phosphorus slag material filling mine
Technical field
The present invention relates to a kind of methods in foam phosphorus slag material filling mine.
Background technique
The method of mining by the way of filling is presently the most popular mining methods, and the collapsing of earth's surface caused by mining, solid waste can be effectively relieved Emission problem, and effectively improve the rate of extraction of buried ore body and ore pillar.According to statistics, China uses cemented-method to exploit at present Underground mine, filling cost accounts for 55% or so of mining totle drilling cost, and cement expense then accounts for 70% or more, and cement is as mine Mountain cementing filling material, there is pollutions greatly, connects the problems such as rate low, at high cost, live dehydration in top is difficult.
Due to social cause, the early stage exploitation of China, mine, part belongs to individual and contracts, and financial resources are more weak, cost input power To spend small, the exploitation at the scene of not carrying out is refined, but by the direct export trade of ore after exploitation, without tailings, mineral building goaf Filling the problem of also not completing, finally leave because of cost problem, is that cavity is more and filling material is insufficient.
Phosphorus Slag is the industry byproduct generated when producing yellow phosphorus, and annual emissions are huge, and every annual emissions reach in recent years More than 2500 ten thousand tons, phosphorus slag chemical composition and phase structure are similar to slag powders, have potential chemical activity, but at present about phosphorus The research that slag recycling efficiently utilizes is rarely reported, and phosphorus slag has been in a large amount of stacking states, causes very big harm to environment.
Ardealite is the solid waste of Wet-process phosphoric acid (WPPA), nearly 300,000,000 tons of the annual output of whole world ardealite, wherein China Annual production ardealite is close to 7,000 ten thousand tons, and current recycling is mainly in sulphate aluminium cement, aerated-block, light thermal-insulation The field of material preparation such as material, utilization rate is still less than 25%, therefore stockpiling is still the main processing ways of ardealite, so far China The total volume of cargo in storage of ardealite be up to 300,000,000 tons, occupy a large amount of valuable land resources, polluted environment.
Summary of the invention
The purpose of the present invention is to provide a kind of methods in foam phosphorus slag material filling mine.
The technical solution used in the present invention is:
A kind of method in foam phosphorus slag material filling mine, comprising the following steps:
1) slurry is prepared: by Phosphorus Slag, cement, ardealite, quick lime (45~55) in mass ratio: (15~25): (15~ 25): 10 stir in advance in a mixing bowl, then water is added by 0.5~0.6 ratio of mud, continue to stir, slurry is made;
2) it prepares foam: in foam preparation station, extracting foam concrete foamer and water respectively, foaming agent and water are pressed Mass ratio 1:(48~50) it is mixed, producing foamed agent solution, then foaming agent solution is expedited the emergence of by air compressor and is steeped Foam;
3) foam phosphorus slag material is prepared: in foam preparation station, by volume (60~70) by slurry and foam: (40~ 30) it is mixed, foam phosphorus slag material is made;
4) it pours: foam phosphorus slag material being delivered to mine worked-out section by pipeline self, is poured;
5) it conserves: water curing is added to the foam phosphorus slag material after the completion of pouring.
In step 1), cement is 32.5 or 32.5R type ordinary portland cement.
In step 1), the speed of agitator of a mixing bowl is 20~40r/min, and the time stirred in advance is 4~6min, be added water after The time of continuous stirring is 8~12min.
In step 2), foam concrete foamer and water are extracted specifically: diameter is used to extract for the hose of 18~22mm Foam concrete foamer, the hose that application diameter is 90~110mm extract water.
In step 2), the operating pressure of air compressor is 0.7~0.9MPa, and expansion ratio is foaming agent solution volume 18~22 times.
In step 3), the wet density control of foam phosphorus slag material is 550~600kg/m3
In step 4), the foam phosphorus slag material layer a height of 0.9~1.1m for placement layer by layer, poured every time is poured, adjacent two The interval time that layer pours is 6~8h.
In step 4), the outlet of pipeline and foam phosphorus slag material to pour face concordant.
In step 5), adding the number of water curing is that the time of water curing is added to be 2~3 days after the completion of pouring 2 times a day.
The beneficial effects of the present invention are:
The present invention generates foam using foaming agent, mixes Phosphorus Slag and other a small amount of active materials, is formed a kind of novel On the one hand foam phosphorus slag filler solves the situation of part mine tailings deficiency, on the other hand can effectively improve Phosphorus Slag Utilization rate, alleviate environmental pressure, using solid waste resource to reduce cement in the utilization rate in filling in mine field, and then reduce mine The cost of mountain filling.
Specific embodiment
A kind of method in foam phosphorus slag material filling mine, comprising the following steps:
1) slurry is prepared: by Phosphorus Slag, cement, ardealite, quick lime (45~55) in mass ratio: (15~25): (15~ 25): 10 stir in advance in a mixing bowl, then water is added by 0.5~0.6 ratio of mud, continue to stir, slurry is made;
2) it prepares foam: in foam preparation station, extracting foam concrete foamer and water respectively, foaming agent and water are pressed Mass ratio 1:(48~50) it is mixed, producing foamed agent solution, then foaming agent solution is expedited the emergence of by air compressor and is steeped Foam;
3) foam phosphorus slag material is prepared: in foam preparation station, by volume (60~70) by slurry and foam: (40~ 30) it is mixed, foam phosphorus slag material is made;
4) it pours: foam phosphorus slag material being delivered to mine worked-out section by pipeline self, is poured;
5) it conserves: water curing is added to the foam phosphorus slag material after the completion of pouring.
In step 1), it is preferred that cement is 32.5 or 32.5R type ordinary portland cement.
In step 1), it is preferred that the speed of agitator of a mixing bowl is 20~40r/min, and the time stirred in advance is 4~6min, Water is added and continues the time of stirring as 8~12min;It is further preferred that the speed of agitator of a mixing bowl is 30r/min, it is pre- to stir Time be 5min, be added water continue stirring time be 10min.
The mass ratio of the ratio of mud, that is, water described in step 1) and siccative (Phosphorus Slag, cement, ardealite and quick lime).
In step 2), foam concrete foamer and water are extracted specifically: diameter is used to extract for the hose of 18~22mm Foam concrete foamer, the hose that application diameter is 90~110mm extract water;Preferably, use diameter for the hose of 20mm Foam concrete foamer is extracted, the hose that application diameter is 100mm extracts water.
In step 2), it is preferred that the operating pressure of air compressor is 0.7~0.9MPa, and expansion ratio is that foaming agent is molten 18~22 times of liquid product;It is further preferred that the operating pressure of air compressor is 0.8MPa, expansion ratio is that foaming agent is molten 20 times of liquid product.
In step 3), the wet density control of foam phosphorus slag material is 550~600kg/m3
In step 4), it is preferred that it pours as placement layer by layer, the foam a height of 0.9~1.1m of phosphorus slag material layer poured every time, The interval time that adjacent two layers pour is 6~8h;It is further preferred that pouring as placement layer by layer, the foam phosphorus slag poured every time The a height of 1m of material layer, the interval time that adjacent two layers pour are 6h.
In step 4), the outlet of pipeline and foam phosphorus slag material to pour face concordant.
In step 5), it is preferred that add water curing number be 2 times a day, add water curing time be pour after the completion of 2~ 3 days;Further, the amount of water of water curing is added to cover thickness≤1cm of foam phosphorus slag material surface for water.
The contents of the present invention are described in further detail below by way of specific embodiment.
Embodiment 1:
A kind of method in foam phosphorus slag material filling mine, comprising the following steps:
1) slurry is prepared: Phosphorus Slag, cement, ardealite, quick lime 50:20:20:10 in mass ratio is pre- in a mixing bowl 5min is stirred, then water is added by 0.55 ratio of mud, continues to stir 10min, slurry prepares the control of overall process speed of agitator and exists 30r/min, fugitive dust when preventing powder from stirring after the completion of slurry preparation, are delivered to foam preparation station by peristaltic pump;
2) it prepares foam: in foam preparation station, extracting foaming agent using the hose of diameter 20mm, use diameter 100mm Hose extract water, foaming agent is mixed with water by the mass ratio of 1:49, stirring 2min;After producing foamed agent solution, pass through sky Air compressor expedites the emergence of foam by 0.8MPa, and expansion ratio is set as 20 times of foaming agent solution, to generate a large amount of careful equal Even, stable foam;
3) prepare foam phosphorus slag material: in a mixing bowl at foam preparation station, by slurry and foam, 65:35 is mixed by volume It closes, 3min is stirred with 60r/min, the foam phosphorus slag material wet density control being prepared into is 550~600kg/m3
4) it pours: the foam phosphorus slag material mixed is transported to mine worked-out section, pipeline opening and bubble by pipeline self Foam phosphorus slag pours that face is concordant, the impact force of foam phosphorus slag and ground is reduced, to reduce defoamed ratio;Control one-time-concreting height exists Pipeline can be forwarded to another goaf after pouring 1m by 1m, and after 6h, foam phosphorus slag material final set carries out down again when being basically completed One layer pours;
5) it conserves: two days after the completion of pouring, carrying out two subsurfaces daily and add water curing, amount of water is to cover foam phosphorus slag For the thickness of material surface no more than subject to 1cm, the third day foam phosphorus slag strength of materials can be up to standard, meets filling and requires.
In embodiment 1, Phosphorus Slag used is the powder for generating waste residue when chemical plant produces yellow phosphorus and wearing into, chemical component Are as follows: SiO2Content be 39.90wt%, the content of CaO is 28.42wt%, CaF2Content be 4.61wt%, the content of MgO is 4.48wt%, P2O5Content be 2.99wt%, Al2O3Content be 2.99wt%, SO3Content be 1.04wt%, Fe2O3's Content is 0.11wt%;Its particle diameter distribution are as follows: partial size is that the particle of 0.25~0.5mm accounts for 0.2wt%;Partial size be 0.075~ The particle of 0.25mm accounts for 6.9wt%;Partial size is that the particle of 0.05~0.075mm accounts for 6.9wt%;Partial size is 0.005~0.05mm Particle account for 84.3wt%;Particle of the partial size less than 0.005mm accounts for 1.7wt%.
Cement used is 32.5 type ordinary portland cements of standard.
Ardealite chemical component used are as follows: P2O5Content be 1.47wt%, Fe2O3Content be 0.48wt%, Al2O3 Content be 0.36wt%, the content of MnO is 2.44wt%, and the content of CaO is 28.6wt%, SO3Content be The content of 49.07wt%, F are 0.87wt%, remaining insolubles content is 10.17%;Its particle diameter distribution are as follows: partial size is less than 5.20 μm particle account for 10wt%, particle of the partial size less than 9.53 μm accounts for 50wt%, and particle of the partial size less than 87.19 μm accounts for 90wt%.
Quick lime used is a kind of high calcium ash, chemical analysis are as follows: the content of CaO is 85.2wt%, and content of MgO is 3.0wt%;SiO2Content is 4.1wt%.
Foaming agent used is that road engineering Foam lightweight soil prepares the Traditional blowing agents used, as rosin acid soaps foam Agent, metallic aluminium powder foaming agent, vegetable protein foaming agent, animal protein foaming agent, resin soaps foaming agent, hydrolysis blood glue foaming Agent, mahogany acid aluminium foaming agent etc..
Embodiment 2:
Step 3) is prepared in foam phosphorus slag material, and 60:40 is mixed by volume for slurry and foam, remaining and embodiment 1 it is identical.
Embodiment 3:
Step 3) is prepared in foam phosphorus slag material, and 70:30 is mixed by volume for slurry and foam, remaining and embodiment 1 it is identical.
Comparative example 1:
Step 1) is prepared in slurry, 32.5 type ordinary portland cements used in all embodiments 1 of siccative, remaining and reality Apply the identical of example 1.
Comparative example 2:
Step 1) is prepared in slurry, 32.5 type ordinary portland cements used in all embodiments 1 of siccative, remaining and reality Apply the identical of example 2.
Comparative example 3:
Step 1) is prepared in slurry, 32.5 type ordinary portland cements used in all embodiments 1 of siccative, remaining and reality Apply the identical of example 3.
The foamed material that Example 1~3 and comparative example 1~3 are prepared after step 3) is tested:
1, foamed material is successively uniformly poured into inner wall brush expires the three joint-trial mould of 70.7*70.7*70.7mm standard of lubricating oil In, every group of sample is poured three groups, respectively to measure 3 days, 7 days and 28 days intensity;
2. it is (20 ± 1) DEG C that test block, which is put into temperature, relative humidity is in 95% standard curing box, maintenance takes off afterwards for 24 hours Test block is reentered into curing box maintenance to corresponding age by mould, with full-automatic pressure testing machine with the speed of 100N/s survey its 3 It, the intensity of 7 days and 28 days, per age tests 3 test blocks, takes its average value as the uniaxial compressive strength of the age obturation.
In addition, by the bleeding rate and fluidity of national standard test foamed material, relevant test result is as shown in table 1.
The performance comparison of 1 embodiment and comparative example foamed material of table
As seen from Table 1, under the same conditions, the foamed material of the embodiment of the present invention 1~3 was supported at 3 days, 7 days and 28 days Intensity under the length of service as a nurse phase is above the cement of respective comparative example, and bleeding rate is then lower than cement entirely, and fluidity is close with cement, mine The fluidity of filler is greater than 290 and is able to satisfy filling in mine self-flowing pastefill basic demand.

Claims (9)

1. a kind of method in foam phosphorus slag material filling mine, it is characterised in that: the following steps are included:
1) slurry is prepared: by Phosphorus Slag, cement, ardealite, quick lime (45~55) in mass ratio: (15~25): (15~25): 10 stir in advance in a mixing bowl, then water is added by 0.5~0.6 ratio of mud, continue to stir, slurry is made;
2) it prepares foam: in foam preparation station, extracting foam concrete foamer and water respectively, foaming agent and water are pressed into quality Than 1:(48~50) it is mixed, producing foamed agent solution, then foaming agent solution is expedited the emergence of by air compressor and obtains foam;
3) prepare foam phosphorus slag material: in foam preparation station, by volume (60~70) by slurry and foam: (40~30) are mixed Stirring is closed, foam phosphorus slag material is made;
4) it pours: foam phosphorus slag material being delivered to mine worked-out section by pipeline self, is poured;
5) it conserves: water curing is added to the foam phosphorus slag material after the completion of pouring.
2. a kind of method in foam phosphorus slag material filling mine according to claim 1, it is characterised in that: in step 1), Cement is 32.5 or 32.5R type ordinary portland cement.
3. a kind of method in foam phosphorus slag material filling mine according to claim 1, it is characterised in that: in step 1), The speed of agitator of a mixing bowl be 20~40r/min, the time stirred in advance be 4~6min, be added water continue stirring time be 8~ 12min。
4. a kind of method in foam phosphorus slag material filling mine according to claim 1, it is characterised in that: in step 2), Extract foam concrete foamer and water specifically: use diameter to extract foam concrete foamer for the hose of 18~22mm, The hose that application diameter is 90~110mm extracts water.
5. a kind of method in foam phosphorus slag material filling mine according to claim 1, it is characterised in that: in step 2), The operating pressure of air compressor is 0.7~0.9MPa, and expansion ratio is 18~22 times of foaming agent solution volume.
6. a kind of method in foam phosphorus slag material filling mine according to claim 1, it is characterised in that: in step 3), The wet density control of foam phosphorus slag material is 550~600kg/m3
7. a kind of method in foam phosphorus slag material filling mine according to claim 1, it is characterised in that: in step 4), It pours as placement layer by layer, the foam a height of 0.9~1.1m of phosphorus slag material layer poured every time, the interval time that adjacent two layers pour is 6~8h.
8. a kind of method in foam phosphorus slag material filling mine according to claim 1, it is characterised in that: in step 4), The outlet of pipeline and foam phosphorus slag material to pour face concordant.
9. a kind of method in foam phosphorus slag material filling mine according to claim 1, it is characterised in that: in step 5), The number for adding water curing is that the time of water curing is added to be 2~3 days after the completion of pouring 2 times a day.
CN201711203799.4A 2017-11-27 2017-11-27 A kind of method in foam phosphorus slag material filling mine Active CN107989651B (en)

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Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101608484B (en) * 2009-07-20 2011-10-05 贵州源隆新型环保墙体建材有限公司 Phosphorous slag autoclave aerated concrete building block and preparation method thereof
CN101973747B (en) * 2010-09-30 2012-10-31 昆明理工大学 Method for preparing baking-free brick from yellow phosphorus slag and modified phosphogypsum
CN103588451B (en) * 2013-11-26 2015-08-19 武汉工程大学 A kind of phosphorus slag-phosphorus tailing foam concrete building block and preparation method thereof
CN103964804B (en) * 2014-05-12 2016-01-20 中南大学 A kind of low bleeding rate can pumping phosphogypsum and Phosphorus Slag fill paste and preparation method
CN105152601B (en) * 2015-09-28 2017-07-18 太原理工大学 A kind of preparation method of bastard coal ground mass mine cemented filling material
CN107265965B (en) * 2016-04-08 2020-02-18 南京唯才新能源科技有限公司 Aerogel foam concrete building block and preparation method thereof
CN106365567A (en) * 2016-08-25 2017-02-01 马边瑞丰矿业有限责任公司 Method of filling goaf formed after mine exploitation by means of phosphate tailings
CN106747632A (en) * 2016-11-22 2017-05-31 贵州大学 A kind of phosphorus slag, flyash and ardealite foam concrete
CN107162547B (en) * 2017-05-04 2019-11-26 中南大学 A kind of full phosphorus slag gelling filler and its application
CN107365094B (en) * 2017-07-05 2019-11-05 固岩科技发展有限公司 A kind of preparation method of mine filling slurry

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