CN101973747B - Method for preparing baking-free brick from yellow phosphorus slag and modified phosphogypsum - Google Patents

Method for preparing baking-free brick from yellow phosphorus slag and modified phosphogypsum Download PDF

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CN101973747B
CN101973747B CN2010102976015A CN201010297601A CN101973747B CN 101973747 B CN101973747 B CN 101973747B CN 2010102976015 A CN2010102976015 A CN 2010102976015A CN 201010297601 A CN201010297601 A CN 201010297601A CN 101973747 B CN101973747 B CN 101973747B
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yellow phosphorus
phosphorus slag
brick
modified ardealite
phosphogypsum
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CN101973747A (en
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杨月红
刘梦雪
付廷栋
舒敦涛
李迎
徐德才
张小坤
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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Abstract

The invention provides a baking-free brick prepared by using yellow phosphorus slag and modified phosphogypsum as raw materials and a preparation method thereof. The industrial waste yellow phosphorus slag and the modified phosphogypsum are used as basic raw materials, sand and cement are added into the raw materials, and the mixture in a weight ratio is prepared into a finished product by processes of crushing, proportioning, mixing, stirring, high-pressure shaping, stripping, steam curing and the like. A large amount of yellow phosphorus slag discharged by the yellow phosphorus industry and a large amount of phosphogypsum discharged by the phosphoric acid industry are comprehensively utilized, and meanwhile, various environmental pollutions caused by long-term stacking of the yellow phosphorus slag and the phosphogypsum are reduced. The baking-free brick prepared from the yellow phosphorus slag and the phosphogypsum has the advantages of high utilization rate of industrial waste slag, high consumption, simple production process, short production period, low cost, environmental protection and energy conservation; and the brick meets the national standard requirements for baking-free common bricks, and is a novel environment-friendly building material. The steam curing is performed on the formed brick blank so as to shorten the curing time, improve the compressive flexural performance of the brick and facilitate large-batch production.

Description

A kind of yellow phosphorus slag and modified ardealite are produced non-burning brick method
Technical field
The present invention relates to a kind of is the non-burning brick method of feedstock production with yellow phosphorus slag and modified ardealite.
Background technology
China's land area reduces year by year, and land resources is more and more in short supply, can consume a large amount of non-renewable land resourcess owing to produce clay brick, has not met industry policy, so China prohibited the production clay solid brick in 2000.Various flyash, carbide slag, casting slag, the sandstone etc. of utilizing arise at the historic moment with brick as the building materials of alternative materials.
Phosphogypsum is the by product that produces in the Wet-process Phosphoric Acid Production process, and staple is CaSO 42H 2O contains a small amount of F, P in addition 2O 5, Al 2O 3, Fe 2O 3With organism etc.Phosphogypsum is mainly used in preparation chemical fertilizer, plasterboard, cement setting retarder, building gypsum plaster and produces producing sulfuric acid and jointly cement etc.
The yellow phosphorus slag is the industrial residue that discharges in the producing yellow Phosphorus by electric oven process, is PM for particulate matter in the stokehold through Water Quenching generally, is generally pearl; Be neutral, have vesicular structure, be mostly vitreum; Activity is preferably arranged, and staple is noncrystalline pseudowollastonite, removes to contain a large amount of SiO 2Outside CaO, also contain F, Al 2O 3, P 2O 5, MgO, Fe 2O 3And a spot of K 2O, MnO, Na 2Chemical ingredientss such as O.It is raw material that Electric Cooker phosphorus needs Rock Phosphate (72Min BPL), and because of various places Rock Phosphate (72Min BPL) grade is different, wherein the difference of component usually can cause SiO in the yellow phosphorus slag 2, CaO, F, Al 2O 3Content etc. chemical ingredients is different.Every production 1t yellow phosphorus approximately will discharge 8~10t waste residue; According to incompletely statistics; The quantity discharged of yellow phosphorus slag is 1078~1,300 ten thousand t/a in the world, and so big quantity discharged all air storages of major part except that the small portion regenerated using had both taken tract; Pollute environment, again human health has been caused harm.
China was studied the comprehensive utilization of phosphorus slag since the seventies in last century; Mainly utilize yellow producing cement with phosphatic slag (make cement raw material, make cement admixture), produce compound manure, but consumption is few, utilization ratio is also little; Other utilize the aspect to utilize various material of construction such as yellow phosphorus slag system wall body brick, pottery, lagging material, refractory materials in addition; But on the whole, the yellow phosphorus slag also is not fully used, and its utility value is still waiting better exploitation.
Domestic to the yellow phosphorus slag be the non-burning brick relevant report of feedstock production also seldom; At the Chinese patent publication number is to disclose a kind of " yellow phosphorus slag solution is produced the method for baking-free lightweight fireproof brick " among the CN101113102A; It is to get yellow phosphorus slag that granularity is 2~5mm, high-alumina cement, aluminium stone flour according to 10~15: 0.5~1.5: 0.3~1 weight ratio adds after suitable quantity of water mixes; Adopt non-baking brick machine to process shaped brick, conventional maintenance makes after the demoulding.The shortcoming of this method is: higher relatively as the cost of tackiness agent with high-alumina cement and aluminium stone flour, secondly, the adobe curing time is longer, is unfavorable for industrial production.
Summary of the invention
The objective of the invention is to overcome and above-mentionedly existing add the deficiency of protecting, what provide that a kind of yellow phosphorus slag and modified ardealite make is non-burning brick and preparation method thereof.This non-burning brick raw material is easy to get, and the industrial residue utilization rate is high, and production technique is simple, the cycle is short, and product strength is high, quality is good, has good economic benefits and social benefit.
Technical scheme of the present invention is: it is non-burning brick that yellow phosphorus slag and modified ardealite prepare, and prepares by following materials of weight proportions:
Yellow phosphorus slag 65~75%
Modified ardealite 25~35%
Sand 5~10%
Cement 3~5%
Water 5~10%.
Mix flyash, unslaked lime etc. in the said modified ardealite as properties-correcting agent, coldcondition promptly carry out anhydrous calcining modification under 200~300 ℃ and, fluorine content is lower than 0.1% in the modified ardealite, phosphorus pentoxide content is lower than 0.3%.
Said non-burning brick be solid standard brick or Brick with blind hole or perforated brick.
A kind of yellow phosphorus slag and modified ardealite prepare non-burning brick method, comprise pulverizing, batching, mix stirring, high-pressure molding, the demoulding, vapor cure operation, it is characterized in that making finished product by following step:
A, yellow phosphorus slag, modified ardealite and sand are crushed to granularity less than 3mm with sample pulverizer, press: yellow phosphorus slag 65~75%, modified ardealite 25~35%, sand 5~10%, cement 3~5%, water 5~10% is prepared burden;
B, the material that will prepare carry out thorough mixing and stir in cement mortar mixer;
C, well-mixed batching is pressed into adobe with pressure forming machine;
D, adobe is positioned over the vapor cure case under 60~80 ℃, carries out vapor cure 6~8 hours, obtain said product.
Mix flyash, unslaked lime etc. in the said modified ardealite as properties-correcting agent, under coldcondition (200~300 ℃) carry out anhydrous calcining modification and, fluorine content is lower than 0.1% in the modified ardealite, phosphorus pentoxide content is lower than 0.3%.
Advantage of the present invention is:
(1) adopt anhydrous low temperature calcination method that phosphogypsum is carried out modification; Both eliminated in the phosphogypsum various impurity to the influence of its follow-up use, and made the modified ardealite performance reach the requirement that building materials use, the secondary pollution that has produced when having avoided methods such as washing processing phosphogypsum again; Simultaneously; Carry out modification at a lower temperature, both met energy-saving and cost-reducing policy, help the realization and the development of industrialization again.
(2) of the present invention non-burning brick, the utilization ratio of solid waste is 87~93%, and utilization ratio is high, utilization is big, turns waste into wealth, and belongs to novel environmental-friendly construction material.
(3) of the present invention non-burning brick, its raw material is easy to get, and production technique is simple; Adopt vapor cure can accelerate the reaction between the raw material; Shorten the production cycle, reduce production costs, can improve the pressure-proof and snap-resistent performance of fragment of brick simultaneously; Product strength is high, quality is good, meets the standard-required of " the non-fired common brick of JC422-1991 (1996) ".
(4) of the present invention non-burning brick; Avoid big area to dig and adopted environment and the ecological damage that causes; Ecological significant to preventing erosion, protecting, practiced thrift the energy and land resources, the whole process of production environmental protection and waste utilization; Meet the requirement of recycling industries and clean production, have better economic and be worth and high social.
Description of drawings
Fig. 1 is the non-burning brick technological process of production figure of the present invention.
Embodiment
Non-burning brick completion according to the following steps:
1, material chemical component: the main chemical compositions of yellow phosphorus slag and modified ardealite is seen table 1 and table 2 respectively.
The main chemical compositions of table 1 yellow phosphorus slag
Figure BSA00000290628800031
The main chemical compositions of table 2 modified ardealite
The main chemical compositions of table 2 modified ardealite
Title CaO SiO 2 Al 2O 3 Fe 2O 3 P 2O 5 F SO 2
Massfraction/% 30~38 614 0.28~2.85 0.08~1.31 0.11~0.28 0.05~0.09 39~51
Wherein, Modified ardealite is in phosphogypsum, to mix flyash, unslaked lime etc. according to a certain weight ratio as properties-correcting agent; Under coldcondition (200~300 ℃) carry out anhydrous calcining modification and, calcination process had not only fully been removed and has been adhered to moisture content in the phosphogypsum but also eliminated the influence of fluorine, phosphorus, organic matter etc. in the phosphogypsum, after the modification in the phosphogypsum fluorine content be lower than 0.1%; Phosphorus pentoxide content is lower than 0.3%, the requirement of accords with production building materials.
The ratio of each raw material (weight percent) is:
Yellow phosphorus slag 65~75%
Modified ardealite 25~35%
Sand 5~10%
Cement 3~5%
Water 5~10%
2, preparation method:
Yellow phosphorus slag, modified ardealite and sand are crushed to granularity less than 3mm, in proportion with each raw materials mix stir after evenly, high-pressure molding, the demoulding, 60~80 ℃ of vapor cures, carry out service check at last, what be up to the standards is finished product.Material property meets the standard-required of " the non-fired common brick of JC422-1991 (1996) ".
Embodiment 1:
With yellow phosphorus slag 75%, modified ardealite 25%, sand 8% (weight percent) be crushed to granularity less than 3mm after, mix cement 5%, add water 7% and mix stirring, high-pressure molding, the demoulding, 60~80 ℃ of vapor cures, carry out performance of products check at last.Wherein, the vapor cure time is about 6~8 hours.
Following through measuring product performance:
Ultimate compression strength 10.6Mpa;
Folding strength 2.7Mpa;
Meet the requirement of " the non-fired common brick of JC422-1991 (1996) " standard.
Embodiment 2:
With yellow phosphorus slag 72%, modified ardealite 28%, sand 5% (weight percent) be crushed to granularity less than 3mm after, mix cement 5%, add water 8% and mix and stir, other operation is identical with embodiment 1.
Following through measuring product performance:
Ultimate compression strength 10.8Mpa;
Folding strength 2.3Mpa;
Meet the requirement of " the non-fired common brick of JC422-1991 (1996) " standard.
Embodiment 3:
With yellow phosphorus slag 68%, modified ardealite 32%, sand 10% (weight percent) be crushed to granularity less than 3mm after, mix cement 3%, add water 10% and mix and stir, other operation is identical with embodiment 1.
Following through measuring product performance:
Ultimate compression strength 10.2Mpa;
Folding strength 2.3Mpa;
Meet the requirement of " the non-fired common brick of JC422-1991 (1996) " standard.
Embodiment 4:
With yellow phosphorus slag 65%, modified ardealite 35%, sand 7% (weight percent) be crushed to granularity less than 3mm after, mix cement 3%, add water 5% and mix and stir, other operation is identical with embodiment 1.
Following through measuring product performance:
Ultimate compression strength 10.1Mpa;
Folding strength 2.4Mpa;
Meet the requirement of " the non-fired common brick of JC422-1991 (1996) " standard.

Claims (5)

1. the preparation of yellow phosphorus slag and modified ardealite is non-burning brick, it is characterized in that preparing by following materials of weight proportions:
Figure FSB00000827057500011
2. non-burning brick according to the preparation of the said yellow phosphorus slag of claim 1 and modified ardealite; It is characterized in that: said modified ardealite is in phosphogypsum, to mix flyash, unslaked lime as properties-correcting agent; Coldcondition promptly carry out anhydrous calcining modification under 200~300 ℃ and; Fluorine content is lower than 0.1% in the modified ardealite, and phosphorus pentoxide content is lower than 0.3%.
3. non-burning brick according to the preparation of the said yellow phosphorus slag of claim 1 and modified ardealite is characterized in that: said non-burning brick be solid standard brick or Brick with blind hole or perforated brick.
4. yellow phosphorus slag and modified ardealite prepare non-burning brick method, comprise pulverizing, batching, mix stirring, high-pressure molding, the demoulding, vapor cure operation, it is characterized in that making finished product by following step:
A, yellow phosphorus slag, modified ardealite and sand are crushed to granularity less than 3mm with sample pulverizer, press: yellow phosphorus slag 65~75%, modified ardealite 25~35%, sand 5~10%, cement 3~5%, water 5~10% is prepared burden;
B, the material that will prepare carry out thorough mixing and stir in cement mortar mixer;
C, well-mixed batching is pressed into adobe with pressure forming machine;
D, adobe is positioned over the vapor cure case under 60~80 ℃, carries out vapor cure 6~8 hours, obtain said product.
5. yellow phosphorus slag according to claim 4 and modified ardealite prepare non-burning brick method; It is characterized in that: said modified ardealite is in phosphogypsum, to mix flyash, unslaked lime as properties-correcting agent; Under coldcondition promptly 200~300 ℃ carry out anhydrous calcining modification and; Fluorine content is lower than 0.1% in the modified ardealite, and phosphorus pentoxide content is lower than 0.3%.
CN2010102976015A 2010-09-30 2010-09-30 Method for preparing baking-free brick from yellow phosphorus slag and modified phosphogypsum Expired - Fee Related CN101973747B (en)

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CN101565293A (en) * 2009-06-04 2009-10-28 何昌霖 Modified phosphogypsum and preparation method thereof

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