CN107988449B - 一种纳米自清洁沙发革的生产方法 - Google Patents
一种纳米自清洁沙发革的生产方法 Download PDFInfo
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- CN107988449B CN107988449B CN201711403978.2A CN201711403978A CN107988449B CN 107988449 B CN107988449 B CN 107988449B CN 201711403978 A CN201711403978 A CN 201711403978A CN 107988449 B CN107988449 B CN 107988449B
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- 239000010985 leather Substances 0.000 title claims abstract description 52
- 238000004519 manufacturing process Methods 0.000 title abstract description 25
- 238000005507 spraying Methods 0.000 claims abstract description 38
- 238000011084 recovery Methods 0.000 claims description 22
- 230000000903 blocking Effects 0.000 claims description 6
- 238000004064 recycling Methods 0.000 claims description 3
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- 229910052731 fluorine Inorganic materials 0.000 abstract description 12
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- YCKRFDGAMUMZLT-UHFFFAOYSA-N fluorine atom Chemical compound 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[F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 abstract description 12
- DNIAPMSPPWPWGF-UHFFFAOYSA-N propylene glycol Chemical compound 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CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 abstract description 8
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titan oxide Chemical compound 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O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 abstract description 8
- 238000002360 preparation method Methods 0.000 abstract description 7
- 239000002245 particle Substances 0.000 abstract description 5
- 229920005989 resin Polymers 0.000 abstract description 5
- 239000011347 resin Substances 0.000 abstract description 5
- 239000007787 solid Substances 0.000 abstract description 5
- 239000006087 Silane Coupling Agent Substances 0.000 abstract description 4
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Tris Chemical compound 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OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 abstract description 4
- 239000004408 titanium dioxide Substances 0.000 abstract description 4
- 239000007921 spray Substances 0.000 description 19
- 238000000576 coating method Methods 0.000 description 17
- 238000000926 separation method Methods 0.000 description 15
- 238000003756 stirring Methods 0.000 description 14
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- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-dimethylformamide Chemical compound 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Classifications
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- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14C—CHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
- C14C11/00—Surface finishing of leather
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0421—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with rotating spray heads
-
- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14C—CHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
- C14C11/00—Surface finishing of leather
- C14C11/003—Surface finishing of leather using macromolecular compounds
Abstract
本发明提供了一种纳米自清洁沙发革的生产方法。它解决了现有制作方法的步骤过于复杂，需要花费大量的时间和人力，制作繁琐等技术问题。本纳米自清洁沙发革的生产方法，包括如下步骤：a、配制：按质量百分比，将3‑8％的有机氟树脂、1‑4％的纳米级固体颗粒、1‑3％的硅烷偶联剂、0.8‑1.6％的二氧化钛、1‑2％的三乙醇胺、1‑4％的丙二醇和水投入到搅拌机中，搅拌均匀，制得有机氟涂饰剂；b、喷涂：通过喷涂设备将有机氟涂饰剂均匀喷涂到皮坯表面；c、烘干：将喷涂后的皮坯进行烘干，制得纳米自清洁沙发革。本发明具有生产快速的优点。
Description
技术领域
本发明涉及一种纳米自清洁沙发革的生产方法。
背景技术
天然皮革由于其优越的吸湿、透汽、散热、保暖等特性而倍受广大消费者的青睐。在日常消费品皮鞋、皮衣、皮包、皮沙发等制品中，需要对皮革表面进行喷涂，使其赋予新的特性。
经检索，如中国专利文献公开了一种抗污染沙发革制作方法【申请号：201310173179.6；公开号：CN 104141237A】。这种抗污染沙发革制作方法，其特征在于：具体步骤如下：步骤一：湿法混合配料：a.将5-10kg二甲基甲酰胺、2-10kg色浆、10-30kg木质粉和1-5kg表面活性剂高速搅拌60-90分钟，然后过滤待用；b.将80-100kg湿法聚氨酯树脂和150-280kg二甲基甲酰胺混合搅拌20-30分钟，然后静置20-45分钟，然后将该混合物与步骤a中混合物混合后在负压可抽真空的反应釜中搅拌均匀并抽真空脱泡过滤静止，消泡待用，其中负压可抽真空的反应釜内温度控制在20℃-40℃；步骤二：湿法贝斯生产：先选好合适的沙发革底布，然后将选好的沙发革底布在12-25％的二甲基甲酰胺水溶液当中含浸，再经过60-120℃的热烫辊进行烫平、烘干后再涂刮上步骤一中得到的混合物，再进入15-30％的二甲基甲酰胺水溶液当中进行凝固，再经过发泡、多道水洗和干燥工序即得湿法沙发革贝斯；步骤三：干法混合配料：c、将80-100kg聚氨酯面层树脂、40-70kg有机溶剂、0.5-2kg助剂和5-8kg环保色粉混合并高速搅拌均匀制得具有环保功能的干法面料，过滤密封待用；d、将80-100kg聚氨酯粘合树脂、20-60kg有机溶剂、0.5-2kg助剂和5-8kg环保色粉混合并高速搅拌均匀，制得具有环保功能的干法粘合料，过滤密封待用；步骤四：选择离型纸花型；步骤五：干法贴面：将步骤c中配制好的干法面料均匀涂覆在选好的离型纸花型上进行烘干，制得环保PU面层干膜，再在环保PU面层干膜上面均匀涂覆步骤d中制得的干法粘合料，待溶剂挥发到40-80％干燥时，将步骤二中做好的湿法沙发革贝斯平整贴在干法粘合料表面，经烘干、冷却后与离型纸分离即得半成品；步骤六：后处理：在半成品上面涂上具有防油污功能的表面处理料，经烘干后得到具有防油污功能的抗污染沙发革成品。
该专利中公开的制作方法虽然高了沙发革的防油污性能，但是，该制作方法的步骤过于复杂，需要花费大量的时间和人力，制作繁琐，因此，设计出一种纳米自清洁沙发革的生产方法是很有必要的。
发明内容
本发明的目的是针对现有的技术存在上述问题，提出了一种纳米自清洁沙发革的生产方法，该生产方法具有生产快速的特点。
本发明的目的可通过下列技术方案来实现：一种纳米自清洁沙发革的生产方法，其特征在于，包括如下步骤：a、配制：按质量百分比，将3-8％的有机氟树脂、1-4％的纳米级固体颗粒、1-3％的硅烷偶联剂、0.8-1.6％的二氧化钛、1-2％的三乙醇胺、1-4％的丙二醇和水投入到搅拌机中，搅拌均匀，制得有机氟涂饰剂；b、喷涂：通过喷涂设备将有机氟涂饰剂均匀喷涂到皮坯表面，喷涂量在180-240g/m2；c、烘干：将喷涂后的皮坯进行烘干，制得纳米自清洁沙发革。
采用以上方法，通过配制、喷涂和烘干等步骤，就实现了纳米自清洁沙发革的生产，能够连续不间断生产，生产快速。
所述步骤a中的搅拌时间为10-15min，搅拌转速为120-180r/min。
所述步骤b中的皮坯为黄牛皮
作为另一种情况，所述步骤b中的皮坯为水牛皮。
所述步骤c中的烘箱设定4个烘干段，4个烘干段的温度依次是30℃，40℃，60℃，86℃。
所述步骤b中的喷涂设备包括底座，底座中部通过支撑脚固定有阻隔箱，阻隔箱两端中部开设有通道，底座一端上设置有呈水平布置的主动辊，主动辊端部与一能带动其转动的动力电机一相连，底座另一端上设置有呈水平布置的从动辊，主动辊与从动辊之间设置有呈环形的传送带，传送带上部由通道穿过，传送带下部位于阻隔箱下方，底座上设置有能对传送带上的沙发革进行喷涂的喷涂机构和能对传送带进行清理的清理机构，传送带包括平行且并排设置的若干条状带，每两个相邻的条状带之间均具有间隙；所述清理机构包括支架、若干转动筒、水槽和导向辊，水槽固定在底座上，水槽位于阻隔箱的正下方，导向辊转动设置在水槽内，导向辊呈水平布置，且传送带下部与导向辊相接触，支架固定在水槽上，转动筒通过轴向固定且周向转动的方式倾斜设置在支架上，且条状带穿过转动筒，转动筒内还具有毛刷条一，且毛刷条一呈螺旋形分布，支架上还设置有能驱动转动筒转动的驱动结构。
喷涂设备的工作原理如下：控制动力电机一的输出轴转动，动力电机一的输出轴带动主动辊转动，主动辊带动传送带转动，传送带将沙发革输送到阻隔箱内，通过喷涂机构对其喷涂涂料，从而实现其喷涂作业；在喷涂的过程中，通过导向辊使传送带经过水槽，通过驱动结构带动转动筒转动，转动筒带动毛刷条一转动，毛刷条一将条状带上的涂料刷除掉，从而可确保喷涂的质量，喷涂效果好。
所述转动筒侧部还开设有若干出水孔。
采用该结构，由于转动筒倾斜设置，转动筒下部位于水槽内，转动筒上部位于水槽上部，转动筒下部利用水槽中的水对条状带进行冲刷，转动筒上部对条状带进行刷干，结合呈螺旋形分布的毛刷条一，转动筒内的大部分水流向下流出，同时，在离心力的作用下，少部分水从出水孔输出，将条状带清洗干净的同时又将其刷干，清洗可靠。
所述驱动结构包括动力电机二、主动轮、若干从动轮和皮带，动力电机二固定在支架上，动力电机二的输出轴水平设置，主动轮固定在动力电机二的输出轴端部，从动轮分别固定在转动筒上，皮带套设在主动轮与从动轮之间。
当需要使转动筒转动时，控制动力电机二的输出轴转动，动力电机二的输出轴带动主动轮转动，主动轮通过皮带带动从动轮转动，从动轮带动转动筒转动，从而可使转动筒转动。
所述喷涂机构包括转盘和存料桶，转盘设置在阻隔箱上部，转盘与一能带动其转动的动力电机三相连，转盘上均匀安装有若干喷头，喷头的出口朝下，喷头的进口通过输送管和存放桶相连通，输送管上设置有输送泵。
当需要对传送带上的沙发革进行喷涂时，开启输送泵，通过输送管将存放桶中的涂料输送到喷头处，控制动力电机三的输出轴转动，动力电机三的输出轴带动转盘转动，转盘带动喷头转动，喷头将涂料喷洒到传送带上的沙发革上。
所述阻隔箱上还开设有观察口，观察口处设置有透明的观察板。
采用以上结构，通过观察板可方便对阻隔箱内的异常进行观察，观察方便。
所述阻隔箱内还设置有回收机构。
所述回收机构包括呈环形的回收槽和安装架，安装架固定在阻隔箱下部，回收槽设置在安装架上，且回收槽位于转盘的正下方，回收槽底部通过连通管和存料桶相连通，连通管上设置有过滤网。
采用以上结构，通过回收槽可将喷头喷洒多余的涂料进行回收，利用过滤网过滤后，从连通管输送到存料桶中。
所述回收槽的截面呈U形，回收槽包括底板、外侧板和内侧板，外侧板下端通过弹性的外连接环和底板外侧相连，外侧板上端通过弹簧一和安装架相连，内侧板下端通过弹性的内连接环和底板内侧相连，内侧板上端通过弹簧二和安装架相连。
采用以上结构，由于回收槽采用活动式结构，根据实际使用需求，外侧板与内侧板可形成外八字结构或者内八字结构，外八字结构用于对喷头喷洒多余的涂料进行回收时，可使其有更大的工作面积，内八字结构用于对回收槽进行清理时，可使外侧板和内侧板上的涂料更好的掉落到底板上。
所述外侧板包括若干板体一，相邻两板体一之间通过弹性的连接条一相连；内侧板包括若干板体二，相邻两板体二之间通过弹性的连接条二相连。
所述底座上设置有能对回收槽进行清理的清理结构，清理结构包括齿圈、驱动轮、环形导轨、滑座、安装条、动力电机四、外支撑摆杆、内支撑摆杆、振动电机、振动块和立柱，环形导轨固定在安装架上，且环形导轨位于底板的正下方，滑座设置在环形导轨上，齿圈固定在安装架上，且齿圈位于环形导轨内侧，动力电机四固定在滑座上，动力电机四的输出轴水平设置，动力电机四的输出轴端部和滑座相连，驱动轮固定在动力电机四的输出轴端部，且驱动轮与齿圈相啮合，安装条中部固定在滑座上，外支撑摆杆下端和安装条一端相铰接，外支撑杆上端连接有导向轮一，且导向轮一能与外侧板相接触，内支撑摆杆下端和滑座相铰接，内支撑杆上端连接有导向轮二，且导向轮二能与内侧板相接触，外支撑杆中部与内支撑杆中部通过弹簧三相连，且外支撑杆与内支撑杆两者呈倒八字形，振动电机通过弹簧四固定在安装条中部，振动块固定在振动电机上，且振动块能与底板相接触，立柱固定在安装条上，立柱上固定有动力电机五，动力电机五的输出轴竖直向下，动力电机五的输出轴端部和清理辊相连，清理辊的截面呈八字形，清理辊上还具有毛刷条二，且毛刷条二呈螺旋形分布。
当需要对回收槽进行清理时，控制动力电机五的输出轴转动，动力电机五的输出轴带动清理辊转动，通过导向轮一对外侧板上端施加向内的作用力，通过导向轮二对内侧板上端施加向外的作用力，使外侧板与内侧板形成内八字结构；外支撑杆中部与内支撑杆中部通过弹簧三相连，可使外支撑杆与内支撑杆之间能够产生联动；控制动力电机四的输出轴转动，动力电机四的输出轴带动驱动轮转动，驱动轮逐渐与齿圈相啮合使滑座沿着环形导轨移动，滑座带动立柱移动，立柱带动清理辊移动，清理辊对底板、外侧板和内侧板进行清理，同时，控制振动电机工作，振动电机带动振动块上下振动，振动块使底板上下振动，从而可将回收槽清理干净，清理效果好。
所述安装条上还具有支撑组件，支撑组件包括气缸一、气缸二、外支撑块和内支撑块，气缸一固定在安装条一端上，气缸一的活塞杆倾斜向上，气缸一的活塞杆端部和外支撑块相连，且外支撑块能与外支撑杆相抵靠，气缸二固定在安装条另一端上，气缸二的活塞杆倾斜向上，且气缸一的活塞杆与气缸二的活塞杆呈倒八字形，气缸二的活塞杆端部和内支撑块相连，且内支撑块能与内支撑杆相抵靠。
采用以上结构，当外支撑杆和内支撑杆不工作时，控制气缸一的活塞杆移动，气缸一的活塞杆带动外支撑块移动，外支撑块将外支撑杆向外支撑柱，同时，控制气缸二的活塞杆移动，气缸二的活塞杆带动内支撑块移动，内支撑块将内支撑杆向内支撑柱。
与现有技术相比，本纳米自清洁沙发革的生产方法具有该优点：通过配制、喷涂和烘干等步骤，就实现了纳米自清洁沙发革的生产，能够连续不间断生产，生产快速。
附图说明
图1是本发明的立体结构示意图。
图2是本发明拆去部分的立体结构示意图。
图3是本发明中回收槽的立体结构示意图。
图4是图3中A处的局部放大图。
图5是本发明中清理结构的剖视图。
图中，1、底座；2、传送带；2a、条状带；3、从动辊；4、阻隔箱；5、水槽；6、连通管；7、过滤网；8、存料桶；9、输送泵；11、动力电机一；12、主动辊；13、输送管；14、回收槽；14a、底板；14b、外侧板；14b1、板体一；14b2、连接条一；14c、内侧板；14c 1、板体二；14c2、连接条二；14d、外连接环；14e、内连接环；15、转盘；16、动力电机三；17、喷头；18、导向辊；19、皮带；21、从动轮；22、转动筒；22a、出水孔；23、毛刷条一；24、主动轮；25、动力电机二；26、支架；27、安装架；28、齿圈；29、驱动轮；31、动力电机四；32、环形导轨；33、滑座；34、弹簧四；35、振动电机；36、振动块；37、气缸一；38、外支撑块；39、外支撑摆杆；41、导向轮一；42、立柱；43、弹簧一；44、动力电机五；45、清理辊；46、毛刷条二；47、弹簧二；48、导向轮二；49、内支撑摆杆；51、弹簧三；52、安装条；53、内支撑块；54、气缸二。
具体实施方式
以下是本发明的具体实施例并结合附图，对本发明的技术方案作进一步的描述，但本发明并不限于这些实施例。
本纳米自清洁沙发革的生产方法，包括如下步骤：a、配制：按质量百分比，将3-8％的有机氟树脂、1-4％的纳米级固体颗粒、1-3％的硅烷偶联剂、0.8-1.6％的二氧化钛、1-2％的三乙醇胺、1-4％的丙二醇和水投入到搅拌机中，搅拌均匀，制得有机氟涂饰剂；b、喷涂：通过喷涂设备将有机氟涂饰剂均匀喷涂到皮坯表面，喷涂量在180-240g/m2；c、烘干：将喷涂后的皮坯进行烘干，制得纳米自清洁沙发革；在本实施例中，a、配制：按质量百分比，将5％的有机氟树脂、2％的纳米级固体颗粒、2％的硅烷偶联剂、1％的二氧化钛、1％的三乙醇胺、2％的丙二醇和87％的水投入到搅拌机中，搅拌均匀，制得有机氟涂饰剂；b、喷涂：通过喷涂设备将有机氟涂饰剂均匀喷涂到皮坯表面，喷涂量在200g/m2；c、烘干：将喷涂后的皮坯进行烘干，制得纳米自清洁沙发革；纳米级固体颗粒采用市场上可以买到的现有材料。
采用该方法，通过配制、喷涂和烘干等步骤，就实现了纳米自清洁沙发革的生产，能够连续不间断生产，生产快速。
步骤a中的搅拌时间为10-15min，搅拌转速为120-180r/min；在本实施例中，步骤a中的搅拌时间为12min，搅拌转速为150r/min；。
步骤b中的皮坯为黄牛皮；当然，根据实际情况，也可以采用该种方案，步骤b中的皮坯为水牛皮。
步骤c中的烘箱设定4个烘干段，4个烘干段的温度依次是30℃，40℃，60℃，86℃。
如图1-图5所示，步骤b中的喷涂设备包括底座1，底座1中部通过支撑脚固定有阻隔箱4，阻隔箱4两端中部开设有通道，底座1一端上设置有呈水平布置的主动辊12，主动辊12端部与一能带动其转动的动力电机一11相连，在本实施例中，动力电机一11固定在底座1上，动力电机一11的输出轴水平设置，动力电机一11的输出轴端部和主动辊12端部相连；底座1另一端上设置有呈水平布置的从动辊3，主动辊12与从动辊3之间设置有呈环形的传送带2，传送带2上部由通道穿过，传送带2下部位于阻隔箱4下方，底座1上设置有能对传送带2上的沙发革进行喷涂的喷涂机构和能对传送带2进行清理的清理机构，传送带2包括平行且并排设置的若干条状带2a，在本实施例中，条状带2a的数量为八根；每两个相邻的条状带2a之间均具有间隙；清理机构包括支架26、若干转动筒22、水槽5和导向辊18，在本实施例中，转动筒22的数量为八个；水槽5固定在底座1上，在本实施例中，水槽5通过焊接的方式固定在底座1上；水槽5位于阻隔箱4的正下方，导向辊18转动设置在水槽5内，导向辊18呈水平布置，且传送带2下部与导向辊18相接触，支架26固定在水槽5上，在本实施例中，支架26通过焊接的方式固定在水槽5上；转动筒22通过轴向固定且周向转动的方式倾斜设置在支架26上，且条状带2a穿过转动筒22，转动筒22内还具有毛刷条一23，且毛刷条一23呈螺旋形分布，支架26上还设置有能驱动转动筒22转动的驱动结构。
转动筒22侧部还开设有若干出水孔22a，在本实施例中，出水孔22a的数量为三十个。
驱动结构包括动力电机二25、主动轮24、若干从动轮21和皮带19，在本实施例中，从动轮21的数量为八个；动力电机二25固定在支架26上，在本实施例中，动力电机二25通过螺栓连接的方式固定在支架26上；动力电机二25的输出轴水平设置，主动轮24固定在动力电机二25的输出轴端部，从动轮21分别固定在转动筒22上，皮带19套设在主动轮24与从动轮21之间。
在喷涂的过程中，通过导向辊18使传送带2经过水槽5，控制动力电机二25的输出轴带动主动轮24转动，主动轮24通过皮带19带动从动轮21转动，从动轮21带动转动筒22转动，转动筒22带动毛刷条一23转动，毛刷条一23将条状带2a上的涂料刷除掉；由于转动筒22倾斜设置，转动筒22下部位于水槽5内，转动筒22上部位于水槽5上部，转动筒22下部利用水槽5中的水对条状带2a进行冲刷，转动筒22上部对条状带2a进行刷干，结合呈螺旋形分布的毛刷条一23，转动筒22内的大部分水流向下流出，同时，在离心力的作用下，少部分水从出水孔22a输出，将条状带2a清洗干净的同时又将其刷干，清洗可靠。
喷涂机构包括转盘15和存料桶8，转盘15设置在阻隔箱4上部，转盘15与一能带动其转动的动力电机三16相连，在本实施例中，动力电机三16固定在阻隔箱4上部，动力电机三16的输出轴竖直向下，动力电机三16的输出轴端部和转盘15相连；转盘15上均匀安装有若干喷头17，在本实施例中，喷头17的数量为六个；喷头17的出口朝下，喷头17的进口通过输送管13和存放桶相连通，输送管13上设置有输送泵9。
阻隔箱4上还开设有观察口，观察口处设置有透明的观察板；采用该结构，通过观察板可方便对阻隔箱4内的异常进行观察，观察方便。
阻隔箱4内还设置有回收机构，回收机构包括呈环形的回收槽14和安装架27，安装架27固定在阻隔箱4下部，在本实施例中，安装架27通过螺栓连接的方式固定在阻隔箱4下部；回收槽14设置在安装架27上，且回收槽14位于转盘15的正下方，回收槽14底部通过连通管6和存料桶8相连通，连通管6上设置有过滤网7。
回收槽14的截面呈U形，回收槽14包括底板14a、外侧板14b和内侧板14c，外侧板14b下端通过弹性的外连接环14d和底板14a外侧相连，外侧板14b上端通过弹簧一43和安装架27相连，内侧板14c下端通过弹性的内连接环14e和底板14a内侧相连，内侧板14c上端通过弹簧二47和安装架27相连。
外侧板14b包括若干板体一14b1，相邻两板体一14b1之间通过弹性的连接条一14b2相连，在本实施例中，板体一14b1的数量为二十块；内侧板14c包括若干板体二14c1，在本实施例中，板体二14c 1的数量为二十块；相邻两板体二14c 1之间通过弹性的连接条二14c2相连。
底座1上设置有能对回收槽14进行清理的清理结构，清理结构包括齿圈28、驱动轮29、环形导轨32、滑座33、安装条52、动力电机四31、外支撑摆杆39、内支撑摆杆49、振动电机35、振动块36和立柱42，环形导轨32固定在安装架27上，在本实施例中，环形导轨32通过螺栓连接的方式固定在安装架27上；且环形导轨32位于底板14a的正下方，滑座33设置在环形导轨32上，齿圈28固定在安装架27上，在本实施例中，齿圈28通过螺栓连接的方式固定在安装架27上；且齿圈28位于环形导轨32内侧，动力电机四31固定在滑座33上，在本实施例中，动力电机四31通过螺栓连接的方式固定在滑座33上；动力电机四31的输出轴水平设置，动力电机四31的输出轴端部和滑座33相连，驱动轮29固定在动力电机四31的输出轴端部，且驱动轮29与齿圈28相啮合，安装条52中部固定在滑座33上，在本实施例中，安装条52中部通过螺栓连接的方式固定在滑座33上；外支撑摆杆39下端和安装条52一端相铰接，外支撑杆上端连接有导向轮一41，且导向轮一41能与外侧板14b相接触，内支撑摆杆49下端和滑座33相铰接，内支撑杆上端连接有导向轮二48，且导向轮二48能与内侧板14c相接触，外支撑杆中部与内支撑杆中部通过弹簧三51相连，且外支撑杆与内支撑杆两者呈倒八字形，振动电机35通过弹簧四34固定在安装条52中部，振动块36固定在振动电机35上，在本实施例中，振动块36通过螺栓连接的方式固定在振动电机35上；且振动块36能与底板14a相接触，立柱42固定在安装条52上，在本实施例中，立柱42通过焊接的方式固定在安装条52上；立柱42上固定有动力电机五44，在本实施例中，立柱42上通过螺栓连接的方式固定有动力电机五44；动力电机五44的输出轴竖直向下，动力电机五44的输出轴端部和清理辊45相连，清理辊45的截面呈八字形，清理辊45上还具有毛刷条二46，且毛刷条二46呈螺旋形分布。
由于回收槽14采用活动式结构，根据实际使用需求，外侧板14b与内侧板14c可形成外八字结构或者内八字结构，外八字结构用于对喷头17喷洒多余的涂料进行回收时，可使其有更大的工作面积，内八字结构用于对回收槽14进行清理时，可使外侧板14b和内侧板14c上的涂料更好的掉落到底板14a上；控制动力电机五44的输出轴带动清理辊45转动，通过导向轮一41对外侧板14b上端施加向内的作用力，通过导向轮二48对内侧板14c上端施加向外的作用力，使外侧板14b与内侧板14c形成内八字结构；外支撑杆中部与内支撑杆中部通过弹簧三51相连，可使外支撑杆与内支撑杆之间能够产生联动；控制动力电机四31的输出轴带动驱动轮29转动，驱动轮29逐渐与齿圈28相啮合使滑座33沿着环形导轨32移动，滑座33带动立柱42移动，立柱42带动清理辊45移动，清理辊45对底板14a、外侧板14b和内侧板14c进行清理，同时，控制振动电机35带动振动块36上下振动，振动块36使底板14a上下振动，从而可将回收槽14清理干净，清理效果好。
安装条52上还具有支撑组件，支撑组件包括气缸一37、气缸二54、外支撑块38和内支撑块53，气缸一37固定在安装条52一端上，在本实施例中，气缸一37通过螺栓连接的方式固定在安装条52一端上；气缸一37的活塞杆倾斜向上，气缸一37的活塞杆端部和外支撑块38相连，且外支撑块38能与外支撑杆相抵靠，气缸二54固定在安装条52另一端上，在本实施例中，气缸二54通过螺栓连接的方式固定在安装条52另一端上；气缸二54的活塞杆倾斜向上，且气缸一37的活塞杆与气缸二54的活塞杆呈倒八字形，气缸二54的活塞杆端部和内支撑块53相连，且内支撑块53能与内支撑杆相抵靠；采用该结构，当外支撑杆和内支撑杆不工作时，控制气缸一37的活塞杆带动外支撑块38移动，外支撑块38将外支撑杆向外支撑柱，同时，控制气缸二54的活塞杆带动内支撑块53移动，内支撑块53将内支撑杆向内支撑柱。
喷涂设备的工作原理如下：控制动力电机一11的输出轴带动主动辊12转动，主动辊12带动传送带2转动，传送带2将沙发革输送到阻隔箱4内，开启输送泵9，通过输送管13将存放桶中的涂料输送到喷头17处，控制动力电机三16的输出轴带动转盘15转动，转盘15带动喷头17转动，喷头17将涂料喷洒到传送带2上的沙发革上，通过回收槽14可将喷头17喷洒多余的涂料进行回收，利用过滤网7过滤后，从连通管6输送到存料桶8中，从而实现其喷涂作业；在本实施例中，涂料为有机氟涂饰剂。
Claims (3)
1.一种生产纳米自清洁沙发革的喷涂设备中的回收机构，喷涂设备包括底座，底座中部通过支撑脚固定有阻隔箱，阻隔箱两端中部开设有通道，底座一端上设置有呈水平布置的主动辊，底座另一端上设置有呈水平布置的从动辊，主动辊与从动辊之间设置有呈环形的传送带，阻隔箱上部还设置有转盘，其特征在于，所述回收机构包括呈环形的回收槽和安装架，安装架固定在阻隔箱下部，回收槽设置在安装架上，且回收槽位于转盘的正下方，回收槽底部通过连通管和存料桶相连通，连通管上设置有过滤网；所述回收槽的截面呈U形，回收槽包括底板、外侧板和内侧板，外侧板下端通过弹性的外连接环和底板外侧相连，外侧板上端通过弹簧一和安装架相连，内侧板下端通过弹性的内连接环和底板内侧相连，内侧板上端通过弹簧二和安装架相连；所述底座上设置有能对回收槽进行清理的清理结构，清理结构包括齿圈、驱动轮、环形导轨、滑座、安装条、动力电机四、外支撑摆杆、内支撑摆杆、振动电机、振动块和立柱，环形导轨固定在安装架上，且环形导轨位于底板的正下方，滑座设置在环形导轨上，齿圈固定在安装架上，且齿圈位于环形导轨内侧，动力电机四固定在滑座上，动力电机四的输出轴水平设置，动力电机四的输出轴端部和滑座相连，驱动轮固定在动力电机四的输出轴端部，且驱动轮与齿圈相啮合，安装条中部固定在滑座上，外支撑摆杆下端和安装条一端相铰接，外支撑杆上端连接有导向轮一，且导向轮一能与外侧板相接触，内支撑摆杆下端和滑座相铰接，内支撑杆上端连接有导向轮二，且导向轮二能与内侧板相接触，外支撑杆中部与内支撑杆中部通过弹簧三相连，且外支撑杆与内支撑杆两者呈倒八字形，振动电机通过弹簧四固定在安装条中部，振动块固定在振动电机上，且振动块能与底板相接触，立柱固定在安装条上，立柱上固定有动力电机五，动力电机五的输出轴竖直向下，动力电机五的输出轴端部和清理辊相连，清理辊的截面呈八字形，清理辊上还具有毛刷条二，且毛刷条二呈螺旋形分布。
2.根据权利要求1所述的生产纳米自清洁沙发革的喷涂设备中的回收机构，其特征在于，所述外侧板包括若干板体一，相邻两板体一之间通过弹性的连接条一相连；内侧板包括若干板体二，相邻两板体二之间通过弹性的连接条二相连。
3.根据权利要求2所述的生产纳米自清洁沙发革的喷涂设备中的回收机构，其特征在于，所述安装条上还具有支撑组件，支撑组件包括气缸一、气缸二、外支撑块和内支撑块，气缸一固定在安装条一端上，气缸一的活塞杆倾斜向上，气缸一的活塞杆端部和外支撑块相连，且外支撑块能与外支撑杆相抵靠，气缸二固定在安装条另一端上，气缸二的活塞杆倾斜向上，且气缸一的活塞杆与气缸二的活塞杆呈倒八字形，气缸二的活塞杆端部和内支撑块相连，且内支撑块能与内支撑杆相抵靠。
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