CN107974439A - Compounded enzyme preparate, preparation method and its application in tapioca production - Google Patents

Compounded enzyme preparate, preparation method and its application in tapioca production Download PDF

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CN107974439A
CN107974439A CN201711247113.1A CN201711247113A CN107974439A CN 107974439 A CN107974439 A CN 107974439A CN 201711247113 A CN201711247113 A CN 201711247113A CN 107974439 A CN107974439 A CN 107974439A
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compounded
preparate
tapioca
enzyme
enzyme preparate
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王冠
向宇
熊晓燕
谌颉
周樱
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WUHAN SUNHY BIOLOGY CO Ltd
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Sichuan Xinyang Shanye Biotechnology Co Ltd
WUHAN SUNHY BIOLOGY CO Ltd
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Abstract

A kind of compounded enzyme preparate, preparation method and its application in tapioca production, are related to enzymic preparation field.The compounded enzyme preparate of the embodiment of the present invention is blended by following raw material, and by mass percentage, raw material includes:20%~40% cellulase;5%~20% beta glucan enzyme;5%~20% zytase;10%~30% pectase;5%~20% protease;0%~10% stabilizer;0%~20% carrier, the raw material of compounded enzyme preparate are easy to get, and preparation method is simple, are exclusively used in tapioca production;Application of the compounded enzyme preparate of the embodiment of the present invention in tapioca production, improves the yield and quality of tapioca, reduces the viscosity and moisture of residue, reduces the energy consumption of production process, reduce production cost.

Description

Compounded enzyme preparate, preparation method and its application in tapioca production
Technical field
The present invention relates to enzymic preparation field, and more particularly to a kind of compounded enzyme preparate, preparation method and its in tapioca Application in production.
Background technology
With the continuous maturation of various deep process technologies, it is high that cassava has been increasingly becoming universally acknowledged comprehensive utilization value Industrial crops and the important raw material of industry.Tapioca silty is fine and smooth, few containing impurity such as protein, and amylopectin content ratio Cornstarch, wheaten starch are all high.In addition, the hydroxy chemical property in tapioca molecular structure is active, especially suitable for life Produce the starch derivatives of various uses.These characteristics of tapioca, make it in food, papermaking, weaving, papermaking, medicine, change The industries such as work, casting, oil, agricultural are widely used.
New fresh cassava is mainly made of the other materials such as starch and cellulose, a small amount of protein, inorganic salts, tapioca Production process is actually a physical separating process, and root Ju starch is more than the characteristic of water insoluble in cold water and proportion, by big The water and special mechanical equipment of amount, starch is separated from the suspension of water, so as to achieve the purpose that to recycle starch.Tradition Tapioca production process in can produce substantial amounts of waste water and waste residue, there is statistics to show that every production 1t tapiocas can at least produce Waste residue, the waste water of 10~15t of raw about 1.0~1.5t.Researcher has found still to contain in waste residue in the component analysis to waste residue There is much starch (butt, 50%~60%), in tapioca production process, partial starch fails to extract this explanation, This is undoubtedly a no small loss in tapioca price increasingly high today to tapioca manufacturers.
Traditional tapioca production technology is to produce tapioca by raw material of new fresh cassava, using vertical sieve sieving technology Tapioca is screened out to come, this technique falls behind, and energy consumption is big, and starch extraction rate is relatively low, and product quality is also not sufficiently stable, thus Tapioca production technology level is improved, is had great importance to tapioca production.Have some at present by improving wood Sweet potato starch manufacturing machine equipment and technique reach the method for above-mentioned purpose, but the production cost of these methods is still higher, and And the yield and quality of tapioca still have much room for improvement.
Therefore, the cost that tapioca produces need to be reduced with a kind of new method, improves the yield and product of tapioca Matter.
The content of the invention
It is an object of the invention to provide a kind of compounded enzyme preparate and preparation method thereof, raw material is easy to get, and method is simple, specially In tapioca production.
Another object of the present invention is to provide a kind of application of compounded enzyme preparate in tapioca production, cassava is improved The yield and quality of starch, reduce the viscosity and moisture of residue, reduce the energy consumption of production process, reduce production cost.
The present invention is solved its technical problem and is realized using following technical scheme.
The present invention proposes a kind of compounded enzyme preparate, it is blended by following raw material, by mass percentage, raw material bag Include:
Further, in present pre-ferred embodiments, the appropriate effect temperature of compounded enzyme preparate is 20~70 DEG C, suitably PH is 3.0~7.0.
Further, in present pre-ferred embodiments, stabilizer is included at least selected from sodium chloride, glycerine, trehalose, sweet Reveal at least one of group of alcohol, sorbierite, inositol composition.
Further, in present pre-ferred embodiments, carrier is included at least selected from cornstarch, wheaten starch, cassava At least one of group that starch, farina, green starch, beta-cyclodextrin, maltodextrin, converted starch form.
Further, in present pre-ferred embodiments, enzyme activity >=1.2 × 10 of cellulase5U/g, beta glucan Enzyme activity >=0.5 × 10 of enzyme5U/g, enzyme activity >=1 × 10 of zytase5U/g, enzyme activity >=0.3 × 10 of pectase5U/ G, enzyme activity >=1 × 10 of protease5U/g。
A kind of preparation method of above-mentioned compounded enzyme preparate, by mass percentage, weighs raw material, physical mixed is uniform.
Further, in present pre-ferred embodiments, compounded enzyme preparate is by the way of coating or immobilization.
A kind of application of above-mentioned compounded enzyme preparate in tapioca production, adds multiple in tapioca production process With enzyme preparation, the starch granules for fiber to be wrapped up discharges.
Further, in present pre-ferred embodiments, the additive amount of compounded enzyme preparate for cassava weight 0.01%~ 0.1%.
Further, in present pre-ferred embodiments, add pigment broken cassava and/or screenings separation process in add Compounded enzyme preparate.
Compounded enzyme preparate, preparation method and its beneficial effect of the application in tapioca production of the embodiment of the present invention It is:The compounded enzyme preparate of the embodiment of the present invention is blended by following raw material, and by mass percentage, raw material includes:20% ~40% cellulase;5%~20% 1,4 beta-glucanase;5%~20% zytase;10%~30% pectase;5%~ 20% protease;0%~10% stabilizer;And 0%~20% carrier, the raw material of compounded enzyme preparate are easy to get, preparation method letter It is single, it is exclusively used in tapioca production;Application of the compounded enzyme preparate of the embodiment of the present invention in tapioca production, is improved The yield and quality of tapioca, reduce the viscosity and moisture of residue, reduce the energy consumption of production process, reduce production cost.
Embodiment
, below will be in the embodiment of the present invention to make the purpose, technical scheme and advantage of the embodiment of the present invention clearer Technical solution be clearly and completely described.The person that is not specified actual conditions in embodiment, builds according to normal condition or manufacturer The condition of view carries out.Reagents or instruments used without specified manufacturer, is the conventional production that can be obtained by commercially available purchase Product.
The compounded enzyme preparate of the embodiment of the present invention, preparation method and its application in tapioca production are carried out below Illustrate.
The embodiment of the present invention provides a kind of compounded enzyme preparate, it is blended by following raw material, by mass percentage, Raw material includes:20%~40% cellulase;5%~20% 1,4 beta-glucanase;5%~20% zytase;10%~30% Pectase;5%~20% protease;0%~10% stabilizer;And 0%~20% carrier.Raw material preferably includes:30% is fine The plain enzyme of dimension;10% 1,4 beta-glucanase;10% zytase;20% pectase;10% protease;5% stabilizer;And 15% carry Body.The appropriate effect temperature of the compounded enzyme preparate is 20~70 DEG C, and appropriate pH is 3.0~7.0.
Wherein, enzyme activity >=1.2 × 10 of cellulase5U/g, enzyme activity >=0.5 × 10 of 1,4 beta-glucanase5U/g, wood Enzyme activity >=1 × 10 of dextranase5U/g, enzyme activity >=0.3 × 10 of pectase5U/g, enzyme activity >=1 × 10 of protease5U/ g。
Stabilizer is included at least in the group that sodium chloride, glycerine, trehalose, mannitol, sorbierite, inositol form extremely Few one kind, but these stabilizers are not limited to, the preferred sodium chloride of compounded enzyme preparate of the present embodiment is as stabilizer.
Carrier is included at least selected from cornstarch, wheaten starch, tapioca, farina, green starch, β-ring paste At least one of group that essence, maltodextrin, converted starch form.But it is not limited to these starch and its derivative, this implementation The preferred cornstarch of compounded enzyme preparate of example is carrier.
The embodiment of the present invention provides a kind of preparation method of above-mentioned compounded enzyme preparate, by mass percentage, weighs original Material, physical mixed are uniform;It is lost in reduce enzyme, compounded enzyme preparate can be obtained by the way of coating or immobilization, compounded The formulation of enzyme preparation can be liquid, powder or particle.Preferably using conventional spray dried form, what is obtained answers the present embodiment It is powder formulation with enzyme preparation.
The embodiment of the present invention provides a kind of application of above-mentioned compounded enzyme preparate in tapioca production, and new fresh cassava contains There is the component such as much starch and cellulose, lignin and a small amount of protein, wherein, starch granules is by the cellulose of internal layer, wood Quality and the winding of the pectin of a small amount of protein and outer layer are wrapped in.In order to make more starch granules be released from fiber Come, it is necessary to which the structure for being wound parcel interrupts.The present embodiment adds compounded enzyme preparate in tapioca production process, is used for The starch granules that fiber wraps up is discharged, the yield and quality of tapioca can be improved, reduce the viscosity and moisture of residue, The energy consumption of production process is reduced, reduces production cost.
Due to carrying out enzyme treatment process using different enzyme preparations, Different Effects can be produced to tapioca extracting rate, only adopted With the compounded enzyme preparate of the present embodiment, the raising effect and economy to tapioca yield are optimal.
The present embodiment specifically add pigment broken cassava and/or screenings separation process in add compounded enzyme preparate, but not office It is limited to adding pigment broken and carrying out enzyme treatment process in screenings separation process, can be also carried out in other process.
Due to also strengthening therewith with the effect of the increase of enzyme preparation usage amount, enzyme preparation, but when additive amount is 0.1% When, the lifting of tapioca yield is substantially slowed down, while in view of the economy of production and application, the use of compounded enzyme preparate Amount is no more than 0.1% and is advisable, and the additive amount of compounded enzyme preparate is specially the 0.01%~0.1% of cassava weight.
Those skilled in the art should be understood:The specific additive amount and occupation mode of the compounded enzyme preparate of the present embodiment with Effect that the ability of used equipment, condition, needs reach and reach effect time it is related.In tapioca production process The middle compounded enzyme preparate for adding the present embodiment, has the following advantages:
1st, tapioca yield is improved using biological technique method first, rather than is reached by way of improving mechanical equipment Into effect recycles this kind of indirect mode better than the processing to waste residue.
2nd, the yield of tapioca can be not only improved, the quality of tapioca can also be improved:In compounded enzyme preparate Under effect, the impurity partial hydrolysis such as a small amount of fiber and polysaccharide for containing in tapioca is soluble component, so as to improve cassava The purity of starch, improves its quality.
3rd, add pigment broken and screenings separation process in add enzyme treatment process, using original starch-making equipment, be not required to Increase new equipment and energy consumption, it is only necessary to certain enzyme preparation action time, you can improve the separative efficiency of tapioca, improve The yield of tapioca, has direct economic benefit.
4th, the separation of waste residue and waste water is contributed to, one side waste residue water content reduces, and reduces drying quantity of steam, saves Energy consumption, on the other hand, can obtain more recycle-waters, be conducive to save water resource and environmental protection, have a great society Can benefit.
The feature and performance of the present invention are described in further detail with reference to embodiments.
Embodiment 1
The present embodiment provides a kind of compounded enzyme preparate for tapioca production, it uses following preparation method to be made:
Raw material is weighed by mass percentage:Cellulase 20%, 1,4 beta-glucanase 20%, zytase 20%, pectase 20%th, protease 20%, above enzyme preparation (cellulase, 1,4 beta-glucanase, zytase, pectase, protease) is force The enzyme preparation product of Biological Co., Ltd. is raised by Chinese Xinhua.Wherein, cellulase activity about 120000U/g, examination criteria QB2583-2005;Activity of beta-glucanase about 50000U/g, examination criteria QB/T4481-2013;Xylanase activity is about 100000U/g, examination criteria QB/T4483-2013;Pectinase activity about 30000U/g, examination criteria GB1886.17-2016; Prolease activity about 100000U/g, examination criteria GB1886.17-2016.
It is during preparation that above-mentioned each raw material components physical mixed is uniform, that is, obtain compounded enzyme preparate.
Embodiment 2
The present embodiment provides a kind of compounded enzyme preparate for tapioca production, in its preparation method and embodiment 1 Preparation method is roughly the same, and difference is:
In the present embodiment, raw material is weighed by mass percentage:Cellulase 20%, 1,4 beta-glucanase 10%, zytase 10%th, pectase 20%, protease 10%, sodium chloride 10%, cornstarch 20% form, and finally obtain compounded enzyme preparate.
Embodiment 3
The present embodiment provides a kind of compounded enzyme preparate for tapioca production, in its preparation method and embodiment 1 Preparation method is roughly the same, and difference is:
In the present embodiment, raw material is weighed by mass percentage:Cellulase 30%, 1,4 beta-glucanase 10%, zytase 10%th, pectase 20%, protease 10%, sodium chloride 5%, cornstarch 15% form, and finally obtain compounded enzyme preparate.
Embodiment 4
The present embodiment provides a kind of compounded enzyme preparate for tapioca production, in its preparation method and embodiment 1 Preparation method is roughly the same, and difference is:
In the present embodiment, raw material is weighed by mass percentage:Cellulase 20%, 1,4 beta-glucanase 10%, zytase 10%th, pectase 30%, protease 10%, sodium chloride 5%, cornstarch 15% form, and finally obtain compounded enzyme preparate.
Embodiment 5
The present embodiment provides a kind of compounded enzyme preparate for tapioca production, in its preparation method and embodiment 1 Preparation method is roughly the same, and difference is:
In the present embodiment, raw material is weighed by mass percentage:Cellulase 30%, 1,4 beta-glucanase 10%, zytase 10%th, pectase 30%, protease 10%, sodium chloride 5%, cornstarch 5% form, and finally obtain compounded enzyme preparate.
The application effect of the compounded enzyme preparate of embodiment is detected below.
First, new fresh cassava is being divided into 6 groups, tapioca is produced according to same process.1 group therein is blank control Group, remaining 5 groups when adding pigment broken new fresh cassava, every group of correspondence adds a kind of compounded enzyme preparate of embodiment 1~5, different Compounded enzyme preparate formula it is as shown in table 1, all compounded enzyme preparate additive amounts are the 0.05% of cassava quality, and in reaction pH= 4.0~5.0,40 DEG C of reaction temperature, produces tapioca, final 6 groups of tapioca yield under conditions of reaction time 60min As shown in table 2.
The formula of 1 compounded enzyme preparate of table
The tapioca yield of the different groups of table 2
As shown in table 2, raising best results of the formula of embodiment 5 to tapioca yield, secondly embodiment 3 is matched somebody with somebody Side, both gap very littles.Consider economy, embodiment 3 is formulated more worth recommendation, i.e., fiber by mass percentage Plain enzyme 30%, 1,4 beta-glucanase 10%, zytase 10%, pectase 20%, protease 10%, sodium chloride 5%, cornstarch The compounded enzyme preparate of 15% composition.
2nd, in the actual production process of tapioca, common process, and the compound enzyme with embodiment 3 are carried out at the same time Preparation (is calculated in mass percent, its formula is:Cellulase 30%, 1,4 beta-glucanase 10%, zytase 10%, pectase 20%th, protease 10%, sodium chloride 5%, cornstarch 15%), add that pigment are broken and screenings separation process in add it is above-mentioned multiple Enzyme treatment process is carried out with enzyme preparation, additive amount is the 0.05% of cassava weight, and processing time 30min, temperature, pH are without volume Outer regulation and control.Common process of the contrast without using compounded enzyme preparate and the enzyme technique using compounded enzyme preparate were in continuous production 7 days Data afterwards, it is as shown in the table:
3 common process of table and the enzyme technique continuous production data of 7 days
Tapioca yield/% Waste residue water content/%
Common process 64.5 68.2
Enzyme technique 67.8 62.3
As shown in table 3, after using enzyme technique, the yield of tapioca is improved to 67.8% by 64.5%, and waste residue is aqueous Amount is reduced to 62.3% by 68.2%, and the raising of one side starch recoveries directly improves productivity effect, and another aspect waste residue contains The reduction of water, reduces the drying process cost of waste residue, in addition, the moisture of reduction enters reuse aqueous systems, is conducive to save Water resource and environmental protection, therefore, the enzyme technique of the present embodiment have important economic benefit and society to tapioca industry Benefit.
In conclusion compounded enzyme preparate of the embodiment of the present invention and preparation method thereof, raw material is easy to get, and method is simple, specially In tapioca production;Application of the compounded enzyme preparate in tapioca production, improves the yield and quality of tapioca, The viscosity and moisture of residue are reduced, reduces the energy consumption of production process, reduces production cost.
Embodiments described above is part of the embodiment of the present invention, instead of all the embodiments.The reality of the present invention The detailed description for applying example is not intended to limit the scope of claimed invention, but is merely representative of the selected implementation of the present invention Example.Based on the embodiments of the present invention, those of ordinary skill in the art are obtained without creative efforts Every other embodiment, belongs to the scope of protection of the invention.

Claims (10)

  1. A kind of 1. compounded enzyme preparate, it is characterised in that it is blended by following raw material, by mass percentage, the original Material includes:
    Cellulase 20%~40%;
    1,4 beta-glucanase 5%~20%;
    Zytase 5%~20%;
    Pectase 10%~30%;
    Protease 5%~20%;
    Stabilizer 0%~10%;
    Carrier 0%~20%.
  2. 2. compounded enzyme preparate according to claim 1, it is characterised in that the appropriate effect temperature of the compounded enzyme preparate is 20~70 DEG C, appropriate pH is 3.0~7.0.
  3. 3. compounded enzyme preparate according to claim 1, it is characterised in that the stabilizer include at least selected from sodium chloride, At least one of group that glycerine, trehalose, mannitol, sorbierite, inositol form.
  4. 4. compounded enzyme preparate according to claim 1, it is characterised in that the carrier include at least selected from cornstarch, In the group that wheaten starch, tapioca, farina, green starch, beta-cyclodextrin, maltodextrin, converted starch form It is at least one.
  5. 5. compounded enzyme preparate according to claim 1, it is characterised in that enzyme activity >=1.2 of the cellulase × 105U/g, enzyme activity >=0.5 × 10 of the 1,4 beta-glucanase5U/g, enzyme activity >=1 × 10 of the zytase5U/g, institute State enzyme activity >=0.3 × 10 of pectase5U/g, enzyme activity >=1 × 10 of the protease5U/g。
  6. 6. a kind of preparation method of compounded enzyme preparate as claimed in claim 1, it is characterised in that by mass percentage, claim Raw material is taken, physical mixed is uniform.
  7. 7. the preparation method of compounded enzyme preparate according to claim 1, it is characterised in that the compounded enzyme preparate is using bag The mode of clothing or immobilization.
  8. 8. application of a kind of compounded enzyme preparate as claimed in claim 1 in tapioca production, it is characterised in that in cassava The compounded enzyme preparate is added in starch production process, the starch granules for fiber to be wrapped up discharges.
  9. 9. application of the compounded enzyme preparate according to claim 8 in tapioca production, it is characterised in that the compounding The additive amount of enzyme preparation is the 0.01%~0.1% of cassava weight.
  10. 10. application of the compounded enzyme preparate according to claim 8 in tapioca production, it is characterised in that by wood Potato add pigment broken and/or screenings separation process in add the compounded enzyme preparate.
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CN112522237A (en) * 2020-12-22 2021-03-19 武汉新华扬生物股份有限公司 Compound enzyme preparation for producing fried dough twist and using method thereof
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CN112301022A (en) * 2020-11-09 2021-02-02 湖南夏盛酶技术有限公司 Complex enzyme for processing potato starch and application thereof
CN112522237A (en) * 2020-12-22 2021-03-19 武汉新华扬生物股份有限公司 Compound enzyme preparation for producing fried dough twist and using method thereof
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