CN101418289A - Trichoderma reesei liquid submerged fermentation cellulase and enzymatic beating process thereof - Google Patents
Trichoderma reesei liquid submerged fermentation cellulase and enzymatic beating process thereof Download PDFInfo
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- CN101418289A CN101418289A CNA2008101536449A CN200810153644A CN101418289A CN 101418289 A CN101418289 A CN 101418289A CN A2008101536449 A CNA2008101536449 A CN A2008101536449A CN 200810153644 A CN200810153644 A CN 200810153644A CN 101418289 A CN101418289 A CN 101418289A
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Abstract
The invention discloses a submerged fermentation cellulase of trichoderma reesei liquid and an enzymatic pulping process which is a novel process to use the trichoderma reesei as a fermentation strain to produce a cellulase used by self for the enzymatic pulping in a mode of deep liquid fermentation. The technical process is as follows: adopting paper pulp to be processed as a fermentation carbon source; and through the mode of the deep liquid fermentation, preparing the needed cellulase used for the enzymatic pumping after the optimization of a fermentation medium and a fermentation condition. The invention has the advantages of simple process, less equipment investment, low cost and compact technical process; the adoption of the pepper pulp to be processed as the fermentation carbon source can significantly improve the adaptability of an enzyme liquid; and the cellulase has high enzyme activity, less dosage and good effect, and can reduce the energy consumption of the pumping. The submerged fermentation cellulase is suitable for the pulping process of pulping raw materials under the prior structural condition of raw materials for paper making in China.
Description
Technical field
The present invention relates to a kind of cellulase enzymatic beating process, relate in particular to a kind of trichoderma reesei liquid submerged fermentation cellulase and enzymatic beating process thereof.
Background technology
Making beating is the important step of pulping and papermaking processes, to the physicals generation effect of paper web.Yet making beating is a power consumption workshop section.In order to obtain needed pulp properties, making beating or defibrination will consume a large amount of energy, account for greatly from former to expect into 18% of the required total energy of paper.Therefore, any pulp processing method that can significantly reduce making beating or refining energy consumption will produce useful influence to whole energy input.
PRATIMA BAJPAI is published in studies show that in " TAPPI Journal " 2006 the 5th volumes 11 phase 25-32 pages or leaves " Use of enzymes for reduction in refining energy-laboratory studies " literary composition: the FiberZyme LBR cellulase of the Biorefine L cellulase of India Biocon company and U.S. Dyadic international corporation can advantageously reduce beating energy consumption, and the strength property of paper pulp is not affected.
Ju Chengmin is published in and has introduced the plain enzyme of Novi such as N613, N476, N342, HC, D401 and D501 letter commercial fibre and hemicellulase in " Chinese papermaking " 2006 the 25th volume 1 phase 71-72 page or leaf " biological enzyme is not to floating the influence of needlebush beatability " literary composition and improving beatability and improving influence aspect the pulp strength.
The cellulase that above-mentioned institute uses is a commercial enzyme all, is not to make cellulase by oneself according to practical situation to be used for enzymatic beating.Because the height of the plain enzyme price comparison of commercial fibre now, it is very high to make factory use cost, domestic in addition paper making raw material shortage, the fiber of most of fast growing wood such as needlebushs such as Pinus massoniana Lamb, tamarack and pinus khasys is not only thick but also long, its sulfate pulp is difficult to making beating, make a little less than the market competitiveness of commercial pulp, deficiency in economic performance, for this reason, the paper industry demands developing the particular case according to factory urgently, adopt homemade on the spot cellulose enzyme liquid to carry out enzymatic beating process, to reach the effect that reduces production costs with beating energy consumption.
Summary of the invention
The object of the present invention is to provide a kind of trichoderma reesei liquid submerged fermentation cellulase and enzymatic beating process thereof, use trichoderma reesei liquid submerged fermentation cellulase that the fast growing wood sulfate pulp is carried out enzymatic beating, can reduce beating energy consumption and production cost.
The present invention for achieving the above object, the technical scheme of employing:
A kind of cellulase is characterized in that: described cellulase, and the production bacterial strain that it uses is Trichodermareesei, preserving number, Trichodermareesei is an aerobic bacteria, growing environment is extensive, adaptability is stronger, be easy to control, be convenient to management, its metabolite safety non-toxic, can not influence producers and environment, the good stability of institute's cellulase-producing should not be degenerated, and preparation method of cellulase is as follows:
Obtain needed liquid seeds with carrying out seed fermentation in the Trichodermareesei test tube slant bacterial classification access liquid seeds fermentor tank; Then according to certain inoculum size with the plain enzymic fermentation jar of liquid seeds incoming fiber, and, make required cellulose enzyme liquid through centrifugation at last, and it be stored in the cellulase storage tank with standby at certain fermentation condition bottom fermentation,
Its fermentation parameter is as follows:
1), Trichodermareesei test tube slant substratum: 1%-2%CMC, 4%-8% nutritive element liquid, 0.1%-0.5% liquid microelement, 2%-3% agar, pH6.0;
2), the cultivation of Trichodermareesei bacterial classification: bacterial classification is connected on the slant medium, in incubator, after cultivating 4-7 days under 29 ± 1 ℃ of conditions, use or 4 ℃ preserve standby down;
3), liquid seeds fermention medium: 1%-3% glucose, 4%-8% nutritive element liquid, 1%-4% wheat bran, 0.1%-0.4% liquid microelement;
4), cellulase fermentations substratum: carbon source is a 0.1%-3% fast growing wood sulfate pulp, 8%-10% nutritive element liquid, 0.2%-0.5% liquid microelement, 1%-4% wheat bran, 0.1%-0.2% tensio-active agent Tween-80;
5), liquid seeds fermentation condition: temperature 30-40 ℃, pH5-7, stirring velocity 250-300r/min, ventilation 0.2-0.3m
3/ h, fermentation time 36-48h;
6), cellulase fermentations condition: temperature 30-40 ℃, pH5-8, inoculum size 2%-3%, stirring velocity 250-300r/min, ventilation 0.2-0.3m
3/ h, fermentation time 72-96h;
Described its prescription of nutritive element liquid is: get the 3-10g Trisodium Citrate, and the 5-20g potassium primary phosphate, 1-10g ammonium sulfate, 0.5-5g sal epsom is settled to 100ml after the dissolving of 0.1-5g calcium chloride;
Described micro-liquid formula is: the 1-5g ferrous sulfate, and the 0.1-1g manganous sulfate, the 0.1-1g zinc chloride, the 0.5-5g cobalt chloride, 1-10ml 2N HCl dissolving is fixed molten to 100ml; Above-mentioned all per-cents all by weight.
In preparation method of cellulase of the present invention, used fermenting carbon source is the pinus khasys sulfate pulp.
In preparation method of cellulase of the present invention, in the preparation process of its enzyme liquid, the seed fermentation substratum adopts: 1% glucose, 4% nutritive element liquid, 1% wheat bran, 0.1% liquid microelement is 30 ℃ of temperature, pH is 6, stirring velocity 250r/min, ventilation 0.2m
3The condition bottom fermentation 48h of/h obtains needed liquid seeds; According to 2% inoculum size, with the plain enzymic fermentation jar of seed incoming fiber, fermention medium adopts: carbon source is 0.1% fast growing wood sulfate pulp then, 8% nutritive element liquid, 0.2% liquid microelement, 1% wheat bran, 0.2% tensio-active agent Tween-80 is at 30 ℃ of temperature, pH6; Inoculum size 2%, stirring velocity 300r/min; Ventilation 0.3m
3The condition bottom fermentation 96h of/h.
Performance with the prepared cellulase product of preparation method of cellulase of the present invention is:
The enzyme work of cellulose enzyme liquid is respectively: FPA enzyme 900-1500u/ml alive, Cx enzyme 3000-4000u/ml alive, Cb enzyme live and are 10-100u/ml, Cl enzyme 500-1000u/ml alive.
The cellulase that adopts the present invention's invention to make is used for enzymatic beating, and its beating process is:
Paper pulp is the fast growing wood sulfate pulp, prepare cellulase according to the method described in the present invention and it is stored in the cellulase storage tank with standby, is unit with the enzyme dosage of 3-9u/g with the work of FPA enzyme by volume pump with the enzyme liquid in the cellulase storage tank, be transported to the paper pulp reaction tank paper pulp is carried out pre-treatment, treatment condition are:
Starching dense is 3%-10%, temperature: 40-60 ℃, pH value: 6-8, treatment time: 1-2h, and the paper pulp after cellulose treatment is transported to disc refiner and pulls an oar.
In beating process of the present invention, described fast growing wood sulfate pulp is the pinus khasys sulfate pulp, and enzyme dosage enzyme dosage 7u/g is a unit with the work of FPA enzyme, with dense 10%, and 50 ℃ of temperature, pH is 7.8 (pH of paper pulp own), treatment time 1h.
The invention has the beneficial effects as follows:
1. technology is simple, and production cost is low.
2. adopt paper pulp to be processed be the adaptability that fermenting carbon source can significantly improve enzyme liquid.
3. the work of the enzyme of cellulase is high, consumption is few, with strong points, effective.
4. the reduction beating energy consumption is little to the damage of fiber itself.
Description of drawings
Fig. 1 is a cellulase enzymatic beating process schematic flow sheet of the present invention.
Embodiment
Below in conjunction with drawings and Examples to the detailed description of the invention.
Referring to Fig. 1, a kind of preparation of cellulase, the production bacterial strain that it uses is Trichodermareesei.Obtain needed liquid seeds with carrying out seed fermentation in the Trichodermareesei test tube slant bacterial classification access liquid seeds fermentor tank 1; Then according to certain inoculum size with the plain enzymic fermentation jar 2 of liquid seeds incoming fiber, and, make required cellulose enzyme liquid through centrifugation at last, and it be stored in the cellulase storage tank 3 with standby at certain fermentation condition bottom fermentation,
The preparation of enzyme liquid: Trichodermareesei test tube slant bacterial classification is inserted in the liquid seeds fermentor tank 1, the seed fermentation substratum adopts: 1% glucose, 4% nutritive element liquid, 1% wheat bran and 0.1% liquid microelement, and at 30 ℃ of temperature, pH5.76, stirring velocity 250r/min, ventilation 0.2m
3The condition bottom fermentation 48h of/h obtains needed liquid seeds; Then according to 2% inoculum size with the plain enzymic fermentation jar 2 of seed incoming fiber; Fermention medium adopts: 0.1% pinus khasys sulfate pulp, 8% nutritive element liquid, 0.2% liquid microelement, 1% wheat bran and tensio-active agent Tween-80 add-on 0.2%, and at 30 ℃ of temperature, pH6, stirring velocity 300r/min, ventilation 0.2m
3The condition bottom fermentation 96h of/h makes required cellulose enzyme liquid through centrifugation then, and it is stored in the cellulase storage tank 3 with standby.The enzyme work of made cellulose enzyme liquid is respectively: FPA enzyme 981.67u/ml alive, and Cx enzyme 3083.19u/ml alive, the work of Cb enzyme is 27.79, Cl enzyme 571.42u/ml alive.
Enzymatic beating process:
Paper pulp is the pinus khasys sulfate pulp, is unit with the enzyme dosage of 7u/g with the work of FPA enzyme by volume pump with the enzyme liquid in the cellulase storage tank 3, be transported to 4 pairs of paper pulp of paper pulp reaction tank and carry out pre-treatment, treatment condition are: starch dense 10%, 50 ℃ of temperature, the pH value is 7.8 (the pH values of paper pulp own), treatment time 1h, and the paper pulp after cellulase is handled is transported to disc refiner 5 and pulls an oar.
According to starching sample: the blank paste sample.
Prepare the blank paste sample by those skilled in the art of the present technique's known method, promptly do not use cellulase of the present invention that paper pulp is pulled an oar.
According to starching sample: the plain enzyme enzymatic beating slurry of commercial fibre sample.
Under the same treatment condition, adopt the plain enzyme of commercial fibre to carry out enzymatic beating.
According to national paper pulp test method for physical property, measure the present invention's slurry sample of pulling an oar, the physicals of the plain enzyme making beating of blank paste sample and commercial fibre slurry sample sees Table 1.
Table 1
As seen from Table 1, enzyme of the present invention is handled the slurry sample can obviously reduce the paste roller mill load, thereby saves refining energy consumption, energy-conservation about 25%, suitable with the energy-conservation value of the making beating of commercial fibre enzyme, and the physicals of paper pulp is not subjected to too big influence.
Adopt trichoderma reesei fermented cellulosic enzyme to carry out fast growing wood NBSK enzymatic beating, technology is simple, Equipment investment is few, cost is low, technological process is compact, has the effect that reduces beating energy consumption, is fit to use Beating process in the pulping raw material of the existing papermaking material structure situation of China.
Claims (6)
1, a kind of preparation method of cellulase is characterized in that: described cellulase, and the production bacterial strain that it uses is Trichodermareesei, preserving number is that described preparation method of cellulase is as follows:
Obtain needed liquid seeds with carrying out seed fermentation in the Trichodermareesei test tube slant bacterial classification access liquid seeds fermentor tank (1), then according to certain inoculum size with the plain enzymic fermentation jar (2) of liquid seeds incoming fiber, and at certain technological condition for fermentation bottom fermentation, make required cellulose enzyme liquid through centrifugation at last, and it is stored in the cellulase storage tank (3) with standby
Described fermentation parameter is as follows:
1), Trichodermareesei test tube slant substratum: 1%-2%CMC, 4%-8% nutritive element liquid, 0.1%-0.5% liquid microelement, 2%-3% agar, pH6.0;
2), the cultivation of Trichodermareesei bacterial classification: bacterial classification is connected on the slant medium, in incubator, after cultivating 4-7 days under 29 ± 1 ℃ of conditions, use or 4 ℃ preserve standby down;
3), liquid seeds fermention medium: 1%-3% glucose, 4%-8% nutritive element liquid, 1%-4% wheat bran, 0.1%-0.4% liquid microelement;
4), cellulase fermentations substratum: carbon source is a 0.1%-3% fast growing wood sulfate pulp, 8%-10% nutritive element liquid, 0.2%-0.5% liquid microelement, 1%-4% wheat bran, 0.1%-0.2% tensio-active agent Tween-80;
5), liquid seeds fermentation condition: temperature 30-40 ℃, pH5-7, stirring velocity 250-300r/min, ventilation 0.2-0.3m
3/ h, fermentation time 36-48h;
6), cellulase fermentations condition: temperature 30-40 ℃, pH5-8, inoculum size 2%-3%, stirring velocity 250-300r/min, ventilation 0.2-0.3m
3/ h, fermentation time 72-96h;
Described nutritive element liquid formula is: get the 3-10g Trisodium Citrate, and the 5-20g potassium primary phosphate, 1-10g ammonium sulfate, 0.5-5g sal epsom is settled to 100ml after the dissolving of 0.1-5g calcium chloride;
Described micro-liquid formula is: the 1-5g ferrous sulfate, and the 0.1-1g manganous sulfate, the 0.1-1g zinc chloride, the 0.5-5g cobalt chloride, 1-10ml 2N HCl dissolving is fixed molten to 100ml; Above-mentioned all per-cents all by weight.
2. the described method of claim 1, it is characterized in that: described carbon source is the pinus khasys sulfate pulp.
3. the described method of claim 1 is characterized in that: in the preparation process of enzyme liquid, the seed fermentation substratum adopts: 1% glucose, 4% nutritive element liquid, 1% wheat bran, 0.1% liquid microelement is 30 ℃ of temperature, pH is 6, stirring velocity 250r/min, ventilation 0.2m
3The condition bottom fermentation 48h of/h obtains needed liquid seeds; According to 2% inoculum size, with the plain enzymic fermentation jar (2) of seed incoming fiber, fermention medium adopts: carbon source is 0.1% fast growing wood sulfate pulp then, 8% nutritive element liquid, 0.2% liquid microelement, 1% wheat bran, 0.2% tensio-active agent Tween-80 is at 30 ℃ of temperature, pH6; Inoculum size 2%, stirring velocity 300r/min; Ventilation 0.3m
3The condition bottom fermentation 96h of/h.
4. the described method of claim 1, it is characterized in that: the performance of prepared cellulase product is that the enzyme work of cellulose enzyme liquid is respectively: FPA enzyme 900-1500u/ml alive, Cx enzyme 3000-4000u/ml alive, Cb enzyme live and are 10-100u/ml, C1 enzyme 500-1000u/ml alive.
5, a kind of cellulase that adopts the described method of claim 1 to make is used for the technology of enzymatic beating, it is characterized in that: paper pulp is the fast growing wood sulfate pulp, prepare cellulase in accordance with the method for claim 1 and it is stored in the cellulase storage tank with standby, is unit with the enzyme dosage of 3-9u/g with the work of FPA enzyme by volume pump with the enzyme liquid in the cellulase storage tank (3), be transported to paper pulp reaction tank (4) paper pulp is carried out pre-treatment, treatment condition are: starch dense 3%-10%, temperature 40-60 ℃, pH6-8, treatment time 1-2h, the paper pulp after cellulose treatment are transported to disc refiner (5) and pull an oar.
6. the described beating process of claim 5, it is characterized in that: described fast growing wood sulfate pulp is the pinus khasys sulfate pulp, enzyme dosage 7u/g is a unit with the work of FPA enzyme, starch dense 10%, 50 ℃ of temperature, pH is 7.8 (pH of paper pulp own), treatment time 1h.
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