CN107971754A - A kind of ultrasonic wave suspender belt cutter - Google Patents
A kind of ultrasonic wave suspender belt cutter Download PDFInfo
- Publication number
- CN107971754A CN107971754A CN201711427469.3A CN201711427469A CN107971754A CN 107971754 A CN107971754 A CN 107971754A CN 201711427469 A CN201711427469 A CN 201711427469A CN 107971754 A CN107971754 A CN 107971754A
- Authority
- CN
- China
- Prior art keywords
- rollers
- belt
- ultrasonic wave
- suspender belt
- fold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 claims abstract description 25
- 238000003466 welding Methods 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 17
- 238000005520 cutting process Methods 0.000 claims abstract description 11
- 230000006835 compression Effects 0.000 claims description 26
- 238000007906 compression Methods 0.000 claims description 26
- 230000001360 synchronised effect Effects 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000005452 bending Methods 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 239000002052 molecular layer Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The present invention relates to the technical field of mechanical equipment, especially a kind of ultrasonic wave suspender belt cutter, with rack, at least one input module, at least one foldable component, at least one ultrasonic welding machine, at least one cutting component and at least one output precision are provided with the rack, material obtains suspender belt finished product after input module, foldable component, ultrasonic welding machine and cutting component successively and transferred out by output precision；The foldable component includes two fold belt rollers and the fold belt cylinder positioned at two fold belt rollers middle parts top that parallel interval is set, and the fold belt cylinder heads into material in the gap between two fold belt rollers after stretching out, and realizes fold belt process.Cut process, bending process and welding sequence to operate by machine, the degree of automation is high, and production efficiency is high.
Description
Technical field
The present invention relates to the technical field of mechanical equipment, especially a kind of ultrasonic wave suspender belt cutter.
Background technology
Suspender belt is mainly used in industrial lifting field, be widely used ship, metallurgy, machinery, mine, oil, chemical industry,
The fields such as harbour, electric power, electronics, transport, military affairs.Suspender belt is because with carrying portable, easy to maintain, intensity is high, easy damaged is not hung
Fill the excellent characteristics such as body surface, thus increasingly by user of service favor and progressively instead of steel wire cable in many aspects
Tool.
However, the production of existing most suspender belts is still relied primarily on manually to complete currently on the market, raw material
, it is necessary to manually measure positioning to it after machine cutting, finally it is bent and is welded and fixed again, it is whole raw
Production process is time-consuming and laborious, low production efficiency.
The content of the invention
The technical problem to be solved in the present invention is：In order to overcome the deficiencies in the prior art, there is provided a kind of ultrasonic wave
Suspender belt cutter, the degree of automation is high, and production efficiency is high.
The technical solution adopted by the present invention to solve the technical problems is：A kind of ultrasonic wave suspender belt cutter, has rack,
At least one input module, at least one foldable component, at least one ultrasonic welding machine, at least are provided with the rack
One cuts component and at least one output precision, material successively by input module, foldable component, ultrasonic welding machine and
Suspender belt finished product is obtained after cutting component and is transferred out by output precision；The foldable component includes two that parallel interval is set
Root fold belt roller and a fold belt cylinder positioned at two fold belt rollers middle parts top, the fold belt cylinder head into material after stretching out
In gap between two fold belt rollers, fold belt process is realized.
Further limiting, the input module includes at least two group first and pinches two pairs of rollers and at least one Synchronization Component,
Every group first pinches two pairs of rollers and includes two pinch rollers mutually clamping, the Synchronization Component include driving pulley, driven pulley,
Synchronous belt, second pinch two pairs of rollers and the first compression cylinder, second pinch two pairs of rollers include with beaming roller and lower compression roller, driving pulley and from
Movable belt pulley is synchronously operated by synchronous belt, is coaxially disposed with beaming roller and driven pulley, compression of the lower compression roller in the first compression cylinder
Coaxial roller is pressed under effect, material completes input process after two group first pinches two pairs of rollers and second pinches two pairs of rollers successively.
Further limit, the cutting component includes thermal column, hot knife and electrothermal tube, and the hot knife is arranged on
The bottom of thermal column, offers mounting hole on the hot knife, the electrothermal tube is threaded through in the mounting hole of hot knife.
Further limit, two conveying belt tension rollers that the output precision includes conveyer belt and parallel interval is set,
The suspender belt finished product fallen within conveyer belt is driven to complete output process in two conveying belt tension roller operation process.
Further limit, the foldable component further includes the second compression cylinder, after second compression cylinder is stretched out
Press to one of fold belt roller and compress.
Further limit, the working surface of described two fold belt rollers is both provided with reticulate pattern.
Further limit, the working surface of the same beaming roller is provided with reticulate pattern, and the lower compression roller is using rubber
Roller.
Further limit, the plumb joint of the ultrasonic welding machine is positioned at two fold belt rollers middle parts lower section.
Further limit, a kind of ultrasonic wave suspender belt cutter also has dotting machine, the mark of the dotting machine
Pen is marked on the material of input.
Further limit, the bottom of the rack is provided with several universal travel wheels.
The beneficial effects of the invention are as follows：A kind of ultrasonic wave suspender belt cutter provided by the invention, is controlled, servo using PLC
Fixed length and touch screen human-computer interface dialogue, cut process, bending process and welding sequence and are operated by machine, have automation
The features such as degree is high, production efficiency is high, precision is high, simple to operate, it is applied widely, it is particularly suitable for container bag suspender belt
Mark after common mark cutting and suspender belt fold belt are welded and fixed is cut.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is attached drawing needed in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments described in application, for those of ordinary skill in the art, without creative efforts,
Other attached drawings can also be obtained according to these attached drawings.
Fig. 1 is the structure diagram of the present invention.
In figure marked as：1-rack；2-fold belt roller；3-fold belt cylinder；4-pinch roller；5-driving pulley；6—
Driven pulley；7-synchronous belt；8-the first compression cylinder；9-same to beaming roller；10-lower compression roller；11-thermal column；12-earnestly
Knife；13-conveyer belt；14-idler roller；15-the second compression cylinder；16-plumb joint；A-material；B-suspender belt finished product.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, the technical solution in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
Part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art
All other embodiments obtained without making creative work, belong to the scope of protection of the invention.
See Fig. 1, a kind of ultrasonic wave suspender belt cutter of the invention, has rack 1, be provided with rack 1 at least one defeated
Enter component, at least one foldable component, at least one ultrasonic welding machine, at least one cutting component and at least one output
Component, material A successively by input module, foldable component, ultrasonic welding machine and cut component after obtain suspender belt finished product B and by
Output precision transfers out.
Foldable component includes two fold belt rollers 2 that parallel interval sets and one positioned at the middle part of two fold belt rollers 2 top
Fold belt cylinder 3, fold belt cylinder 3 head into material A in the gap between two fold belt rollers 2 after stretching out, and realize fold belt process.Bending
Component further includes the second compression cylinder 15, and the second compression cylinder 15 presses to one of fold belt roller 2 after stretching out and compresses.Two foldings
The working surface of belt roller 2 is both provided with reticulate pattern, improves the frictional force of the material A in gap between two fold belt rollers 2, effectively
Material A is avoided the phenomenon shifted occur.
Input module includes at least two group first and pinches two pairs of rollers and at least one Synchronization Component, every group first pinch two pairs of rollers bag
Two pinch rollers 4 mutually clamped are included, Synchronization Component includes driving pulley 5, driven pulley 6, synchronous belt 7, second and pinches two pairs of rollers
With the first compression cylinder 8, second, which pinches two pairs of rollers, is included with beaming roller 9 and lower compression roller 10, and driving pulley 5 and driven pulley 6 are by same
The synchronous operating of band 7 is walked, is coaxially disposed with beaming roller 9 and driven pulley 6, lower compression roller 10 is under the pressuring action of the first compression cylinder 8
Same beaming roller 9 is pressed to, material A completes input process after two group first pinches two pairs of rollers and second pinches two pairs of rollers successively.With beaming roller 9
Working surface be provided with reticulate pattern, the same beaming roller 9 with reticulate pattern improves frictional force by its material A, effectively avoids material A
There is the phenomenon shifted.Lower compression roller 10 is also further increased by it using rubber rollers, the lower compression roller 10 of rubber material
The frictional force of material A, further effectively avoids material A from the phenomenon shifted occur, at the same also allow for the first compression cylinder 8 to its into
Row applies.
Cutting component includes thermal column 11, hot knife 12 and electrothermal tube, and hot knife 12 is arranged on the bottom of thermal column 11, heat
Mounting hole is offered on cutter 12, electrothermal tube is threaded through in the mounting hole of hot knife 12.By heat transfer after electrothermal tube electrical heating
To hot knife 12, the hot knife 12 of high temperature accurately may cut material A, and the setting of thermal column 11 is not only easy to fervent
The installation of knife 12, the heat of hot knife 12 can also be distributed quickly, improve hot knife when hot knife 12 does not work
12 service life.
Two conveying belt tension rollers 14 that output precision includes conveyer belt 13 and parallel interval is set, two conveying belt tensions
The suspender belt finished product B fallen within conveyer belt 13 is driven to complete output process in 14 operation process of roller.
The plumb joint 16 of ultrasonic welding machine is positioned at two middle parts of fold belt roller 2 lower section.Ultrasonic welding machine is the prior art,
The operation principle of ultrasonic welding machine is that the body surface of two need welding is delivered to using dither ripple, in the situation of pressurization
Under, make two body surface phase mutual friction and form the fusion between molecular layer.
Ultrasonic wave suspender belt cutter also has dotting machine, and the marking pen of dotting machine is marked in the material A of input, done
Mark at be ultrasonic welding machine pad.
Ultrasonic wave suspender belt cutter also has manipulator, and manipulator can be according to the suspender belt finished product of setting after material A input
Material A is elongated corresponding length by length dimension.
Ultrasonic wave suspender belt cutter also has the PLC control system being arranged in rack 1, and PLC control system is used for controlling
Input module, foldable component, ultrasonic welding machine, the course of work for cutting component, output precision, dotting machine and manipulator.
The bottom of rack 1 is provided with several universal travel wheels, and is both provided with lock piece on each universal travel wheel.Cut out
Shearing machine can be moved to any appropriate place under the action of universal travel wheel, and cutter can be steady under the action of lock piece
Surely any appropriate place is rested on.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art the invention discloses technical scope in, technique according to the invention scheme and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (10)
- A kind of 1. ultrasonic wave suspender belt cutter, it is characterised in that：With rack (1), the rack is provided with least one on (1) A input module, at least one foldable component, at least one ultrasonic welding machine, at least one cutting component and at least one Output precision, material (A) successively by input module, foldable component, ultrasonic welding machine and cut component after obtain suspender belt into Product (B) are simultaneously transferred out by output precision；The foldable component includes two fold belt rollers (2) and the top in the middle part of two fold belt rollers (2) that parallel interval is set A fold belt cylinder (3), the fold belt cylinder (3) stretch out after material (A) is headed into the gap between two fold belt rollers (2) In, realize fold belt process.
- A kind of 2. ultrasonic wave suspender belt cutter according to claim 1, it is characterised in that：The input module is included extremely Few two group first pinches two pairs of rollers and at least one Synchronization Component, and every group first pinches two pinch rollers that two pairs of rollers include mutually clamping (4), the Synchronization Component includes driving pulley (5), driven pulley (6), synchronous belt (7), the second pinch two pairs of rollers and the first pressure Tight cylinder (8), the second pinch two pairs of rollers include same beaming roller (9) and lower compression roller (10), and driving pulley (5) and driven pulley (6) pass through Synchronous belt (7) synchronously operates, and same beaming roller (9) is coaxially disposed with driven pulley (6), and lower compression roller (10) is in the first compression cylinder (8) Pressuring action under press to coaxial roller (9), material (A) is completed after two group first pinches two pairs of rollers and the second pinch two pairs of rollers successively Input process.
- A kind of 3. ultrasonic wave suspender belt cutter according to claim 1, it is characterised in that：The cutting component includes dissipating Plume (11), hot knife (12) and electrothermal tube, the hot knife (12) are arranged on the bottom of thermal column (11), and described is fervent Mounting hole is offered on knife (12), the electrothermal tube is threaded through in the mounting hole of hot knife (12).
- A kind of 4. ultrasonic wave suspender belt cutter according to claim 1, it is characterised in that：The output precision includes defeated Two conveying belt tension rollers (14) of band (13) and parallel interval setting are sent, described two conveying belt tension rollers (14) operated The suspender belt finished product (B) fallen within conveyer belt (13) is driven to complete output process in journey.
- A kind of 5. ultrasonic wave suspender belt cutter according to claim 1, it is characterised in that：The foldable component further includes Second compression cylinder (15), second compression cylinder (15) press to one of fold belt roller (2) after stretching out and compress.
- A kind of 6. ultrasonic wave suspender belt cutter according to claim 1, it is characterised in that：Two fold belt rollers (2) Working surface be both provided with reticulate pattern.
- A kind of 7. ultrasonic wave suspender belt cutter according to claim 2, it is characterised in that：The work of the same beaming roller (9) Surface is provided with reticulate pattern, the lower compression roller (10) is using rubber rollers.
- A kind of 8. ultrasonic wave suspender belt cutter according to claim 1, it is characterised in that：The ultrasonic welding machine Plumb joint (16) lower section in the middle part of two fold belt rollers (2).
- A kind of 9. ultrasonic wave suspender belt cutter according to claim 1, it is characterised in that：A kind of ultrasonic wave suspender belt Cutter also has dotting machine, and the marking pen of the dotting machine is marked on the material (A) of input.
- A kind of 10. ultrasonic wave suspender belt cutter according to claim 1, it is characterised in that：The bottom of the rack (1) It is provided with several universal travel wheels.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711427469.3A CN107971754A (en) | 2017-12-26 | 2017-12-26 | A kind of ultrasonic wave suspender belt cutter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711427469.3A CN107971754A (en) | 2017-12-26 | 2017-12-26 | A kind of ultrasonic wave suspender belt cutter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107971754A true CN107971754A (en) | 2018-05-01 |
Family
ID=62007550
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711427469.3A Pending CN107971754A (en) | 2017-12-26 | 2017-12-26 | A kind of ultrasonic wave suspender belt cutter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107971754A (en) |
Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2025802A (en) * | 1978-07-10 | 1980-01-30 | Sundwiger Eisen Maschinen | Method of and Apparatus for Stacking Rolled Strip Sections |
| JPH10328953A (en) * | 1997-05-23 | 1998-12-15 | Han Sae Ind Co Ltd | Molding and assembling method of shape steel box for wrapping metallic plate material |
| KR100815475B1 (en) * | 2006-11-22 | 2008-03-20 | (주)성호기업 | Apparatus for manufacturing webbing of cargo net |
| CN101617883A (en) * | 2008-06-30 | 2010-01-06 | 株式会社锦宫事务 | Sling device |
| KR20100008818A (en) * | 2008-07-17 | 2010-01-27 | 정정호 | Apparatus for shaping frame cover of tempered glass door and shaping method thereof |
| CN103317559A (en) * | 2012-03-20 | 2013-09-25 | 黄小东 | Cutter for foam/sponge |
| CN104759894A (en) * | 2015-04-20 | 2015-07-08 | 扬州恒佳机械有限公司 | Machining production line for sheet metal |
| CN105414988A (en) * | 2015-12-24 | 2016-03-23 | 广州永日电梯有限公司 | Flexible machining device of elevator door sheets and wall boards |
| CN105780317A (en) * | 2016-03-16 | 2016-07-20 | 曾庆鹏 | Fully-automatic flexible production equipment and production process of annular lifting belt |
| CN205463752U (en) * | 2016-01-12 | 2016-08-17 | 竹昌精密冲压件(上海)有限公司 | Bending device |
| CN205763060U (en) * | 2016-05-05 | 2016-12-07 | 江苏安特科斯科技有限公司 | A kind of tin-coated copper strip aligning bender |
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| CN207668875U (en) * | 2017-12-26 | 2018-07-31 | 江苏百灵机电科技有限公司 | Ultrasonic wave suspender belt cutter |
-
2017
- 2017-12-26 CN CN201711427469.3A patent/CN107971754A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2025802A (en) * | 1978-07-10 | 1980-01-30 | Sundwiger Eisen Maschinen | Method of and Apparatus for Stacking Rolled Strip Sections |
| JPH10328953A (en) * | 1997-05-23 | 1998-12-15 | Han Sae Ind Co Ltd | Molding and assembling method of shape steel box for wrapping metallic plate material |
| KR100815475B1 (en) * | 2006-11-22 | 2008-03-20 | (주)성호기업 | Apparatus for manufacturing webbing of cargo net |
| CN101617883A (en) * | 2008-06-30 | 2010-01-06 | 株式会社锦宫事务 | Sling device |
| KR20100008818A (en) * | 2008-07-17 | 2010-01-27 | 정정호 | Apparatus for shaping frame cover of tempered glass door and shaping method thereof |
| CN103317559A (en) * | 2012-03-20 | 2013-09-25 | 黄小东 | Cutter for foam/sponge |
| CN104759894A (en) * | 2015-04-20 | 2015-07-08 | 扬州恒佳机械有限公司 | Machining production line for sheet metal |
| CN105414988A (en) * | 2015-12-24 | 2016-03-23 | 广州永日电梯有限公司 | Flexible machining device of elevator door sheets and wall boards |
| CN205463752U (en) * | 2016-01-12 | 2016-08-17 | 竹昌精密冲压件(上海)有限公司 | Bending device |
| CN105780317A (en) * | 2016-03-16 | 2016-07-20 | 曾庆鹏 | Fully-automatic flexible production equipment and production process of annular lifting belt |
| CN205763060U (en) * | 2016-05-05 | 2016-12-07 | 江苏安特科斯科技有限公司 | A kind of tin-coated copper strip aligning bender |
| CN106394965A (en) * | 2016-05-25 | 2017-02-15 | 昆山捷盈德精密机械有限公司 | Double-head bending and welding device of plastic steel packing belt |
| CN207668875U (en) * | 2017-12-26 | 2018-07-31 | 江苏百灵机电科技有限公司 | Ultrasonic wave suspender belt cutter |
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