CN104485473A - Automatic battery folded corner shaping system - Google Patents
Automatic battery folded corner shaping system Download PDFInfo
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- CN104485473A CN104485473A CN201410729434.5A CN201410729434A CN104485473A CN 104485473 A CN104485473 A CN 104485473A CN 201410729434 A CN201410729434 A CN 201410729434A CN 104485473 A CN104485473 A CN 104485473A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
Description
技术领域technical field
本发明涉及电池生产设备技术领域,尤其涉及一种电池自动折角整形系统。The invention relates to the technical field of battery production equipment, in particular to a battery automatic corner shaping system.
背景技术Background technique
电池是日常生活和工业生产中不可或缺的动力能源,需求量非常大,因此,生产效率是电池生产企业效益的重要影响因素。电池生产过程复杂,其中,在化成处理后需要对电池的箔料进行整形处理,以改善电池的外观轮廓,为后序的电池包装处理提供基础支持。箔料整形处理涉及多个操作工序,而且这些工序的动作要求均比较精确,目前,大部分企业在对电池箔料进行整形处理过程中,采用多台不同的设备先后完成这些操作工序,各台设备之间存在很多转移操作,严重影响箔料整形的整体生产效率。Batteries are an indispensable power source in daily life and industrial production, and the demand is very large. Therefore, production efficiency is an important factor affecting the profitability of battery manufacturers. The battery production process is complicated, among which, after the formation treatment, the foil of the battery needs to be reshaped to improve the appearance of the battery and provide basic support for the subsequent battery packaging treatment. Foil shaping treatment involves multiple operating procedures, and the action requirements of these procedures are relatively precise. At present, most enterprises use multiple different equipment to complete these operating procedures successively during the process of shaping battery foil materials. There are many transfer operations between equipment, which seriously affects the overall production efficiency of foil shaping.
发明内容Contents of the invention
本发明的一个目的在于:提供一种电池自动折角整形系统,完成对电池的自动整形处理,提高生产效率。An object of the present invention is to provide an automatic battery corner shaping system to complete the automatic shaping process of the battery and improve production efficiency.
为达此目的,本发明采用以下技术方案:For reaching this purpose, the present invention adopts following technical scheme:
一种电池自动折角整形系统,包括用于输送电池的作业输送线,以及沿所述作业输送线的送料方向依次排布的箔料折角装置、箔料套角装置、箔料压角装置、极耳捋直装置和极耳剪切装置,所述作业输送线包括若干相互连接的用于固定电池的放置模具。An automatic battery folding corner shaping system, comprising a working conveying line for transporting batteries, and a foil cornering device, a foil wrapping corner device, a foil corner pressing device, a pole An ear straightening device and a tab cutting device, the operation conveying line includes several interconnected placing molds for fixing batteries.
作为一种优选的技术方案,所述箔料折角装置包括位于所述作业输送线一侧的用于固定所述放置模具的折角定位气缸和位于所述作业输送线上方的用于夹紧电池的折角压紧气缸,以及设置在所述作业输送线背离所述折角定位气缸一侧的折角托板和折角压板,所述折角托板与所述折角压板上、下相对设置,所述折角压板位于所述折角托板的上方。As a preferred technical solution, the foil knuckle device includes a knuckle positioning cylinder on one side of the operation conveying line for fixing the placement mold and a cylinder above the operation conveying line for clamping the battery. A knuckle pressing cylinder, and a knuckle supporting plate and a knuckle pressing plate arranged on the side of the operation conveying line away from the knuckle positioning cylinder, the knuckle supporting plate is set opposite to the knuckle pressing plate, and the knuckle pressing plate is located at above the angled pallet.
优选的,所述折角压板和所述折角托板均安装在箔料折角支架上,所述箔料折角支架的顶部设置有用于驱动所述折角压板运动的折角压折气缸,所述折角压折气缸的活动端与所述折角压板固定连接,所述箔料折角支架的底部设置有用于驱动所述折角托板运动的折角托起气缸,所述折角托起气缸的活动端与所述折角托板固定连接。Preferably, both the knuckle pressing plate and the knuckle supporting plate are installed on the foil knuckle bracket, and the top of the foil knuckle bracket is provided with a knuckle creasing cylinder for driving the knuckle pressing plate to move, and the knuckle knuckle The movable end of the cylinder is fixedly connected to the knuckle pressing plate, and the bottom of the foil knuckle support is provided with a knuckle holding cylinder for driving the knuckle supporting plate to move, and the knuckle holding cylinder is connected to the knuckle holder. Board fixed connections.
作为一种优选的技术方案,所述箔料套角装置包括相对设置的第一套角夹块和第二套角夹块,所述第一套角夹块和所述第二套角夹块均开设有可套接在电池两端向外延伸的箔料上的V形卡槽。As a preferred technical solution, the foil sleeve corner device includes a first set of corner clamping blocks and a second set of corner clamping blocks oppositely arranged, and the first set of corner clamping blocks and the second set of corner clamping blocks Both are provided with V-shaped card slots that can be sleeved on the foil materials extending outward at both ends of the battery.
优选的,所述第一套角夹块安装在第一套角支架上,所述第一套角支架上设置有可水平移动的第一套角滑板和驱动所述第一套角滑板移动的第一套角推进气缸,所述第一套角滑板靠近所述第二套角夹块的一侧设置有第一套角夹紧气缸,所述第一套角夹紧气缸的活动端与所述第一套角夹块固定连接。Preferably, the first set of corner clamping blocks is installed on the first set of corner brackets, and the first set of corner brackets is provided with a first set of corner slides that can move horizontally and a drive that drives the first set of corner slides to move. The first set of angle propulsion cylinders, the first set of angle slide plates is provided with a first set of angle clamping cylinders on the side close to the second set of angle clamping blocks, the movable end of the first set of angle clamping cylinders is connected to the first set of angle clamping cylinders The first set of corner clips is fixedly connected.
优选的,所述第二套角夹块安装在第二套角支架上,所述第二套角支架上设置有可水平移动的第二套角滑板和驱动所述第二套角滑板移动的第二套角推进气缸,所述第二套角滑板靠近所述第一套角夹块的一侧设置有第二套角夹紧气缸,所述第二套角夹紧气缸的活动端与所述第二套角夹块固定连接。Preferably, the second set of corner clamping blocks is installed on the second set of corner brackets, and the second set of corner brackets is provided with a second set of corner slides that can move horizontally and a drive that drives the second set of corner slides to move. The second set of angle propulsion cylinders, the second set of angle slide plates are provided with a second set of angle clamping cylinders on the side close to the first set of angle clamping blocks, and the movable end of the second set of angle clamping cylinders is connected to the second set of angle clamping cylinders. The second set of corner clips is fixedly connected.
作为一种优选的技术方案,所述箔料套角装置还包括用于固定所述放置模具的套角定位气缸和用于压紧电池的套角压紧气缸,所述套角定位气缸位于所述第一套角夹块的下方,所述套角压紧气缸位于所述放置模具的上方,所述套角压紧气缸的活动端固定连接有可夹紧电池的套角压块。As a preferred technical solution, the foil cover corner device also includes a cover corner positioning cylinder for fixing the placement mold and a cover corner pressing cylinder for pressing the battery, and the cover corner positioning cylinder is located at the Below the first set of corner clamping blocks, the set corner pressing cylinder is located above the placement mold, and the movable end of the set corner pressing cylinder is fixedly connected with a set corner pressing block capable of clamping the battery.
作为一种优选的技术方案,所述箔料压角装置包括上、下相对设置的可选择性压紧电池两端向外延伸的箔料的压角上压块和压角下顶架,所述压角上压块安装在上压角座上,所述上压角座上设置有用于驱动所述压角上压块运动的压角上压气缸,所述压角下顶架安装在下压角座上,所述下压角座上设置有用于驱动所述压角下顶架运动的压角下顶气缸。As a preferred technical solution, the foil crimping device includes upper and lower oppositely arranged upper crimping blocks and lower crimping brackets that can selectively compress the outwardly extending foils at both ends of the battery. The upper pressing block of the pressing angle is installed on the upper pressing angle seat, and the upper pressing angle seat is provided with an upper pressing angle cylinder for driving the movement of the upper pressing block of the pressing angle, and the lower upper frame of the pressing angle is installed on the lower pressing angle On the corner seat, the lower corner seat is provided with a cylinder for driving the movement of the lower corner frame.
作为一种优选的技术方案,所述极耳捋直装置包括分别位于所述作业输送线两侧的对称设置的捋直刮板,以及位于所述作业输送线上方和下方的用于夹紧电池的捋直上压紧板和捋直下压紧架,所述捋直刮板安装在捋直安装板上,所述捋直安装板上设置有可水平移动的捋直水平滑板和驱动所述捋直水平滑板运动的捋直水平气缸,所述捋直水平气缸的活动端固定连接有捋直夹紧气缸,所述捋直夹紧气缸的活动端与所述捋直刮板固定连接。As a preferred technical solution, the lug straightening device includes symmetrically arranged straightening scrapers respectively located on both sides of the operation conveying line, and clamping scrapers for clamping batteries located above and below the operation conveying line. The straightening upper pressing plate and the straightening lower pressing frame, the straightening scraper is mounted on the straightening installation plate, and the straightening installation plate is provided with a horizontally movable straightening horizontal slide plate and drives the straightening A straightening horizontal cylinder for the movement of the horizontal slide, the movable end of the straightening horizontal cylinder is fixedly connected with a straightening and clamping cylinder, and the movable end of the straightening and clamping cylinder is fixedly connected with the straightening scraper.
作为一种优选的技术方案,所述极耳剪切装置包括相对设置的固定不动的极耳固定切刀和可上下移动的极耳活动切刀,所述极耳固定切刀位于所述极耳活动切刀的下方,所述极耳固定切刀和所述极耳活动切刀均安装在极耳剪切座上,所述极耳剪切座的顶部设置有用于驱动所述极耳活动切刀运动的极耳剪切气缸,所述极耳剪切座的底部设置有用于回收极耳断屑的极耳回收盒。As a preferred technical solution, the lug shearing device includes a relatively fixed tab fixed cutter and a movable tab cutter that can move up and down, the fixed tab cutter is located on the pole Below the movable lug cutter, both the fixed lug cutter and the movable lug cutter are installed on the lug shearing seat, and the top of the lug shearing seat is provided with a The lug shearing cylinder for cutter movement, and the lug recovery box for recovering broken tab chips is provided at the bottom of the lug shearing seat.
作为一种优选的技术方案,还包括用于使电池居中放置的校中装置,所述校中装置位于所述箔料折角装置背离所述箔料套角装置的一侧,所述校中装置包括校中支架和可与电池端面抵接的校中调节板,所述校中支架的顶部设置有校中竖直气缸,所述校中竖直气缸的活动端固定连接有校中安装板,所述校中安装板一端的底部设置有校中调节气缸,所述校中调节气缸的活动端与所述校中调节板固定连接。As a preferred technical solution, it also includes a centering device for centering the battery, the centering device is located on the side of the foil corner device away from the foil sleeve corner device, the centering device It includes a centering bracket and a centering adjustment plate that can be in contact with the end face of the battery. The top of the centering bracket is provided with a centering vertical cylinder, and the movable end of the centering vertical cylinder is fixedly connected with a centering installation plate. The bottom of one end of the centering installation plate is provided with a centering adjustment cylinder, and the movable end of the centering adjustment cylinder is fixedly connected with the centering adjustment plate.
作为一种优选的技术方案,还包括用于压平电池两端向外延伸的箔料和极耳的压平装置,所述压平装置位于所述校中装置与所述箔料折角装置之间,所述压平装置包括相对设置的上压平块和下压平块,所述上压平块安装在上压平支架上,所述上压平支架的顶部设置有上压平气缸,所述上压平气缸的活动端与所述上压平块固定连接,所述下压平块安装在下压平支架上,所述下压平支架上设置有下压平气缸,所述下压平气缸的活动端与所述下压平块固定连接。As a preferred technical solution, it also includes a flattening device for flattening the outwardly extending foils and tabs at both ends of the battery, the flattening device is located between the centering device and the foil cornering device In between, the flattening device includes an upper flattening block and a lower flattening block oppositely arranged, the upper flattening block is installed on the upper flattening support, and the top of the upper flattening support is provided with an upper flattening cylinder, The movable end of the upper flattening cylinder is fixedly connected with the upper flattening block, the lower flattening block is installed on the lower flattening support, and the lower flattening support is provided with a lower flattening cylinder, and the lower pressing The movable end of the flat cylinder is fixedly connected with the described lower flattening block.
作为一种优选的技术方案,包括两个用于分别使电池两端向外延伸的箔料折弯的所述箔料折角装置,两个所述箔料折角装置沿所述作业输送线的送料方向前、后错开设置。As a preferred technical solution, it includes two foil cornering devices for respectively bending the foils extending outward at both ends of the battery, and the feeding of the two foil cornering devices along the operation conveying line The direction is set forward and backward staggered.
本发明的有益效果为:提供一种电池自动折角整形系统,完成对电池的自动整形处理,提高生产效率。The beneficial effects of the present invention are: providing an automatic battery corner shaping system, which can complete the automatic shaping process of the battery and improve production efficiency.
附图说明Description of drawings
下面根据附图和实施例对本发明作进一步详细说明。The present invention will be described in further detail below according to the drawings and embodiments.
图1为实施例所述的电池自动整形检测设备的立体结构图;Fig. 1 is the three-dimensional structural diagram of the battery automatic shaping detection equipment described in the embodiment;
图2为图1所示A位置的局部放大图;Fig. 2 is a partial enlarged view of position A shown in Fig. 1;
图3为图1所示B位置的局部放大图;Fig. 3 is a partially enlarged view of position B shown in Fig. 1;
图4为图1所示C位置的局部放大图;Fig. 4 is a partially enlarged view of position C shown in Fig. 1;
图5为图1所示D位置的局部放大图;Fig. 5 is a partial enlarged view of the position D shown in Fig. 1;
图6为实施例所述的箔料贴胶装置的立体结构图;Fig. 6 is a three-dimensional structure diagram of the foil gluing device described in the embodiment;
图7为实施例所述的胶纸贴合装置的立体结构图;Fig. 7 is the three-dimensional structure diagram of the adhesive tape laminating device described in the embodiment;
图8为实施例所述的箔料折角装置的立体结构图;Fig. 8 is a three-dimensional structure diagram of the foil cornering device described in the embodiment;
图9为实施例所述的箔料套角装置的立体结构图;Fig. 9 is a three-dimensional structural view of the foil corner device described in the embodiment;
图10为实施例所述的箔料压角装置的立体结构图;Fig. 10 is a three-dimensional structure diagram of the foil crimping device described in the embodiment;
图11为实施例所述的极耳捋直装置的立体结构图;Fig. 11 is a three-dimensional structure diagram of the tab straightening device described in the embodiment;
图12为实施例所述的极耳剪切装置的立体结构图;Fig. 12 is a three-dimensional structure diagram of the tab shearing device described in the embodiment;
图13为实施例所述的性能测试装置的立体结构图。Fig. 13 is a three-dimensional structure diagram of the performance testing device described in the embodiment.
图1至图13中:In Figures 1 to 13:
10、转线输送线;11、调位装置;12、转线机械手;10. Transfer line; 11. Positioning device; 12. Transfer manipulator;
13、连接输送线;14、箔料剪切装置;13. Connecting conveyor line; 14. Foil cutting device;
15、箔料贴胶装置;151、供胶组件;152、送胶夹块;153、贴胶切刀;154、胶纸托板;155、贴胶压块;15. Foil glue sticking device; 151. Glue supply component; 152. Glue feeding clip; 153. Glue sticking cutter; 154. Sticking paper pallet;
16、箔料预折装置;161、预折压板;162、预折水平气缸;163、预折竖直气缸;164、预折压紧气缸;16. Foil pre-folding device; 161. Pre-folding pressing plate; 162. Pre-folding horizontal cylinder; 163. Pre-folding vertical cylinder; 164. Pre-folding compression cylinder;
17、胶纸贴合装置;171、贴合侧压滑块;172、整体贴合压块;173、整体贴合气缸;174、贴合压紧气缸;17. Adhesive tape laminating device; 171. Laminating side pressing slider; 172. Overall laminating press block; 173. Overall laminating cylinder; 174. Laminating and pressing cylinder;
18、变间距机构;181、、固定治具;182、活动治具;183、治具变距气缸;184、变向机械手;185、夹紧机械手;18. Variable pitch mechanism; 181. Fixed jig; 182. Movable jig; 183. Cylinder with variable pitch for jig; 184. Direction-changing manipulator; 185. Clamping manipulator;
19、作业输送线;191、放置模具;19. Operation conveying line; 191. Placing molds;
20、校中装置;201、校中支架;202、校中竖直气缸;203、校中安装板;204、校中调节气缸;205、校中调节板;20. Alignment device; 201, alignment bracket; 202, alignment vertical cylinder; 203, alignment installation plate; 204, alignment adjustment cylinder; 205, alignment adjustment plate;
21、压平装置;211、上压平支架;212、上压平气缸;213、上压平块;214、下压平支架;215、下压平气缸;216、下压平块;21, flattening device; 211, upper flattening support; 212, upper flattening cylinder; 213, upper flattening block; 214, lower flattening support; 215, lower flattening cylinder; 216, lower flattening block;
22、箔料折角装置;221、箔料折角支架;222、折角压板;223、折角压折气缸;224、折角托板;225、折角托起气缸;226、折角定位气缸;227、折角压紧气缸;22. Foil corner folding device; 221. Foil corner corner bracket; 222. Corner corner pressing plate; 223. Corner corner pressing cylinder; 224. Corner corner supporting plate; 225. Corner corner holding cylinder; cylinder;
23、箔料套角装置;2301、第一套角支架;2302、第一套角滑板;2303、第一套角推进气缸;2304、第一套角夹块;2305、第一套角夹紧气缸;2306、第二套角支架;2307、第二套角滑板;2308、第二套角推进气缸;2309、第二套角夹块;2310、第二套角夹紧气缸;2311、套角定位气缸;2312、套角压紧气缸;2313、套角压块;23. Foil material sleeve corner device; 2301. The first set of corner brackets; 2302. The first set of corner slides; 2303. The first set of corner propulsion cylinders; 2304. The first set of corner clamping blocks; 2305. The first set of corner clamping Cylinder; 2306, second set of angle bracket; 2307, second set of angle slide plate; 2308, second set of angle propulsion cylinder; 2309, second set of angle clamping block; 2310, second set of angle clamping cylinder; 2311, set of angle Positioning cylinder; 2312, sleeve angle pressing cylinder; 2313, sleeve angle pressing block;
24、箔料压角装置;241、上压角座;242、压角上压气缸;243、压角上压块;244、下压角座;245、压角下顶气缸;246、压角下顶架;24. Foil pressing angle device; 241. Upper pressing angle seat; 242. Pressing angle upper pressing cylinder; 243. Pressing angle upper pressing block; 244. Lower pressing angle seat; 245. Pressing angle lower top cylinder; 246. Pressing angle Lower top shelf;
25、极耳捋直装置;251、捋直安装板;252、捋直水平滑板;253、捋直水平气缸;254、捋直刮板;255、捋直夹紧气缸;256、捋直上压紧板;257、捋直下压紧架;25. Ear straightening device; 251. Straightening mounting plate; 252. Straightening horizontal slide plate; 253. Straightening horizontal cylinder; 254. Straightening scraper; 255. Straightening and clamping cylinder; 256. Straightening and pressing Plate; 257, straightening and pressing down the frame;
26、极耳剪切装置;261、极耳剪切座;262、极耳剪切气缸;263、极耳活动切刀;264、极耳固定切刀;265、极耳回收盒;26. Tab shearing device; 261. Tab shear seat; 262. Tab shear cylinder; 263. Tab movable cutter; 264. Tab fixed cutter; 265. Tab recycling box;
27、性能测试装置;271、测试上支架;272、测试压紧气缸;273、测试导通块;274、测试下支架;275、测试托起气缸;276、测试托起架;27. Performance test device; 271. Test the upper bracket; 272. Test the compression cylinder; 273. Test the conduction block; 274. Test the lower bracket; 275. Test the lifting cylinder; 276. Test the lifting frame;
28、分类机械手;28. Classification manipulator;
29、下料系统。29. Unloading system.
具体实施方式Detailed ways
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation methods.
如图1所示,一种电池自动整形检测设备,包括用于输送电池的连接输送线13,以及沿连接输送线13的送料方向依次排布的箔料剪切装置14、箔料贴胶装置15、箔料预折装置16和胶纸贴合装置17,连接输送线13的末端连接有电池自动折角整形系统,连接输送线13与电池自动折角整形系统之间设置有用于改变电池的方向和间距的变间距机构18,电池自动折角整形系统远离变间距机构18的一侧设置有下料系统29。As shown in Figure 1, an automatic battery shaping and testing equipment includes a connecting conveyor line 13 for transporting batteries, and a foil cutting device 14 and a foil gluing device arranged in sequence along the feeding direction of the connecting conveyor line 13 15. Foil pre-folding device 16 and adhesive tape laminating device 17. The end of the connecting conveyor line 13 is connected with a battery automatic corner shaping system. Between the connecting conveyor line 13 and the battery automatic corner shaping system, there are devices for changing the direction of the battery and As for the variable pitch mechanism 18 of the pitch, the side away from the variable pitch mechanism 18 of the automatic battery knuckle shaping system is provided with a blanking system 29 .
如图6所示,箔料贴胶装置15包括位于连接输送线13上方的用于压紧电池的贴胶压块155,以及位于连接输送线13一侧的供胶组件151和选择性拉扯胶纸的可水平移动的送胶夹块152,供胶组件151靠近送胶夹块152的一侧设置有可选择性切断胶纸的贴胶切刀153,贴胶切刀153与送胶夹块152之间设置有用于向上输送胶纸的胶纸托板154,胶纸托板154上开设有用于固定胶纸的吸气孔。具体地,送胶夹块152夹紧胶纸后,朝远离供胶组件151的方向水平移动,然后贴胶切刀153切断胶纸,使断开的胶纸落在胶纸托板154上,并被胶纸托板154上的吸气孔固定,接着送胶夹块152松开胶纸,胶纸托板154竖直向上运动,将胶纸粘贴在电池的箔料连接位置。As shown in FIG. 6 , the foil gluing device 15 includes a gluing press block 155 for pressing the battery located above the connecting conveying line 13 , and a glue supply assembly 151 and a selective pulling glue located on one side of the connecting conveying line 13 . The glue-feeding clamp block 152 that can move horizontally for the paper, the side of the glue-feeding assembly 151 close to the glue-feeding clamp block 152 is provided with a glue-coating cutter 153 that can selectively cut off the glue paper, and the glue-sticking cutter 153 and the glue-feeding clamp block An adhesive paper pallet 154 for upwardly conveying the adhesive paper is arranged between 152, and an air suction hole for fixing the adhesive paper is provided on the adhesive paper pallet 154. Specifically, after the glue feeding clamp block 152 clamps the glue paper, it moves horizontally away from the glue supply assembly 151, and then the glue sticking cutter 153 cuts off the glue paper, so that the broken glue paper falls on the glue paper pallet 154, And fixed by the suction hole on the adhesive paper pallet 154, then the glue feeding clamp block 152 releases the adhesive paper, the adhesive paper pallet 154 moves vertically upwards, and the adhesive paper is pasted on the foil connection position of the battery.
箔料预折装置16包括位于连接输送线13上方的用于固定电池的预折压紧气缸164,以及位于连接输送线13一侧的预折压板161,预折压板161的下方设置有驱动预折压板161运动的预折竖直气缸163和预折水平气缸162,预折水平气缸162的活动端与预折竖直气缸163固定连接,预折竖直气缸163的活动端与预折压板161固定连接。The foil pre-folding device 16 includes a pre-folding and pressing cylinder 164 for fixing the battery located above the connecting conveying line 13, and a pre-folding plate 161 located on one side of the connecting conveying line 13. The pre-folding vertical cylinder 163 and the pre-folding horizontal cylinder 162 of the folding plate 161 movement, the movable end of the pre-folding horizontal cylinder 162 is fixedly connected with the pre-folding vertical cylinder 163, and the movable end of the pre-folding vertical cylinder 163 is connected with the pre-folding pressing plate 161 Fixed connection.
如图7所示,胶纸贴合装置17包括位于连接输送线13上方的用于固定电池的贴合压紧气缸174,以及位于连接输送线13一侧的可与电池表面抵接的贴合侧压滑块171,贴合侧压滑块171上设置有整体贴合气缸173,整体贴合气缸173的活动端固定连接有使胶纸贴合在电池表面上的整体贴合压块172,整体贴合压块172远离整体贴合气缸173的一侧具有与电池表面吻合的圆弧面。As shown in Figure 7, the adhesive tape laminating device 17 includes a laminating and pressing cylinder 174 located above the connecting conveying line 13 for fixing the battery, and a laminating cylinder 174 located on one side of the connecting conveying line 13 that can abut against the surface of the battery. Side pressure slider 171, the side pressure slider 171 is provided with an integral bonding cylinder 173, the movable end of the integral bonding cylinder 173 is fixedly connected with an integral bonding pressure block 172 for bonding the adhesive tape on the surface of the battery, The side of the integrally fitted pressing block 172 away from the integrally fitted cylinder 173 has an arcuate surface conforming to the surface of the battery.
如图3所示,电池在连接输送线13上和电池自动折角整形系统中的放置方向和间距不同,通过设置变间距机构18,实现电池在连接输送线13和电池自动折角整形系统之间的自动转移和调整,有效提高生产效率。变间距机构18包括位于连接输送线13与电池自动折角整形系统之间的中转组件,以及用于将电池从连接输送线13转移至中转组件的变向机械手184和用于将电池从中转组件转移至电池自动折角整形系统的夹紧机械手185。中转组件包括一个固定治具181和一个可水平移动的活动治具182,活动治具182远离固定治具181的一侧设置有驱动活动治具182沿靠近或者远离固定治具181方向移动的治具变距气缸183。具体地,治具变距气缸183驱使活动治具182移动至远离固定治具181位置,同时变向机械手184从连接输送线13吸取电池,并使电池水平旋转九十度,然后将电池放置在中转组件内,接着,治具变距气缸183驱使活动治具182移动至靠近固定治具181位置,最后,夹紧机械手185将电池从中转组件夹取至电池自动折角整形系统内,从而完成电池的转换方向和调整间距的操作。As shown in Figure 3, the placement direction and spacing of the battery on the connecting conveyor line 13 and the battery automatic corner shaping system are different. By setting the variable pitch mechanism 18, the battery is placed between the connecting conveyor line 13 and the battery automatic corner shaping system. Automatic transfer and adjustment, effectively improving production efficiency. The variable distance mechanism 18 includes a transfer assembly located between the connecting conveyor line 13 and the battery automatic corner shaping system, and a direction-changing manipulator 184 for transferring the battery from the connecting conveyor line 13 to the transfer assembly and for transferring the battery from the transfer assembly. To the clamping manipulator 185 of the automatic knuckle shaping system of the battery. The transfer assembly includes a fixed jig 181 and a movable jig 182 that can move horizontally. The side of the movable jig 182 away from the fixed jig 181 is provided with a jig that drives the movable jig 182 to move toward or away from the fixed jig 181. Tool variable pitch cylinder 183. Specifically, the jig variable pitch cylinder 183 drives the movable jig 182 to move away from the fixed jig 181, and at the same time, the direction-changing manipulator 184 sucks the battery from the connecting conveying line 13, and makes the battery rotate ninety degrees horizontally, and then places the battery on the In the transfer assembly, next, the jig variable distance cylinder 183 drives the movable jig 182 to move to a position close to the fixed jig 181, and finally, the clamping manipulator 185 clamps the battery from the transfer assembly to the battery automatic corner shaping system, thereby completing the battery The operations of switching direction and adjusting spacing.
连接输送线13远离变间距机构18的一端连接有用于与前道工序连接的转线输送线10,转线输送线10上设置有用于调节电池位置的调位装置11,转线输送线10与连接输送线13之间设置有用于将电池从转线输送线10转移至连接输送线13上的转线机械手12。The end of the connecting conveying line 13 away from the variable distance mechanism 18 is connected with a transfer conveying line 10 for connecting with the previous process, and the transfer conveying line 10 is provided with a positioning device 11 for adjusting the position of the battery, and the transfer conveying line 10 and A transfer manipulator 12 for transferring the battery from the transfer transfer line 10 to the transfer transfer line 13 is arranged between the transfer transfer lines 13 .
如图5所示,电池自动折角整形系统与下料系统29之间设置有用于检测电池的电性能的性能测试装置27,以及用于将良品电池和不良品电池分类回收的分类机械手28,分类机械手28位于性能测试装置27靠近下料系统29的一侧。如图13所示,性能测试装置27包括上、下相对设置的测试导通块273和测试托起架276,测试导通块273安装在测试上支架271上,测试上支架271上设置有用于驱动测试导通块273上下移动的测试压紧气缸272,测试压紧气缸272的活动端与测试导通块273固定连接,测试托起架276安装在测试下支架274上,测试下支架274上设置有用于驱动测试托起架276上下移动的测试托起气缸275,测试托起气缸275的活动端与测试托起架276固定连接。分类机械手28将不良品电池转移至次品回收盒内,分类机械手28将良品电池转移至下料系统29内。As shown in Figure 5, a performance testing device 27 for testing the electrical properties of the battery and a sorting manipulator 28 for sorting and recycling good and defective batteries are provided between the battery automatic corner shaping system and the blanking system 29. The manipulator 28 is located on the side of the performance testing device 27 close to the unloading system 29 . As shown in Figure 13, the performance test device 27 comprises the test conduction block 273 and the test bracket 276 that are arranged relatively up and down, the test conduction block 273 is installed on the test upper support 271, and the test upper support 271 is provided with for The test compression cylinder 272 that drives the test conduction block 273 to move up and down, the movable end of the test compression cylinder 272 is fixedly connected with the test conduction block 273, the test bracket 276 is installed on the test lower support 274, and the test lower support 274 A test support cylinder 275 for driving the test support frame 276 to move up and down is provided, and the movable end of the test support cylinder 275 is fixedly connected with the test support frame 276 . The sorting manipulator 28 transfers the defective batteries to the defective product recovery box, and the sorting manipulator 28 transfers the good batteries to the unloading system 29 .
如图4所示,电池自动折角整形系统包括用于输送电池的作业输送线19,以及沿作业输送线19的送料方向依次排布的校中装置20、压平装置21、箔料折角装置22、箔料套角装置23、箔料压角装置24、极耳捋直装置25和极耳剪切装置26,作业输送线19包括若干相互连接的用于固定电池的放置模具191。As shown in Figure 4, the battery automatic corner shaping system includes a working conveying line 19 for transporting batteries, and a centering device 20, a flattening device 21, and a foil cornering device 22 arranged in sequence along the feeding direction of the working conveying line 19 , foil cover angle device 23, foil angle pressing device 24, tab straightening device 25 and tab shearing device 26, and the operation conveying line 19 includes several interconnected placement molds 191 for fixing batteries.
校中装置20包括校中支架201和可与电池端面抵接的校中调节板205,校中支架201的顶部设置有校中竖直气缸202,校中竖直气缸202的活动端固定连接有校中安装板203,校中安装板203一端的底部设置有校中调节气缸204,校中调节气缸204的活动端与校中调节板205固定连接。The centering device 20 includes a centering bracket 201 and a centering adjustment plate 205 that can be in contact with the end face of the battery. The top of the centering bracket 201 is provided with a centering vertical cylinder 202, and the movable end of the centering vertical cylinder 202 is fixedly connected with a The centering installation plate 203, the bottom of one end of the centering installation plate 203 is provided with a centering adjustment cylinder 204, and the movable end of the centering adjustment cylinder 204 is fixedly connected with the centering adjustment plate 205.
压平装置21用于压平电池两端向外延伸的箔料和极耳,压平装置21包括相对设置的上压平块213和下压平块216,上压平块213安装在上压平支架211上,上压平支架211的顶部设置有上压平气缸212,上压平气缸212的活动端与上压平块213固定连接,下压平块216安装在下压平支架214上,下压平支架214上设置有下压平气缸215,下压平气缸215的活动端与下压平块216固定连接。The flattening device 21 is used to flatten the foils and tabs extending outward at both ends of the battery. The flattening device 21 includes an upper flattening block 213 and a lower flattening block 216 which are oppositely arranged. The upper flattening block 213 is installed on the upper flattening block On the flat support 211, the top of the upper flattening support 211 is provided with an upper flattening cylinder 212, the movable end of the upper flattening cylinder 212 is fixedly connected with the upper flattening block 213, and the lower flattening block 216 is installed on the lower flattening support 214, The lower flattening support 214 is provided with a lower flattening cylinder 215, and the movable end of the lower flattening cylinder 215 is fixedly connected with the lower flattening block 216.
如图8所示,箔料折角装置22包括位于作业输送线19一侧的用于固定放置模具191的折角定位气缸226和位于作业输送线19上方的用于夹紧电池的折角压紧气缸227,以及设置在作业输送线19背离折角定位气缸226一侧的相对的折角托板224和折角压板222,折角压板222位于折角托板224的上方。折角压板222和折角托板224均安装在箔料折角支架221上,箔料折角支架221的顶部设置有用于驱动折角压板222运动的折角压折气缸223,折角压折气缸223的活动端与折角压板222固定连接,箔料折角支架221的底部设置有用于驱动折角托板224运动的折角托起气缸225,折角托起气缸225的活动端与折角托板224固定连接。箔料折角装置22的数量是两个,分别用于使电池两端向外延伸的箔料折弯,两个箔料折角装置22沿作业输送线19的送料方向前、后错开设置。As shown in FIG. 8 , the foil knuckle device 22 includes a knuckle positioning cylinder 226 located on one side of the operation conveying line 19 for fixing and placing the mold 191 and a knuckle pressing cylinder 227 located above the operation conveying line 19 for clamping the battery , and the opposite knuckle supporting plate 224 and knuckle pressing plate 222 that are arranged on the side of the operation conveying line 19 away from the knuckle positioning cylinder 226 , the knuckle pressing plate 222 is located above the knuckle supporting plate 224 . Both the knuckle pressing plate 222 and the knuckle supporting plate 224 are installed on the foil knuckle bracket 221, the top of the foil knuckle bracket 221 is provided with a knuckle creasing cylinder 223 for driving the knuckle pressing plate 222 to move, the movable end of the knuckle kneading cylinder 223 and the knuckle The pressing plate 222 is fixedly connected, and the bottom of the foil knuckle support 221 is provided with a knuckle supporting cylinder 225 for driving the knuckle supporting plate 224 to move, and the movable end of the knuckle supporting cylinder 225 is fixedly connected with the knuckle supporting plate 224 . There are two foil corner-folding devices 22 , which are respectively used to bend the foils extending outward from both ends of the battery.
如图9所示,箔料套角装置23包括相对设置的第一套角夹块2304和第二套角夹块2309,第一套角夹块2304和第二套角夹块2309均开设有可套接在电池两端向外延伸的箔料上的V形卡槽。第一套角夹块2304安装在第一套角支架2301上,第一套角支架2301上设置有可水平移动的第一套角滑板2302和驱动第一套角滑板2302移动的第一套角推进气缸2303,第一套角滑板2302靠近第二套角夹块2309的一侧设置有第一套角夹紧气缸2305,第一套角夹紧气缸2305的活动端与第一套角夹块2304固定连接。第二套角夹块2309安装在第二套角支架2306上,第二套角支架2306上设置有可水平移动的第二套角滑板2307和驱动第二套角滑板2307移动的第二套角推进气缸2308,第二套角滑板2307靠近第一套角夹块2304的一侧设置有第二套角夹紧气缸2310,第二套角夹紧气缸2310的活动端与第二套角夹块2309固定连接。箔料套角装置23还包括用于固定放置模具191的套角定位气缸2311和用于压紧电池的套角压紧气缸2312,套角定位气缸2311位于第一套角夹块2304的下方,套角压紧气缸2312位于放置模具191的上方,套角压紧气缸2312的活动端固定连接有可夹紧电池的套角压块2313。As shown in Figure 9, the foil sleeve corner device 23 includes a first set of corner clamping blocks 2304 and a second set of corner clamping blocks 2309 oppositely arranged, and the first set of corner clamping blocks 2304 and the second set of corner clamping blocks 2309 are provided with A V-shaped slot that fits over the foil extending outward from both ends of the battery. The first set of angle clamping blocks 2304 are installed on the first set of angle brackets 2301, and the first set of angle brackets 2301 are provided with a first set of angle slide plates 2302 that can move horizontally and a first set of angles that drive the first set of angle slide plates 2302 to move. Propel the cylinder 2303, the first set of angle slide plate 2302 is provided with the first set of angle clamping cylinder 2305 near the side of the second set of angle clamping block 2309, the movable end of the first set of angle clamping cylinder 2305 is connected with the first set of angle clamping block 2304 fixed connection. The second set of corner clamping blocks 2309 are installed on the second set of corner brackets 2306, and the second set of corner brackets 2306 are provided with a second set of corner slides 2307 that can move horizontally and a second set of corners that drive the second set of corner slides 2307 to move. Propel the cylinder 2308, the second set of angle slide plate 2307 is provided with a second set of angle clamping cylinder 2310 near the side of the first set of angle clamping block 2304, the movable end of the second set of angle clamping cylinder 2310 is connected with the second set of angle clamping block 2309 fixed connection. The foil corner positioning device 23 also includes a corner positioning cylinder 2311 for fixing the mold 191 and a corner pressing cylinder 2312 for pressing the battery. The corner positioning cylinder 2311 is located under the first corner clamping block 2304, The corner pressing cylinder 2312 is located above the placing mold 191, and the movable end of the corner pressing cylinder 2312 is fixedly connected with a corner pressing block 2313 capable of clamping the battery.
如图10所示,箔料压角装置24包括上、下相对设置的可选择性压紧电池两端向外延伸的箔料的压角上压块243和压角下顶架246,压角上压块243安装在上压角座241上,上压角座241上设置有用于驱动压角上压块243运动的压角上压气缸242,压角下顶架246安装在下压角座244上,下压角座244上设置有用于驱动压角下顶架246运动的压角下顶气缸245。As shown in FIG. 10 , the foil crimping device 24 includes upper and lower oppositely arranged crimping angle upper pressing blocks 243 and crimping angle lower top frames 246 that can selectively compress the foil extending outward at both ends of the battery. The upper pressing block 243 is installed on the upper pressing angle seat 241, and the upper pressing angle seat 241 is provided with a pressing angle upper pressing cylinder 242 for driving the pressing angle upper pressing block 243 to move, and the lower pressing angle upper frame 246 is installed on the lower pressing angle seat 244 The upper and lower crimping angle seats 244 are provided with a crimping angle lower jack cylinder 245 for driving the crimping angle lower jack frame 246 to move.
如图11所示,极耳捋直装置25包括分别位于作业输送线19两侧的对称设置的捋直刮板254,以及位于作业输送线19上方和下方的用于夹紧电池的捋直上压紧板256和捋直下压紧架257,捋直刮板254安装在捋直安装板251上,捋直安装板251上设置有可水平移动的捋直水平滑板252和驱动捋直水平滑板252运动的捋直水平气缸253,捋直水平气缸253的活动端固定连接有捋直夹紧气缸255,捋直夹紧气缸255的活动端与捋直刮板254固定连接。As shown in FIG. 11 , the lug straightening device 25 includes symmetrically arranged straightening scrapers 254 respectively located on both sides of the operation conveying line 19 , and straightening upper presses for clamping the battery located above and below the operation conveying line 19 . Tightening plate 256 and straightening down pressing frame 257, straightening scraper 254 is installed on straightening mounting plate 251, straightening mounting plate 251 is provided with horizontally movable straightening horizontal slide plate 252 and drives straightening horizontal slide plate 252 motion Straightening the horizontal cylinder 253, the movable end of the straightening horizontal cylinder 253 is fixedly connected with the straightening clamping cylinder 255, and the movable end of the straightening clamping cylinder 255 is fixedly connected with the straightening scraper 254.
如图12所示,极耳剪切装置26包括相对设置的固定不动的极耳固定切刀264和可上下移动的极耳活动切刀263,极耳固定切刀264位于极耳活动切刀263的下方,极耳固定切刀264和极耳活动切刀263均安装在极耳剪切座261上,极耳剪切座261的顶部设置有用于驱动极耳活动切刀263运动的极耳剪切气缸262,极耳剪切座261的底部设置有用于回收极耳断屑的极耳回收盒265。As shown in FIG. 12 , the tab shearing device 26 includes a fixed tab cutter 264 and a movable tab cutter 263 that can move up and down. Below 263, the tab fixed cutter 264 and the tab movable cutter 263 are installed on the tab shearing seat 261, and the top of the tab shearing seat 261 is provided with a tab for driving the tab movable cutter 263 to move. The shearing cylinder 262 and the bottom of the tab shearing seat 261 are provided with a tab recovery box 265 for recovering broken tabs.
本文中的“第一”、“第二”仅仅是为了在描述上加以区分,并没有特殊的含义。The "first" and "second" in this article are only for distinguishing in description, and have no special meaning.
需要声明的是,上述具体实施方式仅仅为本发明的较佳实施例及所运用技术原理,在本发明所公开的技术范围内,任何熟悉本技术领域的技术人员所容易想到的变化或替换,都应涵盖在本发明的保护范围内。It should be stated that the above-mentioned specific implementation methods are only preferred embodiments of the present invention and the applied technical principles. Within the technical scope disclosed in the present invention, any changes or substitutions that are easily conceivable by those skilled in the art, All should be covered within the protection scope of the present invention.
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| CN107470454A (en) * | 2017-06-30 | 2017-12-15 | 嘉善梦溪服饰辅料厂(普通合伙) | A kind of material processing unit (plant) |
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| CN113964366A (en) * | 2021-09-22 | 2022-01-21 | 东莞市爱康智能技术有限公司 | Automatic tail glue corner pressing machine for battery |
| CN114709529A (en) * | 2022-03-04 | 2022-07-05 | 重庆市紫建电子股份有限公司 | Secondary angle folding device and angle folding method for head of soft-package battery cell |
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| CN114709529A (en) * | 2022-03-04 | 2022-07-05 | 重庆市紫建电子股份有限公司 | Secondary angle folding device and angle folding method for head of soft-package battery cell |
| CN114709529B (en) * | 2022-03-04 | 2024-05-24 | 重庆市紫建电子股份有限公司 | Secondary corner folding device for head of soft-package battery cell and corner folding method thereof |
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