CN205763060U - A kind of tin-coated copper strip aligning bender - Google Patents

A kind of tin-coated copper strip aligning bender Download PDF

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Publication number
CN205763060U
CN205763060U CN201620399020.5U CN201620399020U CN205763060U CN 205763060 U CN205763060 U CN 205763060U CN 201620399020 U CN201620399020 U CN 201620399020U CN 205763060 U CN205763060 U CN 205763060U
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CN
China
Prior art keywords
bending
module
aligning
block
tin
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201620399020.5U
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Chinese (zh)
Inventor
刘智平
张靖
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Jiangsu Anke Kesi Technology Co Ltd
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Jiangsu Anke Kesi Technology Co Ltd
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Priority to CN201620399020.5U priority Critical patent/CN205763060U/en
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Publication of CN205763060U publication Critical patent/CN205763060U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of tin-coated copper strip aligning bender, it includes the aligning module of arranged in sequence, feeding module, binder module, bending module and cuts module;Described bending module includes drive shaft assembly, the bending work package that bending fixed mount, bending motor couple with bending motor, and bending work package includes the upper and lower briquetting assembly in cylindrical structure, can prolong the reducing motor that the bending actuator that the bending drive shaft that the folded block moved in a circle in upper and lower briquetting member perimeter week couples with folded block is connected with drive shaft couples with bending actuator.This utility model at least has simple in construction, applicable volume production, be easy to the advantage such as automated control operation, applied range.

Description

A kind of tin-coated copper strip aligning bender
Technical field
This utility model relates to a kind of tin-coated copper strip aligning bender.
Background technology
In photovoltaic industry, tin-coated copper strip is also referred to as convergent belt, a string battery being for connection in assembly , play and converge the effect that electric current, electromotive force are cumulative, so that each road battery forms complete loop.At light In volt system, each tin-coated copper strip needs a lead-out wire, goes any one in corresponding photovoltaic junction box to connect Line terminals, and between lead-out wire and tin-coated copper strip, need the knuckle of 90 degree.
The quality of tin-coated copper strip, directly influences the collection efficiency of photovoltaic module electric current, to photovoltaic group The power impact of part is the biggest.Visible, if the bending effect difference of tin-coated copper strip, will necessarily reduce tin plating The quality of copper strips, affects the power of photovoltaic module.
At present, the structure of these tin-coated copper strip bendings and mode are a lot, and manufacturer is according to the actual typesetting of assembly Rosette type used by situation, assembly, cuts the length of copper strips in advance, during production, by copper strips Lead-out wire and copper strips electric cautery compress welding fabrication, the also referred to as welding that this mode is made, and are no matter Human weld or machine welding, the requirement to technical process is the highest.In order to ensure the quality of welding With the collection efficiency to photovoltaic module electric current, soldering tip, the welding of electric cautery to electric cautery in welding process The control of temperature, scaling powder etc. have the highest requirement, and owing to the difference of welding to be changed at any time Welding procedure;And in these welding procedures, on links, the most normal difficulty is adjusted to optimal shape State.In addition the poor flatness of this welding.Along with photovoltaic industry is to electric current collection and the power of photovoltaic module Requirement more and more higher, welding and processing technology thereof can progressively be eliminated.
The most high-end another kind of manufacturer, it is provided that tin-coated copper strip plane bent is integrated to be done Method, by tin-coated copper strip length as required, by special bending equipment, direct bending 90 Degree, its problem yet suffered from is, the bending part after bending, and fold, external arc occurs in Inner arc edge Peripheral bead or molecule affected by force, cause outward flange thinning to surrounding diffusion.These situations are all incited somebody to action Affect the electrical efficiency of the tin-coated copper strip after bending, thus affect the electrical efficiency of whole photovoltaic module.
It addition, for the different tin-coated copper strip of specification, common bending machine often need complete machine do adaptability exchange or Reconfiguring corresponding module to use, production cost is high, and production process is complicated, loaded down with trivial details, wastes time and energy.
Utility model content
For solving the defect that above-mentioned technology exists, this utility model aims to provide a kind of tin-coated copper strip aligning folding Bender, it at least has simple in construction, applicable volume production, is easy to automated control operation, applied range Etc. advantage.
Concrete utility model content is as follows:
A kind of tin-coated copper strip aligning bender, it includes the aligning module of arranged in sequence, feeding module, pressure Expect module, bending module and cut module;
Described aligning module has included supporting the aligning riser with anastomosis and handing over up and down in the side of aligning riser The aligning roller of staggered arrangement row;
Described feeding module includes feeding riser, the side being located at feeding riser upper and lower staggered driving glue Roller group and the feeding cylinder driving rubber roll group to couple;
Described binder module includes binder air cylinder fixed plate, is positioned at the upper and lower binder of binder air cylinder fixed plate side Pad component and binder cylinder, described upper and lower pressure pad block assembly includes binder cushion block and lower pressure pad Block;
Described bending module include drive shaft assembly that bending fixed mount, bending motor couple with bending motor, Bending work package, bending work package include the upper and lower briquetting assembly in cylindrical structure, can prolong upper, The bending drive shaft that the folded block that lower lock block member perimeter week moves in a circle couples with folded block with drive The reducing motor that the bending actuator that moving axis connects couples with bending actuator;
Described cut module include cutting off fixed plate, be fixed on the cut-out cylinder cut off in fixed plate, cut off upper slitter, Cutting off lower cutter, described cylinder controls to cut off the motion of upper slitter.
As one of preferred embodiment, described upper and lower briquetting assembly includes upper holder block and lower lock block, The upper end working surface of described lower lock block is provided with the latch of a biasing, the lower working surface of described upper holder block Be provided with a groove coordinated with latch, make lower lock block will not the relative displacement in occurred level direction, institute State upper and lower briquetting assembly detachable.
As one of preferred embodiment, the central authorities of described lower lock block are provided with bending mandrel, upper holder block Lower surface is provided with the groove that the bending mandrel with lower lock block matches;The upper working surface of described upper holder block and Forming a bending copper strips passage between the lower working surface of lower lock block, the working surface of described folded block is vertical In bending copper strips passage, the shape of folded block working surface matches with the circumferential shapes of bending copper strips passage.
Further, the bottom surface that upper working surface is bending copper strips passage of described lower lock block, it is tapered Tilt.
As one of preferred embodiment, below described bending drive shaft, it is provided with deep groove ball bearing, zanjon Ball bearing is located at above bending actuator, and described bending actuator and bending drive shaft are fixing by a biasing Trundle on bending actuator couples, and bending drive shaft can relatively rotate with trundle.
As one of preferred embodiment, described bending drive shaft is provided with reset inductor.
As one of preferred embodiment, the feeding riser of described feeding module is additionally provided with feeding and guides Device.
As one of preferred embodiment, described drive shaft assembly is fixed in bending fixed mount, described Drive shaft assembly and one drives induction apparatus to couple.
As one of preferred embodiment, described upper and lower staggered aligning roller is outer is cut in copper The upper and lower surface of the current plane of band, pass through with the copper strips normal of plane of the axis of aligning roller is vertical, arbitrarily The axis of two aligning rollers is parallel to each other.
Beneficial effect: this utility model include the aligning module of arranged in sequence, feeding module, binder module, Bending module and cut module;This utility model by aligning, feeding, binder, bending, the operation such as cut Concentrate on and complete on a set of equipment, efficiently solve aligning, feeding, binder, bending, cut operation and divide The problem dissipated, makes operation concentrate, time-consuming and manpower.
Further, described aligning module includes aligning riser and row of interlocking up and down in the side of aligning riser The aligning roller of row.Effectively can carry out the aligning of material before binder bending, increase the conjunction of product Lattice rate and the work efficiency of guarantee product.
Described feeding module includes feeding riser, the side being located at feeding riser upper and lower staggered driving glue Roller group and the feeding cylinder driving rubber roll group to couple.In the case of can not being worn protecting material, While making material be aligned by aligning module, again material is sent to next work module, carries High feeding efficiency, has saved the overall time of workflow.
Described binder module includes binder air cylinder fixed plate, is positioned at the upper and lower of binder air cylinder fixed plate side Pressure pad block assembly and binder cylinder, described upper and lower pressure pad block assembly include binder cushion block and under press Backing strap block.Effectively material can be flattened on the premise of ensureing material flatness, in case bending Time ensure the material qualification rate after bending and quality.
Described bending module includes the drive shaft group that bending fixed mount, bending motor couple with bending motor Part, bending work package, bending work package include the upper and lower briquetting assembly in cylindrical structure, can Prolong bending drive shaft that the folded block moved in a circle in upper and lower briquetting member perimeter week couples with folded block, The reducing motor that the bending actuator being connected with drive shaft couples with bending actuator.Material can be made Plane bent becomes easy, on the premise of ensureing material flatness, material is carried out plane bent, Material after bending does not haves the situation of fold, crimping, and after substantially increasing bending, the overall of material closes Lattice rate and quality, require different materials to bending internal diameter, only need to change the upper lower lock block group of dimension Part, it is not necessary to change module or whole set equipment, cost-effective and time.
The described module that cuts includes cutting off fixed plate, being fixed on cut-out cylinder, the cut-out cut off in fixed plate Upper slitter, the lower cutter of cut-out, described cylinder controls to cut off the motion of upper slitter.Cut module by cylinder to cut-out The control of upper slitter, the most on-demand can cut length and the dynamics of material, it is ensured that the material after cutting Quality.
To sum up, this utility model at least have raising overall production and conforming product rate, time saving and energy saving, Low cost, efficiency advantages of higher.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of this utility model one preferred embodiment,
Fig. 2 is the preferred reality removing the bending module after upper holder block, bending drive shaft for this utility model Execute the overall structure schematic diagram of example.
Reference:
1, aligning module;2, feeding module;3, binder module;4, bending module;5, module is cut; 11, aligning riser;12, aligning roller;21, feeding riser;22, rubber roll group is driven;23, feeding Cylinder;31, binder air cylinder fixed plate;32, upper and lower pressure pad block assembly;33, binder cylinder;321、 Upper binder cushion block;322, lower binder cushion block;41, bending fixed mount;42, bending motor;43, drive Shaft assembly;44, upper and lower briquetting assembly;45, folded block;46, bending drive shaft;47, bending is driven Moving part;48, reducing motor;51, fixed plate is cut off;52, cylinder is cut off;53, upper slitter is cut off;54、 Cut off lower cutter;441, upper holder block;442, lower lock block;443, latch;49, bending mandrel;451、 The working surface of folded block;410, deep groove ball bearing;24, feed guiding device;411, sensing is driven Device;13, copper strips passes through plane;471, trundle;444, the upper working surface of lower lock block.
Detailed description of the invention
Below in conjunction with specific embodiment, this utility model is illustrated:
As it can be seen, a kind of tin-coated copper strip aligning bender, it include arranged in sequence aligning module 1, Feeding module 2, binder module 3, bending module 4 and cut module 5;
Described aligning module 1 has included supporting the aligning riser 11 with anastomosis and aligning the one of riser 11 The upper and lower staggered aligning roller 12 in side;
Described feeding module 2 includes feeding riser 21, the side being located at feeding riser 21 and is staggered up and down Drive rubber roll group 22 and drive the feeding cylinder 23 that couples of rubber roll group 22;
Described binder module 3 include binder air cylinder fixed plate 31, be positioned at binder air cylinder fixed plate 31 side upper, Lower pressure pad block assembly 32 and binder cylinder 33, described upper and lower pressure pad block assembly 32 includes binder Cushion block 321 and lower binder cushion block 322;
Described bending module 4 includes bending fixed mount 41, bending motor 42 and driving that bending motor 42 couples Moving axis assembly 43, bending work package, bending work package includes the upper and lower briquetting in cylindrical structure Assembly 44, folded block 45 and folded block that upper and lower briquetting assembly 44 excircle moves in a circle can be prolonged The bending actuator 47 that is connected with drive shaft 46 of bending drive shafts 46 that 45 couple and bending actuator 47 reducing motors 48 coupled;
Described cut module 5 include cutting off fixed plate 51, be fixed on the cut-out cylinder 52 cut off in fixed plate 51, Cutting off upper slitter 53, cut off lower cutter 54, described cylinder 52 controls to cut off the motion of upper slitter 53.
As one of preferred embodiment, described upper and lower briquetting assembly 44 include upper holder block 441 and under Briquetting 442, the upper end working surface of described lower lock block 442 is provided with the latch 443 of a biasing, described on The lower working surface of briquetting 441 is provided with a groove coordinated with latch 443, make lower lock block 441, 442 will not the relative displacement in occurred level direction, herein, during the work of upper and lower briquetting, upper holder block is all the time Prolong latch and make the movement of above-below direction, and when being moved upwards up at maximum displacement, latch is the most not Depart from the groove coordinated on upper holder block with latch.Described upper and lower briquetting assembly 44 can be from other components Upper individually dismounting and installing, when needing bending different batches, having the copper of different bending internal diameter requirement During band, directly regulate drive shaft, make to move on upper holder block, then take out lower lock block, further take out piece under pressure, Change the upper and lower briquetting assembly of corresponding bending specification.
As one of preferred embodiment, the central authorities of described lower lock block 442 are provided with bending mandrel 49, on The lower surface of briquetting 441 is provided with the groove that the bending mandrel 49 with lower lock block matches;Described upper holder block A bending copper strips passage, institute is formed between upper working surface and the lower working surface of lower lock block 442 of 441 The working surface 451 stating folded block is perpendicular to bending copper strips passage, the shape of folded block working surface 451 Match with the circumferential shapes of bending copper strips passage.Herein, material is respectively through aligning module, feeding mold After group, binder module, being delivered directly to the dogleg passage between upper and lower briquetting assembly, material is determined After Wei, the working surface of folded block does bending move by prolonging dogleg passage circumference, completes bending process.
Further, the bottom surface that upper working surface 444 is bending copper strips passage of described lower lock block 442, Its tapered inclination.Only need to slightly put tapering herein, it is therefore intended that, during bending, material (copper strips) After the stress simultaneously of inner edge and outside, being deformed bending, wherein outside can be bent downwardly with taper surface, gives Outside provides the extension space of a bit so that outside is unlikely to by the phenomenon producing crimping after internal stress.
As one of preferred embodiment, below described bending drive shaft 46, it is provided with deep groove ball bearing 410, Described deep groove ball bearing 410 is located at above bending actuator 47, and described bending actuator 47 and bending are driven The trundle 471 that moving axis 46 is fixed on bending actuator 47 by a biasing couples, bending drive shaft 46 can relatively rotate with trundle 471.Herein, drive mechanism is simple, directly.
As one of preferred embodiment, described bending drive shaft 46 is provided with reset inductor, and (figure is not Show).Reset inductor couples with folded block, for sensing the performance level of the flexing movement of folded block 45, It is made to reset after flexing movement completes.
As one of preferred embodiment, the feeding riser 21 of described feeding module 2 is additionally provided with feeding Guider 24, the transmission being more conducive to material (copper strips) guides.
As one of preferred embodiment, described drive shaft assembly 43 is fixed in bending fixed mount 41, Described drive shaft assembly 43 drives induction apparatus 411 to couple with one, drives induction apparatus 411 to be used for controlling to drive The transmission of shaft assembly 43.
As one of preferred embodiment, described upper and lower staggered aligning roller 12 is outer to be cut in Copper strips passes through the upper and lower surface of plane 13, and the axis of aligning roller 12 and copper strips pass through the normal of plane 13 Vertically, the axis of any two aligning roller 12 is parallel to each other.
Above content is only preferred embodiment of the present utility model, for those of ordinary skill in the art, According to thought of the present utility model, the most all will change, this Description should not be construed as restriction of the present utility model.

Claims (9)

1. a tin-coated copper strip aligning bender, it is characterised in that: it includes the aligning module of arranged in sequence, send Expect module, binder module, bending module and cut module;
Described aligning module has included supporting the aligning riser with anastomosis and handing over up and down in the side of aligning riser The aligning roller of staggered arrangement row;
Described feeding module includes feeding riser, the side being located at feeding riser upper and lower staggered driving glue Roller group and the feeding cylinder driving rubber roll group to couple;
Described binder module includes binder air cylinder fixed plate, is positioned at the upper and lower binder of binder air cylinder fixed plate side Pad component and binder cylinder, described upper and lower pressure pad block assembly includes binder cushion block and lower pressure pad Block;
Described bending module include drive shaft assembly that bending fixed mount, bending motor couple with bending motor, Bending work package, bending work package include the upper and lower briquetting assembly in cylindrical structure, can prolong upper, The bending drive shaft that the folded block that lower lock block member perimeter week moves in a circle couples with folded block with drive The reducing motor that the bending actuator that moving axis connects couples with bending actuator;
Described cut module include cutting off fixed plate, be fixed on the cut-out cylinder cut off in fixed plate, cut off upper slitter, Cutting off lower cutter, described cylinder controls to cut off the motion of upper slitter.
A kind of tin-coated copper strip aligning bender the most according to claim 1, it is characterised in that on described, Lower lock block assembly includes upper holder block and lower lock block, and the upper end working surface of described lower lock block is provided with a biasing Latch, the lower working surface of described upper holder block is provided with a groove coordinated with latch, makes lower lock block Will not the relative displacement in occurred level direction, described upper and lower briquetting assembly is detachable.
A kind of tin-coated copper strip aligning bender the most according to claim 1, it is characterised in that press under described The central authorities of block are provided with bending mandrel, and the lower surface of upper holder block is provided with what the bending mandrel with lower lock block matched Groove;A bending copper strips is formed between upper working surface and the lower working surface of lower lock block of described upper holder block Passage, the working surface of described folded block is perpendicular to bending copper strips passage, the shape of folded block working surface Match with the circumferential shapes of bending copper strips passage.
A kind of tin-coated copper strip aligning bender the most according to claim 3, it is characterised in that press under described The bottom surface that upper working surface is bending copper strips passage of block, its tapered inclination.
A kind of tin-coated copper strip aligning bender the most according to claim 1, it is characterised in that described bending Being provided with deep groove ball bearing below drive shaft, deep groove ball bearing is located at above bending actuator, and described bending is driven The trundle that moving part and bending drive shaft are fixed on bending actuator by a biasing couples, and bending drives Axle can relatively rotate with trundle.
A kind of tin-coated copper strip aligning bender the most according to claim 1, it is characterised in that described bending Drive shaft is provided with reset inductor.
A kind of tin-coated copper strip aligning bender the most according to claim 1, it is characterised in that described feeding It is additionally provided with feed guiding device on the feeding riser of module.
A kind of tin-coated copper strip aligning bender the most according to claim 1, it is characterised in that described driving Shaft assembly is fixed in bending fixed mount, and described drive shaft assembly and drives induction apparatus to couple.
A kind of tin-coated copper strip aligning bender the most according to claim 1, it is characterised in that described up and down The staggered aligning roller simultaneously outer copper strips that is cut in passes through the upper and lower surface of plane, the axis of aligning roller Plane of passing through with copper strips is parallel.
CN201620399020.5U 2016-05-05 2016-05-05 A kind of tin-coated copper strip aligning bender Expired - Fee Related CN205763060U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109013760A (en) * 2018-07-09 2018-12-18 嘉善翔宇旅游用品有限公司 One kind using straightener for case drawbar production
CN110252889A (en) * 2019-07-15 2019-09-20 余冠军 A kind of automatic machining device of electrical mounting rail
CN110355205A (en) * 2019-07-22 2019-10-22 朱良彬 A kind of ferritic stainless steel cold rolled strip steel production device
CN110639975A (en) * 2019-09-26 2020-01-03 海盐富鑫高强度紧固件有限公司 Automatic feeding machine for processing connecting nut with hole
CN111054851A (en) * 2018-10-17 2020-04-24 大众汽车有限公司 Method for producing two-dimensionally or three-dimensionally shaped flat conductors from metal
CN112718959A (en) * 2021-03-31 2021-04-30 潍坊东鑫智能科技有限公司 Bending machine capable of accurately and controllably bending

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109013760A (en) * 2018-07-09 2018-12-18 嘉善翔宇旅游用品有限公司 One kind using straightener for case drawbar production
CN111054851A (en) * 2018-10-17 2020-04-24 大众汽车有限公司 Method for producing two-dimensionally or three-dimensionally shaped flat conductors from metal
CN110252889A (en) * 2019-07-15 2019-09-20 余冠军 A kind of automatic machining device of electrical mounting rail
CN110252889B (en) * 2019-07-15 2020-11-10 苏州市东挺河智能科技发展有限公司 Automatic processing device for electrical installation rail
CN110355205A (en) * 2019-07-22 2019-10-22 朱良彬 A kind of ferritic stainless steel cold rolled strip steel production device
CN110639975A (en) * 2019-09-26 2020-01-03 海盐富鑫高强度紧固件有限公司 Automatic feeding machine for processing connecting nut with hole
CN112718959A (en) * 2021-03-31 2021-04-30 潍坊东鑫智能科技有限公司 Bending machine capable of accurately and controllably bending

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Granted publication date: 20161207

Termination date: 20180505