CN107971443A - The design method of large-scale blade roll forging die enabling on 1600mm forging rolls - Google Patents

The design method of large-scale blade roll forging die enabling on 1600mm forging rolls Download PDF

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Publication number
CN107971443A
CN107971443A CN201610922666.1A CN201610922666A CN107971443A CN 107971443 A CN107971443 A CN 107971443A CN 201610922666 A CN201610922666 A CN 201610922666A CN 107971443 A CN107971443 A CN 107971443A
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China
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roll forging
forging
die
roll
enabling
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CN201610922666.1A
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CN107971443B (en
Inventor
蒋鹏
贺小毛
黄健宁
李发文
陈超
何海
张�浩
陈杰鹏
胡福荣
叶青
林锦棠
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China National Machinery Institute Group Beijing Electromechanical Research Institute Co ltd
Tianqian Heavy Industry Co ltd
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It Thousand Heavy Industry Co Ltd
Beijing Research Institute of Mechanical and Electrical Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J13/00Details of machines for forging, pressing, or hammering
    • B21J13/02Dies or mountings therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K3/00Making engine or like machine parts not covered by sub-groups of B21K1/00; Making propellers or the like
    • B21K3/04Making engine or like machine parts not covered by sub-groups of B21K1/00; Making propellers or the like blades, e.g. for turbines; Upsetting of blade roots

Abstract

The present invention provides a kind of design method of large-scale blade roll forging die enabling on 1600mm forging rolls, including first of roll forging die enabling, second roll forging die enabling and the 3rd roll forging die enabling, and three passage roll forging die enabling be all enclosed roll forging die enabling, whole finish roll forging Track character is that the rollforming process in cavity length and die cavity thickness direction occurs for Main change.Main function of first and second forge rolling die during rollforming is to reduce area of section, forming rolls forging is set to pull out in the longitudinal direction, main function of 3rd forge rolling die during rollforming makes shape of the roll forging section almost close to blade, i.e., plays the role of die-forging forming during roll forging;And model cavity and roll forging lower die cavity are asymmetric on roller central line in first, second and third roll forging.

Description

The design method of large-scale blade roll forging die enabling on 1600mm forging rolls
Technical field
This application involves a kind of design method of large-scale blade roll forging die enabling on 1600mm forging rolls, especially a kind of application In nuclear power field, net finish roll forging mould for conventional island steam turbine ultra-large type final blades.
Background technology
Ultra-large type final blades (67 inches (1700mm) are with blade) are in generation Ⅲ nuclear power conventional island Steam Turbine Critical component, due to third generation reactor unit capacity than current 1000MW grades capacity increase by 20%~80%, especially Be it is coastal and in, the north etc. using the area of relatively low coolant water temperature, the deficiency of existing exhaust stage blade leaving area will cause huge Big steam discharge loss, therefore the ultra-large type final blades for developing bigger leaving area are high capacity highly effective rate nuclear steam turbine hairs The key of exhibition.
Ultra-large type final blades still determine unit economy, the critical component of reliability.The design and manufacture of linear leaf It is related to the subjects one such as pneumatic, vibration, intensity, material, antifatigue, water erosion resistent, large forgings forging technology, detection, experimental test Serial cutting edge technology, only gets up these branches of learning comprehensive, can just produce the ultra-large type final blades of high quality, is nuclear power Unit provides safeguard.
It is domestic also more than 67 inches especially big without producing before 2011 for 67 inches (1700mm) with blade The ability of type blade, is completely dependent on import.In June, 2011, Wuxi turbine blade factory spend huge sums the 355MN fly presses of introduction Operation, and successfully produce 67 inches of nuclear powers and just realize production domesticization with big blade.With the research and development of generation Ⅲ nuclear power, great Rong The development of high efficiency nuclear steam turbine is measured, the size of final stage moving blade is also increasing, and present 70 inches of grade blades have designed Into and come into operation.And the forging technology used now is:High-temperature electric resistance furnace heat, 750kg pneumatic hammer bases, die forging process be Forged twice, then trimming (1200t forcing presses), reheated with 11200t clutch type screw press respectively after heating twice And it is tempered with fly press school shape, last blade sand cooling.But this forging technology is problem appear to is that forging super thick, overweight Problem.The research to blade forging forming technology is concentrated mainly on the research in terms of die forging at present, and the present invention is near net-shaped Roll forging technology shaping blade, the particularly near net-shaped roll forging technical research of super large linear leaf are also rarely reported, this technology can be real The forging of large-tonnage equipment is produced on present small tonnage plants, and significantly saves equipment investment.This net finish roll forging technique has Beneficial to the structure organization performance for improving ultra-large type final blades material, the grain size of material, forging flow lines is set to have bigger raising, So as to strengthen the intensity of blade.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of design of large-scale blade roll forging die enabling on 1600mm forging rolls Method, net finish roll forging mould include three passage roll forging die enablings, i.e. first of forge rolling die, second forge rolling die, the 3rd roll forging Mould, and three passage roll forging die enablings are all enclosed roll forging die enablings, first of roll forging die enabling, second roll forging die enabling and the 3rd roll forging The upper model cavity and lower die cavity of mould are all asymmetric.
Convex high h17=27.4mm, h19=23.4mm, h21=48.4mm, h24=67mm, h25 of first of roll forging upper mold =89mm, h12=103.9mm, h14=104.8mm, h16=101.8mm;The recessed depth h18=21.4mm of first of roll forging lower die, H20=23.4mm, h22=42.4mm, h23=67mm, h26=89mm, h11=103.8mm, h13=104.8mm, h15= 101.8mm。
Convex high h27=18.8mm, h29=14mm of second roll forging upper mold, h230=32.6mm, h233=56.5mm, H234=83mm, h222=99.1mm, h23=103mm, h226=103mm;The recessed depth h28=12.8mm of second roll forging lower die, H229=13.9mm, h231=32.6mm, h232=56.5mm, h235=83mm, h21=99.1mm, h24=103mm, h25 =103mm.
Convex high h38=27.4mm, h39=23.4mm of 3rd roll forging upper mold, h341=42.4mm, h342=67mm, H344=89mm, h32=103.9mm, h34=104.8mm, h36=101.8mm;The recessed depth h37=of 3rd roll forging lower die 27.4mm, h339=23.4mm, h340=42.4mm, h343=67mm, h345=89mm, h31=103.8mm, h33= 104.8mm, h35=101.8mm.
It is an advantage of the invention that on a kind of 1600mm forging rolls large-scale blade roll forging die enabling design method, in roll forging process In make roll forging part close to blade net shape, the cross-sectional width size of same position is kept not during the roll forging of three passages Become, and thickness is reduced, so that length direction increase reaches final blade dimensions, and whole process with this roll forging technology Occur without overlap.This net finish roll forging technology not only improves stock utilization, but also is improved the grain size of material, energy Forming more preferable metal streamline makes the performance of blade be greatly improved.
Brief description of the drawings
Fig. 1 is large-scale first of roll forging die enabling front view of blade roll forging on 1600mm forging rolls;
Fig. 2 is large-scale first of roll forging die enabling A1-A1 ' sectional view of blade roll forging on 1600mm forging rolls;
Fig. 3 is large-scale first of roll forging die enabling D1-D1 ' sectional view of blade roll forging on 1600mm forging rolls;
Fig. 4 is large-scale first of roll forging die enabling G1-G1 ' sectional view of blade roll forging on 1600mm forging rolls;
Fig. 5 is large-scale first of roll forging die enabling J1-J1 ' sectional view of blade roll forging on 1600mm forging rolls;
Fig. 6 is large-scale first of roll forging die enabling M1-M1 ' sectional view of blade roll forging on 1600mm forging rolls;
Fig. 7 is large-scale first of roll forging die enabling R1-R1 ' sectional view of blade roll forging on 1600mm forging rolls;;
Fig. 8 is large-scale first of roll forging die enabling U1-U1 ' sectional view of blade roll forging on 1600mm forging rolls;
Fig. 9 is large-scale first of roll forging die enabling Y1-Y1 ' sectional view of blade roll forging on 1600mm forging rolls;
Figure 10 is large-scale blade roll forging second roll forging die enabling front view on 1600mm forging rolls;
Figure 11 is large-scale blade roll forging second roll forging die enabling A2-A2 ' sectional views on 1600mm forging rolls;
Figure 12 is large-scale blade roll forging second roll forging die enabling D2-D2 ' sectional views on 1600mm forging rolls;
Figure 13 is large-scale blade roll forging second roll forging die enabling G2-G2 ' sectional views on 1600mm forging rolls;
Figure 14 is large-scale blade roll forging second roll forging die enabling J2-J2 ' sectional views on 1600mm forging rolls;
Figure 15 is large-scale blade roll forging second roll forging die enabling M2-M2 ' sectional views on 1600mm forging rolls;
Figure 16 is large-scale blade roll forging second roll forging die enabling R2-R2 ' sectional views on 1600mm forging rolls;
Figure 17 is large-scale blade roll forging second roll forging die enabling U2-U2 ' sectional views on 1600mm forging rolls;
Figure 18 is large-scale blade roll forging second roll forging die enabling Y2-Y2 ' sectional views on 1600mm forging rolls;
Figure 19 is large-scale the 3rd roll forging die enabling front view of blade roll forging on 1600mm forging rolls;
Figure 20 is large-scale the 3rd roll forging die enabling A3-A3 ' sectional views of blade roll forging on 1600mm forging rolls;
Figure 21 is large-scale the 3rd roll forging die enabling D3-D3 ' sectional views of blade roll forging on 1600mm forging rolls;
Figure 22 is large-scale the 3rd roll forging die enabling G3-G3 ' sectional views of blade roll forging on 1600mm forging rolls;
Figure 23 is large-scale the 3rd roll forging die enabling J3-J3 ' sectional views of blade roll forging on 1600mm forging rolls;
Figure 24 is large-scale the 3rd roll forging die enabling M3-M3 ' sectional views of blade roll forging on 1600mm forging rolls;
Figure 25 is large-scale the 3rd roll forging die enabling R3-R3 ' sectional views of blade roll forging on 1600mm forging rolls;
Figure 26 is large-scale the 3rd roll forging die enabling U3-U3 ' sectional views of blade roll forging on 1600mm forging rolls;
Figure 27 is large-scale the 3rd roll forging die enabling Y3-Y3 ' sectional views of blade roll forging on 1600mm forging rolls;
Embodiment
The design method of large-scale blade roll forging die enabling is mounted on 1600mm forging rolls on a kind of 1600mm forging rolls Roll forging die enabling, point three passage roll forging;A1-A1 ', D1-D1 ', the G1- of each characteristic cross-section of first of roll forging die enabling in Fig. 1 G1 ', J1-J1 ', M1-M1 ', R1-R1 ', U1-U1 ', Y1-Y1 ' are cut respectively at each feature of second roll forging die enabling in Figure 10 A2-A2 ', D2-D2 ', G2-G2 ', J2-J2 ', M2-M2 ', R2-R2 ', U2-U2 ', the Y2-Y2 ' in face, respectively at Figure 19 the 3rd A3-A3 ', D3-D3 ', G3-G3 ', J3-J3 ', M3-M3 ', R3-R3 ', U3-U3 ', the Y3- of each characteristic cross-section of roll forging die enabling Y3 ' is corresponding;In all brief description of the drawings, 11 ' represent first of forge rolling die upper mold, and 11 represent first of forge rolling die lower die;22 ' represent Second forge rolling die upper mold, 22 represent second forge rolling die lower die;33 ' represent the 3rd forge rolling die upper mold, and 33 represent the 3rd Forge rolling die lower die;G is the gap between roll forging upper die and lower die.
Fig. 1 is the front view of first roll forging die enabling, and the D in Fig. 1 is forging roller center away from being roll forging upper mold for 1600mm, M With roll forging lower die die parting line.O1-O1 is the centre-to-centre spacing of upper and lower forging roller, and α 1 is the angle that section D1-D1 ' arrives roll forging centre-to-centre spacing, α 2 It is the angle that section G1-G1 ' arrives roll forging centre-to-centre spacing, α 3 is the angle that section J1-J1 ' arrives roll forging centre-to-centre spacing, and α 4 is section M1- M1 ' arrives the angle of roll forging centre-to-centre spacing, and α 5 is the angle that section R1-R1 ' arrives roll forging centre-to-centre spacing, and α 6 is section U1-U1 ' into roll forging The heart away from angle, α 7 be section Y1-Y1 ' arrive roll forging centre-to-centre spacing angle,
Fig. 2 is the characteristic cross-section at A1-A1 ' places in Fig. 1, and h17 is the convex height of roll forging upper mold, and h18 is the recessed depth of roll forging lower die, H15 It is the depth capacity of roll forging lower mode cavity, for H14 roll forging part in lower die cavity thickness, L14 is the maximum width of lower die roll forging die cavity.
Fig. 3 is the characteristic cross-section at D1-D1 ' places in Fig. 1, and h19 is the convex height of roll forging upper mold, and h20 is the recessed depth of roll forging lower die, H17 It is the depth capacity of roll forging lower mode cavity, for H16 roll forging part in lower die cavity thickness, L15 is the maximum width of lower die roll forging die cavity.
Fig. 4 is the sectional view at G1-G1 ' places, and h21 is the convex height of roll forging upper mold, and h22 is the recessed depth of roll forging lower die, and H18 is in roll forging The depth capacity of lower mode cavity and, L16 is the maximum width of lower die roll forging die cavity.
Fig. 5 is the sectional view at J1-J1 ' places, and h24 is the convex height of roll forging upper mold, and h23 is the recessed depth of roll forging lower die, and H19 is in roll forging The depth capacity of lower mode cavity and, L17 is the maximum width of lower die roll forging die cavity.
Fig. 6 is the sectional view at M1-M1 ' places, and h25 is the convex height of roll forging upper mold, and h26 is the recessed depth of roll forging lower die, and H19 is in roll forging The depth capacity of lower mode cavity and, L18 is the maximum width of lower die roll forging die cavity.
Fig. 7 is the sectional view at R1-R1 ' places, and h12 is the convex height of roll forging upper mold, and h11 is the recessed depth of roll forging lower die, and H11 is in roll forging The depth capacity of lower mode cavity and, L11 is the maximum width of lower die roll forging die cavity.
Fig. 8 is the sectional view at U1-U1 ' places, and h14 is the convex height of roll forging upper mold, and h13 is the recessed depth of roll forging lower die, and H12 is in roll forging The depth capacity of lower mode cavity and, L12 is the maximum width of lower die roll forging die cavity.
Fig. 9 is the sectional view at Y1-Y1 ' places, and h16 is the convex height of roll forging upper mold, and h15 is the recessed depth of roll forging lower die, and H13 is in roll forging The depth capacity of lower mode cavity and, L13 is the maximum width of lower die roll forging die cavity.
Figure 10 is the front view of second roll forging die enabling, and the D in Figure 10 is forging roller center away from for 1600mm, and M is in roll forging Mould and roll forging lower die die parting line.O1-O1 is the centre-to-centre spacing of upper and lower forging roller, and β 1 is the angle that section D2-D2 ' arrives roll forging centre-to-centre spacing, β 2 be the angle that section G2-G2 ' arrives roll forging centre-to-centre spacing, and β 3 is the angle that section J2-J2 ' arrives roll forging centre-to-centre spacing, and β 4 is section M2- M2 ' arrives the angle of roll forging centre-to-centre spacing, and β 5 is the angle that section R2-R2 ' arrives roll forging centre-to-centre spacing, and β 6 is section U2-U2 ' into roll forging The heart away from angle, β 7 be section Y2-Y2 ' arrive roll forging centre-to-centre spacing angle.
Figure 11 is the characteristic cross-section at A2-A2 ' places in Figure 10, and h27 is the convex height of roll forging upper mold, and h28 is the recessed depth of roll forging lower die, H25 be roll forging up and down die cavity depth capacity and, for H24 roll forging part in lower die cavity thickness, L24 is second roll forging lower mode cavity Maximum width.
Figure 12 is the characteristic cross-section at D2-D2 ' places in Figure 10, and h29 is the convex height of roll forging upper mold, and h229 is the recessed depth of roll forging lower die, H27 be roll forging up and down die cavity depth capacity and, for H26 roll forging part in lower die cavity thickness, L25 is the maximum of lower die roll forging die cavity Width.
Figure 13 is the sectional view at G2-G2 ' places, and h230 is the convex height of roll forging upper mold, and h231 is the recessed depth of roll forging lower die, and H28 is roller Forging up and down die cavity depth capacity and, L26 is the maximum width of lower die roll forging die cavity.
Figure 14 is the sectional view at J2-J2 ' places, and h233 is the convex height of roll forging upper mold, and h232 is the recessed depth of roll forging lower die, and H29 is roller Forging up and down die cavity depth capacity and, L27 is the maximum width of lower die roll forging die cavity.
Figure 15 is the sectional view at M2-M2 ' places, and h234 is the convex height of roll forging upper mold, and h235 is the recessed depth of roll forging lower die, and H229 is roller Forging up and down die cavity depth capacity and, L28 is the maximum width of lower die roll forging die cavity.
Figure 16 is the sectional view at R2-R2 ' places, and h222 is the convex height of roll forging upper mold, and h21 is the recessed depth of roll forging lower die, and H21 is roll forging The depth capacity of upper and lower die cavity and, L21 is the maximum width of lower die roll forging die cavity.Figure 17 is the sectional view at U2-U2 ' places, and h23 is The convex height of roll forging upper mold, h24 are the recessed depths of roll forging lower die, H22 be roll forging up and down the depth capacity of die cavity and, L22 is lower die forge rolling die The maximum width of chamber.
Figure 18 is the sectional view at Y2-Y2 ' places, and h226 is the convex height of roll forging upper mold, and h25 is the recessed depth of roll forging lower die, and H23 is roll forging The depth capacity of upper and lower die cavity and, L23 is the maximum width of lower die roll forging die cavity.
Figure 19 is the front view of the 3rd roll forging die enabling, and the D in Figure 19 is forging roller center away from for 1600mm, and M is in roll forging Mould and roll forging lower die die parting line.O1-O1 is the centre-to-centre spacing of upper and lower forging roller, and γ 1 is the angle that section D2-D2 ' arrives roll forging centre-to-centre spacing, γ 2 is the angle that section G2-G2 ' arrives roll forging centre-to-centre spacing, and γ 3 is the angle that section J2-J2 ' arrives roll forging centre-to-centre spacing, and γ 4 is section M2-M2 ' arrives the angle of roll forging centre-to-centre spacing, and γ 5 is the angle that section R2-R2 ' arrives roll forging centre-to-centre spacing, and γ 6 is that section U2-U2 ' is arrived The angle of roll forging centre-to-centre spacing, γ 7 are the angles that section Y2-Y2 ' arrives roll forging centre-to-centre spacing.
Figure 20 is the characteristic cross-section at A3-A3 ' places in Figure 19, and h38 is the convex height of roll forging upper mold, and h37 is the recessed depth of roll forging lower die, H35 be roll forging up and down die cavity depth capacity and, for H34 roll forging part in lower die cavity thickness, L34 is the 3rd roll forging lower mode cavity Maximum width.
Figure 21 is the characteristic cross-section at D3-D3 ' places in Figure 19, and h39 is the convex height of roll forging upper mold, and h339 is the recessed depth of roll forging lower die, H37 be roll forging up and down die cavity depth capacity and, for H36 roll forging part in lower die cavity thickness, L35 is the maximum of lower die roll forging die cavity Width.
Figure 22 is the sectional view at G3-G3 ' places, and h341 is the convex height of roll forging upper mold, and h340 is the recessed depth of roll forging lower die, and H38 is roller Forging up and down die cavity depth capacity and, L36 is the maximum width of lower die roll forging die cavity.
Figure 23 is the sectional view at J3-J3 ' places, and h342 is the convex height of roll forging upper mold, and h343 is the recessed depth of roll forging lower die, and H39 is roller Forging up and down die cavity depth capacity and, L37 is the maximum width of lower die roll forging die cavity.
Figure 24 is the sectional view at M3-M3 ' places, and h344 is the convex height of roll forging upper mold, and h345 is the recessed depth of roll forging lower die, and H339 is roller Forging up and down die cavity depth capacity and, L38 is the maximum width of lower die roll forging die cavity.
Figure 25 is the sectional view at R3-R3 ' places, and h32 is the convex height of roll forging upper mold, and h31 is the recessed depth of roll forging lower die, and H31 is roll forging The depth capacity of upper and lower die cavity and, L31 is the maximum width of lower die roll forging die cavity.
Figure 26 is the sectional view at U3-U3 ' places, and h34 is the convex height of roll forging upper mold, and h33 is the recessed depth of roll forging lower die, and H32 is roll forging The depth capacity of upper and lower die cavity and, L32 is the maximum width of lower die roll forging die cavity.
Figure 27 is the sectional view at Y3-Y3 ' places, and h36 is the convex height of roll forging upper mold, and h35 is the recessed depth of roll forging lower die, and H33 is roll forging The depth capacity of upper and lower die cavity and, L33 is the maximum width of lower die roll forging die cavity.
The foregoing is merely presently preferred embodiments of the present invention, all changes made with the claims in the present invention, should all belong to The covering scope of the present invention.

Claims (4)

  1. A kind of 1. design method of large-scale blade roll forging die enabling on 1600mm forging rolls, it is characterised in that net finish roll forging mould Comprising three roll forging die enablings, i.e. first of forge rolling die, second forge rolling die, the 3rd forge rolling die, and three passage roll forging die enablings are all It is enclosed roll forging die enabling, the upper model cavity and lower die of first of roll forging die enabling, second roll forging die enabling and the 3rd roll forging die enabling Cavity is all asymmetric.
  2. 2. the design method of large-scale blade roll forging die enabling on 1600mm forging rolls as claimed in claim 1, it is characterised in that described Convex high h17=27.4mm, h19=23.4mm of first of roll forging upper mold, h21=48.4mm, h24=67mm, h25=89mm, H12=103.9mm, h14=104.8mm, h16=101.8mm;Recessed depth h18=21.4mm, the h20=of first of roll forging lower die 23.4mm, h22=42.4mm, h23=67mm, h26=89mm, h11=103.8mm, h13=104.8mm, h15= 101.8mm。
  3. 3. the design method of large-scale blade roll forging die enabling on 1600mm forging rolls as claimed in claim 1, it is characterised in that described Convex high h27=18.8mm, h29=14mm, h230=32.6mm, h233=56.5mm, h234=of second roll forging upper mold 83mm, h222=99.1mm, h23=103mm, h226=103mm;Recessed depth h28=12.8mm, the h229=of second roll forging lower die 13.9mm, h231=32.6mm, h232=56.5mm, h235=83mm, h21=99.1mm, h24=103mm, h25= 103mm。
  4. 4. the design method of large-scale blade roll forging die enabling on 1600mm forging rolls as claimed in claim 1, it is characterised in that described Convex high h38=27.4mm, h39=23.4mm, h341=42.4mm, h342=67mm, h344=of 3rd roll forging upper mold 89mm, h32=103.9mm, h34=104.8mm, h36=101.8mm;The recessed depth h37=27.4mm of 3rd roll forging lower die, H339=23.4mm, h340=42.4mm, h343=67mm, h345=89mm, h31=103.8mm, h33=104.8mm, h35 =101.8mm.
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JPS5935844A (en) * 1982-08-20 1984-02-27 Hitachi Ltd Turbine blade forming device
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US4164061A (en) * 1977-08-24 1979-08-14 Bronovsky Grigory A Method of making rotor blades of radial-axial hydraulic machines
JPS5935844A (en) * 1982-08-20 1984-02-27 Hitachi Ltd Turbine blade forming device
CN1439467A (en) * 2002-10-23 2003-09-03 沈阳黎明航空发动机(集团)有限责任公司 Method for extruding and precisive roller forging thermal strength titanium alloy blades
CN101187953A (en) * 2007-12-21 2008-05-28 沈阳黎明航空发动机(集团)有限责任公司 Design method of rolling mould for rolling no-residual length leaf
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