CN107962145A - A kind of damper iron filings automatic absorbing device - Google Patents
A kind of damper iron filings automatic absorbing device Download PDFInfo
- Publication number
- CN107962145A CN107962145A CN201711479574.1A CN201711479574A CN107962145A CN 107962145 A CN107962145 A CN 107962145A CN 201711479574 A CN201711479574 A CN 201711479574A CN 107962145 A CN107962145 A CN 107962145A
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- China
- Prior art keywords
- air
- iron filings
- tracheae
- absorbing device
- automatic absorbing
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/38—Accessories for use in connection with riveting, e.g. pliers for upsetting; Hand tools for riveting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
- Compressor (AREA)
Abstract
The invention discloses a kind of damper iron filings automatic absorbing device, including air pump, air conveyor, air-suction cover and storage device, described air conveyor one end connects the first tracheae, the other end connects the second tracheae, first tracheae is connected with air-suction cover, second tracheae is connected with storage device, and the air conveyor is connected with air pump by solenoid valve, and the air-suction cover is sleeved on the outside of riveter.The present invention, which is used to adsorb, removes the iron filings that produce during rotation riveting and sleeving and riveting, is carried out while realizing riveting and debris removal, not only facilitates the absorption of the foreign matters such as iron filings, and avoids the influence of outer bound pair Product processing, easily operated and occupy little space.
Description
Technical field
The present invention relates to vehicle shock absorber accessory production technical field, more particularly, to a kind of damper iron filings automatic absorbing
Device.
Background technology
Riveting and sleeving and riveting process are revolved in damper manufacturing process can produce some small iron filings, these small iron filings use at present
Common method be with the method blown off using air gun, although most iron filings can be removed, noise is big, can also cause iron
Bits disorderly fly, and cause secondary pollution, if some small iron filings are stuck in oil sealing and oil sealing can be caused to damage after entering damper, and
Piston rod is scratched, causes piston rod surface to scratch, and then damper the risk of oil leak or abnormal sound is occurred, causes defective shock absorber
Serious consequence.
A kind of negative pressure bogey(Chinese patent, CN204991666U), including bearing seat, dust suction sorter and pumping are very
Empty device, dust suction sorter include babinet, formation scrap collection room between two baffles and cabinet wall, the case between two baffles
Body bottom is equipped with venthole, and air admission hole is equipped with case lid, and vacuum extractor is connected with venthole, is being held by vacuum extractor
Carry seat upper surface and form negative pressure state, by iron filings of remaining, dirty clear.It is clear that the device carries out iron filings by way of vacuumizing
Remove, although debris removal significant effect, the iron filings in damper production process then need vacuum extractor using when vacuumizing removing
Air compressor, a series of complete set of equipments such as switch board, floor space is more, and consuming energy is high, and cost is big.
A kind of dust-extraction unit(Chinese patent, CN204541950U), including air inlet pipe, air conveyor, air outlet pipe and
Suction box, air inlet pipe one end connection sweep-up pipe, other end connection air conveyor, air outlet pipe one end are connected with air conveyor,
The other end is connected with suction box, and the both sides of suction box are provided with gas-permeable channels, in the dust-absorbing tube that is internally provided with of suction box, institute
State dust-absorbing tube to be used to absorb the dust sent in air outlet pipe, the noise reduction for reducing noise is additionally provided with dust box wall
Cotton, the device are produced for lithium battery, and producing negative pressure using the turbocharging principle of air conveyor makes air from air inlet pipe one
Hold to air outlet pipe one end and move, produce suction, so as to drive the metal dust near sweep-up pipe or dust flowing, final metal powder
End or dust enter in suction box, achieve the purpose that dedusting.The device be mainly lithium battery production in dust-extraction unit, the device
Using sweep-up pipe, on the one hand it is not avoided that the foreign matters such as iron filings pollute air, nor be avoided that outer bound pair product adds
The influence of work.
The content of the invention
In view of this, in view of the deficiencies of the prior art, it is an object of the present invention to provide a kind of damper iron filings automatic absorbing
Device, for adsorbing the iron filings removed and produced during rotation riveting and sleeving and riveting, carries out while realizing riveting and debris removal, not only has
Help foreign matter absorption, and avoid the influence of outer bound pair Product processing, it is easily operated and occupy little space.
To reach above-mentioned purpose, the present invention uses following technical scheme:A kind of damper iron filings automatic absorbing device, including
Air pump, air conveyor, air-suction cover and storage device, described air conveyor one end connect the first tracheae, other end connection the
Two tracheaes, first tracheae are connected with air-suction cover, and second tracheae is connected with storage device, the air conveyor and gas
Pump is connected by solenoid valve, and the air-suction cover is socketed on the outside of riveter.
Further, the air-suction cover narrow wide pyramidal structure under being.
Further, the lower end of the riveter is located in the air-suction cover, and has necessarily with the lower end of the air-suction cover
Distance.
Further, the storage device includes storage bucket, and dust-extraction unit, the storage bucket are provided with the storage bucket
Inner wall is provided with silencing apparatus, and exhaust outlet is provided with the storage bucket.
Further, the storage device includes containing box, and the containing box includes outer case and internal box, the outer container
Body front end is hinged with chamber door, and the both sides of the outer case are provided with multiple exhausting-gas holes, and the inner wall of the outer case is pasted with noise elimination
Device, the outer case inner bottom are provided with electromagnet.
Further, the internal box lower end be provided with the matched groove of the electromagnet, the internal box it is upper
End is provided with case lid, and the case lid includes middle ring, outer shroud and the dust-extraction unit being arranged between the middle ring and outer shroud, in described
Connecting spring is provided between ring and outer case upper end, the second tracheae free end sequentially passes through the outer case, connection bullet
Spring and middle ring, are placed in the internal box.
Further, the middle ring lower surface is provided with distance measuring sensor, and the distance measuring sensor is connected with microcontroller, institute
Microcontroller is stated by programmable resistance with electromagnet and indicator light to be connected.
Further, the connection that the air-suction cover includes the cover body of both ends open and is arranged at the cover body upper end opening
Ring, the connection ring sidewall symmetry are provided with the vertical chute, are provided with the cover body upper end opening and are engaged with the sliding slot
Sliding block, the upper end of the connection ring is provided with upper limit plate, and lower end is fixed with lower limiting board, the upper limit plate and cover body it
Between connection ring on be set with compression spring.
Further, the cover body outer wall is provided with close to switch close to the position of lower end.
The beneficial effects of the invention are as follows:Air-suction cover is sleeved on by a kind of damper iron filings automatic absorbing device of the present invention to press
On the outside of the riveter of machine, negative pressure is formed at air-suction cover using air conveyor, so that by iron filings adhered in riveter and product etc.
Foreign matter is adsorbed onto in storage device by the first tracheae, air conveyor and the second tracheae, while realizing riveting and debris removal
Carry out.
Narrow wide pyramidal structure under air-suction cover uses, not only it is possible to prevente effectively from the foreign matter such as iron filings causes dirt to air
Dye, while there is guiding role to air-flow, consumption of air source is reduced, reduces processing cost.
The lower end of riveter is located in air-suction cover, and has a certain distance with the lower end of air-suction cover, and air-suction cover is with riveter
Move down together, when riveter touches the rotation riveting position of product, air-suction cover lower end is concordant with the bottom surface for revolving riveting base, passes through air-breathing
Cover can form packaging type to working region, have good leakproofness, not only can aid in foreign matter absorption, but also can keep away
Exempt from the influence of outer bound pair Product processing.
By setting electromagnet, in power on, the iron adsorption in internal box is will go into bottom, avoids iron filings
Distribution at random in the inner box, also avoid iron filings block dust-extraction unit, easy to the later stage clear up iron filings, the later stage clear up when, only need by
Internal box takes out.
The connection ring that air-suction cover includes the cover body of both ends open and is arranged at cover body upper end opening, is connected by cover body edge
Ring moves up and down, can be as needed, the distance of adjust automatically cover body lower end and riveter lower end, without according to every production line
The product of riveting individually adjusts.
By being positioned proximate to switch, realization automatically controls scrap iron removing process, avoids forgetting to open or to close iron filings automatic
Adsorbent equipment.
The present invention has following advantage:
(1)Debris removal significant effect:Improve air gun and blow off the shortcomings that iron filings disorderly fly in mode so that the product cleannes of processing
Height, avoids the possibility of the foreign matter secondary pollution such as iron filings, significantly reduces the risk of damper leakage and abnormal sound, improves production
Product internal performance and presentation quality.
(2)Economic benefit is big:It is debris removal after first riveting that air gun, which blows off mode, rivets and removes using that can be realized after the present apparatus
Bits are carried out at the same time, and substantially reduce man-hour, improve the production capacity of equipment, and big economic benefit is brought for enterprise.
(3)It is versatile:This installation cost is cheap, easily operated and occupy little space, and noise is small, safeguards simple.
Brief description of the drawings
Fig. 1 is the structure diagram of the present invention;
Fig. 2 is the partial enlarged view of A in Fig. 1.
Fig. 3 is the structure diagram of air-suction cover embodiment two;
Fig. 4 is the structure diagram of outer case;
Fig. 5 is the structure diagram of storage device embodiment three;
Fig. 6 is the structure diagram of cover body example IV.
Air pump 1, air conveyor 3, air-suction cover 7, the first tracheae 4, the second tracheae 5, solenoid valve 2, riveter 6, staving 9, bucket
Lid 8, dust-extraction unit 10, silencing apparatus 11, exhaust outlet 12, rotation riveting base 13, cover body 14, connection ring 15, the vertical chute 16, sliding block
17, upper limit plate 18, lower limiting board 19, compression spring 20, outer case 21, internal box 22, electromagnet 23, middle ring 24, outer shroud 25,
Connecting spring 26, close to switch 27.
Embodiment
The invention will be further described with reference to the accompanying drawings and examples.
Embodiment one
As shown in Figs. 1-2, a kind of damper iron filings automatic absorbing device, including air pump 1, air conveyor 3, air-suction cover 7 and receipts
Receive device, described 3 one end of air conveyor connects the first tracheae 4, and the other end connects the second tracheae 5, and first tracheae 4 is with inhaling
Gas hood 7 is connected, and second tracheae 5 is connected with storage device, and the air conveyor 3 is connected with air pump 1 by solenoid valve 2,
The air-suction cover 7 is socketed in the outside of riveter 6, the air-suction cover 7 narrow wide pyramidal structure under being, the lower end position of the riveter 6
In in the air-suction cover 7, and the product that can be riveted with the lower end about 5mm of the air-suction cover 7, specific distance according to every production line
Be adjusted, 4 and second tracheae 5 of the first tracheae is plastic flexible pipe, the riveter 6 be squeeze riveter rotation riveting component, institute
State air pump 1 and solenoid valve 2 is connected with power supply.
The storage device includes storage bucket, and the storage bucket includes the staving 9 of upper end opening and is arranged at the staving 9
The bung 8 of upper end, be provided with the bung 8 with the 5 matched through hole of the second tracheae, be provided with horizontal stroke in the staving 9
To dust-extraction unit 10, the dust-extraction unit 10 is filter screen, and the free end of second tracheae 5 passes through the dust-extraction unit 10
It is placed in the mistake storage bucket, the inner wall of the staving 9 and bung 8 is both provided with silencing apparatus 11, the silencing apparatus 11
For plastic foam or silencing cotton, exhaust outlet 12 is provided with 9 side wall of the staving of 10 upper end of dust-extraction unit.
A kind of application method of damper iron filings automatic absorbing device of the present invention:The riveting of squeeze riveter is set before Product processing
The time is connect, connects squeeze riveter and the power supply of the device, the riveter 6 and the air-suction cover 7 of squeeze riveter are moved down, connect in riveter 6 at the same time
When contacting the rotation riveting position of product, 7 lower end of air-suction cover is concordant with the bottom surface for revolving riveting base 13, and the riveter 6 is started to work;The dress
During the power on put, solenoid valve 2 is opened, and the gas in air pump 1 is formed in air-suction cover 7 by the air conveyor 3 and born
Press, the iron filings adhered in the riveter 6 and product enter by the first tracheae 4,3 and second tracheae 5 of air conveyor successively to be received
Receive in bucket, the gas after the filtering of dust-extraction unit 10 and silencing apparatus 11 are handled is discharged by exhaust outlet 12.
Embodiment two
The present embodiment and embodiment one are essentially identical, and difference is:As shown in figure 3, the air-suction cover is socketed in outside riveter 6
Side, the connection ring 15 that the air-suction cover includes the cover body 14 of both ends open and is arranged at 14 upper end opening of cover body are described
15 sidewall symmetry of connection ring is provided with the vertical chute 16, is provided with 14 upper end opening of cover body matched with the sliding slot
Sliding block 17, the sliding slot upper end closed, lower end is hatch frame, and the upper end of the connection ring 15 is provided with upper limit plate 18, under
End is fixedly connected with lower limiting board 19 by screw, and the connection ring 15 and upper limit plate 18 are structure as a whole, the upper limit
Compression spring 20 is set with connection ring 15 between plate 18 and cover body 14.
The cover body 14 narrow wide tapered transparent structure under being, the lower end of the riveter 6 are located in the cover body 14, and
Have a certain distance with the lower end of the cover body 14, specific distance can adjust automatically when in use, without according to every production line
The product of riveting individually adjusts.
In use, the riveter 6 and cover body 14 move down at the same time, 14 lower end of cover body is subject to the upward effect of workbench
Power, the upper end of the cover body 14 are moved up by sliding block 17 along sliding slot, realize the rotation riveting position that product is touched in riveter 6
When, 14 lower end of cover body is concordant with the bottom surface for revolving riveting base 13, while is made by the compression spring 20 under the cover body 14
Table surface is close at end, by transparent cover body 14, easy to observe the working status of the riveter 6.
Embodiment three
The present embodiment and embodiment one or embodiment two are essentially identical, and difference is:As shown in Figure 4 and Figure 5, the receipts
Device of receiving includes containing box, and the containing box includes outer case 21 and internal box 22, and 21 front end of outer case is hinged with chamber door,
Handle is provided with the chamber door, the both sides of the outer case 21 are provided with multiple exhaust outlets 12, the inner wall of the outer case 21
Silencing apparatus 11 is pasted with, the silencing apparatus 11 is plastic foam or silencing cotton, and 21 inner bottom of outer case is set
There is electromagnet 23, the electromagnet 23 is connected with power supply.
22 lower end of internal box be provided with the 23 matched groove of electromagnet, the upper end of the internal box 22 is set
Case lid is equipped with, the case lid includes middle ring 24, outer shroud 25 and the dust-extraction unit 10 being arranged between the middle ring 24 and outer shroud 25,
The dust-extraction unit 10 is filter screen, is provided with connecting spring 26 between 21 upper end of middle ring 24 and outer case, described second
5 free end of tracheae sequentially passes through the outer case 21, connecting spring 26 and middle ring 24, is placed in the internal box 22, described
Connecting spring 26 be used for connect the case lid, be also used for the case lid being pressed on the internal box 22, avoid the case lid by
Gas effect is dropped.
The magnetic big I of the electromagnet 23 is controlled by the power of electric current, and 24 lower surface of middle ring is provided with
Distance measuring sensor, the distance measuring sensor are connected with microcontroller, the microcontroller by programmable resistance and electromagnet 23 and
Indicator light is connected, and the height of iron filings is measured by the distance measuring sensor, with the difference of iron filings height, is controlled by microcontroller
The size of the contact position adjustment electromagnet current of programmable resistance, so as to fulfill the adjustment of electromagnetism ferromagnetism size, strengthens
Absorption to iron filings, when iron filings exceed certain altitude, microcontroller control indicator light is bright, so that reminding needs to clear up the interior case
Iron filings in body 22.
When the power is turned on, electromagnet 23 is powered, and will go into iron adsorption in the internal box 22 to bottom, gas
Filtered by dust-extraction unit 10, then the exhaust outlet 12 Jing Guo the outer case 21 is discharged;Need to clear up in the internal box 22
Iron filings when, open the chamber door, the case lid moved up by connecting spring 26, take out the internal box 22 and clear up,
The later stage cleaning of iron filings is more convenient.
Example IV
The present embodiment and embodiment three are essentially identical, and difference is:As shown in fig. 6,14 outer wall of cover body is close to lower end
Position be provided with close to switch 27, the air pump 1, solenoid valve 2, electromagnet 23 and microcontroller pass through close to switch 27 and power supply
It is connected.
As shown in figures 1 to 6, when the cover body 14 with the riveter 6 close to workbench when, it is described close to switch 27 dozens
Open, start the air pump 1, solenoid valve 2, electromagnet 23 and microcontroller.
It is described to be closed close to switch 27 when the cover body 14 is with workbench described in 6 principle of riveter, close the gas
Pump 1, solenoid valve 2, electromagnet 23 and microcontroller.
Finally illustrate, the above embodiments are merely illustrative of the technical solutions of the present invention and it is unrestricted, this area is common
Other modifications or equivalent substitution that technical staff makes technical scheme, without departing from technical solution of the present invention
Spirit and scope, should all cover among scope of the presently claimed invention.
Claims (9)
- A kind of 1. damper iron filings automatic absorbing device, it is characterised in that:Including air pump, air conveyor, air-suction cover and storage Device, described air conveyor one end connect the first tracheae, and the other end connects the second tracheae, first tracheae and air-suction cover phase Even, second tracheae is connected with storage device, and the air conveyor is connected with air pump by solenoid valve, the air-breathing enclosure It is connected on the outside of riveter.
- A kind of 2. damper iron filings automatic absorbing device according to claim 1, it is characterised in that:Under the air-suction cover is Narrow wide pyramidal structure.
- A kind of 3. damper iron filings automatic absorbing device according to claim 1 or 2, it is characterised in that:The riveter Lower end is located in the air-suction cover, and has a certain distance with the lower end of the air-suction cover.
- A kind of 4. damper iron filings automatic absorbing device according to claim 1, it is characterised in that:The storage device bag Storage bucket is included, dust-extraction unit is provided with the storage bucket, the storage bucket inner wall is provided with silencing apparatus, described to store on bucket It is provided with exhaust outlet.
- A kind of 5. damper iron filings automatic absorbing device according to claim 1, it is characterised in that:The storage device bag Including containing box, the containing box includes outer case and internal box, and the outer case front end is hinged with chamber door, and the two of the outer case Side is provided with multiple exhausting-gas holes, and the inner wall of the outer case is pasted with silencing apparatus, and the outer case inner bottom is provided with electricity Magnet.
- A kind of 6. damper iron filings automatic absorbing device according to claim 5, it is characterised in that:The internal box lower end It is provided with and the matched groove of the electromagnet, the upper end of the internal box is provided with case lid, the case lid includes middle ring, outer Ring and the dust-extraction unit being arranged between the middle ring and outer shroud, are provided with connection bullet between middle ring and the outer case upper end Spring, the second tracheae free end sequentially pass through the outer case, connecting spring and middle ring, are placed in the internal box.
- A kind of 7. damper iron filings automatic absorbing device according to claim 6, it is characterised in that:The middle ring lower surface Distance measuring sensor is provided with, the distance measuring sensor is connected with microcontroller, and the microcontroller passes through programmable resistance and electromagnetism Iron is connected with indicator light.
- A kind of 8. damper iron filings automatic absorbing device according to claim 1, it is characterised in that:The air-suction cover includes The cover body of both ends open and the connection ring being arranged at the cover body upper end opening, the connection ring sidewall symmetry are provided with vertically Sliding slot, is provided with the cover body upper end opening and is provided with the matched sliding block of the sliding slot, the upper end of the connection ring Limiting plate, lower end are fixed with lower limiting board, compression spring are set with the connection ring between the upper limit plate and cover body.
- A kind of 9. damper iron filings automatic absorbing device according to claim 8, it is characterised in that:The cover body outer wall leans on The position of nearly lower end is provided with close to switch.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201711479574.1A CN107962145B (en) | 2017-12-29 | 2017-12-29 | Automatic adsorption device for scrap iron of shock absorber |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201711479574.1A CN107962145B (en) | 2017-12-29 | 2017-12-29 | Automatic adsorption device for scrap iron of shock absorber |
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Publication Number | Publication Date |
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CN107962145A true CN107962145A (en) | 2018-04-27 |
CN107962145B CN107962145B (en) | 2023-10-03 |
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Application Number | Title | Priority Date | Filing Date |
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CN201711479574.1A Active CN107962145B (en) | 2017-12-29 | 2017-12-29 | Automatic adsorption device for scrap iron of shock absorber |
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CN104525521A (en) * | 2014-12-26 | 2015-04-22 | 云梦县福康轮胎设备制造有限公司 | High-strength blowing, sucking and dust removal system |
CN204541950U (en) * | 2015-02-09 | 2015-08-12 | 东莞市骏泰精密机械有限公司 | A kind of dust arrester |
CN204991666U (en) * | 2015-10-16 | 2016-01-20 | 山东百利通亚陶科技有限公司 | Device is born to negative pressure |
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CN106552792A (en) * | 2015-09-30 | 2017-04-05 | 天津多乐鹏科技有限公司 | A kind of high electronic equipment dust arrester of modulability |
CN107297576A (en) * | 2017-07-12 | 2017-10-27 | 佛山市春上机电有限公司 | A kind of large format digital control laser steel-plate cutter bed |
CN107497224A (en) * | 2017-08-29 | 2017-12-22 | 太仓贝斯特机械设备有限公司 | One kind inhales bits equipment |
CN207709773U (en) * | 2017-12-29 | 2018-08-10 | 南阳淅减汽车减振器有限公司 | A kind of damper foreign body eliminating apparatus |
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2017
- 2017-12-29 CN CN201711479574.1A patent/CN107962145B/en active Active
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1443568A (en) * | 1972-09-29 | 1976-07-21 | Metallgesellschaft Ag | Process and apparatus for removing solids formed in the refining of molten lead |
CN202343844U (en) * | 2011-11-17 | 2012-07-25 | 丰田合成(张家港)科技有限公司 | Automatic dust exhaust apparatus of ultrasonic riveting equipment |
CN104525521A (en) * | 2014-12-26 | 2015-04-22 | 云梦县福康轮胎设备制造有限公司 | High-strength blowing, sucking and dust removal system |
CN204541950U (en) * | 2015-02-09 | 2015-08-12 | 东莞市骏泰精密机械有限公司 | A kind of dust arrester |
CN106552792A (en) * | 2015-09-30 | 2017-04-05 | 天津多乐鹏科技有限公司 | A kind of high electronic equipment dust arrester of modulability |
CN204991666U (en) * | 2015-10-16 | 2016-01-20 | 山东百利通亚陶科技有限公司 | Device is born to negative pressure |
DE202016104049U1 (en) * | 2016-07-25 | 2016-08-09 | Krones Ag | Trigger for sucking glue vapors from a glue roller |
CN107297576A (en) * | 2017-07-12 | 2017-10-27 | 佛山市春上机电有限公司 | A kind of large format digital control laser steel-plate cutter bed |
CN107497224A (en) * | 2017-08-29 | 2017-12-22 | 太仓贝斯特机械设备有限公司 | One kind inhales bits equipment |
CN207709773U (en) * | 2017-12-29 | 2018-08-10 | 南阳淅减汽车减振器有限公司 | A kind of damper foreign body eliminating apparatus |
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