CN117428270B - Iron removing equipment for wire cutting working solution - Google Patents
Iron removing equipment for wire cutting working solution Download PDFInfo
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- CN117428270B CN117428270B CN202311757495.8A CN202311757495A CN117428270B CN 117428270 B CN117428270 B CN 117428270B CN 202311757495 A CN202311757495 A CN 202311757495A CN 117428270 B CN117428270 B CN 117428270B
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 184
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 92
- 238000005520 cutting process Methods 0.000 title claims abstract description 80
- 239000012224 working solution Substances 0.000 title claims abstract description 39
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- 230000006835 compression Effects 0.000 claims abstract description 34
- 238000007906 compression Methods 0.000 claims abstract description 34
- 238000007599 discharging Methods 0.000 claims abstract description 29
- 230000000903 blocking effect Effects 0.000 claims abstract description 17
- 238000001179 sorption measurement Methods 0.000 claims abstract description 17
- 239000012530 fluid Substances 0.000 claims description 48
- 238000007789 sealing Methods 0.000 claims description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 31
- 238000000748 compression moulding Methods 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 13
- 238000007667 floating Methods 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 24
- 230000002411 adverse Effects 0.000 abstract description 5
- 238000005507 spraying Methods 0.000 abstract description 4
- 230000005389 magnetism Effects 0.000 description 8
- 238000003825 pressing Methods 0.000 description 8
- 238000007790 scraping Methods 0.000 description 8
- 239000000243 solution Substances 0.000 description 8
- 238000004140 cleaning Methods 0.000 description 7
- 125000006850 spacer group Chemical group 0.000 description 6
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 5
- 230000005484 gravity Effects 0.000 description 4
- 238000003754 machining Methods 0.000 description 4
- 230000008093 supporting effect Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008033 biological extinction Effects 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000003670 easy-to-clean Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000009763 wire-cut EDM Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H7/00—Processes or apparatus applicable to both electrical discharge machining and electrochemical machining
- B23H7/36—Supply or regeneration of working media
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H11/00—Auxiliary apparatus or details, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H7/00—Processes or apparatus applicable to both electrical discharge machining and electrochemical machining
- B23H7/02—Wire-cutting
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Abstract
The invention belongs to the technical field of wire cutting equipment, and particularly relates to iron removing equipment for wire cutting working solution, which comprises a wire cutting main body, a workbench arranged at one end of the wire cutting main body and a working solution circulating mechanism arranged on the wire cutting main body, wherein the wire cutting main body is also provided with an iron removing mechanism, the iron removing mechanism comprises an adsorption anti-blocking component, a removing component, a discharging component, a blanking conveying component and a compression forming component, the workbench is provided with the adsorption anti-blocking component, the removing component is arranged on the adsorption anti-blocking component, and through the iron removing mechanism, scrap iron of the working solution can be cleaned, the blocking of a working solution spraying opening is effectively avoided, meanwhile, the adverse influence of a wire cutting machine tool and the working solution is avoided, the quality of a workpiece processed by wire cutting is better, the occurrence of electric conductivity enhancement is avoided, and an arc extinguishing condition is avoided, so that the using effect of the device is improved.
Description
Technical Field
The invention belongs to the technical field of wire cutting equipment, and particularly relates to iron removing equipment for wire cutting working fluid.
Background
The wire cut electric discharge machine belongs to a machine tool which is specially and independently researched and developed in China, and adopts a multi-time reciprocating cutting processing technology, wherein the first time of the wire cut electric discharge machine adopts high-current rapid cutting, and the second time and the third time of polishing cutting adopt speed limiting cutting, so that the cutting efficiency and the surface quality of the machine tool are greatly improved. The wire-cut electric discharge machining is different from the common metal cutting process, and belongs to electric discharge machining, so that the wire-cut machining liquid has the working energy of cooling, chip removal, lubrication, rust prevention and the like, and simultaneously is used as an electric discharge medium to directly participate in the machining process;
The existing wire cutting is generally used for cutting iron, the iron scrap cleaning effect of the working solution is poor at present, so that the iron scrap can be mixed into the wire cutting working solution during processing, a liquid spraying opening is easy to block, the wire cutting working solution is unstable, meanwhile, the iron scrap in the working solution can bring adverse effects to a wire cutting machine tool and the working solution, the processing quality of a workpiece can be reduced, meanwhile, the conductivity is enhanced, arc extinction is easy to occur, and the using effect of the wire cutting device is reduced.
In order to solve the problems, the application provides iron removing equipment for a wire cutting working solution.
Disclosure of Invention
To solve the problems set forth in the background art. The invention provides iron removing equipment for wire cutting working solution, which has the characteristics of being capable of cleaning scrap iron of the working solution, effectively avoiding blocking of a liquid spraying port of the working solution, simultaneously avoiding adverse effects caused by a wire cutting machine tool and the working solution, being better in quality of a workpiece processed by wire cutting, avoiding the occurrence of arc extinction condition due to enhanced conductivity, and improving the using effect of the device.
In order to achieve the above purpose, the present invention provides the following technical solutions: the iron removing device for the linear cutting working fluid comprises a linear cutting main body, a workbench arranged at one end of the linear cutting main body, and a working fluid circulating mechanism arranged on the linear cutting main body, wherein the linear cutting main body is also provided with an iron removing mechanism;
The iron removal mechanism comprises an adsorption anti-blocking assembly, a shifting-out assembly, a discharging conveying assembly and a compression molding assembly, wherein the adsorption anti-blocking assembly is arranged on the workbench, the shifting-out assembly is arranged on the adsorption anti-blocking assembly, the discharging assembly is arranged on one side of the linear cutting main body, close to the workbench, of the linear cutting main body, the discharging assembly is internally provided with the discharging conveying assembly, and the compression molding assembly is arranged on one side of the discharging assembly.
As the iron removing equipment for the linear cutting working fluid, the adsorption anti-blocking assembly comprises a filter screen, a reciprocating screw rod, a connecting frame, an electromagnetic strip, a shell, a water wheel and a conveying pipe A, wherein the filter screen is fixed in the workbench, the reciprocating screw rod is installed on one side of the workbench through a block, the shell is fixed on the upper surface of a liquid storage tank of the working fluid circulating mechanism, the water wheel is arranged at one end of the reciprocating screw rod and is positioned in the shell, the electromagnetic strip is arranged above the filter screen, the connecting frames are installed at two ends of the electromagnetic strip, the conveying pipe A is fixed on one side of the shell, and the other end of the conveying pipe A is fixed on the surface of a water pipe of the working fluid circulating mechanism.
As an iron removing device for wire cutting working fluid of the present invention, preferably, the conveying pipe a is internally installed with a solenoid valve a.
As the iron removing device for the linear cutting working fluid, the iron removing device is preferable, the moving-out assembly comprises a moving rod, springs, a floating frame, a touch switch A and electromagnetic columns, wherein the moving rod is arranged at two ends of the upper surface of the electromagnetic stripe, the springs are sleeved on the surface of the moving rod, the floating frame is arranged below the filter screen in a sliding mode, the touch switch A is fixed on one side, close to the filter screen, of the inner side wall of the working table through a fixing plate, and two groups of electromagnetic columns which are symmetrically arranged are fixed on one side, close to the moving groove, of the surface of the linear cutting main body.
As the iron removing device for the wire cutting working fluid, the spring is preferably sleeved with a telescopic housing.
As the iron removing equipment for the wire cutting working solution, the iron removing equipment is preferable, the discharging assembly comprises a collecting cover body, a touch switch B, an air pump and an exhaust pipe, wherein the collecting cover body is fixed on one side of the wire cutting main body, which is close to the electromagnetic columns, through a fixed panel, the touch switch B is fixedly arranged on the surface of the wire cutting main body between two groups of electromagnetic columns, the air pump is fixed on the upper surface of the collecting cover body, and the exhaust pipe is fixed at the output end of the air pump.
As the iron removing equipment for the linear cutting working fluid, the iron removing equipment is preferable, the iron removing equipment further comprises a sleeve, a jacking column, a sealing disc, a U-shaped pipe, an electromagnetic valve B, a conveying pipe B, a discharge pipe, an electromagnetic valve C, L type plugging plate and a magnetic switch, two groups of symmetrically arranged sleeves are arranged below the collecting cover body, the jacking column is connected inside the sleeve in a sliding manner, the L-shaped plugging plate is arranged between the two groups of jacking columns, the sealing disc is fixed at the bottom end of the jacking column, the U-shaped pipe is fixed between the two groups of sleeves, the conveying pipe B is fixed between the U-shaped pipe and the water pipe of the working fluid circulating mechanism, the electromagnetic valve B is arranged inside the conveying pipe B, the discharge pipe is fixed between the conveying pipe B and the working platform, the electromagnetic valve C is arranged inside the discharge pipe, and the magnetic switch is fixedly arranged on one side of the surface of the collecting cover body.
As the iron removing equipment for the linear cutting working solution, the blanking conveying assembly comprises a driving motor, conveying wheels, scraping plates and conveying belts, wherein the conveying wheels are rotatably connected to two ends of the inner cavity of the collecting cover body through rotating shafts, the conveying belts are sleeved between the two groups of conveying wheels, the driving motor is fixed on one side, close to one group of conveying wheels, of the outer surface of the collecting cover body, and the scraping plates are fixed on one side, close to one group of conveying wheels, of the inner side wall of the collecting cover body.
As the iron removing equipment for the linear cutting working fluid, the compression molding assembly comprises a hydraulic rod, a pressing rod, a push plate, an electric push rod, a blocking door and a compression cover, wherein the compression cover is fixed on one side of the collection cover body close to the scraping plate, the hydraulic rod is installed on one side of the hydraulic rod, the pressing rod is fixed at the output end of the hydraulic rod through a supporting plate, the push plate is connected to the top of an inner cavity of the compression cover in a sliding manner, the bottom end of the pressing rod penetrates through the compression cover to be fixed on the upper surface of the push plate, the blocking door is installed at the bottom of the outer side of the compression cover through a fastening bolt, and the electric push rod is fixed on one side of the surface of the linear cutting main body close to the compression cover.
Compared with the prior art, the invention has the beneficial effects that:
1. The adsorption anti-blocking assembly is arranged, and through the cooperation of the filter screen, the reciprocating screw rod, the connecting frame, the electromagnetic strip, the shell, the water wheel and the conveying pipe A, iron filings filtered on the filter screen can be sucked away and cleaned on one hand, and on the other hand, excessive iron filings on the surface of the filter screen can be effectively avoided, so that the filter screen is blocked, the filtering effect of working solution is influenced, and meanwhile, the power is provided through the liquid circulation mechanism, so that the operation is more energy-saving and practical, and the actual use requirement is met;
Through conveyer pipe A internally mounted's solenoid valve A, open through solenoid valve A and stop to can control reciprocating screw and rotate, through the gag lever post, not only can carry out spacingly to the electromagnetic strip, make its electromagnetic strip remove in-process more stable, can also support the electromagnetic strip simultaneously, avoid appearing the slope, influence the electromagnetic strip and remove the effect.
2. Be provided with and shift out the subassembly, through the cooperation use of movable rod, spring, float frame, touch switch A, travel groove and electromagnetic column, can realize after a period automatic shifting out the absorptive iron fillings of electromagnetic stripe from the workstation, need not the manual operation of staff to reduced staff's intensity of labour, satisfied the in-service use demand.
3. The discharging assembly is arranged, and through the cooperation of the collecting cover body, the touch switch B, the air pump and the exhaust pipe, on one hand, scrap iron on the surface of the electromagnetic strip is cleaned and blown away through air, and on the other hand, the blown air has a certain drying effect, and the scrap iron is affected by working liquid and is moist, so that the problem that the scrap iron is attached to the surface of the collecting cover body or the surface of the electromagnetic strip and is not easy to clean is solved;
Through the cooperation of the sleeve, the jack-prop, the sealing disc, the U-shaped pipe, the conveying pipe B, the discharge pipe, the electromagnetic valve B, the electromagnetic valve C and the L-shaped plugging plate, impact force is generated by the ejection of a part of working fluid in the water pipe of the working fluid circulating mechanism and is used as power to drive the L-shaped plugging plate to plug the opening of the collecting cover body, so that scrap iron blown by electromagnetic strips is prevented from being discharged from the opening of the collecting cover body, and the scrap iron cleaning and collecting effect is further influenced; through the arrangement of the L-shaped plugging plate, when the electromagnetic column and the electromagnetic strip are in magnetic breaking, a certain blocking effect can be achieved on the electromagnetic strip at the same time, and the electromagnetic strip is prevented from resetting under the action of the spring;
Through the use of the cooperation groove that flexible housing and L type shutoff board were seted up to the leakproofness of collecting the cover body can be better improves, flexible housing can also protect the spring, prevents to rust, and influences the elasticity effect of spring.
4. Be provided with unloading conveying assembly, through driving motor, the cooperation of scraper blade and conveyer belt is used, can be with collecting the internal iron fillings of cover and clear up automatically, makes the iron fillings remove from collecting the cover internally, need not to clear up through the staff, reduces staff's intensity of labour, and the scraper blade strikes off the iron fillings on the conveyer belt simultaneously, avoids the iron fillings to adhere to and be difficult for dropping on the conveyer belt surface, influences the discharge effect.
5. The compression molding assembly is arranged, the collected scrap iron is compressed through the cooperation of the hydraulic rod, the pressing rod, the pushing plate and the compression cover, and the later cleaning and transportation operation is facilitated through compression molding, so that the pollution to the environment operation is avoided;
Through the cooperation of shutoff door and electric putter's use, can conveniently remove compression molded iron fillings from compression cover inside, avoid receiving the compression, and make shaping iron fillings and compression cover inside wall closely laminate, difficult scheduling problem that shifts out to need not the manual taking out of staff, improve the result of use of this structure.
Through having set up deironing mechanism to this, can clear up the working solution iron fillings, the jam of the working solution hydrojet mouth of effectual avoiding avoids wire cut electrical discharge machining bed and working solution to bring adverse effect simultaneously, can be better to the work piece quality of wire cut processing, avoids appearing the conductivity reinforcing, and the arc extinguishing condition appears to improve the result of use of device, can also reach in addition and absorb the working solution iron fillings fast, reduce the pollution degree of working solution, improve the purpose of the result of use of working solution.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a partial cross-sectional view of the structure of the work table of the present invention;
FIG. 3 is a top cross-sectional view of the structure of the wire cut body of the present invention;
FIG. 4 is a cross-sectional view of the housing of the present invention;
FIG. 5 is a schematic structural view of a connecting piece such as an electromagnetic strip and a limiting rod in the invention;
FIG. 6 is an enlarged schematic view of the structure of FIG. 5A according to the present invention;
FIG. 7 is a cross-sectional view of the structure of the collection housing of the present invention;
FIG. 8 is a schematic view of the structure of the electromagnetic strip of the present invention;
FIG. 9 is an enlarged schematic view of the structure of FIG. 8A according to the present invention;
FIG. 10 is a cross-sectional view of the compression cover of the present invention;
FIG. 11 is a partial cross-sectional view of the structure of the collection housing of the present invention;
FIG. 12 is an enlarged schematic view of the structure of FIG. 10C according to the present invention;
In the figure: 1. wire cutting the main body; 2. a work table; 3. a working fluid circulation mechanism; 4. an iron removing mechanism; 5. adsorbing an anti-blocking component; 501. a filter screen; 502. a reciprocating screw rod; 503. a connecting frame; 504. an electromagnetic stripe; 505. a housing; 506. a connecting rod; 507. a water wheel; 508. a conveying pipe A; 509. a solenoid valve A; 511. a limit rod; 6. removing the assembly; 601. a fixed block; 602. a moving rod; 603. a telescoping housing; 604. a spring; 605. a floating frame; 606. a touch switch A; 607. a moving groove; 608. an electromagnetic column; 7. a discharge assembly; 701. a collecting cover body; 702. a touch switch B; 703. an air pump; 704. an exhaust pipe; 705. a sleeve; 706. a top column; 707. a sealing plate; 708. a spacer block; 709. a U-shaped tube; 710. a solenoid valve B; 711. a conveying pipe B; 712. a discharge pipe; 713. a solenoid valve C; 714. an L-shaped plugging plate; 715. a mating groove; 716. a magnetic switch; 8. a blanking conveying assembly; 801. a driving motor; 802. a conveying wheel; 803. a scraper; 804. a conveyor belt; 9. compression molding the assembly; 901. a hydraulic rod; 902. pressing down a rod; 903. a push plate; 904. an electric push rod; 905. plugging a door; 906. and compressing the cover.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
1-12, An iron removing device for wire cutting working solution comprises a wire cutting main body 1, a workbench 2 arranged at one end of the wire cutting main body 1, a working solution circulating mechanism 3 arranged on the wire cutting main body 1, and an iron removing mechanism 4 arranged on the wire cutting main body 1;
The iron removing mechanism 4 comprises an adsorption anti-blocking assembly 5, a moving-out assembly 6, a discharging assembly 7, a blanking conveying assembly 8 and a compression molding assembly 9, wherein the adsorption anti-blocking assembly 5 is installed on the workbench 2, the moving-out assembly 6 is arranged on the adsorption anti-blocking assembly 5, the discharging assembly 7 is installed on one side of the linear cutting main body 1, which is close to the workbench 2, the blanking conveying assembly 8 is installed in the discharging assembly 7, and the compression molding assembly 9 is installed on one side of the discharging assembly 7;
The adsorption anti-blocking assembly 5 comprises a filter screen 501, a reciprocating screw rod 502, a connecting frame 503, an electromagnetic strip 504, a shell 505, a connecting rod 506, a water wheel 507, a conveying pipe A508 and a limiting rod 511, wherein the filter screen 501 is fixed inside the workbench 2, the reciprocating screw rod 502 and the limiting rod 511 are respectively fixedly arranged on two sides of the workbench 2 through a block, two ends of the reciprocating screw rod 502 are rotatably connected with the block through bearings, the connecting rod 506 is fixed at one end of the reciprocating screw rod 502, the shell 505 is fixed on the upper surface of a liquid storage tank of the working fluid circulation mechanism 3, one end of the connecting rod 506 penetrates through the inside of the shell 505 and is fixedly connected with the water wheel 507 inside the shell 505, the other end of the water wheel 507 is rotatably connected to the inner side wall of the shell 505 through a rotating shaft, the electromagnetic strip 504 is arranged above the filter screen 501, the connecting frames 503 are arranged at two ends of the electromagnetic strip 504, one group of connecting frames 503 are in threaded connection with the surface of the reciprocating screw rod 502, the other group of connecting frames 503 are in sliding on the surface of the limiting rod 511 through the opened sliding, the conveying pipe A508 is fixed on one side of the shell 505, the water outlet of the conveying pipe A508 corresponds to the water wheel 507, and the other end of the conveying pipe A508 is fixed on the surface of the water pipe of the working fluid circulation mechanism 3;
A solenoid valve A509 is arranged in the conveying pipe A508;
The moving-out assembly 6 comprises a fixed block 601, a moving rod 602, a spring 604, a floating frame 605, a touch switch A606, a moving groove 607 and an electromagnetic column 608, wherein the fixed block 601 is fixed at two ends of the upper surface of the electromagnetic stripe 504 near one side of the connecting frame 503, the moving rod 602 is fixed at one side of the fixed block 601, the moving rod 602 is in sliding connection with the connecting frame 503, the spring 604 is sleeved on the surface of the moving rod 602, two ends of the spring 604 are respectively fixedly connected with the fixed block 601 and the connecting frame 503, an anti-drop disc is fixed at one end of the moving rod 602 far away from the fixed block 601, the moving grooves 607 matched with the electromagnetic stripe 504 and the fixed block 601 are respectively arranged at two sides of the workbench 2, the floating frame 605 is attached to the inner side wall of the workbench 2, the touch switch A606 is fixed at one side of the inner side of the workbench 2 near the filter screen 501 through the fixed plate, the touch switch A606 is positioned below the filter screen 501, and two groups of the electromagnetic columns 608 which are symmetrically arranged are fixed at one side of the surface of the wire cutting main body 1 near the moving groove 607;
The outer part of the spring 604 is sleeved with a telescopic housing 603, and two ends of the telescopic housing 603 are fixedly connected with the fixed block 601 and the connecting frame 503 respectively;
The discharging assembly 7 comprises a collecting cover body 701, a touch switch B702, an air pump 703 and an exhaust pipe 704, wherein the collecting cover body 701 is fixed on one side of the linear cutting main body 1, which is close to the electromagnetic columns 608, through a fixing panel, one end of the electromagnetic columns 608 extends into the collecting cover body 701, the touch switch B702 is fixedly arranged between the two groups of the electromagnetic columns 608 on the surface of the linear cutting main body 1, one end of the touch switch B702 extends into the collecting cover body 701, the air pump 703 is fixed on the upper surface of the collecting cover body 701, the exhaust pipe 704 is fixed at the output end of the air pump 703, the exhaust pipe 704 is of a U-shaped structure, and the exhaust end penetrates through the outer part of the collecting cover body 701 and extends into the collecting cover body 701;
The discharging assembly 7 further comprises a sleeve 705, a top column 706, a sealing disc 707, a spacer block 708, a U-shaped pipe 709, an electromagnetic valve B710, a conveying pipe B711, a discharging pipe 712, an electromagnetic valve C713, an L-shaped plugging plate 714, a matching groove 715 and a magnetic switch 716, two groups of sleeves 705 which are symmetrically arranged are arranged below the collecting cover 701, the sleeves 705 are fixed on the surface of the wire cutting main body 1, the top column 706 is connected inside the sleeves 705 in a sliding manner, the L-shaped plugging plate 714 is arranged between the two groups of the top columns 706, the two groups of the top columns 706 are fixed on the lower surface of the L-shaped plugging plate 714, the sealing disc 707 is fixed at the bottom end of the top column 706, the surface of the sealing disc 707 is attached to the inner side wall of the sleeve 705 through a sealing ring, the spacer block 708 is fixed at the bottom of the inner cavity of the sleeve 705, the spacer block 708 can support the sealing disc 707, the sealing disc 707 is prevented from pressing down the U-shaped pipe 709, the U-shaped pipe 709 is deformed, a U-shaped pipe 709 is fixed between the two groups of the sleeves 705, the discharging end of the U-shaped pipe 709 extends into the sleeve 705, corresponds to the inside the sleeve 705, the spacer block 708 is lower than the spacer block 708, the height of the electromagnetic valve B3 is matched with the inner wall of the electromagnetic valve B3, the conveying pipe is arranged on the surface of the electromagnetic valve B, the electromagnetic valve is matched with the conveying pipe 712, the surface of the electromagnetic valve B3, the electromagnetic valve is arranged on the surface of the sealing plate 711, the sealing plate 711 is arranged, and the surface of the sealing groove 711 is arranged, and the sealing groove 711 is arranged 3, and the surface of the sealing valve is mounted with the sealing groove 711 is arranged;
The blanking conveying assembly 8 comprises a driving motor 801, conveying wheels 802, scraping plates 803 and a conveying belt 804, the conveying wheels 802 are rotatably connected to two ends of the inner cavity of the collecting cover 701 through rotating shafts, the conveying belt 804 is sleeved between the two groups of conveying wheels 802, the driving motor 801 is fixed on one side, close to one group of conveying wheels 802, of the outer surface of the collecting cover 701, the output end of the driving motor 801 is fixedly connected with the rotating shafts, the scraping plates 803 are fixed on one side, close to one group of conveying wheels 802, of the inner side wall of the collecting cover 701, the surface of the scraping plates 803 is contacted with the surface of the conveying belt 804, and two sides of the conveying belt 804 are contacted with the inner side wall of the collecting cover 701;
Compression molding assembly 9 includes hydraulic stem 901, lower pressure stem 902, push pedal 903, electric putter 904, shutoff door 905 and compression cover 906, it is fixed with compression cover 906 to collect cover 701 near scraper 803 one side, compression cover 906 and collect cover 701 link up mutually, compression cover 906 lower surface passes through supporting shoe and linear cutting main part 1 fixed connection, hydraulic stem 901 is installed to hydraulic stem 901 one side, hydraulic stem 901 fixes at the supporting shoe upper surface, hydraulic stem 901 output is fixed with lower pressure stem 902 through the backup pad, compression cover 906 inner chamber top sliding connection has push pedal 903, push pedal 903 surface and compression cover 906 inside wall laminating mutually, compression cover 906 is fixed in push pedal 903 upper surface to the bottom of lower pressure stem 902, compression cover 906 outside bottom is installed shutoff door 905 through fastening bolt, linear cutting main part 1 surface is fixed with electric putter 904 near compression cover 906 one side, electric putter 904's output runs through compression cover 906 outside, and with compression cover 906 inside wall looks parallel and level, and electric putter 904 and shutoff door 905 correspond.
In this embodiment: this an deironing equipment for wire cutting working solution, when using, place the work piece of processing on the anchor clamps of workstation 2, later carry out processing through wire cutting main part 1, this moment through the work solution of work solution circulation mechanism 3 spun cooling, the chip removal, lubrication, rust-resistant etc. to the work piece of processing, inside workstation 2 can drop along with spun work solution, and filter through filter screen 501, make working solution and iron fillings separate, along with the inside working solution of work solution circulation mechanism 3 constantly flows, make the intraductal part work of work flow in of work solution circulation mechanism 3 water pipe in conveyer pipe A508, discharge through conveyer pipe A508, produced water impact force, drive water wheels 507 and rotate through the rotation of water wheels 507, and drive connecting rod 506 and then drive filter screen 501 and rotate, drive link 503 through filter screen 501 and reciprocate, move in step by step through link 503, another group link 503 slides at the surface of gag lever 511, thereby make the electric magnetic stripe 504 remove the in-process more stable, along with the continuous outflow of work solution circulation mechanism 3, make the inside work solution flow into conveyer pipe A508, the produced water impact force is driven by the filter screen 501, on the filter screen 501 can also be avoided on the side of the filter effect of removing iron fillings simultaneously on the side of the filter screen 501.
With the inflow of working solution, the working solution in the workbench 2 is continuously lifted, the floating frame 605 is driven to move upwards under the action of buoyancy until the floating frame 605 is contacted with the touch switch A606, then the electromagnetic valve A509 is controlled to be closed by the touch switch A606, magnetism generated by the electromagnetic column 608 is opened, the electromagnetic strip 504 is close to the left end of the workbench 2, the connecting frame 503 is contacted with a block diagram not shown, the electromagnetic strip 504 is adsorbed by the magnetism generated by the electromagnetic column 608, the electromagnetic strip 504 passes through the moving groove 607 and moves to the outside of the workbench 2 and is contacted with the electromagnetic column 608 and is positioned in the collecting cover body 701, the moving rod 602 is driven to slide on the connecting frame 503 through the fixing block 601, meanwhile, the spring 604 and the telescopic cover 603 are driven to stretch, and the later electromagnetic strip 504 is convenient to reset through the spring 604.
When the electromagnetic strip 504 contacts with the electromagnetic column 608, the touch switch B702 is pressed to enable the touch switch B702 to open the electromagnetic valve B710, at the moment, a part of the water pipe of the working fluid circulating mechanism 3 flows into the conveying pipe B711, is discharged into the U-shaped pipe 709 through the conveying pipe B711, is discharged into the sleeve 705 through the U-shaped pipe 709, and drives the sealing plate 707 to move upwards along with the impact force generated by the discharged working fluid, and as the sealing plate 707 is tightly attached to the inner side wall of the sleeve 705 through the sealing ring, the sealing performance between the sealing plate 707 and the sleeve 705 is improved, the working fluid is prevented from leaking outwards, the sealing plate 707 moves upwards, the jacking column 706 is driven to move upwards, the L-shaped sealing plate 714 is driven to seal the opening of the collecting cover 701 through the L-shaped sealing plate 714, meanwhile, the matching groove 715 formed by the L-shaped sealing plate 714 is clamped with the telescopic cover 603, when the telescopic housing 603 contacts with the matching groove 715 formed by the L-shaped plugging plate 714, the tightness of the collecting housing 701 can be better improved, the telescopic housing 603 can protect the spring 604, rust is prevented from occurring, the elastic effect of the spring 604 is affected, after the L-shaped plugging plate 714 plugs the collecting housing 701, the magnetic switch 716 is touched at the moment, the electromagnetic column 608 and the electromagnetic strip 504 are demagnetized through the magnetic switch 716, after the electromagnetic column 608 and the electromagnetic strip 504 are demagnetized, due to the shrinkage force of the spring 604, the L-shaped plugging plate 714 can play a certain blocking effect on the electromagnetic strip 504, the reset of the electromagnetic strip 504 is avoided, the surface of the electromagnetic strip 504 is affected, when the electromagnetic strip 504 loses magnetism, scrap iron falls from the electromagnetic strip 504 by self gravity, the air pump 703 can be started through the PLC controller, generated gas is discharged through the exhaust pipe 704, on the one hand, scrap iron on the surface of the electromagnetic strip 504 is cleaned and blown away through gas, on the other hand, the blown gas has a certain drying effect, and because the scrap iron is influenced by working solution, the scrap iron is relatively moist, so that the problem that the scrap iron is attached to the surface of the collecting cover 701 or the surface of the electromagnetic strip 504 is difficult to clean is solved, the L-shaped plugging plate 714 is used for plugging, and the scrap iron is prevented from being discharged from the opening of the collecting cover 701 when the scrap iron is blown, so that the cleaning effect is influenced.
Through driving motor 801's start to drive the transfer wheel 802 and rotate, rotate through transfer wheel 802, and drive conveyer belt 804 and remove, the iron fillings that drop through the air-blowing and self all drop on conveyer belt 804, and come to discharge from collecting cover 701 department to the iron fillings through conveyer belt 804, strike off the iron fillings on the conveyer belt 804 through scraper blade 803 in the discharge, avoid the iron fillings to adhere to and be difficult for dropping on the conveyer belt 804 surface, influence the discharge effect.
Scrap iron on the conveyor belt 804 is discharged to the inside of the compression cover 906 to be collected, then the compression cover is contracted through the hydraulic rod 901, the lower pressing rod 902 is driven to move downwards, the push plate 903 is driven to move downwards through the lower pressing rod 902, the collected scrap iron is compressed through the push plate 903, the later cleaning and transportation operation is facilitated through compression molding, the compressed scrap iron is opened, the blocking door 905 is opened, the compressed scrap iron is pushed out of the compression cover 906 through the electric push rod 904, the work of removing the scrap iron is completed, then the discharge pipe 712 is controlled to be closed through the controller, the electromagnetic valve C713 is opened, at the moment, the gravity of the self extrudes water in the sleeve 705 and is discharged into the U-shaped pipe 709, the L-shaped blocking plate 714 moves downwards through the ejector post 706, at the moment, the working fluid is pumped out a certain amount into the working fluid storage box through the controller controlling the working fluid circulating mechanism 3, at the moment, the floating frame 605 moves downwards, at the moment, the electromagnetic post 608 loses magnetism, the electromagnetic valve A509 is opened, the electromagnetic rod 504 is reset, and the reciprocating movement is realized.
It should be noted that: the liquid spraying end of the working liquid circulating mechanism 3 is provided with a pressure reducer and a control valve, so that the flow rate of the working liquid can be controlled.
The working principle and the using flow of the invention are as follows: in the iron removing device for wire cutting working fluid, when in use, a workpiece to be processed is placed on a fixture (not shown in the figure) of a workbench 2, then the workpiece is processed through a wire cutting main body 1, at the moment, the processed workpiece is cooled, chip removed, lubricated, rust-proof and the like through the working fluid sprayed out of a working fluid circulating mechanism 3, the sprayed working fluid falls into the workbench 2 and is filtered through a filter screen 501, the working fluid is separated from scrap iron, the working fluid continuously flows out along with the working fluid in the working fluid circulating mechanism 3, a part of the working fluid in a water pipe of the working fluid circulating mechanism 3 flows into a conveying pipe A508, the water impact force is generated by discharging the working fluid through the conveying pipe A508, the water wheel 507 is driven to rotate, the connecting rod 506 is driven to rotate through the rotation of the water wheel 507, and the reciprocating screw 502 is driven to rotate, the connecting frame 503 is driven to reciprocate through the reciprocating screw rod 502, the electromagnetic strip 504 is driven to synchronously move through the connecting frame 503, the other group of connecting frames 503 slides on the surface of the limiting rod 511, so that the electromagnetic strip 504 is more stable in the moving process, a certain supporting effect is achieved, along with the movement of the electromagnetic strip 504, due to the magnetism generated along with the electromagnetic strip 504, on one hand, the iron filings filtered on the filter screen 501 can be sucked away and cleaned, on the other hand, the iron filings on the surface of the filter screen 501 are effectively avoided, the filter screen 501 is blocked, the filtering effect of the working solution is affected, the working solution in the workbench 2 is continuously lifted along with the inflow of the working solution, the floating frame 605 is driven to move upwards through the buoyancy effect until the floating frame 605 is contacted with the touch switch A606, then the electromagnetic valve A509 is controlled to be closed through the touch switch A606, and the electromagnetic column 608 is opened to generate magnetism, at this time, the electromagnetic strip 504 is close to the left end of the workbench 2, the connecting frame 503 is contacted with a block (not shown in the figure), because the electromagnetic column 608 generates magnetism to adsorb the electromagnetic strip 504, the electromagnetic strip 504 passes through the moving groove 607, moves to the outside of the workbench 2 and contacts with the electromagnetic column 608, and is positioned in the collecting cover 701, at the same time of adsorption, the moving rod 602 is driven to slide on the connecting frame 503 by the fixing block 601 along with the movement of the electromagnetic strip 504, and simultaneously drives the spring 604 and the telescopic cover 603 to stretch, the later electromagnetic strip 504 is convenient to reset by the spring 604, at the same time when the electromagnetic strip 504 contacts with the electromagnetic column 608, the touch switch B702 is pressed to open the electromagnetic valve B710, at this time, a part of the water pipe of the working fluid circulation mechanism 3 flows into the conveying pipe B711, the sealing disc 707 is driven to move upwards by the impact force generated by the discharged working fluid and is discharged into the sleeve 705 through the U-shaped pipe 709, the sealing disc 707 is tightly attached to the inner side wall of the sleeve 705 through the sealing ring, the tightness between the sealing disc 707 and the sleeve 705 is increased, the working fluid is prevented from leaking out, the sealing disc 707 moves upwards and drives the jacking column 706 to move upwards, the L-shaped blocking plate 714 is driven to move upwards through the jacking column 706, the opening of the collecting cover 701 is blocked through the L-shaped blocking plate 714, meanwhile, the matching groove 715 formed by the L-shaped blocking plate 714 is clamped with the telescopic cover 603, the sealing performance of the collecting cover 701 can be better improved through the contact between the telescopic cover 603 and the matching groove 715 formed by the L-shaped blocking plate 714, the telescopic cover 603 can protect the spring 604 and prevent the occurrence of rust, and influence the elasticity effect of spring 604, after L type shutoff board 714 is to collecting cover body 701 shutoff, touch magnetic switch 716 this moment, carry out the demagnetizing to electromagnetic column 608 and electromagnetic strip 504 through magnetic switch 716, after electromagnetic column 608 and electromagnetic strip 504 are demagnetized, because the shrink force of spring 604, can play certain blocking effect to electromagnetic strip 504 through L type shutoff board 714, avoid electric magnetic strip 504 to reset, influence the surface to electric magnetic strip 504 and clear up, when electric magnetic strip 504 loses magnetism, the iron fillings drops from electromagnetic strip 504 with self gravity, at this moment can start air pump 703 through the PLC controller, produced gas is discharged through blast pipe 704, on the one hand clear up and blow away the iron fillings on electromagnetic strip 504 surface through gas, on the other hand the gas that blows out has certain stoving effect, owing to receive the working liquid influence, relatively moist, thereby solving the problem that the surface of the collecting cover 701 or the surface of the electromagnetic strip 504 is not easy to clean, avoiding the scrap iron from being discharged from the opening of the collecting cover 701 and affecting the cleaning effect when being blown by air through the blocking of the L-shaped blocking plate 714, starting the driving motor 801 and driving the conveying wheel 802 to rotate, driving the conveying belt 804 to move through the rotation of the conveying wheel 802, discharging the scrap iron by blowing and the scrap iron falling by the self on the conveying belt 804 from the collecting cover 701 through the conveying belt 804, scraping the scrap iron on the conveying belt 804 through the scraping plate 803 while discharging, avoiding the scrap iron from being adhered to the surface of the conveying belt 804 and not easy to fall, affecting the discharging effect, collecting the scrap iron by discharging the scrap iron on the conveying belt 804 into the compression cover 906, and then contracting through the hydraulic rod 901, and drive down the depression bar 902 and move down, drive push pedal 903 through down the depression bar 902 and move down, compress collecting the iron fillings through push pedal 903, through compression molding, be convenient for later stage clear up, transport operation, the iron fillings after compressing, open shutoff door 905, push out the iron fillings after compressing from compressing cover 906 through electric putter 904 can, accomplish the work to the iron fillings removal work, afterwards control solenoid valve B710 through the controller and close, solenoid valve C713 opens, self gravity extrudes the inside water of sleeve 705 this moment, in side by side to U type pipe 709, arrange to workstation 2 inside through jack-up 706, L type shutoff board 714 moves down this moment, simultaneously control operating fluid circulation mechanism 3 with the operating fluid take out a certain amount to the operating fluid bin, at this moment, float frame 605 moves down along with the separation of touching switch A606 simultaneously, and open solenoid valve A509, make its electromagnetism strip 504 reset here realization reciprocating motion, can be better to the work liquid's of carrying out, effectively avoid the jam of operating fluid hydrojet mouth, simultaneously wire cutting and operating fluid bring down adversely affects the work piece, thereby the cutting device is better to the appearance quality of the improvement, the appearance of the wire cutting device is realized, and the condition of the conductivity is avoided.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (4)
1. Iron removal equipment for wire cutting working solution comprises a wire cutting main body (1), a workbench (2) arranged at one end of the wire cutting main body (1) and a working solution circulating mechanism (3) arranged on the wire cutting main body (1), and is characterized in that: an iron removing mechanism (4) is also arranged on the wire cutting main body (1);
The iron removal mechanism (4) comprises an adsorption anti-blocking component (5), a moving-out component (6), a discharging component (7), a blanking conveying component (8) and a compression molding component (9), wherein the adsorption anti-blocking component (5) is arranged on the workbench (2), the moving-out component (6) is arranged on the adsorption anti-blocking component (5), the discharging component (7) is arranged on one side, close to the workbench (2), of the linear cutting main body (1), the blanking conveying component (8) is arranged in the discharging component (7), and the compression molding component (9) is arranged on one side of the discharging component (7);
The adsorption anti-blocking assembly (5) comprises a filter screen (501), a reciprocating screw (502), a connecting frame (503), electromagnetic strips (504), a shell (505), water wheels (507) and a conveying pipe A (508), wherein the filter screen (501) is fixed inside the workbench (2), the reciprocating screw (502) is installed on one side of the workbench (2) through a block, the shell (505) is fixed on the upper surface of a liquid storage tank of the working fluid circulation mechanism (3), one end of the reciprocating screw (502) is provided with the water wheels (507), the water wheels (507) are positioned inside the shell (505), the electromagnetic strips (504) are arranged above the filter screen (501), the connecting frame (503) is installed at two ends of the electromagnetic strips (504), the conveying pipe A (508) is fixed on one side of the shell (505), and the other end of the conveying pipe A (508) is fixed on the surface of the water pipe of the working fluid circulation mechanism (3).
A solenoid valve A (509) is arranged in the conveying pipe A (508);
The moving-out assembly (6) comprises a moving rod (602), springs (604), a floating frame (605), a touch switch A (606) and electromagnetic columns (608), wherein the moving rod (602) is arranged at two ends of the upper surface of the electromagnetic strip (504), the springs (604) are sleeved on the surface of the moving rod (602), the floating frame (605) is slid below the filter screen (501), the touch switch A (606) is fixed on one side, close to the filter screen (501), of the inner side wall of the workbench (2) through a fixed plate, and two groups of symmetrically arranged electromagnetic columns (608) are fixed on one side, close to the moving groove (607), of the surface of the linear cutting main body (1);
A telescopic housing (603) is sleeved outside the spring (604);
The discharging assembly (7) comprises a collecting cover body (701), a touch switch B (702), an air pump (703) and an exhaust pipe (704), wherein the collecting cover body (701) is fixed on one side, close to the electromagnetic columns (608), of the wire cutting main body (1) through a fixing panel, the touch switch B (702) is fixedly installed between the two groups of electromagnetic columns (608) on the surface of the wire cutting main body (1), the air pump (703) is fixed on the upper surface of the collecting cover body (701), and the exhaust pipe (704) is fixed at the output end of the air pump (703).
2. The iron removing apparatus for wire cutting working fluid according to claim 1, wherein: the discharging assembly (7) further comprises a sleeve (705), a jacking column (706), a sealing disc (707), U-shaped pipes (709), an electromagnetic valve B (710), a conveying pipe B (711), a discharging pipe (712), an electromagnetic valve C (713), L-shaped blocking plates (714) and a magnetic switch (716), two groups of sleeves (705) which are symmetrically arranged are arranged below the collecting cover body (701), the jacking column (706) is connected in a sliding mode inside the sleeve (705), the L-shaped blocking plates (714) are arranged between the jacking column (706) in two groups, the sealing disc (707) is fixed at the bottom end of the jacking column (706), the U-shaped pipes (709) are fixed between the two groups of sleeves (705), the conveying pipe B (711) is fixed between the U-shaped pipes (709) and the water pipes of the working fluid circulation mechanism (3), the electromagnetic valve B (710) is installed inside the conveying pipe B (711) and the working table (2), the discharging pipe (712) is fixed between the conveying pipe B (711) and the working table (2), the electromagnetic valve C (713) is installed inside the collecting cover body (713), and one side of the collecting cover body (3) is fixedly installed on the surface of the magnetic switch.
3. The iron removing apparatus for wire cutting working fluid according to claim 2, wherein: unloading conveying component (8) are including driving motor (801), delivery wheel (802), scraper blade (803) and conveyer belt (804), collect cover body (701) inner chamber both ends are connected with delivery wheel (802) through the pivot rotation, two sets of cover is equipped with conveyer belt (804) between delivery wheel (802), collect cover body (701) surface and be close to one of them a set of delivery wheel (802) one side and be fixed with driving motor (801), collect cover body (701) inside wall and be close to one of them a set of delivery wheel (802) one side and be fixed with scraper blade (803).
4. The iron removing apparatus for wire cutting working fluid according to claim 3, wherein: compression molding subassembly (9) are including hydraulic stem (901), depression bar (902), push pedal (903), electric putter (904), shutoff door (905) and compression cover (906), collect cover body (701) and be close to scraper blade (803) one side and be fixed with compression cover (906), hydraulic stem (901) are installed to hydraulic stem (901) one side, hydraulic stem (901) output is fixed with depression bar (902) through the backup pad, compression cover (906) inner chamber top sliding connection has push pedal (903), compression cover (906) are run through in the bottom of depression bar (902) and are fixed in push pedal (903) upper surface, shutoff door (905) are installed through fastening bolt in compression cover (906) outside bottom, wire cutting main part (1) surface is close to compression cover (906) one side and is fixed with electric putter (904).
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