CN107950753A - A kind of method of aerobic-anaerobic coupled fermentation production biological feedstuff - Google Patents

A kind of method of aerobic-anaerobic coupled fermentation production biological feedstuff Download PDF

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CN107950753A
CN107950753A CN201711461225.7A CN201711461225A CN107950753A CN 107950753 A CN107950753 A CN 107950753A CN 201711461225 A CN201711461225 A CN 201711461225A CN 107950753 A CN107950753 A CN 107950753A
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fermentation
air
biological feedstuff
temperature
aerobic
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CN107950753B (en
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王志林
王丽
杨雪芬
蒋宗勇
李平
温晓鹿
张亚辉
胡胜兰
高开国
易宏波
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Institute of Animal Science of Guangdong Academy of Agricultural Sciences
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Institute of Animal Science of Guangdong Academy of Agricultural Sciences
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K10/00Animal feeding-stuffs
    • A23K10/10Animal feeding-stuffs obtained by microbiological or biochemical processes
    • A23K10/12Animal feeding-stuffs obtained by microbiological or biochemical processes by fermentation of natural products, e.g. of vegetable material, animal waste material or biomass
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K10/00Animal feeding-stuffs
    • A23K10/10Animal feeding-stuffs obtained by microbiological or biochemical processes
    • A23K10/14Pretreatment of feeding-stuffs with enzymes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K10/00Animal feeding-stuffs
    • A23K10/10Animal feeding-stuffs obtained by microbiological or biochemical processes
    • A23K10/16Addition of microorganisms or extracts thereof, e.g. single-cell proteins, to feeding-stuff compositions
    • A23K10/18Addition of microorganisms or extracts thereof, e.g. single-cell proteins, to feeding-stuff compositions of live microorganisms
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K10/00Animal feeding-stuffs
    • A23K10/30Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms
    • A23K10/37Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms from waste material
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D23/00Control of temperature
    • G05D23/19Control of temperature characterised by the use of electric means
    • G05D23/20Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature
    • G05D23/24Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature the sensing element having a resistance varying with temperature, e.g. a thermistor
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2400/00Lactic or propionic acid bacteria
    • A23V2400/11Lactobacillus
    • A23V2400/169Plantarum
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2400/00Lactic or propionic acid bacteria
    • A23V2400/11Lactobacillus
    • A23V2400/173Reuteri
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/87Re-use of by-products of food processing for fodder production
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P80/00Climate change mitigation technologies for sector-wide applications
    • Y02P80/10Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier

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  • Engineering & Computer Science (AREA)
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  • Biotechnology (AREA)
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  • Food Science & Technology (AREA)
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Abstract

The present invention discloses a kind of method of aerobic-anaerobic coupled fermentation production biological feedstuff.The present invention uses the fermenting microbe of bacillus, lactobacillus and saccharomycete Mixed Microbes as biological feedstuff, biological feedstuff is produced by using aerobic-anaerobic coupling solid zymotechnique, it is intermittent toward being passed through sterile constant-temperature air in deep layer material during the fermentation, be conducive to growth of aerobic microorganisms in lower floor's material to breed, be also beneficial to improve product quality stability;The piling height of the bed of material, the production capacity of lifting means can be improved in ventilation and heat situation.In addition, containing the probiotics that can largely improve animal intestinal tract health after biological feedstuff is fermented, the micro-ecological environment of intestines and stomach can be improved after feeding animals, improve the immunocompetence of body.In addition, biological feedstuff is rich in lactic acid and has strong alcohol fragrance, feed palatability can be significantly improved, is conducive to improve animal feed intake, promotes fast growth of animal, improve cultivation industry production capacity.

Description

A kind of method of aerobic-anaerobic coupled fermentation production biological feedstuff
Technical field
The present invention relates to Feed Manufacturing field, more particularly to a kind of side of aerobic-anaerobic coupled fermentation production biological feedstuff Method.
Background technology
In cultivation industry since feeding antibiotic is largely using caused medicament residue, drug resistance and the problems such as food security Increasingly serious, the developed country such as America and Europe has started to disable feeding antibiotic comprehensively, and the Chinese government also has begun to limit or disable Part feeding antibiotic, as the end of the year 2015 disabled Lomefloxacin, Pefloxacin, Ofloxacin, promise fluorine sand in food animal Appearance as defined in feed addictive purposes of 4 kinds of quinolones veterinary drugs of star and in November, 2016 stopping sulfate colistin etc., Limitation is reduced in animal or the government action of stopping antibiotic usage is significantly accelerated, and it will be general trend of events institute to disable feeding antibiotic comprehensively Become.In " rear antibiotic " epoch, biological feedstuff application is also increasingly taken seriously, and biological feedstuff is a large amount of in cultivation industry in recent years Using especially prevalent.Biological feedstuff is using feedstuff or agricultural and sideline product as primary raw material, passes through inoculation yeast bacterium, gemma bar The beneficial microbe such as bacterium and lactic acid bacteria, under artificial controllable condition, utilizes the microorganisms such as lactic acid bacteria, saccharomycete and bacillus The growth metabolism activity of itself, the anti-nutritional factors in raw material and macromolecular substances are decomposed or conversion, metabolism generate organic acid With the small-molecule substance such as soluble small peptide, form that nutritive value is high, palatability is good, absorption easy to digest and the biology rich in probiotics Feed.
Biological feedstuff fermentation generally use multi-cultur es mixed solid fermentation mode produces at present, is usually used in fermenting organism feed Strain have the kinds such as saccharomycete, bacillus and lactic acid bacteria.Common bacillus such as bacillus subtilis and lichens gemma bar Bacterium etc. can secrete a large amount of protease, and the high molecular weight protein that can be degraded including antigen protein, it is special to be conducive to raising animal It is young animal to absorbing proteins;Yeast Growth metabolism produces a large amount of mycoprotein, fat, polysaccharide and B family vitamins, and The beneficiating ingredients such as enzyme, coenzyme, ribonucleic acid, sterol and some unknown growth factor, can improve the nutritive value of feed, in addition Feed can also produce strong alcohol fragrance after yeast ferments, and be conducive to improve animal feed intake;Lactic acid bacteria be widely present in poultry, In fowl enteron aisle, lactic acid bacteria can adjust body gastrointestinal tract normal flora, keep microecological balance, improve food digestion rate, moreover it is possible to press down Harmful microorganism growth and breeding in enteron aisle processed, plays a significant role in terms of animal body health is safeguarded.In above-mentioned common three classes In major microorganisms, bacillus belongs to aerobic microbiological, and saccharomycete then belongs to facultative aerobic microbiological, and lactic acid bacteria belongs to more Amphimicrobe or strictly anaerobic microorganism.When using bacillus, saccharomycete and lactic acid bacteria multiple bacteria compound fermentation, It is particularly important that each strain raised growth is bred is coordinated there are greatest differences to oxygen demand due to each strain.
In current feed fermentation production method, some are fermented using a step anaerobic fermentation mode, that is, are being inoculated with Anaerobic fermentation is directly carried out after lactobacillus, bacillus and saccharomycete;Other are the two-step fermentations using first aerobic rear anaerobism Mode is fermented, i.e., inoculates anaerobic bacteria progress anaerobic fermentation after being first inoculated with aerobic bacteria shallow tray fermentation.Sent out for a step anaerobism For ferment, such a mode is unable to amount reproduction in the presence of the aerobic microbiological such as bacillus and saccharomycete caused by for hypoxgia, The problems such as so as to can not effectively play the physiological function of bacillus and saccharomycete;For two-step fermentation, such a mode is deposited Grown in technological process, mass produce the problems such as manipulation strength is big, and product quality is difficult to control.In biological feedstuff production process In, how regulating and controlling bacillus, saccharomycete and lactic acid bacteria etc., Bu Tong aerobic to require the breeding of microorganism raised growth be production Gao Pin The key of matter biological feedstuff.
The content of the invention
The shortcomings that in order to overcome the prior art and deficiency, primary and foremost purpose of the invention are that providing one kind is used for biological feedstuff The ventilation temperature-controlling system of aerobic-anaerobic coupled fermentation.
Another object of the present invention is to provide a kind of method of aerobic-anaerobic coupled fermentation production biological feedstuff.
The present invention uses bacillus, lactobacillus and saccharomycete mixed solid fermentation technique, by intermittent toward deep layer thing Sterile constant-temperature air is passed through in material, the required oxygen of limit is provided with for aerobic microbiological, is conducive to aerobic micro- life in lower floor's material Thing growth and breeding.Meanwhile monitor fermentation materials temperature in real time during the fermentation, once material temperature exceedes microorganism suitable growth temperature Degree, can also be cooled down for fermentation materials by being passed through Tempeerature-constant air, improved product quality stability.
It is still another object of the present invention to provide a kind of biological feedstuff.
The purpose of the present invention is achieved through the following technical solutions:
A kind of ventilation temperature-controlling system for biological feedstuff aerobic-anaerobic coupled fermentation, including blowing plant, rotor Flowmeter, air filter, air heater, fermentation temperature regulating device, venting in timing manner control device, air sparger, fermentation are held Device;Filling biological feedstuff in round;
The blowing plant, spinner flowmeter, air filter, air heater, air sparger lead to successively Piping is connected;
The fermentation temperature regulating device includes temperature sensor, temp controlled meter and the first solenoid valve, the temperature sensor It is connected with temp controlled meter signal, temp controlled meter is connected with the first solenoid signal;Temperature sensor is used to detect biological feedstuff fermentation temperature Degree, and temp controlled meter is transmitted a signal to, whether temp controlled meter controls the cooling of the first electromagnetic valve switch.
The venting in timing manner control device includes time controller and second solenoid valve, the time controller and Two solenoid signals connect;Ventilate in being switched by setting time controller timing controlled second solenoid valve toward biological feedstuff.
The air heater is connected by the first pipeline with first solenoid valve one end, and the first solenoid valve other end passes through Second pipe is connected with air sparger;
Described second solenoid valve one end is connected with the first pipeline, and the other end is connected with second pipe.
Preferably, the blowing plant includes air compressor machine, air accumulator and cooling driers, the air compressor machine, gas storage Tank passes sequentially through pressure pipeline with cooling driers and is connected.
One end of the spinner flowmeter is connected with cooling driers, the other end and the air filter phase of spinner flowmeter Even.
The air filter is pipelined filter, degerming filter core built in air filter.
The air filter is used to remove the microorganism in air.
The air heater is the heating unit with temperature control modules, is provided with the gas outlet of air heater Temperature transducer, controls heater to heat air, in order to provide the compressed air of constant temperature by setting leaving air temp.
Preferably, the probe of the temperature sensor is located at biological feedstuff lower middle position.
The air sparger is the round tube of lower end sealing, and the upper port of air sparger is connected with second pipe, The lower part of the pipe side wall of air sparger is provided with some air holes;Air sparger has multiple.
The air sparger is inserted perpendicularly into biological feedstuff, and air hole is located in biological feedstuff, and uppermost The distance of stomata to biological feedstuff upper surface is setting value, general to be no less than 1/3rd of thickness of feed layer, to prevent " air is short Road ".
The round is the large-scale shedding motion of sealed bottom, and round can use fermentation vat, fermentation tank, hair Ferment bucket or fermentation bag, round bottom need to seal and be unable to gas leakage.
The present invention is provided with a second solenoid valve in parallel near the first solenoid valve, this second solenoid valve is controlled with the time Device processed is connected, can be for a long time or intermittent toward being passed through constant temperature compressed air in biological feedstuff by setting time controller.
A kind of method of aerobic-anaerobic coupled fermentation production biological feedstuff, includes the following steps:
(1) pretreatment of raw material
Select without mouldy, free from extraneous odour and without rotten dregs of beans, skin of beancurd be used as fermentation raw material, dregs of beans dosage be 90%~ 100%, skin of beancurd dosage is 0~10%, and raw material is uniformly mixed and is used as fermentation base-material through pulverizing and sieving by raw material according to formula;
Preferably, the sieving was 10 mesh sieves.
(2) prepare biological feedstuff fermentation and use mixed bacteria seed liquor
By the saccharomycete activated (Saccharomyces cerevisiae), bacillus subtilis (Bacillus Subtilis), lactobacillus plantarum (Lactobacillus plantarum) and lactobacillus reuteri (Lactobacillus Reuteri) additive amount is poured into nutrient solution strain on demand, is thoroughly mixed uniformly, nutrient solution water temperature is controlled 30 ± 1 DEG C, this mixed bacteria liquid is bean pulp fermentation seed liquor;Again toward addition acid protease, neutral proteinase in bean pulp fermentation seed liquor And alkali protease, each protease additive amount is on the basis of the base-material that ferments, i.e.,:Alkali protease additive amount 25~100U/g, it is excellent Select 50U/g;Neutral proteinase 25~100U/g of additive amount, preferably 50U/g;Acidic protein enzyme amount 10~50U/g of additive amount, preferably 25U/g, it is that biological feedstuff fermentation Mixed Microbes are a variety of after mixing with bean pulp fermentation seed liquor in right amount to weigh each protease Sub- liquid;
Saccharomycete and bacillus content are in the bean pulp fermentation seed liquor:Saccharomycete 1 × 107~3 × 107cfu/ ML, preferred concentration are 2 × 107cfu/mL;Bacillus subtilis 1 × 107~5 × 107Cfu/mL, preferred concentration for 3 × 107cfu/mL;Lactobacillus plantarum 1 × 107~3 × 107Cfu/mL, preferred concentration are 2 × 107cfu/mL;Lactobacillus reuteri 1 ×107~3 × 107Cfu/mL, preferred concentration are 2 × 107cfu/mL。
The mass percent meter of component contained by the nutrient solution is as follows:Glucose or sucrose 2%, K2HPO40.3% He KH2PO40.2%.
Preferably, the saccharomycete is promulgated for the Ministry of Agriculture《Catalogue of feed additive varieties》In can yeast for animal feeds bacterium, Including Saccharomyces cerevisiae NKY1 bacterial strains.Wherein, Saccharomyces cerevisiae NKY1 are special It is public in profit " 201410234358.0, a kind of feeding thermostable microcapsule yeast probiotics preparation and preparation method and application " Open.
Preferably, the bacillus subtilis is promulgated for the Ministry of Agriculture《Catalogue of feed additive varieties》In can be feeding Bacillus subtilis.
Preferably, the lactobacillus plantarum is promulgated for the Ministry of Agriculture《Catalogue of feed additive varieties》In can be feeding plant Thing bacillus.
Preferably, the lactobacillus reuteri Ministry of Agriculture promulgates《Catalogue of feed additive varieties》In can be feeding sieve Yi Shi lactobacillus;Including Lactobacillus reuteri LR1 bacterial strains.Wherein, Lactobacillus reuteri LR1 exist Disclosed in patent " 201510751130.3, one plants of L. reuteri strains with prebiotic characteristics and its application ".
(3) base-material ferments
The biological feedstuff fermentation mixed bacteria described in step (2) is uniformly sprayed into the fermentation base-material described in step (1) Seed liquor, control base-material moisture is between 35%~45%, and preferably moisture is 40%, and base-material is fully mixed with mixed bacteria seed liquor Close the round (hair that the fermentation base-material being inoculated with uniformly is encased in above-mentioned aerobic-anaerobic coupled fermentation ventilation temperature-controlling system Ferment bucket or fermentation vat) in, base-material ulking thickness is inserted into air sparger pipe, at the same time to be advisable no more than 100cm in fermentation materials Thermometric temperature sensor is inserted into, it is 32~37 DEG C to control fermentation temperature, and ferment 36h~48h under controlled temperature conditions of divulging information, and then detests 24~48h of aerobe fermentation, obtains biological feedstuff.
Preferably, the air outlet temperature of air heater is arranged to 37 DEG C, passage time controller control air pipe line Upper second solenoid valve switch intermittence is passed through Tempeerature-constant air into material, earlier fermentation (before material temperature does not rise) set at interval of Every is set toward 5~15 seconds (preferably 10 seconds) Tempeerature-constant airs are passed through in material, in the fermentation materials material temperature rise middle and later periods within 10 minutes 5~15 seconds (preferably 10 seconds) air were passed through every 5 minutes;Fermentation materials temperature is controlled between 32~37 DEG C, once fermentation materials More than 37 DEG C, by cooling down to material toward being passed through air in material.
Preferably, it is as follows to prepare situation for the activation of the saccharomycete described in step (2):
The active dry yeast bacterium for weighing a certain amount of known viable count is added in yeast activated liquid in 5% (m/v) ratio and (contains 0.9%NaCl and 2% glucose), 30 DEG C of concussion activation 30min.
Preferably, it is as follows to prepare situation for the activation of the bacillus subtilis described in step (2):
The bacillus subtilis powder for weighing a certain amount of known viable count is added in actication of culture liquid in 2% (m/v) ratio (containing 0.9%NaCl and 2% glucose), 37 DEG C of concussion activation 40min.
Preferably, it is as follows to prepare situation for the activation of the lactobacillus plantarum described in step (2):
Lactobacillus plantarum is seeded to progress level-one culture in MRS fluid nutrient mediums, after 37 DEG C are cultivated 24h, is connect according to 5% Kind amount carries out secondary amplification culture.
Preferably, it is as follows to prepare situation for the activation of the lactobacillus reuteri described in step (2):
Lactobacillus reuteri is seeded to progress level-one culture in MRS fluid nutrient mediums, after 37 DEG C are cultivated 24h, according to 5% Inoculum concentration carries out secondary amplification culture.
The MRS fluid nutrient mediums are:Casein peptone 10g/L, beef extract powder 10g/L, glucose 20g/L, yeast carry Take thing 5g/L, dipotassium hydrogen phosphate 2g/L, sodium citrate 2g/L, epsom salt 0.58g/L, four water manganese sulfate 0.25g/L, acetic acid Sodium 5g/L, Tween-80 1mL/L, agar 15g/L;Adjust pH5.5.
A kind of biological feedstuff, ferments to obtain by the above method.
The present invention is had the following advantages relative to the prior art and effect:
The present invention uses the fermenting microbe of bacillus, lactobacillus and saccharomycete Mixed Microbes as biological feedstuff, by adopting Biological feedstuff is produced with aerobic-anaerobic coupling solid zymotechnique, it is intermittent sterile toward being passed through in deep layer material during the fermentation Tempeerature-constant air, the required oxygen of limit is provided with for aerobic microbiological, is conducive to growth of aerobic microorganisms in lower floor's material and is bred.Together When, during the fermentation by the fermentation temperature of draft type control material in OK range, be conducive to improve product quality steady It is qualitative;The piling height of the bed of material, the production capacity of lifting means can be improved in ventilation and heat situation.In addition, biological feedstuff passes through The probiotics of animal intestinal tract health can largely be improved by containing after fermentation, can improve the micro-ecological environment of intestines and stomach after feeding animals, Improve the immunocompetence of body.In addition, biological feedstuff is rich in lactic acid and has strong alcohol fragrance, it is agreeable to the taste feed can be significantly improved Property, be conducive to improve animal feed intake, promote fast growth of animal, cultivation industry production capacity can be improved.
Brief description of the drawings
Fig. 1 is a kind of aerobic-anaerobic coupled fermentation ventilation control for biological feedstuff fermentation that the embodiment of the present invention is provided Warm system flow schematic diagram.
Fig. 2 is air sparger in the embodiment of the present invention.
Wherein, 1, air compressor machine;2nd, air accumulator;3rd, cooling driers;4th, spinner flowmeter;5th, air filter;6th, air heats Device;7th, temp controlled meter;8th, the first solenoid valve;9th, PT100 temperature sensors;10th, time controller;11st, air sparger;12nd, send out Ferment container;13rd, round tube;14th, air hole;15th, second solenoid valve;16th, the first pipeline;17th, second pipe.
Embodiment
With reference to embodiment and attached drawing, the present invention is described in further detail, but embodiments of the present invention are unlimited In this.
Embodiment 1
As shown in Figure 1 and Figure 2, a kind of ventilation control for biological feedstuff aerobic-anaerobic coupled fermentation is present embodiments provided Warm system, including:Blowing plant (air compressor machine 1, air accumulator 2 and cooling driers 3), spinner flowmeter 4, air filter 5, sky Hot-air heater 6, fermentation temperature regulating device (temp controlled meter 7, the first solenoid valve 8 and PT100 temperature sensors 9), venting in timing manner control dress Put (time controller 10 and second solenoid valve 15), air sparger 11 and round 12.The air compressor machine 1, air accumulator 2 It is connected between cooling driers 3 using pressure pipeline.One end of the spinner flowmeter 4 is connected with cooling driers 3, spinner flowmeter 4 other end is connected with air filter 5.The air filter 5 is connected by pipeline with 6 air inlet of air heater; The gas outlet of the air heater 6 is connected by the first pipeline 16 with 8 one end of the first solenoid valve, and the first solenoid valve 8 is another End is connected by second pipe 17 with air sparger 11;Described 15 one end of second solenoid valve is connected with the first pipeline 16, separately One end is connected with second pipe 17.Temp controlled meter 7, the first solenoid valve 8 and the temperature sensor 9 is connected with each other composition biology and raises Expect fermentation temperature control device;The time controller 10 is connected to form venting in timing manner control device with second solenoid valve 15.
PT100 temperature sensors 9 are used to detect the temperature inside biological feedstuff, and signal transmission will be detected to temp controlled meter 7, if detecting, temperature is higher than given threshold, and temp controlled meter output signal controls the first solenoid valve 8 to lead in opening toward round Enter air, ensure that biological feedstuff temperature is in and be adapted to fermentation temperature.
Air heater 6 is used to heat cold dry air to steady temperature,
It is intermittent toward being passed through Tempeerature-constant air, root in round that time controller 10 is used to controlling second solenoid valve 15 to open Aerobic strain situation is inoculated with according to biological feedstuff, one is passed through toward biological feedstuff intermittent by 10 timing of setting time controller Fix time air.Time controller 10 can the timing when fermenting beginning.
The air sparger 11 is the round tube 13 of lower end sealing, and port is connected with second pipe 17 thereon, air The lower part of the pipe side wall of distributor 11 is provided with some air holes 14.
The air sparger 11 is inserted perpendicularly into biological feedstuff, and biological feedstuff need to cover air hole 14, and topmost The distance of air hole to biological feedstuff upper surface be setting value, setting value is depending on actual conditions, generally no less than the bed of material / 3rd of thickness, to prevent " short-circuit of air ".
In specific operation, by be inoculated with mixed bacteria biological feedstuff load round 12 (fermentation vat, fermenter or Fermentation bag) in, it is inserted into according to round insertion air sparger pipe uniform in size, then by temperature sensor 9 in biological feedstuff, The probe of temperature sensor 9 is located at biological feedstuff lower middle position, 10 time interval of setting time controller and duration of ventilation, if Determine 7 temperature control scope of temp controlled meter, the outlet air control temperature of setting air heater 6, opens air compressor machine 1.
Ventilation temperature-controlling system provided in this embodiment, periodically can supply oxygen toward deep layer biological feedstuff and energy is intelligentized Fermentation temperature is controlled, ensures the abundant fermentation of aerobic bacteria in biological feedstuff, improves product quality.
The present embodiment only illustrates technical scheme, rather than its limitations.
Embodiment 2
Weigh fresh dregs of beans 19kg and skin of beancurd 1kg to be uniformly mixed, crushed 10 mesh sieves and used as fermentation base-material.Using yeast Bacterium NKY1, bacillus subtilis, lactobacillus plantarum and lactobacillus reuteri LR1 mixed bacterias ferment.Base-material fermentation moisture Control need to prepare 13.33 liters of biological feedstuff fermentation mixed bacteria seed liquors containing mixed bacteria 40%.Weigh first 266.6g glucose, 40g K2HPO4With 26.7g KH2PO4Certain volume is added to being preheated in 30 DEG C of clear water, is sufficiently stirred Dissolving.Saccharomycete and bacillus subtilis are activated with activating solution respectively.Then live toward adding a certain amount of saccharomycete in nutrient solution Change liquid and bacillus subtilis activating solution, the saccharomycete in final zymotic fluid and bacillus subtilis viable count is respectively reached 2 ×107cfu/mL.Lactobacillus plantarum and lactobacillus reuteri overnight culture are added afterwards, make the plant breast in final zymotic fluid Bacillus and lactobacillus reuteri viable count respectively reach 2 × 107Cfu/mL, obtains bean pulp fermentation seed liquor.Alkaline egg is weighed again White enzyme (20 × 104U/g) 5 grams, neutral proteinase (10 × 104U/g) 10 grams and acid protease (5 × 104U/g) 10 grams of additions Into bean pulp fermentation seed liquor, add water to adjust to 13.33 liters, stir evenly that to can be used as biological feedstuff fermentation Mixed Microbes a variety of Sub- liquid.The biological feedstuff fermentation of mixing is uniformly sprayed in fermentation base-material with mixed bacteria seed liquor, is stirred, will Fermentation base-material after inoculation is transferred in fermenter, air sparger pipe and temperature sensor (PT100) is inserted into material, by sky The outlet temperature of hot-air heater is arranged to 37 DEG C, and second solenoid valve switch is intermittent on passage time controller control air pipe line Tempeerature-constant air is passed through into material, is set in earlier fermentation (before material temperature does not rise) at interval of 10 minutes toward being passed through 10 seconds in material Tempeerature-constant air, sets in the fermentation materials material temperature rise middle and later periods and was passed through 10 seconds air at interval of 5 minutes.Control fermentation materials temperature Between 32~37 DEG C, once fermentation materials more than 37 DEG C, by cooling down to material toward being passed through air in material.Ventilation early period hair The ferment stage continues 36h, then stops ventilation and continues anaerobic fermentation 24h, obtains the biological feedstuff rich in probiotics, biological feedstuff can Using low temperature drying or Direct-fed animal.
Indexs measure
A) count plate:The biological feedstuff for taking 3g wet is placed in 100mL sterile salines, is shaken 20min, is taken supernatant Diluted with sterile water, take that the dilution of suitable multiple is respectively coated LB, YPD (addition ampicillin and streptomysin) and MRS is put down Plate carries out count plate, counts each tablet viable count.
B) pH value measures:Weigh the wet biological feedstuffs of 10.0g to be placed in 100mL distilled water, shake 10min, take supernatant PH value is surveyed with pH meter.
C) lactic acid content measures:The kit that biotech firm's offer is built up using Nanjing is detected.
D) determining the protein quantity:Biological feedstuff is sampled using Kjeldahl nitrogen determination after drying.
Table 1 ferments the index of correlation data of front and rear material
Index Before fermentation After fermentation
Albumen (%) 46.3% 51.2%
Material pH value 6.60 4.40
Lactic acid content 0 2.0%
Lactobacillus / 2.8×109
According to table 1, protein content improves after feed is fermented, and contains a large amount of probiotics in biological feedstuff.
Embodiment 3
Weigh fresh dregs of beans 47.5kg and skin of beancurd 2.5kg to be uniformly mixed, crushed 10 mesh sieves and used as fermentation base-material.Using Saccharomycete NKY1, bacillus subtilis, lactobacillus plantarum and lactobacillus reuteri LR1 mixed bacterias ferment.Base-material ferments Moisture control need to prepare 33.33 liters of biological feedstuff fermentation mixed bacteria seed liquors containing mixed bacteria 40%.Weigh first 666.5g glucose, 100g K2HPO4With 66.8g KH2PO4Certain volume is added to being preheated in 30 DEG C of clear water, is fully stirred Mix dissolving.Saccharomycete and bacillus subtilis are activated with activating solution respectively.Then toward adding a certain amount of saccharomycete in nutrient solution Activating solution and bacillus subtilis activating solution, respectively reach the saccharomycete in final zymotic fluid and bacillus subtilis viable count 2×107cfu/mL.Lactobacillus plantarum and lactobacillus reuteri overnight culture are added afterwards, make the plant in final zymotic fluid Lactobacillus and lactobacillus reuteri viable count respectively reach 2 × 107Cfu/mL, obtains bean pulp fermentation seed liquor.Alkalescence is weighed again Protease (20 × 104U/g) 12.5 grams, neutral proteinase (10 × 104U/g) 25 grams and acid protease (5 × 104U/g) 25 grams It is added in bean pulp fermentation seed liquor, adds water to adjust to 33.33 liters, stirs evenly and can be used as biological feedstuff fermentation Mixed Microbes Kind seed liquor.The biological feedstuff fermentation of mixing is uniformly sprayed in fermentation base-material with mixed bacteria seed liquor, is sufficiently stirred It is even, the fermentation base-material after inoculation is transferred in fermenter, air sparger pipe and temperature sensor are inserted into material (PT100), the outlet temperature of air heater is arranged to 37 DEG C, passage time controller controls the second electromagnetism on air pipe line Threshold switch intermittence is passed through Tempeerature-constant air into material, is set in earlier fermentation (before material temperature does not rise) at interval of 10 minutes past things 10 seconds Tempeerature-constant airs are passed through in material, is set in the fermentation materials material temperature rise middle and later periods and was passed through 10 seconds air at interval of 5 minutes.Control Fermentation materials temperature between 32~37 DEG C, once fermentation materials more than 37 DEG C, by being dropped to material toward being passed through air in material Temperature.Ventilating fermentation stage early period continues 36h, then stops ventilation and continues anaerobic fermentation 24h, obtains the biology feeding rich in probiotics Material, biological feedstuff can use and carry out low temperature drying or Direct-fed animal.
Each Indexs measure is with reference to embodiment 1.
Table 2 ferments the index of correlation data of front and rear material
Index Before fermentation After fermentation
Albumen (%) 46.3% 50.9%
Material pH value 6.60 4.35
Lactic acid content 0 2.18%
Viable count / 2.5×109
According to table 2, protein content improves after feed is fermented, and contains a large amount of probiotics in biological feedstuff.
Above-described embodiment is the preferable embodiment of the present invention, but embodiments of the present invention and from above-described embodiment Limitation, other any Spirit Essences without departing from the present invention with made under principle change, modification, replacement, combine, simplification, Equivalent substitute mode is should be, is included within protection scope of the present invention.

Claims (10)

1. a kind of ventilation temperature-controlling system for biological feedstuff aerobic-anaerobic coupled fermentation, it is characterised in that filled including compressed air Put, spinner flowmeter, air filter, air heater, fermentation temperature regulating device, venting in timing manner control device, air sparger, Round;Filling biological feedstuff in round;
The blowing plant, spinner flowmeter, air filter, air heater, air sparger pass sequentially through pipe Road is connected;
The fermentation temperature regulating device includes temperature sensor, temp controlled meter and the first solenoid valve, the temperature sensor and temperature The connection of table signal is controlled, temp controlled meter is connected with the first solenoid signal;
The venting in timing manner control device includes time controller and second solenoid valve, the time controller and the second electricity Magnet valve signal connects;
The air heater is connected by the first pipeline with first solenoid valve one end, and the first solenoid valve other end passes through second Pipeline is connected with air sparger;
Described second solenoid valve one end is connected with the first pipeline, and the other end is connected with second pipe.
2. the ventilation temperature-controlling system for biological feedstuff aerobic-anaerobic coupled fermentation according to right will require 1, its feature It is:
The blowing plant includes air compressor machine, air accumulator and cooling driers, the air compressor machine, air accumulator and cooling driers according to It is secondary to be connected by pressure pipeline;
One end of the spinner flowmeter is connected with cooling driers, and the other end of spinner flowmeter is connected with air filter.
3. the ventilation temperature-controlling system for biological feedstuff aerobic-anaerobic coupled fermentation according to right will require 1, its feature It is:
The air filter is pipelined filter, degerming filter core built in air filter;
The air heater is the heating unit with temperature control modules, and thermometric is provided with the gas outlet of air heater Sensor;
The probe of the temperature sensor is located in biological feedstuff.
4. the ventilation temperature-controlling system for biological feedstuff aerobic-anaerobic coupled fermentation according to right will require 1, its feature It is:
The air sparger is the round tube of lower end sealing, and the upper port of air sparger is connected with second pipe, air The lower part of the pipe side wall of distributor is provided with some air holes;Air sparger has multiple;
The air sparger is inserted perpendicularly into biological feedstuff, and air hole is located in biological feedstuff, and uppermost air hole Distance to biological feedstuff upper surface is setting value.
5. the ventilation temperature-controlling system for biological feedstuff aerobic-anaerobic coupled fermentation according to right will require 1, its feature It is:
The round is the large-scale shedding motion of sealed bottom.
A kind of 6. method of aerobic-anaerobic coupled fermentation production biological feedstuff, it is characterised in that include the following steps:
(1) pretreatment of raw material
Select without mouldy, free from extraneous odour and without rotten dregs of beans, skin of beancurd as fermentation raw material, dregs of beans dosage is 90%~100%, beans Skin dosage is 0~10%, and raw material is uniformly mixed and is used as fermentation base-material through pulverizing and sieving by raw material according to formula;
(2) prepare biological feedstuff fermentation and use mixed bacteria seed liquor
By the saccharomycete activated (Saccharomyces cerevisiae), bacillus subtilis (Bacillus Subtilis), lactobacillus plantarum (Lactobacillus plantarum) and lactobacillus reuteri (Lactobacillus Reuteri) additive amount is poured into nutrient solution strain on demand, is thoroughly mixed uniformly, nutrient solution water temperature is controlled 30 ± 1 DEG C, this mixed bacteria liquid is bean pulp fermentation seed liquor;Again toward addition acid protease, neutral proteinase in bean pulp fermentation seed liquor And alkali protease, each protease additive amount is on the basis of the base-material that ferments, i.e.,:25~100U/g of alkali protease additive amount;In 25~100U/g of property protease additive amount;Acidic protein enzyme amount 10~50U/g of additive amount, weighs each protease and is sent out in right amount with dregs of beans Ferment seed liquor is that mixed bacteria seed liquor is used in biological feedstuff fermentation after mixing;
(3) base-material ferments
The biological feedstuff fermentation described in step (2) is uniformly sprayed into the fermentation base-material described in step (1) and uses mixed bacteria seed Liquid, control base-material moisture is between 35%~45%, and base-material is sufficiently mixed uniformly with mixed bacteria seed liquor, the hair that will be inoculated with Ferment base-material is encased in the ventilation temperature control system that Claims 1 to 5 any one of them is used for biological feedstuff aerobic-anaerobic coupled fermentation In the round of system, base-material ulking thickness is inserted into air sparger pipe, at the same time to be advisable no more than 100cm in fermentation materials Thermometric temperature sensor is inserted into, it is 32~37 DEG C to control fermentation temperature, and ferment 36h~48h under controlled temperature conditions of divulging information, and then detests 24~48h of aerobe fermentation, obtains biological feedstuff.
7. the method for aerobic-anaerobic coupled fermentation production biological feedstuff according to claim 6, it is characterised in that:
In step (1), the sieving was 10 mesh sieves;
In step (2), the mass percent meter of component contained by the nutrient solution is as follows:Glucose or sucrose 2%, K2HPO4 0.3% and KH2PO40.2%.
8. the method for aerobic-anaerobic coupled fermentation production biological feedstuff according to claim 6, it is characterised in that:
In step (2), saccharomycete and bacillus content are in the bean pulp fermentation seed liquor:Saccharomycete 1 × 107~3 × 107cfu/mL;Bacillus subtilis 1 × 107~5 × 107cfu/mL;Lactobacillus plantarum 1 × 107~3 × 107cfu/mL;Roy Family name's lactobacillus 1 × 107~3 × 107cfu/mL。
9. the method for aerobic-anaerobic coupled fermentation production biological feedstuff according to claim 6, it is characterised in that:
In step (3), the air outlet temperature of air heater is arranged to 37 DEG C, passage time controller is controlled on air pipe line Second solenoid valve switch intermittence is passed through Tempeerature-constant air into material, is set in earlier fermentation at interval of 10 minutes toward logical in material Enter 5~15 seconds Tempeerature-constant airs, set in the fermentation materials material temperature rise middle and later periods and be passed through 5~15 seconds air at interval of 5 minutes;Control Fermentation materials temperature between 32~37 DEG C, once fermentation materials more than 37 DEG C, by being dropped to material toward being passed through air in material Temperature.
10. a kind of biological feedstuff, it is characterised in that ferment to obtain by claim 6~9 any one of them method.
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CN108497158A (en) * 2018-06-11 2018-09-07 厦门市科环海洋生物科技有限公司 A kind of the biological and ecological methods to prevent plant disease, pests, and erosion fermented feed and its production method and production equipment of prevention vibriosis
CN109294889A (en) * 2018-08-31 2019-02-01 南通劲凌智能科技有限公司 Probiotics fermented beverage fermentation tank, component proportion and its process
CN110353088A (en) * 2019-07-18 2019-10-22 广东省农业科学院动物科学研究所 A kind of preparation method of fermented bean dregs
CN113046228A (en) * 2021-04-01 2021-06-29 江苏罗迈特生物科技有限公司 Wine mother expansion culture system

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CN106615672A (en) * 2016-12-15 2017-05-10 岳阳市展翔生物科技有限公司 High-quality enzymolysis-fermented bean pulp as well as preparation method and application thereof
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CN102199521A (en) * 2011-04-07 2011-09-28 华东理工大学 Enclosed solid state fermentation bioreactor
CN205275602U (en) * 2015-11-08 2016-06-01 易百龄(天津)养老服务有限公司 Oxygen distribution temperature control device
CN206472806U (en) * 2016-12-02 2017-09-08 濮阳职业技术学院 Feed fermentation device
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CN108497158A (en) * 2018-06-11 2018-09-07 厦门市科环海洋生物科技有限公司 A kind of the biological and ecological methods to prevent plant disease, pests, and erosion fermented feed and its production method and production equipment of prevention vibriosis
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CN109294889B (en) * 2018-08-31 2021-10-15 杭州百芮生物科技有限公司 Probiotic fermented beverage fermentation tank, component proportion and process method thereof
CN110353088A (en) * 2019-07-18 2019-10-22 广东省农业科学院动物科学研究所 A kind of preparation method of fermented bean dregs
CN113046228A (en) * 2021-04-01 2021-06-29 江苏罗迈特生物科技有限公司 Wine mother expansion culture system

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