CN107938586B - Automatically the formula track that switches tracks is removed obstacles and diagnostic device - Google Patents

Automatically the formula track that switches tracks is removed obstacles and diagnostic device Download PDF

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Publication number
CN107938586B
CN107938586B CN201711259949.3A CN201711259949A CN107938586B CN 107938586 B CN107938586 B CN 107938586B CN 201711259949 A CN201711259949 A CN 201711259949A CN 107938586 B CN107938586 B CN 107938586B
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China
Prior art keywords
rail
track
fixed
car body
frame
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CN201711259949.3A
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CN107938586A (en
Inventor
门艳忠
宋晓晨
曹霞
王树磊
李晓贞
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Changzhou Institute of Technology
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Changzhou Institute of Technology
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01HSTREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
    • E01H8/00Removing undesirable matter from the permanent way of railways; Removing undesirable matter from tramway rails
    • E01H8/10Removing undesirable matter from rails, flange grooves, or the like railway parts, e.g. removing ice from contact rails, removing mud from flange grooves
    • E01H8/105Pneumatically or hydraulically loosening, removing or dislodging undesirable matter, e.g. removing by blowing, flushing, suction; Application of melting liquids; Loosening or removing by means of heat, e.g. cleaning by plasma torches, drying by burners
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B35/00Applications of measuring apparatus or devices for track-building purposes

Abstract

It removes obstacles the invention discloses a kind of formula track that switches tracks automatically and diagnostic device, including car body and the automatic track exchanging device being set to below car body, the automatic track exchanging device includes rack, mandrel and rail wheel, the both ends of the rack are provided with telescopic hydraulic bar, rail wheel is by feather key in the featherway of mandrel, telescopic hydraulic bar is fixed in mandrel, telescopic hydraulic bar end is connect with feather key, the end of mandrel is mounted on the rack, rack is fixedly connected with vehicle bottom, vehicle bottom surrounding is further fixed on high power hydraulic cylinder, and each high-power hydraulic cylinder force is impartial.The device of the invention can efficiently carry out rail diagnosis and the cleaning of neighbouring rubbish, reduce a large amount of financial resources and material resources, ensure the efficient operation of railway and subway, also mitigate the burden of rail tour personnel.Meanwhile automatic track exchanging device transforms to narrow gauge from broad gauge in the state of not parking, efficiently in time.

Description

Automatically the formula track that switches tracks is removed obstacles and diagnostic device
Technical field
The present invention relates to a kind of high-speed railway without how track remove obstacles and diagnostic device, in particular to it is a kind of have it is not parking Automatically switch tracks function remove obstacles and diagnostic device.
Background technique
With advances in technology with the development of society, high-speed rail and subway obtained it is unprecedented universal, to high-speed rail and ground What iron removed obstacles mechanization of operation degree proposes urgent demand.
It, can not in track groove due to factors such as artificial quality, municipal pollution, construction, season alternation and weather transformation It has been stained with the deposits such as a large amount of house refuse such as cigarette butt, packaging bag, dregs, sandstone, mud and ice and snow avoidablely, this Not only can heavy corrosion route rail, fastener etc., the traffic safety of train but will be seriously threatened.It, can be by using artificial cleaning , clean level low to working efficiency be different and the influence of the factors such as climate reasons, it is difficult to meet high-speed rail and underground railway track is handed over Logical growth requirement.
Existing track is removed obstacles, and all there is also various deficiencies for the integral level of equipment, mostly also only by high pressure Flusher etc. cleans rail, cannot be from though this mode can effectively clear up track groove or neighbouring dregs mud The basic cleaning for solving house refuse.For example, " railway tunnel cleaning car " of application number 201010516580.1 is only by suction Dirt and high pressure washing clean rail.In another example application number 201620191347.3 " a kind of subway tunnel rubbish is clear Reason device " although including the devices such as dust suction, mechanical material grasping, rubbish self-unloading and promotion, mechanical material grasping process efficiency is lower, Can not the small rubbish such as thorough cleaning such as polybag, cigarette butt, remove obstacles unobvious and there is still a need for full manual operation, operation weeks Phase is long and laborious.
The present invention is can to make track detecting when not needing to diagnose railway section in rear portion installation diagnostic device It is partially disengaged rail;Barrier clearing device is installed at middle part, can be carried out by high-power air-flow conveying fan to without near how track The cleaning of rubbish, it is efficiently convenient;Meanwhile using the spacing of hydraulic cylinder control left and right rail wheel, country variant or regional side are realized The not parking of border switches tracks.
Summary of the invention
The present invention is directed to the defect that existing rail obstacle clearing device is unable to high-efficiency cleaning rubbish, and has a single function, and uses: (1) lifting-transverse shifting diagnostic device is installed at rear portion, safety detection is carried out to operation rail in real time, if not needing to examine rail When disconnected, lift cylinders deagnostic package can be detached from rail;(2) barrier clearing device is installed at middle part, house refuse near rail is received Collection processing;(3) increase bottom cleaning brush device, high-pressure and low-pressure flushing device makees further cleaning;(4) hydraulic cylinder controls left and right rail The spacing of road wheel realizes that country variant or regional the not parking of border switch tracks.
Technical scheme is as follows:
Automatically the formula track that switches tracks is removed obstacles and diagnostic device, including car body and the automatic track exchanging device being set to below car body, The automatic track exchanging device includes rack, mandrel and rail wheel, and the both ends of the rack are provided with two sides telescopic hydraulic bar, track Wheel by feather key embedded in mandrel featherway in, two sides telescopic hydraulic bar is fixed in mandrel, two sides telescopic hydraulic bar end with Feather key connection, the end of mandrel are mounted on the rack, and rack is fixedly connected with vehicle bottom, and vehicle bottom surrounding is further fixed on greatly Power hydraulic cylinder, each high-power hydraulic cylinder force are impartial.
As a further improvement of the present invention, the rack both ends are additionally provided with damper.
It as a further improvement of the present invention, further include track diagnostic device and traverse displacement unit;
The track diagnostic device includes camera captured in real-time system, inclination angle and displacement sensor system, track crackle Analysis detection system and the frame fixed for each system;The camera captured in real-time system includes being fixed on frame Photographic device and headlamp;The inclination angle and displacement sensor system include the obliquity sensor being fixed on frame and displacement Sensor;The track analysis on cracks detection system includes the monitoring ultrasonic instrument being fixed between frame and rail and is fixed on Display in frame;
The traverse displacement unit includes two-way hydraulic cylinder, linear guide, guide rail slide block, slider frame, ball, and two-way hydraulic cylinder is solid Due on slider frame, guide rail slide block is mounted on slider frame, and ball is stuck between linear guide and guide rail slide block, and linear guide is solid Due on car body, slider frame is fixedly connected with the upper end of telescopic hydraulic bar, and the lower end of telescopic hydraulic bar is fixedly connected with frame.
As a further improvement of the present invention, it is additionally provided with steamboat in base of frame, the steamboat is set close to rail of railway It sets.
It as a further improvement of the present invention, further include rail obstacle clearing device, the rail obstacle clearing device includes that track is clear Cleaning device;
The track cleaning device includes water tank, high-pressure nozzle, hairbrush, low pressure spray head;Flow-disturbing is provided in the water tank Plate is provided with the valve of control high-pressure nozzle and low pressure spray head on water tank, and the high-pressure nozzle, hairbrush, low pressure spray head are fixed on rail Lower car body on road, the hairbrush are driven by air motor.
As a further improvement of the present invention, the rail obstacle clearing device further includes that air-flow inhales sweeping device;
The air-flow inhales sweeping device and includes cavity, blower, motor, absorbs channel and rotatable plate;The cavity include into Mouth and outlet, blower are connected with cavity, and for driving blower, the one end for absorbing channel is connected motor with the entrance of cavity, The other end extends between car body and guide rail, and blower driving rubbish is sucked into cavity along channel is absorbed, during rotatable plate passes through Mandrel is movably attached in cavity, is flipped when sucking rubbish and reaching predetermined weight.
As a further improvement of the present invention, the rail obstacle clearing device further includes refuse compressor;
The refuse compressor includes dustbin, lifting cylinder, pressing plate, dustbin guide rail and mechanical arm;Lifting cylinder Car body top is fixed on top, and lower part is fixedly connected with the pressing plate, and mechanical arm is installed on the car body, and dustbin is mounted on dustbin and leads On rail, dustbin guide rail is fixed on car body, and the outlet that the air-flow inhales the cavity of sweeping device is the baffle tilted down, can be turned After movable plate is flipped, rubbish enters dustbin along the baffle.
Beneficial effects of the present invention are as follows:
For the rapid development of present high-speed railway and subway, the device of the invention can efficiently carry out rail diagnosis and it is attached Nearly rubbish cleaning, reduces a large amount of financial resources and material resources, ensures the efficient operation of railway and subway, also mitigates the negative of rail tour personnel Load.Meanwhile automatic track exchanging device transforms to narrow gauge from broad gauge in the state of not parking, efficiently in time.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention.
Fig. 2 is equipment layout of the invention.
Fig. 3 is the automatic track exchanging device structural schematic diagram of the present invention.
Fig. 4 is the automatic track exchanging device partial enlarged view of the present invention.
Fig. 5 is the structural schematic diagram of high power hydraulic cylinder of the present invention.
Fig. 6 is track diagnostic device structural schematic diagram of the present invention.
Fig. 7 is track diagnostic device partial enlarged view of the present invention.
Fig. 8 is traverse displacement unit partial enlarged view of the present invention.
Fig. 9 is rail obstacle clearing device structural schematic diagram of the present invention.
Figure 10 is track cleaning device structural schematic diagram of the present invention.
Figure 11 is cisten mechanism schematic diagram of the present invention.
Figure 12 is that air-flow of the present invention inhales sweeping device structural schematic diagram.
Figure 13 is refuse compressor structural schematic diagram of the present invention.
Specific embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings.
The present invention formula track that switches tracks automatically is removed obstacles and the overall structure of diagnostic device is as depicted in figs. 1 and 2, and the present invention is root The new technical solution proposed according to the adverse circumstances that rail is runed for a long time.
The cigarette butt that passenger is thrown near platform, the house refuses such as packaging bag are innumerable, affect environment by bus and Traffic safety, barrier clearing device then efficiently solve the problems, such as this, and part of removing obstacles is using the high-power air-flow conveying wind of front two rows Machine carry out to without how near track rubbish cleaning, while increase bottom cleaning brush device, high-pressure and low-pressure flushing device is made into one Step cleaning guarantees that the deposits such as house refuse, dregs and mud are by high-efficiency cleaning near track.
Rail diagnosis of partial controls track detection device using traversing and lifting hydraulic cylinder, and track detecting includes taking the photograph As head captured in real-time system, inclination angle and displacement sensor system, track analysis on cracks detection system.
The not parking system that switches tracks is realized using the spacing of hydraulic cylinder control left and right rail wheel from broad gauge auto-changing to narrow Rail.
1, automatic track exchanging device:
The not parking system that switches tracks is realized using the spacing of hydraulic cylinder control left and right rail wheel from broad gauge auto-changing to narrow Rail.As shown in Figure 3.
As shown in Figure 3,4, automatic track exchanging device is mainly by rail wheel 10, mandrel 11, feather key 12, two sides telescopic hydraulic bar 13, damper 14 and high power hydraulic cylinder system 15 etc. form.Feather key 12 in 11 featherway of mandrel, install by rail wheel 10 On feather key 12;Two sides telescopic hydraulic bar 13 is fixed in mandrel 11, and feather key 12 is withstood in hydraulic stem end;14 both ends of damper are each 3 are separately fixed at 16 center of rack.4 equipment bottom high power hydraulic cylinder systems 15, as shown in figure 5, they pass through bolt On the car body, stress is impartial everywhere for connection.
Automatic track exchanging device is made of rail wheel, feather key and two sides telescopic hydraulic cylinder;Rail wheel passes through in featherway Control two sides telescopic hydraulic cylinder positions feather key, to position to two sides rail wheel spacing;Damper is used simultaneously Device reduces the vibratory impulse in operational process.
2, track diagnostic device:
Rail diagnosis of partial controls track detection device using traversing and lifting hydraulic cylinder, and track detecting includes taking the photograph As head captured in real-time system, inclination angle and displacement sensor system, track analysis on cracks detection system.As shown in Figure 6.
As shown in fig. 7, diagnostic system device includes camera captured in real-time system, tilt angle sensor system and displacement sensing Device system, track analysis on cracks detection system.Camera captured in real-time system includes rear portion photographic device 5 and LED illumination lamp 6, It is connected by bolts in frame 9;Inclination angle and displacement sensor system include that obliquity sensor 4 and displacement sensor 2 are mounted on frame Inside frame 9;Track analysis on cracks detection system includes monitoring ultrasonic instrument 3 and display 1, is mounted between frame 9 and rail; Meanwhile the installation of bottom steamboat 7 generates minimum friction on the frame 9 close to rail of railway, avoids generating on the way in operation larger Impact;Telescopic hydraulic bar 8 and frame 9 weld.
As shown in figure 8, traverse displacement unit is mainly by two-way hydraulic cylinder 17, linear guide 18, guide rail slide block 19, ball 20, cunning The composition such as block frame 21.Two-way hydraulic cylinder 17 is connected by bolts on slider frame 21, and guide rail slide block 19 is mounted on slider frame 21, Ball 20 is stuck between linear guide 18 and guide rail slide block 19, and coefficient of friction is minimum when making to slide and appearance is compared in manufacture and maintenance Easily.Linear guide 18 is welded on the car body.Telescopic hydraulic bar 8 is bolted in slider frame 21 and Fig. 7.
At the area of gauge difference or state boundary, the device will carry out it is not parking switch tracks, due to track diagnostic device Close to two sides rail, so must assure that the spacing of two siding track diagnostic devices is identical as the gauge after switching tracks.Two sides interorbital Away from substantially there is 1500mm, traverse displacement unit uses two-way hydraulic cylinder, and control slider frame moves left and right;Using linear guide, main benefit Movement is generated in linear guide with guide rail slide block, while guide rail slide block uses ball bearing type curtain rail sliding block, ball bearing type curtain rail sliding block Slipping phenomenon will not be generated, it can be achieved that high accuracy positioning, coefficient of friction is minimum and manufacture and maintenance are easier;Using four A small slide block works at the same time, and improves integral rigidity and load, while it is unbalance to avoid front and back to increase counterweight.Peace by traverse displacement unit Equipped with locking mechanism, avoiding device have in the process of running it is biggish impact and cause to position it is unreliable.Vertical hydraulic cylinder is flexible The up and down motion of entire track diagnostic device is driven, if not needing the section diagnosed to track, track detecting part can be made It is detached from rail.
Track detecting includes camera captured in real-time system, inclination angle and displacement sensor system, the detection of track analysis on cracks System.Camera captured in real-time system includes rear portion photographic device and LED illumination lamp, can captured in real-time orbit picture;Inclination angle and Displacement sensor system includes obliquity sensor and displacement sensor, and obliquity sensor can the gradient of real-time monitoring rail, position Displacement sensor can real-time monitoring rail spacing;Track analysis on cracks detection system includes monitoring ultrasonic instrument and display.Together When, bottom steamboat generates minimum friction close to rail, avoids generating big impact on the way in operation.
3, rail obstacle clearing device:
The cigarette butt that passenger is thrown near platform, packaging bag, lunch box, the house refuses such as beverage bottle are innumerable, influence Environment and traffic safety, barrier clearing device then efficiently solve the problems, such as this by bus.As shown in Figure 9.
As shown in figure 12, air-flow inhales sweeping device mainly by front two rows blower 22, motor 23, absorbs channel 24 and can be rotated The composition such as plate 25.Motor 23 is connected by bolts on the shelf on 22 side of blower, and blower 22 is pacified in the form that bolt-connection couples On the cavity of intermediate rotatable plate.Rotatable plate 25 is movably attached in cavity by central axis, when sucking garbage weight Reaching a certain level will be flipped, and it is right that absorption channel 24 is mounted on corresponding blower 22 in the form of bolt-connection Face, lower end extend between car body and guide rail.
As shown in figure 13, refuse compressor is mainly by dustbin 26, lifting cylinder 27, pressing plate 28, dustbin guide rail 29 It is formed with mechanical arm 30 Deng.27 top of lifting cylinder is mounted on car body upper surface, lower part and pressing plate 28 in the form of bolt-connection Weld together, mechanical arm 30 is installed on the car body, and the track groove of dustbin 26 is mounted on dustbin guide rail 29, and dustbin is led Rail 29 is by welding on the car body.
As shown in Figure 10 and Figure 11, the cleaning of railway is usually based on jetting type automation.It is equipped with and disturbs in water tank 38 Flowing plate 31, high-low pressure spray equipment are made of low pressure spray head 32, high-pressure nozzle 33, valve 34 and spoiler water tank 38.Valve 34 with it is low Spray head 32, high-pressure nozzle 33 and spoiler water tank 38 is pressed to install in the form of bolt-connection respectively, low pressure spray head 32, high-pressure nozzle 33 by car body overhead notch through on vehicle bottom rail road.
As shown in Figure 10, bottom turns to brush and mainly be made of hairbrush 35, air motor 36.Hairbrush 35 and air motor 36 are installed In on fixed frame 37.When work, air motor 36 is rotated 360 ° with electric brush 35.
Remove obstacles part using the high-power air-flow conveying fan of front two rows carry out to without how near track rubbish cleaning, rubbish Rubbish enters rotatable plate by pipeline due to the sucking action of larger air-flow.When debris accumulation to a certain extent when, rubbish due to Self weight, causes rotatable plate to rotate, falls into dustbin.If the rubbish in dustbin is excessive, dress is compressed in the lifting on top The area occupied of rubbish can be reduced by the lifting compressed garbage of hydraulic cylinder by setting.If the rubbish in dustbin has been expired, bottom Four big hydraulic lifts whole device can be lifted, be adjusted at height identical as platform plane, manipulator can be by rubbish Cabinet pushes platform to, and platform cleanup crew only needs in time to clear up garbage box, at the same be also convenient for device maintenance and its He effectively acts on.Rail obstacle clearing device is further equipped with bottom cleaning brush device and high-pressure and low-pressure flushing device, guarantees that track is attached The deposits such as nearly house refuse, dregs and mud are by high-efficiency cleaning;Water tank is equipped with spoiler, since whole device is being come sometimes It returns that the speed transported on the way is larger, then water tank will fully consider the percussion of water flow, is equipped with spoiler inside water tank to subtract Inertia impact of the water to cabinet in few water tank.
In conclusion the present invention relates to a kind of high-speed railway without how track remove obstacles and diagnostic techniques, while it is poor in gauge At different area or state boundary, which may be implemented the function that switches tracks automatically.Diagnostic device is located at rear portion, if necessary can be with The diagnosis to rail is carried out by traversing, the lifting of hydraulic device, plays the purpose of real-time monitoring rail;During barrier clearing device is located at Portion, can be carried out if necessary by high-power air-flow conveying fan to without how near track rubbish cleaning.The present invention is not to Closed subway is without how track is removed obstacles and diagnosed and is equally applicable.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention.It is all in essence of the invention Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.

Claims (5)

1. switch tracks formula rail obstacle clearing device automatically, it is characterised in that: including car body and the dress that switches tracks automatically being set to below car body It sets, the automatic track exchanging device includes rack, mandrel and rail wheel, and the both ends of the rack are provided with two sides telescopic hydraulic bar, Rail wheel is through feather key in the featherway of mandrel, and two sides telescopic hydraulic bar is fixed in mandrel, two sides telescopic hydraulic rod end Head is connect with feather key, and the end of mandrel is mounted on the rack, and rack is fixedly connected with vehicle bottom, and vehicle bottom surrounding is also fixed There is high power hydraulic cylinder, each high-power hydraulic cylinder force is impartial;Automatically the formula rail obstacle clearing device that switches tracks further includes that track is clear Fault device, the rail obstacle clearing device include track cleaning device;The track cleaning device includes being set to vehicle body upper portion Water tank and it is set to the high-pressure nozzle of lower car body on track, hairbrush, low pressure spray head;It is provided with spoiler in the water tank, Be provided on water tank control high-pressure nozzle and low pressure spray head valve, the high-pressure nozzle, hairbrush, low pressure spray head be fixed on track it On lower car body, the hairbrush pass through air motor drive;
It further include track diagnostic device and traverse displacement unit;
The track diagnostic device includes camera captured in real-time system, inclination angle and displacement sensor system, track analysis on cracks Detection system and the frame fixed for each system, the frame are fixedly linked with telescopic hydraulic bar;The camera is real-time Camera system includes the photographic device and headlamp being fixed on frame;The inclination angle and displacement sensor system include being fixed on Obliquity sensor and displacement sensor on frame;The track analysis on cracks detection system includes being fixed on frame and rail Between monitoring ultrasonic instrument and the display that is fixed in frame;
The traverse displacement unit includes two-way hydraulic cylinder, linear guide, guide rail slide block, slider frame, ball, and two-way hydraulic cylinder is fixed on On slider frame, guide rail slide block is mounted on slider frame, and ball is stuck between linear guide and guide rail slide block, and linear guide is fixed on On car body, slider frame is fixedly connected with the upper end of telescopic hydraulic bar, and the lower end of telescopic hydraulic bar is fixedly connected with frame.
2. the formula rail obstacle clearing device according to claim 1 that switches tracks automatically, it is characterised in that: the rack both ends are also set up There is damper.
3. the formula rail obstacle clearing device according to claim 1 that switches tracks automatically, it is characterised in that: be additionally provided in base of frame Steamboat, the steamboat are arranged close to rail of railway.
4. the formula rail obstacle clearing device according to claim 1 that switches tracks automatically, it is characterised in that: the rail obstacle clearing device is also Air-flow including being set to vehicle body upper portion inhales sweeping device;
The air-flow inhales sweeping device and includes cavity, blower, motor, absorbs channel and rotatable plate;The cavity include entrance and Outlet, blower are connected with cavity, and for driving blower, the one end for absorbing channel is connected motor with the entrance of cavity, another End extends between car body and guide rail, and blower driving rubbish is sucked into cavity along channel is absorbed, and rotatable plate passes through central axis It is movably attached in cavity, is flipped when sucking rubbish and reaching predetermined weight.
5. the formula rail obstacle clearing device according to claim 4 that switches tracks automatically, it is characterised in that: the rail obstacle clearing device is also Refuse compressor including being set to vehicle body upper portion;
The refuse compressor includes dustbin, lifting cylinder, pressing plate, dustbin guide rail and mechanical arm;Lifting cylinder top It is fixed on car body top, lower part is fixedly connected with the pressing plate, and mechanical arm is installed on the car body, and dustbin is mounted on dustbin guide rail On, dustbin guide rail is fixed on car body, and the outlet that the air-flow inhales the cavity of sweeping device is the baffle tilted down, can be rotated After plate is flipped, rubbish enters dustbin along the baffle.
CN201711259949.3A 2017-12-04 2017-12-04 Automatically the formula track that switches tracks is removed obstacles and diagnostic device Active CN107938586B (en)

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CN109457651A (en) * 2018-08-01 2019-03-12 广东华隧建设集团股份有限公司 A kind of tunnel cleaning vehicle
CN112730608B (en) * 2020-08-24 2023-10-27 河南省交通规划设计研究院股份有限公司 Highway line investigation device and planning design method thereof
CN114319220A (en) * 2021-12-16 2022-04-12 杭州申昊科技股份有限公司 A track cleaning device for track inspection robot

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