CN107935503A - The production and application of concrete match gram - Google Patents
The production and application of concrete match gram Download PDFInfo
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- CN107935503A CN107935503A CN201711204635.3A CN201711204635A CN107935503A CN 107935503 A CN107935503 A CN 107935503A CN 201711204635 A CN201711204635 A CN 201711204635A CN 107935503 A CN107935503 A CN 107935503A
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/4505—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements characterised by the method of application
- C04B41/4535—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements characterised by the method of application applied as a solution, emulsion, dispersion or suspension
- C04B41/4543—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements characterised by the method of application applied as a solution, emulsion, dispersion or suspension by spraying, e.g. by atomising
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/60—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only artificial stone
- C04B41/61—Coating or impregnation
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/0075—Uses not provided for elsewhere in C04B2111/00 for road construction
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/2038—Resistance against physical degradation
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/2038—Resistance against physical degradation
- C04B2111/2076—Discolouring resistant materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/60—Flooring materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/80—Optical properties, e.g. transparency or reflexibility
- C04B2111/82—Coloured materials
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Producing Shaped Articles From Materials (AREA)
Abstract
The invention discloses the production and application of a kind of match gram of concrete, the production method of wherein concrete match gram comprises the following steps：(1) multiple concrete match gram moulding in irregular shape are carved at random in PVC board, then master mold is made using silica gel overmolded；The appearance and size of each concrete match gram moulding is between 1 20cm, and thickness is between 0.8 1.5cm；(2) using cement, quartz sand, dyeing dispersant, rubber powder, fiber, stone, reinforcing agent, stabilizer and water as raw material, it is stirred to form color concrete according to a certain ratio；(3) color concrete is poured into master mold, natural coagulation drying, is made concrete match gram after the demoulding.Artistic ground is constructed using concrete produced by the invention match gram, breach the limitation of existing construction material and method to composition, the design of design teacher can fully be put to good use, the artistic ground pattern exquisiteness constructed is true to nature, rich in color, and anti-skid wearable, not fugitive color.
Description
Technical field
This patent disclosure relates generally to artistic surface structures field, and in particular to a kind of production and application of concrete match gram.
Background technology
The ecological art ground with specific pattern moulding is laid with, the atmosphere set off each other with surrounding environment can be built,
Therefore it is more and more welcomed by the people, so as to be used widely in occasions such as recreation ground, theme parks.
Existing ecological art ground generally use is laid with mosaic tiles or is formed by imprinting color concrete.Marseille
Gram ceramic tile needs high temperature sintering to form, and cost is higher and surface is more smooth；And autogram ground needs die sinking in advance, moulding and face
Color is all more dull, and composition flexibility ratio is low, of high cost.
The deficiency on the existing artistic ground of solution that can be well by the research and development to concrete match gram and application, promotes in theme scape
See and be easier to realize the artistic effect of mating formation with topic landscape appropriateness in construction.
The content of the invention
The purpose of the invention is to overcome the limitation on existing artistic ground, there is provided a kind of production of New Concrete match gram and
Using.
According to the first aspect of the invention, there is provided a kind of production method of concrete match gram, comprises the following steps：
(1) multiple concrete match gram moulding in irregular shape are carved at random in PVC board, then mother is made using silica gel overmolded
Mould；The appearance and size of each concrete match gram moulding is between 1-20cm, and thickness is between 0.8-1.5cm；
(2) using cement, quartz sand, dyeing dispersant, rubber powder, fiber, stone, reinforcing agent, stabilizer and water as raw material,
It is stirred to form color concrete according to a certain ratio；
(3) color concrete is poured into master mold, natural coagulation drying, is made concrete match gram after the demoulding.
Under preferable case, wherein each raw material components weight proportion of color concrete is:100 parts of cement, quartz sand 100-200
Part, 5-10 parts of dispersant of dyeing, 0.5-2.0 parts of rubber powder, 0.1-0.2 parts of fiber, 30-50 parts of stone, 3-5 parts of reinforcing agent, stabilization
1-2 parts of agent, 15-25 parts of water.
Under preferable case, the cement specification is 42.5﹟Portland cement, the quartz sand specification are 10-80 mesh,
The fibre diameter is 0.5-1mm, length 1-5cm, and the stone specification is 3-5mm.
Through inventor study in detail with after lot of experiment validation, using following raw material specification and weight proportion:42.5#Commonly
100 parts of portland cement, 180 parts of 40-50 mesh quartz sand, 10 parts of dispersant of Bomanite dyeing, 2 parts of 5010 rubber powder, diameter
15 parts of 1 part of 3 parts of 30 parts of 0.15 part of fiber, 3-5mm stones, reinforcing agent, stabilizer, the water of 0.5mm length 1cm, the concrete produced
Match restraint product have optimal comprehensive performance.
In step (2), major ingredient cement, quartz sand, stone and water are first stirred mixing, then add rubber powder, fibre
Dimension, reinforcing agent and stabilizer are carried out after being sufficiently stirred mixing, are eventually adding dyeing dispersant.Dyeing dispersant main component be
Pigment, auxiliary element is dispersant, gelling agent and high-strength dose.Being added in the final step of mixing has scattered and gelling work(
The dyeing dispersant of energy, so as to effectively prevent the situation for dyeing inequality caused by concrete major ingredient conglomeration from occurring, forms dyeing
Even firm color concrete.
The concrete match gram that the present invention is produced is the fritter made of color concrete, and size, shape and color can be different,
It is fine and smooth, coloury artisticly in face of the needs of problems of raw material so as to solve laying moulding.And simple production process, nothing
Need to sinter, cost is low；Surface slightly has bumps, effectively anti-skidding, is a kind of brand-new material for being laid with artistic ground.
According to the second aspect of the invention, there is provided a kind of method for constructing concrete match gram pattern modelling ground, including following step
Suddenly：
(1) design drawing for needing to piece together is printed out, is taped against smooth ground, the layer overlay backboard on its face
Net, it is online then to piece above-mentioned concrete match gram together backboard, it is desirable to protected between concrete match gram according to the color in design drawing and shape
The specification spacing in design drawing is stayed, and is piecing the concrete match gram surface spraying sealant finished and bonding protective film together, is formed full
The concrete match gram pattern modelling prefabricated component of sufficient design requirement；
Because design in advance and assembly, this construction method can manufacture any type of pattern or decorative pattern, and can set
Gap and the collocation of colour strictly controlled under the monitoring of teacher between each concrete match gram is counted, so that occur when overcoming site operation
A variety of error problems.
(2) concrete for meeting to realize design requirement performance is poured on the operation side for having installed design template
And vibrate and strike off, concrete surface is closed flat whole；
(3) the concrete match gram pattern modelling prefabricated component formed step (1) is placed into concrete table according to construction drawing position
Face；
(4) treat that half curdled appearance of concrete uses operating surface wide again and flexible compacting instrument repeatedly rams concrete match gram
Beat in concrete, untill it reaches unified flatness with concrete surface；
(5) ram during clapping and gap between concrete match gram is filled up with identical concrete grout；
(6) ram after clapping, the protective film on concrete match gram surface is removed；
(7) gap between gram surface and concrete match gram is matched to concrete with sponge to modify；
(8) the concrete match gram moulding finally completed is sealed one time with sealant again, and sealant can be two-component sealant
Or one-component sealant or osmosis type sealant.
Under preferable case, step (7a) is further included after step (7)：After modification, concrete match gram layout area is sprayed
Light-duty passivator is applied, is cleaned when cleaning strength is met.
Artistic ground is constructed using concrete produced by the invention match gram, breaches existing construction material and method to composition
Limitation, can fully put the design of design teacher to good use, and the artistic ground pattern exquisiteness constructed is true to nature, rich in color, and
Anti-skid wearable, not fugitive color.
Brief description of the drawings
Fig. 1 is the master mold moulding schematic diagram of present invention production concrete match gram；
Fig. 2 matches restraint product photo for concrete produced by the invention；
The artistic ground photograph that Fig. 3 is constructed for the present invention.
Embodiment
To absolutely prove the characteristic of the present invention and implementing the mode of the present invention, embodiment is given below.Except specified otherwise
Outside, raw material involved in example below can use commercially available existing material.
The production method of the concrete match gram of the present invention is as follows：
The first step is to make mould, first carves out the customization of designed moulding PVC board, can be in a PVC board
On carve multiple moulding in irregular shape at random, then master mold is made using silica gel overmolded, the master mold moulding of making is referring to Fig. 1 institutes
Show.The appearance and size of each concrete match gram moulding is between 1-20cm, and thickness is between 0.8-1.5cm.
Second step is the preparation of color concrete, and cement uses Portland cement, quartz sand specification as 10-80 mesh,
Fiber can use lignocellulose fiber, a diameter of 0.5-1mm, length 1-5cm, and stone selects microlith, specification 3-
5mm.Other raw materials can use commercially available existing material.Each raw material components weight proportion is:100 parts of cement, quartz sand
100-200 parts, dyeing 5-10 parts of dispersant, 0.5-2.0 parts of rubber powder, 0.1-0.2 parts of fiber, 30-50 parts of stone, reinforcing agent 3-5
Part, 1-2 parts of stabilizer, 15-25 parts of water.
3rd step is moulding by casting, and color concrete is poured into master mold, and natural coagulation drying, is made shape after the demoulding
Size is between 5-20cm, concrete match gram of the thickness between 0.8-1.5cm.
Lower mask body introduces the production instance of several concrete matches gram.
Example 1
The production method of specific steps as described above.
Wherein, each raw material components weight proportion is:Portland cement (32.5#) 100 parts, quartz sand (10 mesh) 130
Part, 5 parts of dyeing dispersant (Bomanite), (5010) 0.5 parts of rubber powder, 0.2 part of fiber (diameter 1mm, length 4cm), stone (3-
5mm) 40 parts, 3 parts of reinforcing agent, 1 part of stabilizer, 20 parts of water.
Example 2
The production method of specific steps as described above.
Wherein, each raw material components weight proportion is:Portland cement (42.5#) 100 parts, quartz sand (20 mesh) 150
Part, 8 parts of dyeing dispersant (Bomanite), (5010) 1 parts of rubber powder, 0.2 part of fiber (diameter 0.8mm, length 3cm), stone (3-
5mm) 35 parts, 3 parts of reinforcing agent, 1 part of stabilizer, 18 parts of water.
Example 3
The production method of specific steps as described above.
Wherein, each raw material components weight proportion is:Portland cement (42.5#) 100 parts, quartz sand (30 mesh) 180
Part, 10 parts of dyeing dispersant (Bomanite), (5010) 1.5 parts of rubber powder, 0.15 part of fiber (diameter 0.5mm, length 2cm), stone
30 parts of sub (3-5mm), 3 parts of reinforcing agent, 1 part of stabilizer, 18 parts of water.
Example 4
Specific steps are according to production method above.
Wherein, each raw material components weight proportion is:Portland cement (42.5#) 100 parts, quartz sand (40 mesh) 180
Part, 10 parts of dyeing dispersant (Bomanite), (5010) 2 parts of rubber powder, 0.15 part of fiber (diameter 0.5mm, length 1cm), stone
30 parts of (3-5mm), 3 parts of reinforcing agent, 1 part of stabilizer, 15 parts of water.
Example 5
Specific steps are according to production method above.
Wherein, each raw material components weight proportion is:Portland cement (42.5#) 100 parts, quartz sand (50 mesh) 180
Part, 10 parts of dyeing dispersant (Bomanite), (5010) 2 parts of rubber powder, 0.15 part of fiber (diameter 0.5mm, length 1cm), stone
30 parts of (3-5mm), 3 parts of reinforcing agent, 1 part of stabilizer, 15 parts of water.
Table 1：The concrete Sai Kete tables of comparisons obtained by each embodiment
By above example contrast find, using the raw material proportioning of example 4 or 5 can obtain intensity, texture, color and
The all very superior concrete match restraint product of other characteristics.Obtained concrete matches gram product referring to Fig. 2.
The concrete obtained using examples detailed above matches restraint product to construct the method on concrete match gram pattern modelling ground, including following step
Suddenly：
(1) design drawing for needing to piece together is printed out, is taped against smooth ground, the layer overlay backboard on its face
Net, it is online then to piece the concrete match gram of aforementioned production method production together backboard according to the color in design drawing and shape, it is desirable to
Retain the specification spacing in design drawing between concrete match gram, and piecing the concrete match gram surface spraying sealant finished together and pasting guarantor
Cuticula, forms the concrete match gram pattern modelling prefabricated component for meeting design requirement；
(2) concrete for meeting to realize design requirement performance is poured on the operation side for having installed design template
And vibrate and strike off, concrete surface is closed flat whole；
(3) the concrete match gram pattern modelling prefabricated component formed step (1) is placed into concrete table according to construction drawing position
Face；
(4) treat that half curdled appearance of concrete uses operating surface wide again and flexible compacting instrument repeatedly rams concrete match gram
Beat in concrete, untill it reaches unified flatness with concrete surface；
(5) ram during clapping and gap between concrete match gram is filled up with identical concrete grout；
(6) ram after clapping, the protective film on concrete match gram surface is removed；
(7) gap between gram surface and concrete match gram is matched to concrete with sponge to modify；
(8) after modifying, light-duty passivator is sprayed to concrete match gram layout area, is cleaned when cleaning strength is met
(option)；
(9) the concrete match gram moulding finally completed is sealed one time with sealant again, and sealant can be two-component sealant
Or one-component sealant or osmosis type sealant.
Fig. 3 shows the artistic ground with cartoon panda pattern constructed using the product and method of the present invention.This
The made artistic ground pattern exquisiteness of invention is true to nature, rich in color, and anti-skid wearable, not fugitive color.
Claims (6)
1. a kind of production method of concrete match gram, comprises the following steps：
(1) multiple concrete match gram moulding in irregular shape are carved at random in PVC board, then master mold is made using silica gel overmolded；
The appearance and size of each concrete match gram moulding is between 1-20cm, and thickness is between 0.8-1.5cm；
(2) using cement, quartz sand, dyeing dispersant, rubber powder, fiber, stone, reinforcing agent, stabilizer and water as raw material, by one
Fixed proportioning is stirred to form color concrete；
(3) color concrete is poured into master mold, natural coagulation drying, is made concrete match gram after the demoulding.
2. the production method of concrete match gram, wherein each raw material components weight proportion of color concrete are according to claim 1:Water
100 parts of mud, 100-200 parts of quartz sand, 5-10 parts of dispersant of dyeing, 0.5-2.0 parts of rubber powder, 0.1-0.2 parts of fiber, stone 30-
50 parts, 3-5 parts of reinforcing agent, 1-2 parts of stabilizer, 15-25 parts of water.
3. the production method of concrete match gram according to claim 1, the cement specification is 42.5﹟Portland cement, it is described
Quartz sand specification is 10-80 mesh, and the fibre diameter is 0.5-1mm, length 1-5cm, and the stone specification is 3-5mm.
A kind of 4. concrete match gram according to obtained by the production method of one of claim 1-3.
5. a kind of method for constructing concrete match gram pattern modelling ground, comprises the following steps：
(1) design drawing for needing to piece together is printed out, is taped against smooth ground, the layer overlay backboard net on its face, so
It is online gram to piece the concrete match described in claim 4 together backboard according to the color in design drawing and shape afterwards, it is desirable to concrete match gram it
Between retain specification spacing in design drawing, and piecing the concrete match gram surface spraying sealant and bonding protective film that finishes, shape together
Gram pattern modelling prefabricated component is matched into the concrete for meeting design requirement；
(2) concrete for meeting to realize design requirement performance is poured on the operation side for having installed design template and is shaken
Smash and strike off, concrete surface is closed flat whole；
(3) the concrete match gram pattern modelling prefabricated component formed step (1) is placed into concrete surface according to construction drawing position；
(4) treat that half curdled appearance of concrete uses operating surface wide again and concrete match gram is repeatedly rammed and beaten in by flexible compacting instrument
In concrete, untill it reaches unified flatness with concrete surface；
(5) ram during clapping and gap between concrete match gram is filled up with identical concrete grout；
(6) ram after clapping, the protective film on concrete match gram surface is removed；
(7) gap between gram surface and concrete match gram is matched to concrete with sponge to modify；
(8) the concrete match gram moulding ground finally completed is sealed one time with sealant again.
6. according to the method described in claim 5, further include step (7a) after step (7)：
After modification, light-duty passivator is sprayed to concrete match gram layout area, is cleaned when cleaning strength is met.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711204635.3A CN107935503A (en) | 2017-11-27 | 2017-11-27 | The production and application of concrete match gram |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711204635.3A CN107935503A (en) | 2017-11-27 | 2017-11-27 | The production and application of concrete match gram |
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| Publication Number | Publication Date |
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| CN107935503A true CN107935503A (en) | 2018-04-20 |
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| CN201711204635.3A Pending CN107935503A (en) | 2017-11-27 | 2017-11-27 | The production and application of concrete match gram |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103708783A (en) * | 2013-12-26 | 2014-04-09 | 北京中景橙石建筑科技有限公司 | Dyeing dispersant, color concrete prepared from dyeing dispersant and preparation method of color concrete |
| CN203834305U (en) * | 2013-11-12 | 2014-09-17 | 北京中景橙石建筑科技有限公司 | Pavement inlaid with pattern plate body structure |
-
2017
- 2017-11-27 CN CN201711204635.3A patent/CN107935503A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203834305U (en) * | 2013-11-12 | 2014-09-17 | 北京中景橙石建筑科技有限公司 | Pavement inlaid with pattern plate body structure |
| CN103708783A (en) * | 2013-12-26 | 2014-04-09 | 北京中景橙石建筑科技有限公司 | Dyeing dispersant, color concrete prepared from dyeing dispersant and preparation method of color concrete |
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Application publication date: 20180420 |