CN107934036B - Food can palletizing and packaging production line - Google Patents

Food can palletizing and packaging production line Download PDF

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Publication number
CN107934036B
CN107934036B CN201711440916.9A CN201711440916A CN107934036B CN 107934036 B CN107934036 B CN 107934036B CN 201711440916 A CN201711440916 A CN 201711440916A CN 107934036 B CN107934036 B CN 107934036B
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iron
tank
palletizing
conveying
lifting
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CN107934036A (en
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翁优烨
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Zhejiang Longwen Precision Equipment Co ltd
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Zhejiang Longwen Precision Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/50Stacking one article, or group of articles, upon another before packaging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10Feeding, e.g. conveying, single articles
    • B65B35/24Feeding, e.g. conveying, single articles by endless belts or chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00Stacking of articles
    • B65G57/02Stacking of articles by adding to the top of the stack
    • B65G57/16Stacking of articles of particular shape
    • B65G57/20Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical
    • B65G57/22Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement
    • B65G57/26Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement the arrangement providing for spaces between the articles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Stacking Of Articles And Auxiliary Devices (AREA)

Abstract

本发明公开了一种食品罐码垛打包生产线:包括主送料道、集罐输送平台、底托架、垫纸架、顶板架、码垛机器人、扎带打包机、缠绕机。本发明将食品罐码垛打包生产线的各台设备合理布置,集成化程度高,能明显的提高食品罐码垛打包的整体效率;而码垛机器人一机多用,即采用一台设备就能实现铁罐方阵、垫纸、顶板的转运,集成化程度高,减少了生产线所占的空间。

The present invention discloses a food can stacking and packaging production line: including a main feeding channel, a can collection and conveying platform, a bottom bracket, a paper padding rack, a top plate rack, a stacking robot, a cable tie packing machine, and a wrapping machine. The present invention arranges the various equipment of the food can stacking and packaging production line reasonably, with a high degree of integration, and can significantly improve the overall efficiency of food can stacking and packaging; and the stacking robot is a multi-purpose machine, that is, one device can realize the transportation of iron can arrays, paper padding, and top plates, with a high degree of integration, reducing the space occupied by the production line.

Description

食品罐码垛打包生产线Food can palletizing and packaging production line

技术领域Technical Field

本发明涉及包装机械技术领域,具体涉及到一种食品罐码垛打包生产线。The invention relates to the technical field of packaging machinery, and in particular to a food can palletizing and packaging production line.

背景技术Background technique

制罐生产线的后端需要利用码垛机将未封口的铁罐码垛,然后利用扎带机打包、利用缠绕机缠绕薄膜,以便下一步的包装、运输。在上述过程中,需要使用多种类型的设备,涉及到铁罐、码垛底托、垫纸、顶板、扎带、薄膜等多种物流的转运和使用。At the back end of the can production line, the unsealed cans need to be stacked by a palletizer, then packed by a tie machine and wrapped with film by a wrapping machine for the next step of packaging and transportation. In the above process, various types of equipment are needed, involving the transfer and use of various logistics such as cans, palletizing trays, padding paper, top plates, tie wraps, films, etc.

授权公告号CN203959278U、CN206218753U的专利文献各自公开了一种码垛机的排罐装置,用于将铁罐有序、规律的排列在指定的位置处,为下一步的码垛进行备料。上述的两种排罐装置能实现自动排罐,但并非是全自动装置,运行过程中仍需要人工在旁辅助或检漏,以保证铁罐有规律的交错排列。Patent documents with authorization announcement numbers CN203959278U and CN206218753U each disclose a can arrangement device for a palletizer, which is used to arrange iron cans in an orderly and regular manner at a designated position to prepare for the next step of palletizing. The above two can arrangement devices can automatically arrange cans, but they are not fully automatic devices. During operation, manual assistance or leak detection is still required to ensure that the iron cans are arranged in a regular staggered manner.

申请公布号CN107161706A的专利文献公开了一种码垛末端执行器,其利用真空吸盘实现对板状物料的转运。想要利用一台设备实现对铁罐、塑料板等多种物料的自动转运,需要对上述码垛末端执行器进行优化。Patent document with application publication number CN107161706A discloses a palletizing end effector, which uses a vacuum suction cup to transfer plate-shaped materials. If one wants to use one device to automatically transfer multiple materials such as iron cans and plastic plates, it is necessary to optimize the above palletizing end effector.

申请公布号CN105173760A的专利文献公开了一种码垛机器人,其为机械臂,可以为前述的码垛末端执行器提供驱动支持。授权公告号CN204776151U的专利文献公开了一种全自动纵横交叉打包扎带机,其可适用于铁罐垛堆的扎带打包。授权公告号CN105691687B的专利文献公开了一种缠绕机,其可适于铁罐垛堆的薄膜缠绕。The patent document with application publication number CN105173760A discloses a palletizing robot, which is a mechanical arm that can provide driving support for the aforementioned palletizing end effector. The patent document with authorization announcement number CN204776151U discloses a fully automatic vertical and horizontal cross-strap strapping machine, which can be used for strapping of iron can stacks. The patent document with authorization announcement number CN105691687B discloses a wrapping machine, which can be used for film wrapping of iron can stacks.

现有技术下,缺乏对食品罐码垛打包生产线的整体优化设计,多数情况都是制罐厂商按需购买单台设备后自行组装。这会带来三个问题:一是生产线中部分设备的性能无法全部发挥;二是集成化程度不高,原本较少设备就可以完成的工作却使用了多台设备;三是针对性不强,采购的设备需要进行改造后才能使用。无论是哪种情况,其结果都会造成生产资源的浪费,降低企业竞争力。Under the existing technology, there is a lack of overall optimization design for food can palletizing and packaging production lines. In most cases, can manufacturers purchase single equipment on demand and assemble them by themselves. This will bring three problems: first, the performance of some equipment in the production line cannot be fully utilized; second, the degree of integration is not high, and multiple equipment is used to complete the work that can be completed with fewer equipment; third, the targetedness is not strong, and the purchased equipment needs to be modified before it can be used. In either case, the result will be a waste of production resources and reduce the competitiveness of the enterprise.

发明内容Summary of the invention

为了提高食品罐码垛打包的自动化程度和生产效率,本发明提供了一种食品罐码垛打包生产线。In order to improve the automation degree and production efficiency of food can palletizing and packaging, the present invention provides a food can palletizing and packaging production line.

本发明采用的技术方案如下:The technical solution adopted by the present invention is as follows:

一种食品罐码垛打包生产线:包括主送料道,用于输送铁罐垛堆,所述主送料道沿送料方向依次设码垛段、扎带打包段、缠绕段、出垛段;集罐输送平台,用于将铁罐有序、交错排列,成铁罐方阵;底托架,用于放置铁罐垛堆的底托、并将底托一一分离后输送至主送料道;垫纸架,用于放置所述铁罐垛堆中每层铁罐之间的垫纸;顶板架,用于放置所述铁罐垛堆的顶板;码垛机器人,用于将所述铁罐方阵、垫纸、顶板转运到所述码垛段上,形成所述铁罐垛堆;扎带打包机,对应所述扎带打包段,用于扎带打包;缠绕机,对应所述缠绕段,用于缠绕薄膜。A food can palletizing and packaging production line comprises a main feeding channel for conveying iron can stacks, wherein the main feeding channel is provided with a palletizing section, a tie packaging section, a winding section and a stacking section in sequence along the feeding direction; a can collecting and conveying platform for arranging the iron cans in an orderly and staggered manner to form an iron can square array; a bottom bracket for placing the bottom brackets of the iron can stack and conveying the bottom brackets to the main feeding channel after separation; a paper padding rack for placing the paper padding between each layer of iron cans in the iron can stack; a top plate rack for placing the top plate of the iron can stack; a palletizing robot for transferring the iron can square array, the paper padding and the top plate to the palletizing section to form the iron can stack; a tie packaging machine corresponding to the tie packaging section and used for tie packaging; and a winding machine corresponding to the winding section and used for winding film.

本发明的有益效果是:本发明将食品罐码垛打包生产线的各台设备合理布置,集成化程度高,能明显的提高食品罐码垛打包的整体效率;而码垛机器人一机多用,即采用一台设备就能实现铁罐方阵、垫纸、顶板的转运,集成化程度高,减少了生产线所占的空间。The beneficial effects of the present invention are as follows: the present invention reasonably arranges the various equipment of the food can palletizing and packaging production line, has a high degree of integration, and can significantly improve the overall efficiency of food can palletizing and packaging; and the palletizing robot is a multi-purpose machine, that is, one device can realize the transportation of iron can arrays, padding paper, and top plates, has a high degree of integration, and reduces the space occupied by the production line.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明实施例的平面布置图第一部分。FIG. 1 is a first part of a plan view of an embodiment of the present invention.

图2是本发明实施例的平面布置图第二部分。FIG. 2 is a second part of the plan layout diagram of the embodiment of the present invention.

图3是本发明实施例中码垛机器人的正视图。FIG. 3 is a front view of the palletizing robot in the embodiment of the present invention.

图4是本发明实施例中集罐输送平台的示意图。FIG. 4 is a schematic diagram of a tank collection and conveying platform in an embodiment of the present invention.

图5是本发明实施例中拨罐装置的示意图。FIG. 5 is a schematic diagram of a cupping device according to an embodiment of the present invention.

图6是本发明实施例中拨罐装置的俯视图。FIG. 6 is a top view of the cupping device according to the embodiment of the present invention.

图7是本发明实施例中内部结构的示意图。FIG. 7 is a schematic diagram of the internal structure of an embodiment of the present invention.

图8是本发明实施例中拦罐装置的示意图。FIG. 8 is a schematic diagram of a tank blocking device in an embodiment of the present invention.

图9是本发明实施例中理罐装置的示意图。FIG. 9 is a schematic diagram of a can sorting device according to an embodiment of the present invention.

图10是本发明实施例中底托架的示意图。FIG. 10 is a schematic diagram of a bottom bracket according to an embodiment of the present invention.

图11是本发明实施例中底托架的正视图。FIG. 11 is a front view of the bottom bracket according to the embodiment of the present invention.

图12是本发明实施例中底托架放置底托后的正视图。12 is a front view of the bottom bracket after the bottom bracket is placed in the embodiment of the present invention.

图13是本发明实施例中A处放大图。FIG. 13 is an enlarged view of point A in an embodiment of the present invention.

图14是本发明实施例中垫纸架或顶板架的示意图。14 is a schematic diagram of a paper pad rack or a top plate rack in an embodiment of the present invention.

图15是本发明实施例中垫纸架或顶板架的俯视图。Figure 15 is a top view of the paper rack or top plate rack in an embodiment of the present invention.

图16是本发明实施例中B处的放大图。FIG. 16 is an enlarged view of point B in the embodiment of the present invention.

图17是本发明实施例中多功能抓盘第一种结构的示意图。FIG. 17 is a schematic diagram of a first structure of a multifunctional grabbing plate according to an embodiment of the present invention.

图18是本发明实施例中多功能抓盘第二种结构的示意图。FIG. 18 is a schematic diagram of a second structure of the multifunctional grabbing plate in an embodiment of the present invention.

图19是本发明实施例中多功能抓盘第二种结构的剖面图。19 is a cross-sectional view of the second structure of the multifunctional grabbing plate in the embodiment of the present invention.

主送料道1、码垛段11、扎带打包段12、缠绕段13、出垛段14;集罐输送平台2、二号机架21、罐输送带22、拨罐装置23、拦罐装置24、理罐装置25、可调挡条26、挡板231、进罐通道232、拨罐转盘233、圆弧槽234、转轴241、拦罐顶板242、拦罐板243、尾挡板251、整罐板252、齿型缺口253;底托架3、三号机架31、输送链32、可升降底架33、分离装置34、升降装置35、分离件341、分离件安装板342、一号驱动缸343、一号导杆344、升降件351、二号驱动缸352、二号导杆353;垫纸架4、四号机架41、水平托板42、水平托板升降装置43、整平装置44、三号导杆431、三号驱动缸432、竖直架441、水平架442、水平推板443、四号导杆444、四号驱动缸445;顶板架5;码垛机器人6、安装座61、机械臂62、多功能抓盘63、方形盘体631、吸附底板632、磁盘组件633、真空吸盘634、夹爪635、扶罐杆636;扎带打包机7;缠绕机8;出垛升降器9。Main feeding channel 1, stacking section 11, strapping section 12, winding section 13, unstacking section 14; can collecting and conveying platform 2, No. 2 frame 21, can conveyor belt 22, can shifting device 23, can blocking device 24, can sorting device 25, adjustable baffle 26, baffle 231, can inlet channel 232, can shifting turntable 233, arc groove 234, rotating shaft 241, can blocking top plate 242, can blocking plate 243, tail baffle 251, can whole plate 252, tooth-shaped notch 253; bottom bracket 3, No. 3 frame 31, conveyor chain 32, liftable bottom frame 33, separation device 34, lifting device 35, separation piece 341, separation piece mounting plate 342, No. 1 driving cylinder 343, Guide rod No. 1 344, lifting member 351, drive cylinder No. 2 352, guide rod No. 2 353; paper pad rack 4, frame No. 4 41, horizontal pallet 42, horizontal pallet lifting device 43, leveling device 44, guide rod No. 3 431, drive cylinder No. 3 432, vertical frame 441, horizontal frame 442, horizontal push plate 443, guide rod No. 4 444, drive cylinder No. 445; top plate frame 5; palletizing robot 6, mounting seat 61, mechanical arm 62, multi-function grabbing plate 63, square plate body 631, adsorption bottom plate 632, magnetic disk assembly 633, vacuum suction cup 634, clamping claw 635, tank support rod 636; cable tie baler 7; wrapping machine 8; stacking lifter 9.

具体实施方式Detailed ways

下面结合附图与实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

实施例中,如图1~19所示,一种食品罐码垛打包生产线:包括主送料道1,用于输送铁罐垛堆,所述主送料道沿送料方向依次设码垛段11、扎带打包段12、缠绕段13、出垛段14;集罐输送平台2,用于将铁罐有序、交错排列,成铁罐方阵;底托架3,用于放置铁罐垛堆的底托、并将底托一一分离后输送至主送料道1;垫纸架4,用于放置所述铁罐垛堆中每层铁罐之间的垫纸;顶板架5,用于放置所述铁罐垛堆的顶板;码垛机器人6,用于将所述铁罐方阵、垫纸、顶板转运到所述码垛段11上,形成所述铁罐垛堆;扎带打包机7,对应所述扎带打包段12,用于扎带打包;缠绕机8,对应所述缠绕段13,用于缠绕薄膜;出垛升降器9,对应所述出垛段14,配合叉车用于出垛。本实施例将食品罐码垛打包生产线的各台设备合理布置,集成化程度高,能明显的提高食品罐码垛打包的整体效率;而码垛机器人6一机多用,即采用一台设备就能实现铁罐方阵、垫纸、顶板的转运,集成化程度高,减少了生产线所占的空间。In the embodiment, as shown in Figures 1 to 19, a food can stacking and packaging production line includes: a main feeding channel 1 for conveying a stack of iron cans, wherein the main feeding channel is provided with a stacking section 11, a cable tie packaging section 12, a winding section 13, and a stacking section 14 in sequence along the feeding direction; a can collection and conveying platform 2 for arranging the iron cans in an orderly and staggered manner to form an iron can array; a bottom bracket 3 for placing the bottom brackets of the iron can stack and conveying the bottom brackets to the main feeding channel 1 after separation; a paper padding rack 4 for placing the paper padding between each layer of iron cans in the iron can stack; a top plate rack 5 for placing the top plate of the iron can stack; a stacking robot 6 for transferring the iron can array, the paper padding, and the top plate to the stacking section 11 to form the iron can stack; a cable tie packaging machine 7 corresponding to the cable tie packaging section 12 for cable tie packaging; a winding machine 8 corresponding to the winding section 13 for winding film; a stacking lifter 9 corresponding to the stacking section 14 for stacking with a forklift. In this embodiment, the various devices of the food can palletizing and packaging production line are reasonably arranged, with a high degree of integration, which can significantly improve the overall efficiency of food can palletizing and packaging; and the palletizing robot 6 is a multi-purpose machine, that is, one device can realize the transportation of iron can arrays, padding paper, and top plates, with a high degree of integration, reducing the space occupied by the production line.

实施例中,如图1~3所示:所述垫纸架4、顶板架5布置在码垛段11的同侧;所述集罐输送平台2布置在码垛段11的另一侧、并与主送料道1平行设置;所述底托架3、码垛机器人6由外向内依次布置在靠近码垛段11外端,所述码垛机器人6为空心底座,所述底托穿过码垛机器人6的空心底座后被输送至码垛段11。此外,由于垫纸在码垛中的使用次数远多于顶板,因此垫纸架4与顶板架5相比,位于更靠近码垛段11的位置,这样可减少码垛机器人6的动作行程。本实施例结构,将集罐输送平台2的出口、垫纸架4、顶板架5、底托架3环绕布置在码垛机器人6的四周,为码垛机器人6实现多个功能提供了保证。In the embodiment, as shown in Figures 1 to 3: the paper pad rack 4 and the top plate rack 5 are arranged on the same side of the stacking section 11; the tank collection and conveying platform 2 is arranged on the other side of the stacking section 11 and is arranged in parallel with the main feeding channel 1; the bottom bracket 3 and the stacking robot 6 are arranged in sequence from the outside to the inside near the outer end of the stacking section 11, and the stacking robot 6 is a hollow base, and the bottom bracket passes through the hollow base of the stacking robot 6 and is transported to the stacking section 11. In addition, since the number of times the pad paper is used in stacking is much greater than that of the top plate, the paper pad rack 4 is located closer to the stacking section 11 than the top plate rack 5, which can reduce the movement stroke of the stacking robot 6. In the structure of this embodiment, the outlet of the tank collection and conveying platform 2, the paper pad rack 4, the top plate rack 5, and the bottom bracket 3 are arranged around the stacking robot 6, which provides a guarantee for the stacking robot 6 to realize multiple functions.

实施例中,如图4~9所示:所述集罐输送平台2包括二号机架21以及罐输送带22,所述罐输送带22的上方依次设有拨罐装置23、拦罐装置24、理罐装置25,所述罐输送带22的两侧设可调挡条26;所述拨罐装置23用于使铁罐呈交错布置,成铁罐方阵;所述拦罐装置24用于选择铁罐方阵长度、并使铁罐保持交错状态;所述理罐装置25用于铁罐方阵的准确定位,为码垛机器人6的转运备料。本实施例中的集罐输送平台2,其拨罐装置23、拦罐装置24、理罐装置25相互配合,能实现全自动的集罐输送,确保无人化操作。另外,可调挡条26可自由调节罐输送带22的可使用宽度,以适于不同尺寸的垛堆或不同规格的铁罐。In the embodiment, as shown in Figures 4 to 9: the can collection and conveying platform 2 includes a No. 2 frame 21 and a can conveyor belt 22, and the can conveyor belt 22 is provided with a can shifting device 23, a can blocking device 24, and a can sorting device 25 in sequence above the can conveyor belt 22, and adjustable baffles 26 are provided on both sides of the can conveyor belt 22; the can shifting device 23 is used to stagger the iron cans to form an iron can array; the can blocking device 24 is used to select the length of the iron can array and keep the iron cans in a staggered state; the can sorting device 25 is used to accurately locate the iron can array to prepare materials for the transportation of the palletizing robot 6. The can collection and conveying platform 2 in this embodiment, its can shifting device 23, can blocking device 24, and can sorting device 25 cooperate with each other to realize fully automatic can collection and conveying, ensuring unmanned operation. In addition, the adjustable baffle 26 can freely adjust the usable width of the can conveyor belt 22 to suit stacks of different sizes or iron cans of different specifications.

实施例中,如图5~7所示:所述拨罐装置23包括多个并列设置的挡板231,两个相邻所述挡板231之间构成进罐通道232,所述进罐通道232的末端设有带驱动的拨罐转盘233,所述拨罐转盘233的周向布置有与铁罐适配的圆弧槽234。本实施例中的拨罐转盘233可形成交错布置的铁罐方阵;而且所有的拨罐转盘233通过同步带与同步带轮实现同步驱动,保证每个进罐通道232中铁罐的进出数量均匀,使得铁罐方阵稳定一致,省却人工的辅助。In the embodiment, as shown in Figs. 5 to 7, the can-digging device 23 comprises a plurality of baffles 231 arranged in parallel, and a can-entering channel 232 is formed between two adjacent baffles 231. A driven can-digging turntable 233 is provided at the end of the can-entering channel 232, and a circular arc groove 234 adapted to the iron cans is arranged in the circumferential direction of the can-digging turntable 233. The can-digging turntable 233 in this embodiment can form a staggered array of iron cans; and all the can-digging turntables 233 are synchronously driven by synchronous belts and synchronous pulleys, so as to ensure that the number of iron cans entering and exiting each can-entering channel 232 is uniform, so that the iron can array is stable and consistent, and manual assistance is omitted.

实施例中,如图8所示:所述拦罐装置24包括水平设置且与罐输送带22输送方向垂直的、配驱动的转轴241,所述转轴241上安装有拦罐顶板242,所述拦罐顶板34上安装有交错布置的拦罐板243。本实施例采用气动的方式控制拦罐板243抬升与放下,节拍性好,便于实现自动化控制。In the embodiment, as shown in FIG8 , the can-blocking device 24 comprises a horizontally arranged rotating shaft 241 perpendicular to the conveying direction of the can conveyor belt 22 and equipped with a drive, a can-blocking top plate 242 is installed on the rotating shaft 241, and staggered can-blocking plates 243 are installed on the can-blocking top plate 34. This embodiment uses pneumatic means to control the lifting and lowering of the can-blocking plates 243, which has good rhythmicity and is easy to realize automatic control.

实施例中,如图9所示:所述理罐装置25包括尾挡板251与整罐板252,所述尾挡板251与整罐板252均可移动且配驱动,所述尾挡板251设置在罐输送带22的尾端,所述整罐板252设置在罐输送带22的两侧;所述尾挡板251靠内的一侧设有均匀布置的齿型缺口253,用于与交错布置的铁罐方阵配合。本实施例利用分别设置在三个方向的尾挡板251、整罐板252,配合罐输送带22的自身运动,实现铁罐方阵的准确定位,为码垛机器人6的转运做好备料。In the embodiment, as shown in FIG9 : the can sorting device 25 includes a tail baffle 251 and a can plate 252, both of which are movable and equipped with a drive, the tail baffle 251 is arranged at the tail end of the can conveyor belt 22, and the can plate 252 is arranged on both sides of the can conveyor belt 22; the inner side of the tail baffle 251 is provided with uniformly arranged tooth-shaped notches 253 for matching with the staggered iron can array. This embodiment utilizes the tail baffle 251 and the can plate 252 respectively arranged in three directions, and cooperates with the self-movement of the can conveyor belt 22 to achieve accurate positioning of the iron can array, and prepares for the transportation of the palletizing robot 6.

实施例中,如图10~13所示:所述底托架3包括三号机架31、输送链32、可升降底架33、分离装置34、升降装置35;所述输送链32设置在三号机架31两侧,用于输送底托;所述可升降底架33设置在三号机架31中心,用于支撑底托,所述可升降底架33的升降范围由低于输送链32至高于输送链2;所述分离装置34包括分离件341与分离驱动机构,所述分离件341成对设置在底托两侧,且可插入两个底托缝隙之间,所述分离驱动机构带动分离件341水平移动;所述升降装置35安装在三号机架31,包括升降件351与升降驱动机构,所述分离装置34安装在升降件351上,所述升降驱动机构带动升降件351竖直移动。本实施例检测到需要底托时,升降装置35下降,同时可升降底架33上升,把底托放在可升降底架33上,分离装置34向外离开底托,然后可升降底架33下降使底托放置在输送链32上,分离装置34向内插入最下方的两块底托之间的间隙,再通过升降装置35将除最下方底托的一跺的底托抬起,即完成底托分离动作。本实施例具有结构简单,动作精确可靠的优点,能很方便的将层叠放置的底托输送至码垛段11,而且节拍性强,适于自动化生产。本实施例的输送链32与主送料道1等高,底托分离后经输送链32、穿过码垛机器人6的空心底座后直接输送至码垛段11。In the embodiment, as shown in Figures 10 to 13: the bottom bracket 3 includes a third frame 31, a conveyor chain 32, a liftable bottom bracket 33, a separation device 34, and a lifting device 35; the conveyor chain 32 is arranged on both sides of the third frame 31 for conveying the bottom bracket; the liftable bottom bracket 33 is arranged at the center of the third frame 31 for supporting the bottom bracket, and the lifting range of the liftable bottom bracket 33 is from lower than the conveyor chain 32 to higher than the conveyor chain 2; the separation device 34 includes a separation member 341 and a separation drive mechanism, the separation members 341 are arranged in pairs on both sides of the bottom bracket, and can be inserted between the gaps of the two bottom brackets, and the separation drive mechanism drives the separation member 341 to move horizontally; the lifting device 35 is installed on the third frame 31, and includes a lifting member 351 and a lifting drive mechanism, the separation device 34 is installed on the lifting member 351, and the lifting drive mechanism drives the lifting member 351 to move vertically. When the present embodiment detects that a base support is needed, the lifting device 35 descends, and the liftable chassis 33 rises at the same time, and the base support is placed on the liftable chassis 33, and the separation device 34 leaves the base support outward, and then the liftable chassis 33 descends to place the base support on the conveyor chain 32, and the separation device 34 is inserted into the gap between the two bottom base supports inward, and then the base supports except the bottom base support are lifted by the lifting device 35, and the base support separation action is completed. The present embodiment has the advantages of simple structure and accurate and reliable action. It can easily transport the stacked base supports to the stacking section 11, and it has strong rhythmicity and is suitable for automated production. The conveyor chain 32 of the present embodiment is at the same height as the main feeding channel 1. After the base support is separated, it is directly transported to the stacking section 11 through the conveyor chain 32 and the hollow base of the stacking robot 6.

实施例中,如图10~13所示:所述分离驱动机构包括分离件安装板342、一号驱动缸343与一号导杆344,所述分离件安装板342与升降件351平行设置,所述一号驱动缸343设置在分离件安装板342与升降件351之间,所述一号导杆344设置在一号驱动缸343两侧,所述分离件341安装在分离件安装板342上。本实施例的分离驱动机构采用气动或液压方式实现动作,便于实现自动化控制,而设置在一号驱动缸343两侧的一号导杆344,能保证较好的运动稳定性。In the embodiment, as shown in Figures 10 to 13: the separation drive mechanism includes a separation component mounting plate 342, a No. 1 drive cylinder 343 and a No. 1 guide rod 344, the separation component mounting plate 342 is arranged in parallel with the lifting component 351, the No. 1 drive cylinder 343 is arranged between the separation component mounting plate 342 and the lifting component 351, the No. 1 guide rod 344 is arranged on both sides of the No. 1 drive cylinder 343, and the separation component 341 is installed on the separation component mounting plate 342. The separation drive mechanism of this embodiment adopts pneumatic or hydraulic methods to realize the action, which is convenient for realizing automatic control, and the No. 1 guide rod 344 arranged on both sides of the No. 1 drive cylinder 343 can ensure good movement stability.

实施例中,如图10~13所示:所述升降驱动机构包括二号驱动缸352与二号导杆353,所述二号驱动缸352设置在三号机架31与升降件351之间,所述二号导杆353设置在二号驱动缸352两侧。本实施例采用一个二号驱动缸352搭配两个二号导杆353的结构,用于保证运动的稳定性。In the embodiment, as shown in Figures 10 to 13, the lifting drive mechanism includes a No. 2 driving cylinder 352 and a No. 2 guide rod 353, wherein the No. 2 driving cylinder 352 is arranged between the No. 3 frame 31 and the lifting member 351, and the No. 2 guide rod 353 is arranged on both sides of the No. 2 driving cylinder 352. This embodiment adopts a structure of one No. 2 driving cylinder 352 and two No. 2 guide rods 353 to ensure the stability of the movement.

实施例中,如图14~16所示:所述垫纸架4与顶板架5为可升降托架,所述可升降托架包括四号机架41与水平托板42,所述水平托板42安装在托架机体41上并可沿竖直方向上下升降,所述水平托板42配有水平托板升降装置43。本实施例的水平托板42用来放置垫纸或顶板辅料,通过升降装置43的升降来实现最上面一层辅料的高度一致,以达到减少码垛机器人6运动行程的目的。In the embodiment, as shown in Figures 14 to 16: the paper pad rack 4 and the top plate rack 5 are liftable brackets, the liftable brackets include a fourth frame 41 and a horizontal pallet 42, the horizontal pallet 42 is mounted on the bracket body 41 and can be lifted up and down in the vertical direction, and the horizontal pallet 42 is equipped with a horizontal pallet lifting device 43. The horizontal pallet 42 of this embodiment is used to place pad paper or top plate auxiliary materials, and the lifting device 43 is lifted to achieve the height consistency of the top layer of auxiliary materials, so as to achieve the purpose of reducing the movement stroke of the stacking robot 6.

实施例中,如图14~16所示:所述水平托板升降装置43包括三号导杆431与三号驱动缸432,所述三号导杆431与三号驱动缸432上端安装在水平托板42的下底面,所述三号导杆431下端插接安装在四号机架41上的导向孔中,所述三号驱动缸432下端固定。本实施例的水平托板升降装置43由气缸作为动力元件,便于实现自控,通过电磁控制阀能很方便的控制三号驱动缸432的上下行程,通过PLC程序等方式就能实现水平托板42上最上面一层辅料随着码垛机器人6的动作节拍保持一致。此外气缸很洁净,适于在食品包装等有卫生要求的领域中应用。In the embodiment, as shown in Figures 14 to 16: the horizontal pallet lifting device 43 includes a No. 3 guide rod 431 and a No. 3 drive cylinder 432. The upper ends of the No. 3 guide rod 431 and the No. 3 drive cylinder 432 are installed on the lower bottom surface of the horizontal pallet 42. The lower end of the No. 3 guide rod 431 is plugged and installed in the guide hole on the No. 4 frame 41. The lower end of the No. 3 drive cylinder 432 is fixed. The horizontal pallet lifting device 43 of this embodiment uses a cylinder as a power element, which is convenient for automatic control. The up and down stroke of the No. 3 drive cylinder 432 can be easily controlled by the electromagnetic control valve. Through the PLC program and other methods, the top layer of auxiliary materials on the horizontal pallet 42 can be kept consistent with the action rhythm of the palletizing robot 6. In addition, the cylinder is very clean and suitable for use in fields with hygiene requirements such as food packaging.

实施例中,如图14~16所示:所述四号机架41上设有整平装置44,所述整平装置44安装在水平托板42的四周;所述整平装置4包括竖直架441,每两个所述竖直架441之间设水平架442,所述水平架442的内侧安装有水平推板443,所述水平推板443与水平架442之间安装有四号导杆444与四号驱动缸445。本实施例的整平装置44用于将水平托板42上方的辅料排列整齐,以便于码垛机器人6的自动抓取。In the embodiment, as shown in Figures 14 to 16: the fourth frame 41 is provided with a leveling device 44, and the leveling device 44 is installed around the horizontal support plate 42; the leveling device 4 includes a vertical frame 441, a horizontal frame 442 is provided between every two vertical frames 441, a horizontal push plate 443 is installed on the inner side of the horizontal frame 442, and a fourth guide rod 444 and a fourth drive cylinder 445 are installed between the horizontal push plate 443 and the horizontal frame 442. The leveling device 44 of this embodiment is used to neatly arrange the auxiliary materials above the horizontal support plate 42 to facilitate the automatic grasping of the palletizing robot 6.

实施例中,如图1、图3、图17~19所示:所述码垛机器人6包括安装座61、机械臂62、多功能抓盘63,所述机械臂62安装在安装座61上,所述多功能抓盘63安装在机械臂62末端;所述集罐输送平台2的出料端、垫纸架4、顶板架5位于机械臂62的回转半径内;所述多功能抓盘63用于转运所述铁罐方阵、垫纸、顶板。本实施例中的机械臂62可采用申请公布号CN105173760A的专利文献所公开的技术方案,也可采用其他类似的机械手装置。In the embodiment, as shown in Fig. 1, Fig. 3, and Fig. 17-19: the stacking robot 6 includes a mounting seat 61, a mechanical arm 62, and a multifunctional grabbing plate 63, wherein the mechanical arm 62 is mounted on the mounting seat 61, and the multifunctional grabbing plate 63 is mounted at the end of the mechanical arm 62; the discharge end of the can collection and conveying platform 2, the padding paper rack 4, and the top plate rack 5 are located within the turning radius of the mechanical arm 62; the multifunctional grabbing plate 63 is used to transport the iron can array, padding paper, and top plate. The mechanical arm 62 in this embodiment can adopt the technical solution disclosed in the patent document with application publication number CN105173760A, or other similar mechanical arm devices.

实施例中,如图17~19所示:所述多功能抓盘63包括方形盘体631,所述方形盘体631设吸附底板632,所述吸附底板632上方设可上下移动的磁盘组件633,所述吸附底板632上布置有若干真空吸盘634,所述方形盘体631的侧壁设有至少一对相对布置的夹爪635。本实施例中的吸附底板632、磁盘组件633用于吸附铁罐方阵,真空吸盘634用于吸附垫纸,夹爪635用于夹取顶板。具体操作过程如下:首先机械臂62带动方形盘体631运动到垫纸架4上方,通过打开真空电磁阀,真空吸盘634将垫纸吸住;然后机械臂62带动方形盘体631运动到集罐输送平台2上,通过磁盘组件633将铁罐方阵吸附到带有垫纸的吸附底板632上,同时关闭真空吸盘634;当机械臂62运动到码垛段11时,磁盘组件633上升,铁罐方阵和垫纸一起被放到码垛段11上的底托上;最后夹爪635将顶板抓取,放置在铁罐方阵上方。多功能抓盘63不仅可以运送铁罐方阵,还能转运各自辅料,节约车间空间。In the embodiment, as shown in FIGS. 17 to 19 , the multifunctional grabbing plate 63 includes a square plate body 631, the square plate body 631 is provided with an adsorption bottom plate 632, a magnetic disk assembly 633 that can move up and down is provided above the adsorption bottom plate 632, a plurality of vacuum suction cups 634 are arranged on the adsorption bottom plate 632, and at least one pair of oppositely arranged clamping claws 635 are provided on the side wall of the square plate body 631. The adsorption bottom plate 632 and magnetic disk assembly 633 in this embodiment are used to adsorb the iron can array, the vacuum suction cup 634 is used to adsorb the pad paper, and the clamping claw 635 is used to clamp the top plate. The specific operation process is as follows: first, the robot arm 62 drives the square plate 631 to move above the paper pad rack 4, and by opening the vacuum solenoid valve, the vacuum suction cup 634 sucks the paper pad; then the robot arm 62 drives the square plate 631 to move to the can collection and conveying platform 2, and the magnetic disk assembly 633 adsorbs the iron can square array to the adsorption bottom plate 632 with the paper pad, and closes the vacuum suction cup 634 at the same time; when the robot arm 62 moves to the stacking section 11, the magnetic disk assembly 633 rises, and the iron can square array and the paper pad are placed on the bottom bracket on the stacking section 11; finally, the clamp 635 grabs the top plate and places it above the iron can square array. The multifunctional grabbing plate 63 can not only transport the iron can square array, but also transport their respective auxiliary materials, saving workshop space.

实施例中,如图17~19所示:所述方形盘体631的四周还设可反复移动的扶罐杆636,所述夹爪635安装在扶罐杆636上。本实施例中,当磁盘组件633固定住铁罐时,扶罐杆636起辅助固定作用,使铁罐在转运过程中不会发生偏移,保证垛堆的整齐。In the embodiment, as shown in FIGS. 17 to 19 , the square disk body 631 is also provided with reciprocating can support rods 636, and the clamping claws 635 are mounted on the can support rods 636. In the embodiment, when the disk assembly 633 fixes the iron can, the can support rods 636 play an auxiliary fixing role, so that the iron can will not deviate during the transportation process, and the stacking is ensured to be neat.

实施例中,如图2所示:所述出垛升降器9包括左右两条输送链条,左右输送链条可升降,二者之间可容纳叉车的货叉,通过输送链条和叉车的配合,即可将打包完成的垛堆放置到叉车上。In the embodiment, as shown in FIG2 , the stacking lifter 9 includes two left and right conveying chains, which can be raised and lowered, and the forks of a forklift can be accommodated between the two. Through the cooperation of the conveying chains and the forklift, the packaged stack can be placed on the forklift.

另外,本实施例中的扎带打包机7、缠绕机8均可在市场上采购到成品,如背景技术中的举例,因此此处不再赘述。In addition, the cable tie baling machine 7 and the wrapping machine 8 in this embodiment can be purchased as finished products on the market, as exemplified in the background technology, and thus will not be described in detail here.

显然,本发明的上述实施例仅仅是为了说明本发明所作的举例,而并非对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其他不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷例。而这些属于本发明的实质精神所引申出的显而易见的变化或变动仍属于本发明的保护范围。Obviously, the above embodiments of the present invention are merely examples for illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to exhaust all implementation methods here. However, these obvious changes or modifications derived from the essential spirit of the present invention still fall within the protection scope of the present invention.

Claims (7)

1. A food jar pile up neatly packing production line, its characterized in that: comprising
The main feeding channel (1) is used for conveying iron ladle piles, and is sequentially provided with a stacking section (11), a binding belt packing section (12), a winding section (13) and a pile discharging section (14) along the feeding direction;
the tank collecting and conveying platform (2) is used for orderly and staggered arrangement of the iron tanks to form an iron tank matrix;
the bottom bracket (3) is used for placing the bottom brackets of the iron ladle pile and conveying the separated bottom brackets to the main material conveying channel (1);
A paper backing frame (4) for placing paper backing between each layer of iron cans in the iron can pile;
a roof plate rack (5) for placing the roof of the iron can pile;
a stacking robot (6) for transferring the iron ladle square matrix, the packing paper and the top plate to the stacking section (11) to form the iron ladle pile;
a band packing machine (7) corresponding to the band packing section (12) for band packing;
A winding machine (8) corresponding to the winding section (13) for winding the film;
the paper laying frame (4) and the top plate frame (5) are arranged on the same side of the stacking section (11);
the tank collection conveying platform (2) is arranged on the other side of the stacking section (11) and is arranged in parallel with the main feeding channel (1);
the bottom bracket (3) and the palletizing robot (6) are sequentially arranged at the outer end close to the palletizing section (11) from outside to inside, the palletizing robot (6) is a hollow base, and the bottom bracket passes through the hollow base of the palletizing robot (6) and is then conveyed to the palletizing section (11);
The palletizing robot (6) comprises a mounting seat (61), a mechanical arm (62) and a multifunctional grabbing disc (63), wherein the mechanical arm (62) is mounted on the mounting seat (61), and the multifunctional grabbing disc (63) is mounted at the tail end of the mechanical arm (62);
the discharge end of the tank collection conveying platform (2), the paper packing frame (4) and the top plate frame (5) are positioned in the turning radius of the mechanical arm (62);
The multifunctional grabbing disc (63) is used for transporting the iron ladle square matrix, the packing paper and the top plate;
the multifunctional grabbing disc (63) comprises a square disc body (631), an adsorption bottom plate (632) is arranged on the square disc body (631), a disc assembly (633) capable of moving up and down is arranged above the adsorption bottom plate (632), a plurality of vacuum chucks (634) are arranged on the adsorption bottom plate (632), and at least one pair of clamping jaws (635) which are oppositely arranged are arranged on the side wall of the square disc body (631).
2. The food can palletizing and packaging line of claim 1, wherein: the tank collecting and conveying platform (2) comprises a second rack (21) and a tank conveying belt (22), a tank pulling device (23), a tank blocking device (24) and a tank arranging device (25) are sequentially arranged above the tank conveying belt (22), and adjustable baffle strips (26) are arranged on two sides of the tank conveying belt (22);
The cupping device (23) is used for enabling the iron cans to be arranged in a staggered mode to form an iron can square matrix;
The tank blocking device (24) is used for selecting the length of the iron tank square matrix and keeping the iron tanks in a staggered state;
The tank arranging device (25) is used for accurately positioning the iron tank square matrix and preparing materials for transferring of the stacking robot (6).
3. The food can palletizing packaging line of claim 2, wherein: the cupping device (23) comprises a plurality of baffles (231) which are arranged in parallel, a cupping channel (232) is formed between two adjacent baffles (231), the tail end of the cupping channel (232) is provided with a cupping rotary table (233) with a drive, and circular arc grooves (234) which are matched with an iron can are circumferentially arranged on the cupping rotary table (233).
4. The food can palletizing packaging line of claim 2, wherein: the tank blocking device (24) comprises a rotating shaft (241) which is horizontally arranged and is perpendicular to the conveying direction of the tank conveying belt (22) and is matched with the driving shaft, a tank blocking top plate (242) is arranged on the rotating shaft (241), and tank blocking plates (243) which are arranged in a staggered mode are arranged on the tank blocking top plate (242).
5. The food can palletizing and packaging line of claim 1, wherein:
The bottom bracket (3) comprises a third rack (31), a conveying chain (32), a lifting underframe (33), a separating device (34) and a lifting device (35);
The conveying chains (32) are arranged on two sides of the third rack (31) and are used for conveying the bottom brackets;
the lifting underframe (33) is arranged in the center of the third frame (31) and used for supporting the underframe, and the lifting range of the lifting underframe (33) is from lower than the conveying chain (32) to higher than the conveying chain (32);
The separating device (34) comprises a separating piece (341) and a separating driving mechanism, wherein the separating piece (341) is arranged on two sides of the bottom support in pairs and can be inserted between two bottom support gaps, and the separating driving mechanism drives the separating piece (341) to horizontally move;
the lifting device (35) is arranged on the third frame (31) and comprises a lifting piece (351) and a lifting driving mechanism, the separating device (34) is arranged on the lifting piece (351), and the lifting driving mechanism drives the lifting piece (351) to vertically move.
6. The food can palletizing packaging line of claim 5, wherein: the paper laying frame (4) and the top plate frame (5) are liftable brackets, each liftable bracket comprises a No. four frame (41) and a horizontal supporting plate (42), each horizontal supporting plate (42) is arranged on the corresponding No. four frame (41) and can be lifted up and down along the vertical direction, and each horizontal supporting plate (42) is provided with a horizontal supporting plate lifting device (43).
7. The food can palletizing and packaging line of claim 1, wherein: the stacker crane also comprises a stacker lifting device (9), corresponds to the stacker section (14) and is matched with a forklift to be used for stacking.
CN201711440916.9A 2017-12-27 2017-12-27 Food can palletizing and packaging production line Active CN107934036B (en)

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CN110979813B (en) * 2019-11-27 2021-06-29 汕头市信力制罐设备有限公司 Automatic packing machine for tank body
CN113909271B (en) * 2021-10-18 2024-06-18 上海华常智能系统有限公司 Environment-friendly intelligent packaging container environment-friendly treatment line
CN115108083B (en) * 2022-06-24 2023-10-27 广东冠鑫制罐有限公司 Automatic change iron ladle and receive lid production line
CN115303548A (en) * 2022-07-19 2022-11-08 苏州华源中鲈包装有限公司 Production, packaging and delivery process of multiple stamping products

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