CN107932687A - The preparation method and roofing tile of a kind of roofing tile - Google Patents
The preparation method and roofing tile of a kind of roofing tile Download PDFInfo
- Publication number
- CN107932687A CN107932687A CN201711188345.4A CN201711188345A CN107932687A CN 107932687 A CN107932687 A CN 107932687A CN 201711188345 A CN201711188345 A CN 201711188345A CN 107932687 A CN107932687 A CN 107932687A
- Authority
- CN
- China
- Prior art keywords
- sponge
- layer
- cement
- roofing tile
- fabric
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
- B28B11/0863—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for profiling, e.g. making grooves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/24—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing alkyl, ammonium or metal silicates; containing silica sols
- C04B28/26—Silicates of the alkali metals
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Revetment (AREA)
- Road Paving Structures (AREA)
Abstract
The present invention relates to a kind of preparation method of roofing tile, step 1, prepare sponge cement blanket, and step 2, prepare or prepare multiple roofing tile moulds, and the roofing tile mould includes lower die and upper mold；Step 3, be laid with sponge cement blanket in lower die, and sponge cement blanket is extruded using upper mold, and rhone is formed on sponge cement blanket；Step 4, to atomized water spray on the sponge cement blanket, after the solidification of sponge cement layer, its periphery is cut；Prepare simple, material need not be weighed, only need to cut the size of suitable sponge, since upper and lower layer fabric is non-cohesive material, the demoulding is simple, and obtained roofing tile antiseepage good leak-proof effect, upper and lower layer fabric and middle woven wire can play good effect of prestressed, not easily cause the broken of roofing tile during construction and transport；The invention further relates to one kind using roofing tile made from above-mentioned preparation method.
Description
Technical field
The present invention relates to the preparation method and roofing tile of a kind of roofing tile.
Background technology
Roofing tile is a kind of watt on architectural engineering inclined roof, existing roofing tile generally using metering, stirring, into
Type, demould this several step and be prepared, and raw material metering can reduce production efficiency, and can produce substantial amounts of dust in the process of stirring,
The demoulding is also highly difficult, and in addition obtained roofing tile effect of prestressed is poor, during transport or construction, it is easy to broken.Separately
Outside, the roofing tile generally use color steel tile of big specification, this cost is high, compares end in some occasion service lifes that are corrosive；Also
It is exactly to use asbestos shingle, but intensity difference, short life.
The content of the invention
The present invention is in view of the deficiency of the prior art, there is provided a kind of production efficiency height, antiseepage, leakproof, cracking resistance, and
Demould the preparation method of simple roofing tile.
The technical solution that the present invention solves above-mentioned technical problem is as follows：A kind of preparation method of roofing tile, including following step
Suddenly：
Step 1, prepare sponge cement blanket：
1) prepare material, prepare the ruler of upper layer of fabric, sponge and layer fabric, the layer fabric and the upper layer of fabric
Very little identical, the size of the sponge is identical with the size of required roofing tile, and less than the size of the upper and lower layer fabric, it is described
The density of sponge is less than 18kg/m3；
2) sponge cement layer is prepared, sponge is placed on shaking platform, the lower section of shaking platform is equipped with cement recycling dress
Put, the shaking platform includes shaking platform supporting leg, peripheral frame on the shaking platform supporting leg and is enclosed installed in described
The vibrating motor of frame side, the peripheral frame is interior to be equipped with the lower metal silk screen, and the peripheral frame is equipped with groove, lower floor's gold
Belong to silk screen be equipped with the corresponding handle of the groove, constantly topple over cement or cement and accelerator, sodium metasilicate from top
Mixture, is also provided with distribution device on the shaking platform, and distribution device makes cement or cement and accelerator, sodium metasilicate
Mixture is more evenly distributed in the upper end of sponge, in addition the vibration of shaking platform, cement or cement and accelerator, silicic acid
The mixture of sodium is constantly filled into the gap of sponge, until filling saturation in sponge, forms sponge cement layer；
3) suture, first the layer fabric is placed on suture platform, by the lower metal silk screen and sponge cement layer
Together it is placed on the layer fabric, then the upper layer of fabric is placed on the sponge cement layer, then, uses filament
Line sutures upper and lower layer fabric, sponge cement layer and lower metal silk screen, finally by the periphery edge sealing seam of the sponge cement layer
Close.
Step 2, prepare or prepare multiple roofing tile moulds, and the roofing tile mould includes lower die and upper mold；
Step 3, be laid with sponge cement blanket in lower die, and sponge cement blanket is extruded using upper mold, in sponge water
Rhone is formed on mud blanket；
Step 4, to atomized water spray on the sponge cement blanket, the water mist can be atomized to obtain by high-pressure pump, treat sea
After continuous cement layer solidification, its periphery is cut.
The beneficial effect of roofing tile preparation method is in the present invention：Prepare simple, it is not necessary to material is weighed, is only needed
The size of suitable sponge is cut, the dust produced in preparation process is less, since upper and lower layer fabric is non-cohesive material,
The demoulding is simple, and obtained roofing tile antiseepage good leak-proof effect, and the woven wire of upper and lower layer fabric and centre can play very well
Effect of prestressed, do not easily cause the broken of roofing tile during construction and transport, and service life is grown, it is not perishable；Spray
Water mist solidifies sponge cement blanket, and formation roofing tile thickness ratio is more uniform, will not cause roofing tile thick because of the impact force of water spray
Degree is uneven.
Further, in step 2, the preparation method of lower die：The corresponding water of rhone on roofing tile is dug out on the ground
Groove, forms lower die.
Using the beneficial effect of above-mentioned further technical solution：Lower die that is simpler, and being not required special is demoulded, is saved
Production cost.
Further, lower die is directly provided in step 2, the lower die is metal lower die, be which is provided with and the row on roofing tile
The corresponding sink of sink.
Further, in step 1, it is additionally included in before placing upper layer of fabric, upper strata wire is laid with sponge cement layer
The step of net, finally, suture upper and lower layer fabric, sponge cement layer and upper and lower layer woven wire for fiber wire.
It is using the above-mentioned further beneficial effect of technical solution：Using double layer of metal silk screen, the roofing tile of formation it is strong
Higher is spent, effect of prestressed is more preferable.
Further, the suture platform includes suture platform legs and the hollow out net being arranged in the suture platform legs
Plate, and the hole of the hollow out web plate is more than the spacing between adjacent fiber silk thread.
Further, the accelerator can mix for the mixture of aluminum oxide clinker and lime stone, aluminium ore powder, sodium aluminate, 711
One or more in the materials such as solidifying soil accelerator, calcining milling and lithium carbonate.
Further, the upper layer of fabric and the layer fabric can use a kind of in non-woven fabrics, woven fabric or looped fabric
It is or several.
The invention further relates to one kind using roofing tile made from above-mentioned preparation method, the roofing tile, antiseepage good leak-proof effect,
Upper and lower layer fabric and the woven wire of centre can play good effect of prestressed, be not easy to make during construction and transport
Into the broken of roofing tile.
Brief description of the drawings
Fig. 1 is the structure diagram of sponge cement blanket in embodiment 1 in the present invention；
Fig. 2 is the structure diagram of sponge cement blanket in embodiment 2 in the present invention；
Fig. 3 is the structure diagram of shaking platform in the present invention；
Fig. 4 is the structure diagram that platform is sutured in the present invention；
Fig. 5 is the structure diagram of roofing tile in embodiment 1 in the present invention；
Fig. 6 is the structure diagram of roofing tile in embodiment 2 in the present invention；
In the accompanying drawings, list of designations represented by each label is following 1, sponge cement blanket, 1-1, upper layer of fabric, 1-2,
Sponge cement layer, 1-3, layer fabric, 1-4, woven wire, 1-41, handle, 2, shaking platform, 2-1, shaking platform supporting leg, 2-
2nd, vibrating motor, 2-3, peripheral frame, 3, suture platform, 3-1, suture platform legs, 3-2, hollow out web plate, 4, rhone.
Embodiment
The principle and features of the present invention will be described below with reference to the accompanying drawings, and the given examples are served only to explain the present invention, and
It is non-to be used to limit the scope of the present invention.
The present invention relates to a kind of preparation method of roofing tile, including following embodiments：
Embodiment 1
As shown in Fig. 1, Fig. 3-Fig. 5, a kind of preparation method of roofing tile, comprises the following steps：
Step 1, prepare sponge cement blanket 1：
1) prepare material, prepare upper layer of fabric 1-1, sponge and layer fabric 1-3, the upper layer of fabric 1-1 and it is described under
Layer fabric 1-3 can use one or more of in non-woven fabrics, woven fabric or looped fabric, the layer fabric 1-3 and the upper strata
The size of fabric 1-1 is identical, and the size of the sponge is identical with the size of required roofing tile, and is less than the upper and lower layer fabric
Size, the density of the sponge is less than 18kg/m3；
2) sponge cement layer 1-2 is prepared, sponge is placed on shaking platform, the lower section of shaking platform 2 is returned equipped with cement
Receiving apparatus, the shaking platform 2 include shaking platform supporting leg 2-1, the peripheral frame 2-3 on the shaking platform supporting leg 2-1
And it is equipped with the lower metal silk screen 1-4, institute in the vibrating motor 2-2, the peripheral frame 2-3 of the peripheral frame 2-3 sides
State peripheral frame 2-3 and be equipped with groove, the lower metal silk screen 1-4 be equipped with the corresponding handle 1-41 of the groove, constantly
Topple over cement or cement and accelerator, the mixture of sodium metasilicate from top, the accelerator can be aluminum oxide clinker and lime
One kind or several in the materials such as mixture, aluminium ore powder, sodium aluminate, 711 concrete accelerators, calcining milling and the lithium carbonate of stone
Kind, distribution device (being not drawn into figure) is also provided with the shaking platform 2, distribution device makes cement or cement and rapid hardening
Agent, the mixture of sodium metasilicate are more evenly distributed in the vibration of the upper end, in addition shaking platform 2 of sponge, cement or cement
Constantly it is filled into the mixture of accelerator, sodium metasilicate in the gap of sponge, until filling saturation in sponge, forms sponge cement
Layer 1-2；
3) suture, first the layer fabric 1-3 is placed on suture platform 3, by the lower metal silk screen 1-4 and sponge
Cement layer 1-2 is together placed on the layer fabric 1-3, then the upper layer of fabric 1-1 is placed on the sponge cement layer
On 1-2, then, with fiber wire (being not drawn into figure) by upper and lower layer fabric, sponge cement layer 1-2 and lower metal silk screen 1-4
Suture, finally by the periphery edge sealing suture of the sponge cement layer 1-2；It is described suture platform 3 include suture platform legs 3-1 and
The hollow out web plate 3-2 being arranged on the suture platform legs 3-1, and the hole of the hollow out web plate 3-2 is more than adjacent fiber
Spacing between silk thread.
Step 2, prepare or prepare multiple roofing tile moulds (being not drawn into figure), and the roofing tile mould includes lower die and upper
Mould, the preparation method of lower die：The 4 corresponding sink of rhone on roofing tile is dug out on the ground, forms lower die；
Step 3, be laid with sponge cement blanket 1 in lower die, and sponge cement blanket 1 is extruded using upper mold, in sponge
Rhone 4 is formed on cement blanket 1；
Step 4, can be atomized to obtain to atomized water spray on the sponge cement blanket 1, the water mist, atomized water spray by high-pressure pump
Afterwards, wait for a period of time, after the solidification of sponge cement layer 1, its periphery is cut.
The shape of the roofing tile of formation is as shown in Figure 5.
Embodiment 2
As shown in figs 2-4, the difference with embodiment 1 is, in step 1, is additionally included in and places upper layer of fabric 1-1
Before, on sponge cement layer 1-2 be laid with upper strata woven wire 1-5 the step of, finally, upper and lower layer is knitted for fiber wire
Thing, sponge cement layer 1-2 and the suture of upper and lower layer woven wire；
The shape of the roofing tile of formation is as shown in Figure 6.
The invention further relates to one kind using roofing tile made from above-mentioned preparation method, as shown in Fig. 5-Fig. 6, room obtained by Fig. 5
Face watt is obtained by the preparation method of above-described embodiment 1, Fig. 6 is obtained by the preparation method of above-described embodiment 2.
The foregoing is merely presently preferred embodiments of the present invention, is not intended to limit the invention, it is all the present invention spirit and
Within principle, any modification, equivalent replacement, improvement and so on, should all be included in the protection scope of the present invention.
Claims (8)
1. a kind of preparation method of roofing tile, it is characterised in that comprise the following steps：
Step 1, prepare sponge cement blanket：
1) prepare material, prepare the size phase of upper layer of fabric, sponge and layer fabric, the layer fabric and the upper layer of fabric
Together, the size of the sponge is identical with the size of required roofing tile, and less than the size of the upper and lower layer fabric, the sponge
Density be less than 18kg/m3；
2) sponge cement layer is prepared, sponge is placed on shaking platform, the lower section of shaking platform is equipped with cement retracting device, institute
Stating shaking platform includes shaking platform supporting leg, peripheral frame on the shaking platform supporting leg and installed in the peripheral frame side
Vibrating motor, is equipped with the lower metal silk screen in the peripheral frame, the peripheral frame is equipped with groove, the lower metal silk screen
Be equipped with the corresponding handle of the groove, constantly topple over cement or cement and accelerator, the mixture of sodium metasilicate from top,
Distribution device is also provided with the shaking platform, distribution device makes cement or cement and accelerator, the mixture of sodium metasilicate
More be evenly distributed in the upper end of sponge, in addition the vibration of shaking platform, cement or cement and accelerator, sodium metasilicate it is mixed
Compound is constantly filled into the gap of sponge, until filling saturation in sponge, forms sponge cement layer；
3) suture, first the layer fabric is placed on suture platform, by the lower metal silk screen and sponge cement layer together
It is placed on the layer fabric, then the upper layer of fabric is placed on the sponge cement layer, then, will with fiber wire
Upper and lower layer fabric, sponge cement layer and the suture of lower metal silk screen, finally by the periphery edge sealing suture of the sponge cement layer.
Step 2, prepare or prepare multiple roofing tile moulds, and the roofing tile mould includes lower die and upper mold；
Step 3, be laid with sponge cement blanket in lower die, and sponge cement blanket is extruded using upper mold, in sponge cement blanket
Upper formation rhone；
Step 4, to atomized water spray on the sponge cement blanket, after the solidification of sponge cement layer, its periphery is cut.
2. the preparation method of roofing tile according to claim 1, it is characterised in that in step 2, the preparation method of lower die：
The corresponding sink of rhone on roofing tile is dug out on the ground, forms lower die.
3. the preparation method of roofing tile according to claim 1, it is characterised in that lower die is directly provided in step 2, it is described
Lower die is metal lower die, be which is provided with and the corresponding sink of rhone on roofing tile.
4. according to the preparation method of claim 1-3 any one of them roofing tiles, it is characterised in that in step 1, be additionally included in
Place upper layer of fabric before, on sponge cement layer be laid with upper strata woven wire the step of, finally, for fiber wire by,
Layer fabric, sponge cement layer and the suture of upper and lower layer woven wire.
5. the preparation method of roofing tile according to claim 4, it is characterised in that the suture platform includes suture platform
Supporting leg and the hollow out web plate being arranged in the suture platform legs, and the hole of the hollow out web plate is more than adjacent fiber silk thread
Between spacing.
6. the preparation method of roofing tile according to claim 5, it is characterised in that the accelerator can be that alumina is ripe
One in the materials such as the mixture of material and lime stone, aluminium ore powder, sodium aluminate, 711 concrete accelerators, calcining milling and lithium carbonate
Kind is several.
7. the preparation method of roofing tile according to claim 4 or 5, it is characterised in that the upper layer of fabric and it is described under
Layer fabric can use one or more of in non-woven fabrics, woven fabric or looped fabric.
8. a kind of roofing tile, it is characterised in that be made using the preparation method of claim 1-7 any one of them roofing tiles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711188345.4A CN107932687B (en) | 2017-11-23 | 2017-11-23 | Preparation method of roof tile and roof tile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711188345.4A CN107932687B (en) | 2017-11-23 | 2017-11-23 | Preparation method of roof tile and roof tile |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107932687A true CN107932687A (en) | 2018-04-20 |
| CN107932687B CN107932687B (en) | 2020-06-16 |
Family
ID=61948633
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711188345.4A Active CN107932687B (en) | 2017-11-23 | 2017-11-23 | Preparation method of roof tile and roof tile |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107932687B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113978167A (en) * | 2021-10-25 | 2022-01-28 | 浙江云峰莫干山装饰建材有限公司 | Manufacturing method of lower die of die for recombined decorative material or recombined decorative veneer |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2312621A1 (en) * | 1975-05-29 | 1976-12-24 | Casquel Jean Pierre | Moulded roofing tiles with rigid foam core - to reduce weight and provide integral insulation |
| CN2344470Y (en) * | 1998-06-08 | 1999-10-20 | 赵国强 | Baking-free colour case-hardened tile |
| CN103541366A (en) * | 2013-09-30 | 2014-01-29 | 宁波和谐信息科技有限公司 | Cement-based composite material carpet and ditch and revetment construction technology of cement-based composite material carpet |
| CN203603106U (en) * | 2013-09-30 | 2014-05-21 | 宁波和谐信息科技有限公司 | Cement-based composite material blanket |
| CN104784848A (en) * | 2015-03-17 | 2015-07-22 | 海宁安捷复合材料有限责任公司 | Basalt fiber fireproof blanket |
-
2017
- 2017-11-23 CN CN201711188345.4A patent/CN107932687B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2312621A1 (en) * | 1975-05-29 | 1976-12-24 | Casquel Jean Pierre | Moulded roofing tiles with rigid foam core - to reduce weight and provide integral insulation |
| CN2344470Y (en) * | 1998-06-08 | 1999-10-20 | 赵国强 | Baking-free colour case-hardened tile |
| CN103541366A (en) * | 2013-09-30 | 2014-01-29 | 宁波和谐信息科技有限公司 | Cement-based composite material carpet and ditch and revetment construction technology of cement-based composite material carpet |
| CN203603106U (en) * | 2013-09-30 | 2014-05-21 | 宁波和谐信息科技有限公司 | Cement-based composite material blanket |
| CN104784848A (en) * | 2015-03-17 | 2015-07-22 | 海宁安捷复合材料有限责任公司 | Basalt fiber fireproof blanket |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113978167A (en) * | 2021-10-25 | 2022-01-28 | 浙江云峰莫干山装饰建材有限公司 | Manufacturing method of lower die of die for recombined decorative material or recombined decorative veneer |
| CN113978167B (en) * | 2021-10-25 | 2024-06-04 | 浙江云峰莫干山装饰建材有限公司 | Manufacturing method of lower die of die for recombined decorative material or recombined decorative veneer |
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| Publication number | Publication date |
|---|---|
| CN107932687B (en) | 2020-06-16 |
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