CN107932676B - Method for manufacturing wood material polishing particles - Google Patents
Method for manufacturing wood material polishing particles Download PDFInfo
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- CN107932676B CN107932676B CN201711065381.1A CN201711065381A CN107932676B CN 107932676 B CN107932676 B CN 107932676B CN 201711065381 A CN201711065381 A CN 201711065381A CN 107932676 B CN107932676 B CN 107932676B
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- wood
- cutting
- diamond
- annual ring
- punching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27L—REMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
- B27L5/00—Manufacture of veneer ; Preparatory processing therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/02—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by compressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/04—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by punching out
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
Abstract
The invention relates to a method for manufacturing wood material polishing particles, which comprises the steps of cutting a processing substrate into a plurality of wood sheets along the cross section direction, wherein each wood sheet comprises an annual ring grain surface layer consisting of a plurality of rings of age grains; and then, vertically punching and cutting the wood sheet from the position parallel to the annual ring grain surface layer from the outside to the surface of the wood sheet through a punching knife die blade to form a diamond with a plurality of longitudinal punching and cutting surfaces, so that the same diamond has a plurality of annual ring grains with different ages, each diamond forms a wood material polishing particle, and each longitudinal punching and cutting surface of the diamond is a rough concave-convex surface. The invention can lead the same wood polishing particle to have the wood characteristics of different annual ring sections, and the formed longitudinal punching cutting surface can generate stronger cutting force with the surface of the polished workpiece, thus leading the polishing particle to have cutting force for a long time, and having better cutting force, obviously improving the processing effect of the workpiece, the polishing time and other aspects.
Description
Technical Field
The invention relates to the technical field of wood processing, in particular to a method for manufacturing wood material polishing particles.
Background
The wood processing technology comprises basic processing technologies such as wood cutting, wood drying, wood splicing and wood surface treatment decoration, functional processing technologies such as wood protection and wood modification, and methods such as sawing, planing, milling, drilling and sanding are used for cutting a round wood. Due to the influence of wood texture, grain and the like, the wood is sawed by straight grains, cross grains and diagonal grains, and the cutting method is different from other materials. Wood modification is a technical treatment carried out to increase or improve certain physical, mechanical or chemical properties of wood.
Important factors influencing wood processing and using performance include annual ring lines of trees, one annual ring comprises spring woods and autumn woods in the same year, and the annual ring reflects the growth condition of the plants and whether the current environmental conditions are favorable for the growth of the plants.
The wood processing and cutting method comprises the modes of chord cutting, carving cutting, diameter cutting and the like, wherein the chord cutting is to saw along the main shaft of a trunk or the wood grain direction and is vertical to the radius of the section of the trunk, the method is simplest and most cost-effective for a wood factory, the cutting is parallel to the trunk, the wood board is sawn flatly, the operation is relatively easy, the waste is minimum, and the grain wood texture obtained by the cutting method is very strong; the cutting is to divide the log into four sections, the wood grains produced by the processing mode are straight, and have unique pith stripes, but the waste caused by the cutting mode of cutting is more; the cutting mode is similar to the cutting mode, the cutting mode is vertical to the section of the annual ring of the wood, the wood is not easy to deform relatively, and the texture of the wood processed by the processing mode is straighter.
The technical personnel in the field analyze the defects of the existing wood polishing particle processing technology, the volume of the traditional wood particles gradually becomes smaller due to the friction with a workpiece in the polishing process of the processed workpiece, the peripheral surface of the wood particles becomes smooth, the cutting force of the wood particles on the workpiece becomes smaller in the polishing process of the workpiece, the polishing effect is poor, and if the wood particles are continuously used in the later period, the polishing effect cannot be achieved, and the wood particles are wasted.
The reason for the above-mentioned inferior performance of wood grains is attributed to the processing and production method thereof, the conventional method for producing wood polishing particles is to cut the raw wood into a plurality of block-shaped, strip-shaped or sheet-shaped boards along the longitudinal direction of the trunk, but the interior of the board body in the area sandwiched between every two adjacent annual rings is intact, and the cutting direction is also equivalent to cutting along the longitudinal direction of the annual rings, the longitudinal area between the two adjacent annual rings is not damaged basically, and the obtained board blocks do not have annual rings spanning different years, so that the relevant characteristics of the board, such as the material of the annual rings, are completely the same, and the cutting force and the polishing effect are directly influenced.
In summary, the invention provides a further developed technical scheme for product structures in the same technical field based on the prior known technology and by combining with the verification of practical application, which is beneficial to solving numerous technical problems in the same technical field and improving the expansibility of the technical scheme.
Disclosure of Invention
Aiming at the defects, the invention provides the manufacturing method of the wood material polishing particles, so that the wood particles have stronger cutting force and long service life, the efficiency of polishing workpieces is obviously improved, a large amount of cost can be saved, and the defects of the prior art are overcome.
In order to achieve the purpose, the invention adopts the following technical scheme:
a method for manufacturing wood material polishing particles selects round logs, square logs or block-shaped wood with a plurality of ring-shaped annual rings as processing substrates, and each ring-shaped annual ring is used as a boundary line between wood layers of different ages on the processing substrates, and comprises the following steps:
cutting the work substrate into a plurality of wood flakes along a cross-sectional direction, and allowing each wood flake to comprise an annual ring grain face layer consisting of a plurality of rings of age grains; and then, vertically punching and cutting the wood sheet from the position parallel to the annual ring grain surface layer from the outside to the surface of the wood sheet through a punching knife die blade to form a diamond with a plurality of longitudinal punching cutting surfaces, so that the same diamond has a plurality of annual ring grains with different ages, each diamond forms a wood material polishing particle, and each longitudinal punching cutting surface of the diamond is a rough concave-convex surface so as to maintain strong cutting force in the process of polishing a workpiece.
For the above technical solution, the method further comprises any one of the following additional structures:
the direction of breaking the wood material longitudinal diameter fiber is adopted as the cutting direction of the wood sheet.
For the above technical solutions and the technical solutions including the additional structure, the following is also included:
further, the wood sheet is integrally cut into a plurality of strip-shaped sheets, and each strip-shaped sheet is perpendicularly punched and cut from the position which is parallel to the annual ring grain surface layer from the outside to the surface of the strip-shaped sheet through a punching knife mold blade to form a diamond with a plurality of longitudinal punching cutting surfaces.
The wood sheets are integrally or separately cut into a plurality of sheets with different shapes and convenient for stamping; each diamond comprises a plurality of layers of wood of different ages.
Preferably, the wood veneer is cut into a plurality of strip-shaped veneers in a perpendicular cutting direction.
Accordingly, the wood flakes can be cut into a number of wood polishing particles having at least one layer.
The manufacturing method of the wood material polishing particles has the beneficial effects that:
(1) the method can ensure that the same wood polishing particle has the wood characteristics of different annual ring sections, the formed longitudinal stamping cutting surface can generate stronger cutting force with the surface of a polished workpiece, under the condition that the volumes of the polishing particles are equal, the polishing effect of the wood polishing particle implemented by the method is better, the polishing particle can have the cutting force for a long time, and compared with the traditional wood polishing particle, the method has better cutting force, and the method obviously improves the aspects of workpiece treatment effect, polishing time and the like;
(2) practice proves that compared with the wood material polishing particles produced by the traditional processing method, the polishing time of the method is the same, the polishing effect of the surface of the workpiece is 100% and 60% in sequence, and the residual cutting rate of the wood particles is 100% and 30% in sequence.
Drawings
The invention is explained in further detail below with reference to the drawing.
FIG. 1 is a schematic view of a round log processing substrate to be processed;
FIG. 2 is a schematic view of a square log processing substrate to be processed;
FIG. 3 is a schematic view of a wood veneer formed after cutting a square raw wood processed substrate in a cross-sectional direction thereof, according to an embodiment of the present invention;
fig. 3A is a schematic view of a wood veneer formed after cutting a square raw wood processed substrate in the cross-sectional direction thereof, further divided into quarter-area rectangular pieces, which is used in the second embodiment of the present invention;
FIG. 4 is a schematic diagram of a second embodiment of the present invention, in which a quarter-area rectangular sheet is further divided into a plurality of strip-shaped sheet structures;
FIG. 5 is a schematic structural diagram of one or two embodiments of the present invention, in which a formed wood sheet or a plurality of strip-shaped sheets are cut into a plurality of small diamond-shaped blocks by punching with a cutting die;
FIG. 6 is a schematic perspective view of the diamond-shaped block structure formed by FIG. 5;
FIG. 7 is a schematic view of a conventional cutting method of wood polishing particles;
fig. 8 is an enlarged schematic view of part 7A of fig. 7.
In the figure:
1. annual ring lines; 2. the cutting direction is vertical; 3. longitudinally stamping a cutting surface;
51. a cutting surface in the vertical direction of the annual ring lines; 52. a first parallel surface; 53. a second parallel surface; 54. a third parallel surface; 55. a fourth parallel surface;
71. a cut surface parallel to the annual ring grain direction; 72. cutting the first side wall surface; 73. and cutting the second side wall surface.
Detailed Description
As shown in fig. 7, before the implementation of the technical means of the present invention, the disadvantages of the conventional processing method need to be analyzed:
the conventional method for manufacturing wood polishing particles for the same base material is to cut the log into a plurality of block-shaped, strip-shaped or sheet-shaped boards along the longitudinal direction of the trunk, but the internal part of the board in the area sandwiched between every two adjacent annual rings is intact, just because the cutting direction is also equivalent to cutting along the longitudinal direction of the annual rings (i.e. the direction equivalent to the direction between the root and the top of the same trunk), the longitudinal area between the two adjacent annual rings is not damaged basically, the obtained board blocks do not span the annual rings of different ages, but mostly only include the annual rings of the same age layer, and then the related characteristics of the board regarding the annual rings and the like are completely the same, for example, the characteristics of the board of the annual ring layer such as hard or soft, the firmness, the wood grain and the like are completely the same, correspondingly, after further cutting, the wood polishing particles from the same age-floor panel, which are formed by beveling the panel horizontally into small prisms or squares, are significantly less cutting.
As shown in fig. 8, the wood material polishing particle formed by the conventional processing method has a second cutting sidewall 73 and a first cutting sidewall 72 on the upper and lower edges of the cutting surface 71 parallel to the annual ring grain direction, but all the cutting surfaces, the back surface of the cutting surface, and the sidewall of the cutting surface are within the same annual ring layer range and are parallel to the surface formed in the annual ring grain direction, and the difference is only different depths of the same annual ring layer.
As shown in fig. 1-2, the method for manufacturing polished wood particles according to the present invention is not limited by the conventional processing method, and can be used to select a wood-processed substrate having a cross-sectional shape and having annual ring grains, including round logs, square logs, or block-shaped woods, etc., wherein a plurality of sections of annual ring grains having different ages are adjacent to each other in the cross-sectional shape to form an adult ring grain surface layer, and the annual ring grains in the longitudinal section extend downward to divide the plate material in the corresponding area into two areas having different ages, so that the annual ring grains between the two areas extend longitudinally to form a plane to form an interface.
Example one
As shown in fig. 3, 5 and 6, a method for manufacturing wood material polishing particles according to a first embodiment of the present invention selects round logs, square logs or block-shaped wood materials having a plurality of annual ring patterns 1 as a processing substrate, and each annual ring pattern 1 is used as a boundary line between wood layers of different ages on the processing substrate, comprising the steps of:
(1) cutting the processed substrate into a plurality of wood sheets along the cross-sectional direction, and making each wood sheet comprise an annual ring grain surface layer consisting of a plurality of rings of age grains 1;
(2) then the implemented wood sheet is vertically punched and cut from the position parallel to the annual ring grain surface layer from the outside to the surface of the wood sheet by a punching cutter die blade to form a diamond with a plurality of longitudinal punching cut surfaces 3, so that the same diamond has a plurality of annual ring grains with different ages;
(3) each diamond forms a wood material polishing particle, and each longitudinal stamping cutting surface 3 of the implemented diamond is a rough concave-convex surface so as to maintain strong cutting force in the process of polishing a workpiece.
Example two
As shown in fig. 3A, 4, 5 and 6, in the first embodiment, on the basis of forming the wood sheet, the wood sheet is cut in the vertical cutting direction 2 to form a plurality of strip-shaped sheets, and each strip-shaped sheet is vertically punched and cut from a position parallel to the annual ring grain surface layer from the outside by the punching knife die blade to the surface of the strip-shaped sheet to form a diamond-shaped block with a plurality of longitudinal punching cut surfaces 3.
Each longitudinal stamping cutting surface 3 is perpendicular to the annual ring grain surface layer of the wood sheet, and the wood sheet is integrally or separately cut into a plurality of sheets with different shapes and convenient for stamping; each diamond comprises a plurality of layers of wood of different ages.
The specific stamping method comprises the following steps:
the cutting is carried out by a knife die blade from the direction parallel to the annual ring grain 1 to the direction of the age ring surface layer, so as to ensure that the cutting surface 51 in the vertical direction of the cut annual ring grain 1 and the back surface of the cutting surface are in a vertical cutting mode, except the cutting surface and the back surface, the rest surfaces of the diamond-shaped block are parallel or tend to be parallel to the surface which is longitudinally extended from the annual ring grain 1, so that the diamond-shaped block forms a longitudinal stamping cutting surface 3 consisting of a first parallel surface 52, a second parallel surface 53, a third parallel surface 54 and a fourth parallel surface 55, and as the longitudinal stamping cutting surface 3 is a surface which is formed by longitudinal damage, each implemented parallel surface comprises a plurality of annual ring grains 1 of a base material in position, namely each diamond-shaped block not only has the material characteristics of one log age layer, but also reflects the material characteristics of a plurality of age layers on the diamond-shaped block, so that the same diamond-shaped block has the wood characteristics of different age layers, the wood polishing particle polishing and grinding tool can generate stronger cutting force with the surface of a workpiece to be polished, the wood polishing particle polishing and grinding effect implemented by the method is better under the condition that the volumes of the polishing particles are equal, the polishing particles can always have the cutting force, compared with the traditional wood polishing particles which are not damaged in the longitudinal direction, the wood polishing particle polishing tool has the advantages that the structural layer materials of all surfaces are close, the cutting force of the surface is poor, the workpiece processing effect is poor in the polishing and grinding process, and the time required for polishing and grinding the workpiece is longer under the condition that the materials are the same.
The following analyses were made on the influence of the above examples on the superiority and inferiority of the cutting force:
if the polishing treatment effect of the wood particles is better, the technical scheme utilizes the method for cutting the wood grains, so that the using time of the wood grains is long, and the periphery of the wood grains can still keep stronger cutting force no matter how the volume changes in the polishing process.
In the description herein, the appearances of the phrases "embodiment," "the present embodiment," "particular implementation," and the like in connection with the description herein are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example; furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
In the description of the present specification, the terms "connect", "mount", "fix", "set", "have", and the like are used in a broad sense, for example, the term "connect" may be a fixed connection or an indirect connection through intermediate components without affecting the relationship and technical effects of the components, or may be an integral connection or a partial connection, as in the case of this example, for a person skilled in the art, the specific meaning of the above terms in the present invention or the invention may be understood according to specific situations.
The foregoing description of the embodiments is provided to enable one of ordinary skill in the art to understand and apply the techniques herein, and it is to be understood that various modifications may be readily made to the embodiments, and that the general principles defined herein may be applied to other embodiments without the use of inventive faculty. Therefore, the present disclosure is not limited to the above embodiments, and modifications to the following cases should be included within the scope of the present disclosure: firstly, a new technical scheme is implemented on the basis of the technical scheme of the invention and in combination with the prior common knowledge, the technical effect generated by the new technical scheme does not exceed the technical effect of the invention, for example, the method is applied to the processing flow of processing non-wood particles; equivalent replacement of part of the characteristics of the technical scheme of the invention by adopting the known technology produces the same technical effects as the invention, for example, the shape and the size of the base material are replaced; the technical scheme of the invention is used as a basis for expansion, and the substantial content of the expanded technical scheme does not exceed the technical scheme of the invention; and fourthly, directly or indirectly applying equivalent transformation made by the content of the specification and the attached drawings of the invention to other related technical fields.
Claims (7)
1. A method for manufacturing wood material polishing particles selects round logs, square logs or block-shaped woods with a plurality of ring-shaped annual ring lines as processing substrates, and each ring-shaped annual ring line is used as a boundary line between wood layers of trees with different ages on the processing substrates, and is characterized by comprising the following steps:
cutting the work substrate into a plurality of wood flakes along a cross-sectional direction, and allowing each wood flake to comprise an annual ring grain face layer consisting of a plurality of rings of age grains;
and then, vertically punching and cutting the wood sheet from the position parallel to the annual ring grain surface layer from the outside to the surface of the wood sheet through a punching knife die blade to form a diamond with a plurality of longitudinal punching cutting surfaces, so that the same diamond has a plurality of annual ring grains with different ages, each diamond forms a wood material polishing particle, and each longitudinal punching cutting surface of the diamond is a rough concave-convex surface so as to maintain strong cutting force in the process of polishing a workpiece.
2. The method for producing wooden material polishing particles as set forth in claim 1, wherein: the direction of breaking the wood material longitudinal diameter fiber is adopted as the cutting direction of the wood sheet.
3. The method for producing wooden material polishing particles according to claim 1 or 2, characterized in that: further, the wood flakes are formed into a plurality of strip-shaped flakes by integral cutting.
4. The method for producing wooden material polishing particles as set forth in claim 3, wherein: and each strip-shaped sheet is perpendicularly punched and cut from the position, which is parallel to the annual ring grain surface layer, of the outer part to the surface of the strip-shaped sheet through a punching cutter die blade to form a diamond with a plurality of longitudinal punching cutting surfaces.
5. The method for producing wooden material polishing particles according to claim 1 or 2, characterized in that: the wood sheets are integrally or separately cut into a plurality of sheets with different shapes and convenient stamping.
6. The method for producing wooden material polishing particles according to claim 1 or 4, wherein: each diamond comprises a plurality of layers of wood of different ages.
7. The method for producing wooden material polishing particles as set forth in claim 3, wherein: preferably, the wood veneer is cut into a plurality of strip-shaped veneers in a perpendicular cutting direction.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711065381.1A CN107932676B (en) | 2017-11-02 | 2017-11-02 | Method for manufacturing wood material polishing particles |
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| CN201711065381.1A CN107932676B (en) | 2017-11-02 | 2017-11-02 | Method for manufacturing wood material polishing particles |
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| CN107932676A CN107932676A (en) | 2018-04-20 |
| CN107932676B true CN107932676B (en) | 2021-06-18 |
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| CN111716480B (en) * | 2020-06-18 | 2021-08-10 | 湖南惟创环境科技有限公司 | Method for machining plug mold of sewage treatment tank |
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| CN107932676A (en) | 2018-04-20 |
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