The glossing of unsaturated-resin button
Technical field
The present invention relates to the glossing of a kind of unsaturated-resin goods, the glossing of a kind of unsaturated-resin button.
Background technology
Currently, the surface luminous intensity treatment technology (being commonly called as polishing) of unsaturated-resin goods and button product all uses polishing to be main, particularly during moist rough polishing, consumed raw material monthly to reach more than 30 ton, the polishing raw material taken during moist rough polishing is the relatively low Kaolin of price, pyrophillite composition polishing powder, and is aided with the industrial chemicals such as sheet alkali, tertiary sodium phosphate, detergent, polishing oils and fats, after these industrial chemicals carry out moist rough polishing, button is difficult to clean, and water consumption is big;And while using enterprise constantly to enhance production capacities, in addition to substantial amounts of freshwater resources are polluted in waste, above-mentioned industrial chemicals is produced a large amount of harmful polishing mud and especially the safety stacking landfill of environment is caused unprecedented pressure, secondary pollution also can be caused if mishandling, therefore, this extensive its consequence of original glossing is inestimable and startling to the cost of pollution of environment.
Summary of the invention
It is an object of the invention to provide the glossing of a kind of unsaturated-resin button; by the technology of the present invention; can preferably protect environment; environment is made to be subject to less or the most contaminated; reduce water resources consumption waste energetically, and be readily apparent that to alleviate the substantial amounts of mud accumulation brought because of current moist rough polishing and fill caused problem of environmental pollution and other social problems caused therefrom nowhere.
In order to solve the defect that above-mentioned conventional polishing techniques exists, the technical measures that this utility model is taked are: the glossing of a kind of unsaturated-resin button, and its operating procedure is as follows:
1) will polish raw material, fresh water and polished thing are put into bucket and are carried out moist rough polishing;
2) button after moist rough polishing is poured into rinse with water in basin;
3) button rinsed is put into dewaterer dehydration;
4) again the button of finished off water is put into and fill oil excessively in the metal bucket of oil and disappear white circle;
5) button of the white circle that disappeared is put into bucket to deoil;
6) button is gone out bucket and pours seperator separation into;
7) product inspection, packaging.
Described polishing raw material is: three keratites that Brown Alundum composition is made and the polishing powder that Emery grains composition is made;
The specification of three described keratites is 8 × 8mm;
The specification of described polishing powder is 200-280 mesh, and wherein optimum specifications is 220 mesh;
In described step 1), for half light, bright half light, the ingredient proportion of full light resinoid goods it is: be 73cm at an internal diameter, external diameter is 80cm, width is that the bucket planted agent of 60cm puts into three keratite 57-60kg, polishing powder is 0.55kg, and fresh water is 17kg and polished thing 25-30kg(is with 30kg as standard) carry out moist rough polishing;
In described step 1), ingredient proportion for dumb light resinoid goods is: be 73cm at an internal diameter, and external diameter is 80cm, and width is that the bucket planted agent of 60cm puts into three keratite 57-60kg, polishing powder 1.1kg, fresh water 17kg and polished thing 25-30kg(are with 30kg as standard) carry out moist rough polishing.
The rough polishing time of half described light class controls at 8 hours, and the rough polishing time of bright half light class controls at 14 hours, and the rough polishing time of full light class controls at 12 hours, and the rough polishing time of described dumb light class controlled at 4 hours.
When described polished object diameter specifications is less than 17mm, throws the water yield and can suitably reduce to 13kg, to alleviate foam resistance in bucket.
Disappearing for the glossing of full light resinoid button, excessively oil also needs to proceed to rear road essence after white circle and dries rolling 8-12 hour.It is as follows that its essence dries rolling step: takes tumbling oil 2.4g and is placed among 13kg square-wood grain and 13kg oblique circular cylinder bamboo grain and shakes up in advance so that tumbling oil non-sticky wood grain, till not touching with one's hand, is then placed in button and carries out essence and dry rolling.
Essence dry roll on light activity duration dark full light classification typically should not be less than 8 hours, the full light classification of light color (white) typically should not be less than 12 hours, have to a certain degree matting phenomenon during dispersion dyeing the most in the future, therefore operator can determine going out the effect after barrel button carries out essence throwing according to ocular estimate, all meet what institute intolerance of shade regulation required, can i.e. carve bucket to separate, luminosity effect does not meets necessary requirement, then continue proper extension essence and throw the time, the longest essence throwing time, no more than 12 hours, otherwise easily causes successively luminosity inconsistent or cause deformation of products.
Above-mentioned essence dry rolling use variable speed driver the rotating speed of bucket is controlled 25 circle/minute.
The beneficial effects of the utility model are: the glossing that omnidistance water consumption is more original is effectively reduced water consumption and reaches 50%-60%, saving effect to water resource is fairly obvious, can effectively reduce discharging wastewater flow rate reaches 50%-60% simultaneously, and can directly reduce waste water treatment expense (containing waste water treatment medicated powder expense, power consumption expense, cost of labor expense), and water quality out is limpider after waste water treatment, it is substantially free of Toxic matter, meet the relevant discharge of wastewater requirement of country, recovery can be repeated and remake polishing utilization, reduce environmental pollution, increase economic efficiency simultaneously;The polishing powder of Emery grains composition is all used due to this glossing, natural wood grain, the special environmental protection polishing materials such as bamboo grain, the polishing powder made especially with Emery grains composition, because it has, chance is heavy under water not to be expanded, in participating in polishing process, owing in wooden barrel, current do not stop to roll under the effect washed away, Emery grains polishing powder can reduce decomposition the most voluntarily and secondary pollution can greatly reduce about 70%, and the sludge part precipitated can recycle, because precipitating sludge microgranule of its Emery grains composition after salvaging is dried and sieved can put into polishing operation by secondary, still can play good polishing effect.
Detailed description of the invention
For half light, the glossing of bright half photopolymer resin button, its operating procedure is as follows:
1, the three keratite 57-60kg that specification is 8 × 8mm are taken, specification is the polishing powder 0.55kg of 220 mesh, clean surface water 17kg and button 25-30kg, putting into an internal diameter is 73cm, external diameter is 80cm, width be 60cm wooden barrel in carry out moist rough polishing, control the rough polishing time well, half light class controls at 8 hours, and bright half light class controlled at 14 hours.
2, the button after moist rough polishing is poured into rinse with water in basin.
3, the button rinsed is put into dewaterer dehydration.
4, again the button of finished off water is put into and fill oil excessively in the metal bucket of oil and disappear white circle.
5, again the button of the white circle that disappeared is put into bucket to deoil.
6, button is gone out bucket and pours seperator separation into.
7, product inspection, packaging.
For the glossing of full light resinoid button, the time of rough polishing should control at 12 hours, above-mentioned steps 5 changes into essence and dries rolling 8-12 hour.It is as follows that its essence throws step: takes tumbling oil 2.4g and is placed among 13kg square-wood grain and 13kg oblique circular cylinder bamboo grain and shakes up in advance so that tumbling oil non-sticky wood grain, till not touching with one's hand, is then placed in button and carries out essence and dry rolling.
Essence dry roll on light activity duration dark full light classification typically should not be less than 8 hours, the full light classification of light color (white) typically should not be less than 12 hours, have to a certain degree matting phenomenon during dispersion dyeing the most in the future, therefore operator can determine going out the effect after barrel button carries out essence throwing according to ocular estimate, all meet what institute intolerance of shade regulation required, can i.e. carve bucket to separate, luminosity effect is undesirable, then continue proper extension essence and throw the time, the smart throwing time extended is the longest no more than 12 hours, otherwise easily causes successively luminosity inconsistent.
For the glossing of dumb light resinoid button, its operating procedure is as follows:
(1), taking the three keratite 57-60kg that specification is 8 × 8mm, specification is the polishing powder 1.1kg of 220 mesh, clean surface water 17kg and button 25-30kg, and putting into an internal diameter is 73cm, and external diameter is 80cm, width be 60cm wooden barrel in carry out moist rough polishing 4 hours.
(2), the button after moist rough polishing is poured into rinse with water in basin.
(3), the button rinsed is put into dewaterer dehydration.
(4), again the button of finished off water is put into and fill oil excessively in the metal bucket of oil and disappear white circle.
(5), again the button of the white circle that disappeared is put into bucket to deoil.
(6), button is poured into seperator separate.
(7), product inspection, packaging.
In above-mentioned steps, if polishing article diameter specifications is less than 17mm, every barrel puts into the water yield and can suitably reduce to below 13kg, to alleviate foam resistance in bucket.
Above-mentioned moist rough polishing use variable speed driver the rotating speed of bucket is controlled 25 circle/minute.
This glossing is applicable to unsaturated-resin goods.