CN107931800A - A kind of energy conservation and environmental protection smoking-collecting type welding gun - Google Patents

A kind of energy conservation and environmental protection smoking-collecting type welding gun Download PDF

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Publication number
CN107931800A
CN107931800A CN201711429678.1A CN201711429678A CN107931800A CN 107931800 A CN107931800 A CN 107931800A CN 201711429678 A CN201711429678 A CN 201711429678A CN 107931800 A CN107931800 A CN 107931800A
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CN
China
Prior art keywords
welding
welding gun
gun
protective gas
gathering arrester
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711429678.1A
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Chinese (zh)
Inventor
陈建武
杨斌
陈振芳
梁莎莎
刘宝龙
张晴
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China Academy of Safety Science and Technology CASST
Original Assignee
China Academy of Safety Science and Technology CASST
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Academy of Safety Science and Technology CASST filed Critical China Academy of Safety Science and Technology CASST
Priority to CN201711429678.1A priority Critical patent/CN107931800A/en
Publication of CN107931800A publication Critical patent/CN107931800A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/24Features related to electrodes
    • B23K9/28Supporting devices for electrodes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/16Arc welding or cutting making use of shielding gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Arc Welding In General (AREA)

Abstract

A kind of energy conservation and environmental protection smoking-collecting type welding gun, is made of torch body and smoke and dust purifier;Wherein torch body includes gun body, protective gas conduit, welding wire conduit, ignition tip, exhaust gases passes, adjustable elbow, dust gathering arrester, the isolation material supporting structure in dust gathering arrester, discharge hose, welding gun cable, airflow regulating switch, power switch, welding wire pipe joint, power connection, protective gas pipe joint and discharge hose connector.It can move back and forth by being set in welding gun front end, certain types of dust gathering arrester and airflow regulating switch is set on welding gun, after welding fume is trapped by dust gathering arrester, through entering smoke and dust purifier after the exhaust hose of the exhaust gases passes in welding gun gun body and inner sleeve welding equipment wiring cable, emptied after filtered purification, while welding procedure and welding quality is ensured, efficiently trapping welding fume, reduces Work places Weld fume concentration.

Description

A kind of energy conservation and environmental protection smoking-collecting type welding gun
Technical field
It is specifically a kind of to be used for gas shielded arc welding the present invention relates to a kind of energy conservation and environmental protection smoking-collecting type welding gun, particularly The smoking-collecting type welding gun of carbon dioxide gas arc welding, the smoking-collecting type welding gun is on the premise of welding quality is ensured, by controlling automatically System can efficiently trap welding fume and save the smoking-collecting type welding gun of the gas shielded arc welding of smoke exhaust fan energy consumption, belong to occupation Sick protection technology field.
Background technology
Carbon dioxide gas arc welding has obtained in the machine industry of shipbuilding, automobile production, track traffic manufacture To extensive use.In heavy mechanical equipment manufacturing such as shipbuilding, locomotive production, there are electric welding personnel are more, the activity duration The characteristics of long, easily produce substantial amounts of welding fume;And weld job point is not fixed and needs to enter in cabin and locomotive sometimes Welded, cabin and intra-locomotive spatial complex and space is smaller, it is difficult to local exhaust and general ventilation facility are set, so that A large amount of welding fumes that weld job produces are caused to be difficult to effectively discharge, the Weld fume concentration of electric welder's contact severely exceeds, Add the risk that welding worker suffers from pneumoconiosis.Local exhaust is difficult in cabin and intra-locomotive use, production scene at present It is more to be diluted using hose send fresh air by the way of and reduce cabin and intra-locomotive Weld fume concentration, but air-supply wind speed cannot be too Greatly, otherwise can welding quality have an impact, and the welding fume near welder's breathing zone cannot be discharged in time, it is impossible to have The occupational health of effect protection labourer.
CN85201640U discloses a kind of suction fume welding gun for gas shielded arc welding, and the flue gas that the welding gun is sucked away is from hollow By being discharged into air after dust filtering in gun body.The exhaust fume collecting hood is the circular cone or in easy flights in 15 ° of a diameter of 20mm-50mm Hollow thin-wall truncated cones, be clamped on the lug boss of gun body front end, can be moved back and forth according to working condition requirement with flexible collar Or rotate.The small of the stock side is drilled with several apertures, and outside is surrounded by heat shield, thermal boundary is provided between the heat shield and the small of the stock Membrane simultaneously leaves interval.
CN2300476Y discloses a kind of smoke suction type gas shielded welding gun, and there is a range hood in the welding gun end, covering To the front upper place in arc area, the smoking port profile of the range hood also has avette or squashed structure and sizes, weldering than a circular one The tight-lipped small arc-shaped side by range hood of rifle of rifle, the contoured surface of smoking port and the axis bevel of range hood, also can be by smoking port It is made stepped.The welding gun can often be pumped with workshop with the weld fumes suction strainer that compressed air is power.The welding gun gun body On can be equipped with electric control switch, the welding gun gun body front end can be equipped with hook.The smoking-collecting type welding gun is used for arc during manual welding The range hood of area front upper place can block user's sight.
CN202278327U discloses a kind of smoke suction type welding torch device, including gun platform, the welding gun that is electrically connected with gun platform.It is described Smoke suction type welding torch device further includes smoking pipeline, connection and the cigarette holder and suction ventilator of smoking pipeline one end, is fixed with gun platform Smoking chamber and smoke extraction chamber, wind turbine connection smoking chamber and smoke extraction chamber, the smoking pipeline are fixed on welding gun by a stent, Smoking pipe Road is connected with smoking chamber, and it is opposite with soldering tip that cigarette holder is located at soldering tip side.The gun platform include bottom wall, roof, connection bottom wall with The foreboard and back plate of roof.The gun platform is additionally provided with wire feeder;The smoking pipeline includes the first pipeline and second pipe, the One pipeline head end connects cigarette holder, second pipe end connection smoking chamber.The stent includes fix the first pipeline first Fixing end and second fixing end for being fixed on gun body.
CN2255320Y discloses a kind of fume-collecting purifier for welding gun, including Smoking pipe, buffering area, electrostatic charging area, filtering Area, wind turbine and circuit.The fume-collecting purifier for welding gun is to utilize electrostatic coagulation work principle of filter purification weldering cigarette air.
The content of the invention
The present invention provides a kind of energy conservation and environmental protection smoking-collecting type welding gun, the smoking-collecting type welding gun on the premise of welding quality is ensured, Welded by the smoking-collecting type for automatically controlling the gas shielded arc welding that can efficiently trap welding fume and save smoke exhaust fan energy consumption Rifle, realizes and ensures welding quality, protection labourer's occupational health and energy saving purpose.
The invention discloses a kind of energy conservation and environmental protection smoking-collecting type welding gun to be made of torch body and smoke and dust purifier;Wherein weld Gun main body includes gun body, protective gas conduit, welding wire conduit, ignition tip, exhaust gases passes, adjustable elbow, dust gathering arrester, dust gathering arrester Interior isolation material supporting structure, discharge hose, welding gun cable, airflow regulating switch, power switch, welding wire pipe joint, electricity Source connector, protective gas pipe joint and discharge hose connector;The gun body is hollow housing, and gun body is equipped with fixed protection gas The card slot of body canal position, for fixing protective gas conduit, before protective gas conduit inner sleeve welding equipment silk conduit, welding wire conduit End connection ignition tip, welding wire conduit and used by conductive nozzle pass through in welding wire;Gap between gun body and protective gas conduit is flue gas Passage;Exhaust gases passes front end is connected with adjustable elbow, and adjustable elbow is connected with dust gathering arrester;Dust gathering arrester passes through isolation material Supporting structure ensures that with protective gas conduit be concentric circles;Exhaust gases passes rear end is connected with discharge hose;Suit in discharge hose There are protective gas conduit, welding wire conduit and welding cable;Pass through protective gas pipe joint, welding wire pipe joint and power connection Protective gas conduit, the welding wire in welding gun cable were turned on into pipe respectively and welding cable is connected with welding machine, discharge hose connector The discharge hose and smoke and dust purifier of welding gun are connected with external hose;After welding fume is trapped by dust gathering arrester, through exhaust gases passes, Discharge hose and external hose enter smoke and dust purifier, empty after filtering.
Preferably, the welding gun is using CO 2 gas-shielded.
Preferably, elbow radian can be adjusted in the adjustable elbow according to gas conduit camber.
Preferably, the supporting structure of isolation material is equipped with the dust gathering arrester, it is ensured that with protective gas conduit be concentric Circle and insulation.
Preferably, the dust gathering arrester is connected with adjustable elbow using hot plug mode, can move back and forth adjusting position, full Foot uses needs.
Preferably, the dust gathering arrester front end is hollow thin-wall round platform, and rear end is hollow thin-wall cylinder.
Preferably, the round platform hollow thin-wall is equipped with multiple circular holes or bar slot apertures.
Preferably, a diameter of 25mm-45mm is pushed up on the round platform, go to the bottom a diameter of 35mm-45mm;It is preferred that pushed up on round platform A diameter of 30mm-40mm, go to the bottom a diameter of 40mm-45mm.
Preferably, the gun body is equipped with airflow regulating switch, and user can be as desired by airflow regulating switch Adjust exhaust air rate, it is ensured that in the case of welding quality, trap welding fume to greatest extent.
Preferably, the welding soot purifying device can set multiple smoking-collecting type welding gun air draft interfaces, according to connection smoking Formula welding gun quantity automatically adjusts air quantity.
Operating personnel using gas shielded arc welding particularly carbon dioxide gas arc welding when, by smoking-collecting type torch body Protective gas conduit, welding wire conduit and welding cable in welding gun cable are connected with welding machine respectively, and discharge hose is net with flue dust Connection is put in makeup.Smoke and dust purifier is opened, smoke and dust purifier automatically adjusts air quantity according to the quantity of connection smoking-collecting type welding gun. According to actual conditions, operating personnel adjusts the position of the dust gathering arrester in smoking-collecting type torch body and airflow regulating switch meets weldering Connect the requirement of technique and welding fume arresting efficiency.The welding fume produced in welding process is by the collection in smoking-collecting type torch body After dust hood trapping, enter smoke and dust purifier through exhaust gases passes and discharge hose, empty after filtering, avoid welding fume from polluting Operating environment, protects the occupational health of work.
The technique effect of the present invention:It can move back and forth, certain types of dust gathering arrester and welding by being set in welding gun front end After setting airflow regulating switch, welding fume to be trapped by dust gathering arrester on rifle, through the exhaust gases passes in welding gun gun body and inner sleeve welding equipment Enter smoke and dust purifier after the exhaust hose of wiring cable, emptied after filtered purification, ensure welding procedure and welding quality While, welding fume is efficiently trapped, Work places Weld fume concentration can effectively be down to 2mg/m3Hereinafter, operation is significantly improved Environment, protects the occupational health of labourer.
Brief description of the drawings
Fig. 1 energy conservation and environmental protection smoking-collecting type torch bodies front end profile;
Fig. 2 energy conservation and environmental protection smoking-collecting type torch bodies rear end profile;
Fig. 3 energy conservation and environmental protection smoking-collecting type welding gun pipette tips profiles;
Fig. 4 energy conservation and environmental protection smoking-collecting type welding gun dust gathering arresters;
Wherein:1 gun body, 2 protective gas conduits, 3 welding wire conduits, 4 ignition tips, 5 exhaust gases passes, 6 adjustable elbows, 7 collection Isolation material supporting structure, 9 discharge hoses, 10 welding gun cables in dust hood, 8 dust gathering arresters, 11 airflow regulating switch, 12 power supplys are opened Pass, the card slot of 13 fixation protective gas catheter positions, 14 welding wires, 15, welding wire pipe joint, 16 power connections, 17 protective gas Pipe joint, 18 discharge hose connectors.
Embodiment
For the technical characterstic of the clear explanation present invention, with reference to specific embodiment, the present invention is carried out detailed Illustrate.
Embodiment 1
A kind of energy conservation and environmental protection smoking-collecting type welding gun, is made of torch body and smoke and dust purifier.The smoking-collecting type torch body By gun body (1), protective gas conduit (2), welding wire conduit (3), ignition tip (4), exhaust gases passes (5), adjustable elbow (6), collection Isolation material supporting structure (8), discharge hose (9) in dust hood (7), dust gathering arrester, welding gun cable (10), airflow regulating switch (11), power switch (12), welding wire pipe joint (15), power connection (16), protective gas pipe joint (17), discharge hose Connector (18) is formed.The gun body is hollow housing, and gun body is equipped with the card slot of fixed protective gas catheter position, for fixing Protective gas conduit, in protective gas conduit inner sleeve welding equipment silk conduit, welding wire catheter proximal end connection ignition tip and is led at welding wire conduit Sparking plug passes through for welding wire;Gap between gun body (1) and protective gas conduit (2) is exhaust gases passes (5);Exhaust gases passes (5) Front end is connected with adjustable elbow (6), and adjustable elbow (6) is connected with dust gathering arrester (7);Set on dust gathering arrester (7) round platform two rows of Circular hole carries out air draft, and ensures that with protective gas conduit (2) be concentric circles by the supporting structure (8) of isolation material;Flue gas leads to Road (5) rear end is connected with discharge hose (9);Protective gas conduit (2), welding wire conduit (3) and weldering are set with discharge hose (9) Wiring cable (10);By protective gas pipe joint (17), welding wire pipe joint (15) and power connection (16) respectively by welding gun Protective gas conduit (2), welding wire conduit (3) and welding cable (10) in cable are connected with welding machine, discharge hose connector (18) The discharge hose (9) and smoke and dust purifier of welding gun are connected with external hose;After welding fume is trapped by dust gathering arrester, lead to through flue gas Road (5), discharge hose (9) and external hose enter smoke and dust purifier, empty after filtering.
Above example is that the illustrative of the present invention illustrates, rather than limiting the scope of the present invention.Based on being retouched The embodiment stated, the every other technical side that those of ordinary skill in the art are obtained on the premise of without creative work Case, belongs to the scope of protection of the invention.

Claims (10)

1. a kind of energy conservation and environmental protection smoking-collecting type welding gun, is made of torch body and smoke and dust purifier;Wherein torch body includes rifle Body, protective gas conduit, welding wire conduit, ignition tip, exhaust gases passes, adjustable elbow, dust gathering arrester, the isolation material in dust gathering arrester Supporting structure, discharge hose, welding gun cable, airflow regulating switch, power switch, welding wire pipe joint, power connection, protection gas Body canal connector and discharge hose connector;The gun body is hollow housing, and gun body is equipped with fixed protective gas catheter position Card slot, it is conductive in protective gas conduit inner sleeve welding equipment silk conduit, the connection of welding wire catheter proximal end for fixing protective gas conduit Mouth, welding wire conduit and used by conductive nozzle pass through in welding wire;Gap between gun body and protective gas conduit is exhaust gases passes;Flue gas leads to Road front end is connected with adjustable elbow, and adjustable elbow is connected with dust gathering arrester;Dust gathering arrester is true by the supporting structure of isolation material It is concentric circles to protect with protective gas conduit;Exhaust gases passes rear end is connected with discharge hose;Protective gas is set with discharge hose Conduit, welding wire conduit and welding cable;By protective gas pipe joint, welding wire pipe joint and power connection respectively by welding gun Protective gas conduit, welding wire in cable turned on pipe and welding cable is connected with welding machine, discharge hose connector and external hose Connect the discharge hose and smoke and dust purifier of welding gun;After welding fume is trapped by dust gathering arrester, through exhaust gases passes, discharge hose and External hose enters smoke and dust purifier, empties after filtering.
2. welding gun according to claim 1, it is characterised in that the adjustable elbow can be adjusted according to gas conduit camber Save elbow radian.
3. welding gun according to claim 1, it is characterised in that the supporting structure of isolation material is equipped with the dust gathering arrester, it is ensured that It is concentric circles and insulation with protective gas conduit.
4. welding gun according to claim 1, it is characterised in that the dust gathering arrester is connected with adjustable elbow using hot plug mode, Adjusting position can be moved back and forth, satisfaction uses needs.
5. welding gun according to claim 1, it is characterised in that the dust gathering arrester front end is hollow thin-wall round platform, and rear end is hollow Thin-walled cylinder.
6. welding gun according to claim 5, it is characterised in that the hollow thin-wall round platform is equipped with multiple circular holes or bar slot apertures.
7. welding gun according to claim 5, pushes up a diameter of 25mm-45mm on hollow thin-wall round platform described in its feature, bottom is straight Footpath is 35mm-45mm;It is preferred that pushing up a diameter of 30mm-40mm on round platform, go to the bottom a diameter of 40mm-45mm.
8. welding gun according to claim 1, it is characterised in that the gun body is equipped with airflow regulating switch, and user can basis Need to adjust exhaust air rate by airflow regulating switch, it is ensured that in the case of welding quality, trap welding fume to greatest extent.
9. welding gun according to claim 1, it is characterised in that the welding soot purifying device can set multiple smoking-collecting type welding guns Air draft interface, according to connection smoking-collecting type welding gun quantity automatic adjustment air quantity.
10. welding gun according to claim 1, it is characterised in that the welding gun is using CO 2 gas-shielded.
CN201711429678.1A 2017-12-25 2017-12-25 A kind of energy conservation and environmental protection smoking-collecting type welding gun Pending CN107931800A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711429678.1A CN107931800A (en) 2017-12-25 2017-12-25 A kind of energy conservation and environmental protection smoking-collecting type welding gun

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Application Number Priority Date Filing Date Title
CN201711429678.1A CN107931800A (en) 2017-12-25 2017-12-25 A kind of energy conservation and environmental protection smoking-collecting type welding gun

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CN107931800A true CN107931800A (en) 2018-04-20

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108907425A (en) * 2018-07-05 2018-11-30 叶露穗 A kind of efficiency plasmatron with magnetic stabilising arrangement
CN110270747A (en) * 2019-07-22 2019-09-24 苏州百斯顿环保科技有限公司 The efficient flue dust filtration equipment for clarifying and smoke abatement technique of the servo-actuated lower pump drainage of high negative pressure
CN111282945A (en) * 2020-03-16 2020-06-16 郝玲 Automatic acquisition device for combustion waste gas generation region with swing rod
CN114833497A (en) * 2022-04-29 2022-08-02 河北卓锐科技有限公司 Self-adaptive cantilever type shielded welding machine assembly

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3980860A (en) * 1971-11-04 1976-09-14 Hobart Brothers Company Fume extracting torch handle
US4016398A (en) * 1974-11-02 1977-04-05 Caterpillar Tractor Co. Fume extraction control for welding gun
US4057705A (en) * 1973-11-02 1977-11-08 Caterpillar Tractor Co. Fume extracting welding gun
US4496823A (en) * 1982-11-22 1985-01-29 Bob Mann & Associates Incorporated Multiple passage conduit for fume extracting welding gun
CN2300476Y (en) * 1996-06-18 1998-12-16 沈政达 Smoke suction type gas shielded welding gun
CN202278327U (en) * 2011-09-27 2012-06-20 鸿富锦精密工业(深圳)有限公司 Smoke suction type welding torch device
DE102011106684A1 (en) * 2011-07-06 2013-01-10 Daimler Ag Joining device useful for welding or soldering, comprises a burner shank, in which a burner tip is provided for providing the required heat for producing material connection at its distal end, and fume shroud connected to a suction device
CN208033899U (en) * 2017-12-25 2018-11-02 中国安全生产科学研究院 A kind of energy conservation and environmental protection smoking-collecting type welding gun

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3980860A (en) * 1971-11-04 1976-09-14 Hobart Brothers Company Fume extracting torch handle
US4057705A (en) * 1973-11-02 1977-11-08 Caterpillar Tractor Co. Fume extracting welding gun
US4016398A (en) * 1974-11-02 1977-04-05 Caterpillar Tractor Co. Fume extraction control for welding gun
US4496823A (en) * 1982-11-22 1985-01-29 Bob Mann & Associates Incorporated Multiple passage conduit for fume extracting welding gun
CN2300476Y (en) * 1996-06-18 1998-12-16 沈政达 Smoke suction type gas shielded welding gun
DE102011106684A1 (en) * 2011-07-06 2013-01-10 Daimler Ag Joining device useful for welding or soldering, comprises a burner shank, in which a burner tip is provided for providing the required heat for producing material connection at its distal end, and fume shroud connected to a suction device
CN202278327U (en) * 2011-09-27 2012-06-20 鸿富锦精密工业(深圳)有限公司 Smoke suction type welding torch device
CN208033899U (en) * 2017-12-25 2018-11-02 中国安全生产科学研究院 A kind of energy conservation and environmental protection smoking-collecting type welding gun

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108907425A (en) * 2018-07-05 2018-11-30 叶露穗 A kind of efficiency plasmatron with magnetic stabilising arrangement
CN110270747A (en) * 2019-07-22 2019-09-24 苏州百斯顿环保科技有限公司 The efficient flue dust filtration equipment for clarifying and smoke abatement technique of the servo-actuated lower pump drainage of high negative pressure
CN111282945A (en) * 2020-03-16 2020-06-16 郝玲 Automatic acquisition device for combustion waste gas generation region with swing rod
CN114833497A (en) * 2022-04-29 2022-08-02 河北卓锐科技有限公司 Self-adaptive cantilever type shielded welding machine assembly

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Application publication date: 20180420