CN206499967U - A kind of weld fumes collection and purification system - Google Patents
A kind of weld fumes collection and purification system Download PDFInfo
- Publication number
- CN206499967U CN206499967U CN201720165366.3U CN201720165366U CN206499967U CN 206499967 U CN206499967 U CN 206499967U CN 201720165366 U CN201720165366 U CN 201720165366U CN 206499967 U CN206499967 U CN 206499967U
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- CN
- China
- Prior art keywords
- collecting hood
- collection
- plc
- filter cartridge
- dust remover
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Abstract
The utility model discloses a kind of weld fumes collection and purification system, including being arranged in workshop on each station and sequently connected collection system, pipeline and cleaning system, on the spot PLC control system, control system and guard system, collection system includes the collecting hood mouthful for the multiple laid out in parallel being separately positioned on multiple stations, pipeline and cleaning system include the filter cartridge dust remover and exhaust fan being sequentially connected with, PLC control system includes the integrated switch boards of PLC, control system includes local control box on the spot, and guard system includes welding the baffles between each station.The utility model, flue dust enters filter cartridge dust remover by exhaust duct under the effect of system negative-pressure air-flow and carries out filtration, purification, whole system carries PLC microcomputer control systems, realize automation or manually two kinds of modes of operation of control, technique systematic air flow in the case where allowing welding workpiece size same case is reduced than conventional acquisition device, can effectively reduce operation power.
Description
Technical field
The utility model is related to Environmental-protecting dust-removing field, and in particular to a kind of weld fumes collection and purification system.
Background technology
The method of current weld fumes collection and purification has following several：
One is the form using air suction arm, is due to by artificial frequent operation although this method dust removing effects are more satisfactory
Limitation, can only be used under conditions of welding is relatively fixed compared with small workpiece and solder joint.
Two be the form using top draft hood mouthful, and the operating mode that although this method is adapted to when welding larger workpiece is used, if but
Obstruction can be formed when need to be with purlin car lifting workpiece, and needs exhaust air rate big, air quantity wastes serious, and system energy consumption is larger, and automatically
Change degree is relatively low.
Three be the form using welding room, although this method can be prevented effectively from outside welding region simultaneously by the dirt of weldering cigarette
Dye, but still have weldering cigarette accumulation situation in welding room, it is unsuitable for long-time human weld, and air quantity wastes serious, system energy consumption is big,
Operating cost is high.
In summary, a kind of more high and low energy consumption of rational in infrastructure, efficiency and the high welding cigarette of automaticity are needed at present
Dirt collection system.
Utility model content
Technical problem to be solved in the utility model be existing weld fumes collect exist welding workpiece size it is less than normal,
Energy consumption is big and the problem of low automaticity.
In order to solve the above-mentioned technical problem, the technical scheme that the utility model is used is to provide a kind of weld fumes and collected
Cleaning system, including be arranged in workshop on each station and sequently connected collection system, pipeline and cleaning system,
PLC control system, on the spot control system and guard system,
The collection system includes the collecting hood mouthful for the multiple laid out in parallel being separately positioned on multiple stations；
The pipeline and cleaning system include the filter cartridge dust remover and exhaust fan being sequentially connected with, and the filter cartridge dust remover leads to
The exhaust duct with multiple branch lines is crossed to be connected with multiple collecting hoods mouthful respectively；
The PLC control system includes the integrated switch boards of PLC, and the integrated switch boards of PLC are connected respectively by signal wire
And control the filter cartridge dust remover, exhaust fan and each collecting hood mouthful；
The control system on the spot includes local control box, and the local control box is connected to described by signal wire
Between the integrated switch boards of PLC and the collecting hood mouthful；
The guard system includes welding the baffles between each station.
In such scheme, the collecting hood mouth also includes push-rod electric machine, track, gantry and light fixture, and described gantry is one
Individual square housing, the track is vertically slidably movable on the relative inner face for being connected to described gantry, the collecting hood mouthful and institute
State and be fixedly connected at the top of track, the push-rod electric machine is fixedly connected with the bottom of the track, the track is by the push rod
The output end control of motor is moved up and down along the medial surface at described gantry, and the light fixture is fixedly connected under the collecting hood mouthful
Edge.
In such scheme, be respectively equipped with the local control box collecting hood mouthful direction switch, Electric air valve switch and
Illuminating lamp switch, the collecting hood mouthful direction switch is connected and controls the lifting of the collecting hood mouthful, and the Electric air valve is opened
Connection connects and controlled the keying of the exhaust fan, and the illuminating lamp switch connects and controls the keying of the light fixture.
In such scheme, the filter cartridge dust remover is provided with electric control valve.
In such scheme, the filter cartridge dust remover and exhaust fan are arranged on outside workshop, and the collecting hood mouthful is installed
At the welding post in workshop.
In such scheme, the outlet connection of the exhaust fan has a chimney, and the exhaust fan is externally connected to
Muffler.
In such scheme, back-blowing device is provided with the filter cartridge dust remover.
The utility model, flue dust is filtered under the effect of system negative-pressure air-flow by exhaust duct into filter cartridge dust remover
Purification, whole system carries PLC microcomputer control systems, can intuitively reflect running situation, realizes automation or manually control
Two kinds of modes of operation are made, technique systematic air flow in the case where allowing welding workpiece size same case is reduced than conventional acquisition device, can
Effectively reduction runs power.
Brief description of the drawings
Fig. 1 is flow chart of the present utility model；
Fig. 2 is overall structure diagram of the present utility model；
Fig. 3 is the structural representation of collecting hood mouthful in the utility model.
Embodiment
The utility model is described in detail with reference to Figure of description.
As shown in Figure 1 to Figure 3, a kind of weld fumes collection and purification system that the utility model is provided, including it is arranged at car
On interior each station and sequently connected collection system, pipeline and cleaning system, on the spot PLC control system, control system
System and guard system,
Collection system includes the collecting hood mouthful 6 for the multiple laid out in parallel being respectively welded on multiple stations；Collection system
Effect is that the weldering cigarette produced when welding is carried out in situ into seizure to collect.
Pipeline and cleaning system include the filter cartridge dust remover 1 and exhaust fan 2 being sequentially connected with, filter cartridge dust remover 1 and row
Wind blower fan 2 is arranged on outside workshop, and filter cartridge dust remover 1 is received with multiple respectively by the exhaust duct 7 with multiple branch lines
Collection cover mouth 6 is connected, and the effect of pipeline and cleaning system is that the weld fumes for collecting collection system is purified while extraction out；
PLC control system includes the integrated switch boards 4 of PLC, and the integrated switch boards 4 of PLC are connected and controlled respectively by signal wire
Filter cartridge dust remover 1, exhaust fan 2 and each collecting hood mouth 6, PLC control system main function is that a whole set of weld fumes is collected
Cleaning system carries out intelligent control, can intuitively reflect running situation, realizes automation or manually two kinds of modes of operation of control.
Control system includes local control box 5 on the spot, and local control box 5 is connected to the integrated controls of PLC by signal wire
Between cabinet 4 and collecting hood mouth 6 processed, local control box 5 feeds back signal to the integrated switch boards 4 of PLC.
Guard system includes welding the baffles 8 between each station, and main function is to enter the arc light produced when welding
Row stops, prevents the arc light that different station welding is produced from being damaged to other stations personnel's eyes.
Further, collecting hood mouthful 6 also includes push-rod electric machine 11, track 10, gantry 9 and light fixture 12, and gantry 9 is a side
The housing of shape, track 10 is vertically slidably movable on the relative inner face for being connected to gantry 9, and the top of collecting hood mouthful 6 and track 10 is consolidated
Fixed connection, push-rod electric machine 11 is fixedly connected with the bottom of track 10, and track 10 is controlled along gantry 9 by the output end of push-rod electric machine 11
Medial surface move up and down, light fixture 12 is fixedly connected on the lower edge of collecting hood mouthfuls 6, is so easy to the height regulation of collecting hood mouthful 6,
It can be adjusted to correct position, it is to avoid the wasting of resources.
Collecting hood mouthful direction switch, Electric air valve switch and illuminating lamp switch are respectively equipped with local control box 5, is collected
Cover mouth direction switch connects and controls the lifting of collecting hood mouthful 6, and Electric air valve switch connects and controls the keying of exhaust fan 2,
Illuminating lamp switch connects and controls the keying of light fixture 12, local control box 5 is automatically adjusted according to station working quantity information
The air quantity of exhaust fan 2, reaches the purpose of energy-conservation.
It is further preferred that filter cartridge dust remover 1 is provided with electric control valve, whether can be worked according to this station by the spot
Control cabinet 5 adjusts the switch of Electric air valve, the outlet connection of exhaust fan 2 has a chimney 3, and exhaust fan 2 is externally connected to
Muffler, can effectively reduce and back-blowing device is provided with room noise, filter cartridge dust remover 1.
In the utility model, such as Fig. 1, fine rule is signal connecting line, and arrow line is airflow direction, when system is opened, air draft
Blower fan 2 produces negative pressure due to wheel rotation at filter cartridge dust remover 1 and exhaust duct 7, welds the flue dust produced in negative pressure gas
Enter collecting hood mouthful 6 in the presence of stream, filter cartridge dust remover 1, dust quilt in filter cartridge dust remover 1 are then sent into by exhaust duct 7
High-efficient purification filter part stops purification, and part bulky grain flue dust falls into the ash bucket of the bottom of filter cartridge dust remover 1 due to Action of Gravity Field, another
Part little particle flue dust is attached under the suction function of exhaust fan 2 on the outside of filter part, and compressed air is by back-blowing device in pulse
Under the control of valve, at regular intervals, reverse gas cleaning, blowback process small particles powder are carried out from the inside to the outside to system filter part automatically
Dirt falls into ash bucket to run up to a certain amount of dust in collection, ash bucket and be transported to appointed place and handled.Clean gas is worn
Cartridge filter deduster 1 simultaneously enters exhaust fan 2, and connection chimney 3 in the outlet of exhaust fan 2 carries out outer row, it is to avoid produce secondary pollution.
The utility model, technique systematic air flow in the case where allowing welding workpiece size same case is placed than conventional acquisition to be reduced
More than 1/4.Motor uses energy-saving and frequency-variable technology in technique, can effectively reduce operation power, and daily energy consumption reduces more than 50%.
The utility model, flue dust is filtered under the effect of system negative-pressure air-flow by exhaust duct into filter cartridge dust remover
Purification, whole system carry PLC microcomputer control systems, can intuitively reflect running situation, be particularly suitable for it is middle-size and small-size and
Welding distance very big welding operating mode, realizes automation or manually two kinds of modes of operation of control up and down, and technique is allowing weldering
Connect systematic air flow under workpiece size same case to reduce than conventional acquisition device, can effectively reduce operation power.
The utility model is not limited to above-mentioned preferred forms, and anyone should learn that under enlightenment of the present utility model
The structure change made, it is every that there is same or like technical scheme with the utility model, each fall within guarantor of the present utility model
Within the scope of shield.
Claims (7)
1. a kind of weld fumes collection and purification system, it is characterised in that including being arranged in workshop on each station and sequentially connecting
The collection system, pipeline and the cleaning system that connect, on the spot PLC control system, control system and guard system,
The collection system includes the collecting hood mouthful for the multiple laid out in parallel being separately positioned on multiple stations；
The pipeline and cleaning system include the filter cartridge dust remover and exhaust fan being sequentially connected with, and the filter cartridge dust remover passes through tool
The exhaust duct for having multiple branch lines is connected with multiple collecting hoods mouthful respectively；
The PLC control system includes the integrated switch boards of PLC, and the integrated switch boards of PLC are connected and controlled respectively by signal wire
Make the filter cartridge dust remover, exhaust fan and each collecting hood mouthful；
The control system on the spot includes local control box, and the local control box is connected to the PLC by signal wire
Between integrated switch board and the collecting hood mouthful；
The guard system includes welding the baffles between each station.
2. weld fumes collection and purification system as claimed in claim 1, it is characterised in that the collecting hood mouth also includes push rod
Motor, track, gantry and light fixture, described gantry are a square housing, and the track, which is vertically slidably movable, is connected to the dragon
On the relative inner face of door, the collecting hood mouthful at the top of the track with being fixedly connected, the push-rod electric machine and the track
Bottom be fixedly connected, the track by the push-rod electric machine output end control moved up and down along the medial surface at described gantry,
The light fixture is fixedly connected on the lower edge of the collecting hood mouthful.
3. weld fumes collection and purification system as claimed in claim 2, it is characterised in that set respectively on the local control box
There are collecting hood mouthful direction switch, Electric air valve switch and illuminating lamp switch, the collecting hood mouthful direction switch is connected and controlled
The lifting of the collecting hood mouthful, the Electric air valve switch connects and controls the keying of the exhaust fan, the illuminator
Switch connects and controls the keying of the light fixture.
4. weld fumes collection and purification system as claimed in claim 1, it is characterised in that the filter cartridge dust remover is provided with electricity
Dynamic regulating valve.
5. weld fumes collection and purification system as claimed in claim 1, it is characterised in that the filter cartridge dust remover and air draft wind
Machine is arranged on outside workshop, and the collecting hood mouthful is installed at the welding post in workshop.
6. weld fumes collection and purification system as claimed in claim 1, it is characterised in that the outlet connection of the exhaust fan
There is a chimney at place, and the exhaust fan is externally connected to muffler.
7. weld fumes collection and purification system as claimed in claim 1, it is characterised in that provided with anti-in the filter cartridge dust remover
Blowing apparatus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720165366.3U CN206499967U (en) | 2017-02-23 | 2017-02-23 | A kind of weld fumes collection and purification system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720165366.3U CN206499967U (en) | 2017-02-23 | 2017-02-23 | A kind of weld fumes collection and purification system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206499967U true CN206499967U (en) | 2017-09-19 |
Family
ID=59841660
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720165366.3U Expired - Fee Related CN206499967U (en) | 2017-02-23 | 2017-02-23 | A kind of weld fumes collection and purification system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206499967U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108704399A (en) * | 2018-06-28 | 2018-10-26 | 安徽升翔生态农业发展有限公司 | A kind of Furniture manufacturing multi-purpose host that can control multinomial cleaner |
-
2017
- 2017-02-23 CN CN201720165366.3U patent/CN206499967U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108704399A (en) * | 2018-06-28 | 2018-10-26 | 安徽升翔生态农业发展有限公司 | A kind of Furniture manufacturing multi-purpose host that can control multinomial cleaner |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170919 Termination date: 20210223 |