CN107916498A - A kind of natural color-cotton spunlace non-woven material and preparation method thereof - Google Patents
A kind of natural color-cotton spunlace non-woven material and preparation method thereof Download PDFInfo
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- CN107916498A CN107916498A CN201711278383.9A CN201711278383A CN107916498A CN 107916498 A CN107916498 A CN 107916498A CN 201711278383 A CN201711278383 A CN 201711278383A CN 107916498 A CN107916498 A CN 107916498A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/425—Cellulose series
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The invention discloses a kind of preparation method of natural color-cotton spunlace non-woven material, natural color-cotton is used as raw material, and is made successively by feeding process, shredding process, pre-comb process, smart carding step, cross lapping process, drafting process, I process of spun lacing, baking operation and coiling process.The invention also discloses a kind of natural color-cotton spunlace non-woven material being prepared by the above method.The natural color-cotton spunlace non-woven material that method of the present invention is prepared, have the characteristics that it is soft, non-stimulated to skin, natural, environmentally friendly, than dyeing Pure cotton Product it is cheap, it is alternative its as sanltary towel, hospital gauze etc..
Description
Technical field
The present invention relates to a kind of natural color-cotton spunlace non-woven material and preparation method thereof, the natural color-cotton spunlace non-woven material
It can be used as the fields such as hygienic material, medical and health.
Background technology
According to market survey early period, there is a big chunk to use pure cotton currently used as the material of sanitary napkin material and carbassus
's.There is part producing producer in order to mitigate the psychological pressure of user, medical staff and other people to red blood fear, to pure
Cotton product carries out dyeing processing.The Chinese patent application of Publication No. CN101074522A discloses a kind of cotton colour gauze life
Production method, the phenomenons such as which has increase dyeing process, production process is long, efficiency is low, and the coloring agent pair added
Environment produces pollution, part user is produced psychology and contradict.
The content of the invention
In view of this, it is an object of the invention to provide a kind of natural color-cotton spunlace non-woven material, selected color cotton is to have
Machine coloured silk cotton, it is natural pollution-free, and whether cotton can be removed according to the needs of product, and without carrying out water repellent processing to it.
In order to reach above-mentioned purpose, the present invention provides a kind of natural color-cotton spunlace non-woven material and preparation method thereof, adopt
It is raw material with natural color-cotton, and successively by feeding process, shredding process, pre-comb process, smart carding step, cross lapping work
Sequence, drafting process, I process of spun lacing, baking operation and coiling process are made.
Further, wherein the feeding process is specifically, natural color-cotton fiber by fibre length between 27mm-35mm
In one or more kinds of ratio according to 10%-90%, fed by automatic plucker；The shredding process is specifically, logical
Cross air-flow, discaling roll carries out shredding to the natural color-cotton fiber, and cleans；The pre-comb process is specifically, using more cover boards
Formula carding machine combs natural color-cotton fiber, main cylinder rotating speed 450-490r/min, doffing speed 90-100r/min, raw
Produce speed 70-100m/min；The essence carding step is specifically, the natural color-cotton fiber for having mixed shredding in Chu Miancang is led to
Cross air-flow and be transported to the two large-scale fine combing networking of flat top card progress, main cylinder rotating speed 500-600r/min, doffer
Rotating speed 50-75r/min, goes out net spee 50-100m/min, output fibre web grammes per square metre 5-15g/m2；The cross lapping process is specific
Will to comb natural color-cotton web out and fold back and forth, fold 2-10 layers.
Further, wherein the drafting process specifically, by multigroup roller drafting mechanism to 2-10 layers of color cotton fiber net into
Row drawing-off, wherein, draw ratio 1-5；I process of spun lacing specifically, by drawing-off come out color cotton fiber Netcom cross plain net or
Two kinds of water jets of rotary drum cylinder are reinforced, and are acted on for reinforcement fiber web and jacquard weave, water jet spun lacing pressure of prewetting 10-
20bar, first of water jet spun lacing pressure, second water jet spun lacing pressure, the 3rd water jet spun lacing pressure, the 4th water
Tartar's spun lacing pressure, the 5th water jet spun lacing pressure be respectively 20-30bar, 35-45bar, 45-60bar, 50-70bar,
50-80bar；The baking operation is specifically, the color cotton fiber net that spun lacing reinforces out is dried, drying temperature 70-
115℃；The coiling process is specifically, batch the natural color-cotton spun laced fabric after drying using coiling machine.
Further, wherein further including mixing shredding process after I process of spun lacing and before smart carding step.
Further, wherein the mixing shredding process is specifically, the natural color-cotton fiber combed is transported to by air-flow
Mixing chamber, Chu Miancang, further shredding mixing is carried out by tooth curtain.
Further, wherein also including coiling process, degreasers after the pre-comb process and before baking operation successively
Sequence, dehydration procedure, II process of spun lacing.
Further, wherein the coiling process is specifically, carry out the natural color-cotton web after reinforcing using coiling machine
Batch；The degreasing process heats specifically, in the presence of degreaser and carries out ungrease treatment to the color cotton fiber net batched,
Wherein described degreaser is made of the refining agent of NaOH, 0.3-1g/L and the dispersant of 0.5-1.5g/L that concentration is 4-6g/L；
Skimming temp is 90-105 DEG C, when degreasing time is 4-6 small；The dehydration procedure is specifically, by the natural color cotton after degreasing
Hung out by driving or crane out of degreasing equipment, and be fitted into sealing device and carry out vacuum suction dehydration；The spun lacing II
Process, can be into one specifically, dewatered natural color cotton is reinforced on two kinds of water jets of plain net or rotary drum cylinder
Reinforcement fiber web is walked, and can realize jacquard effect, 3 water jet spun lacing pressure are respectively 50-70bar, 50-85bar, 50-
150bar。
Further, wherein also including on-line checking process and cutting process successively after the coiling process.
Further, wherein the on-line checking process is specifically, the color cotton spun laced fabric of drying out passes through foreign matter defect detection
Instrument, metal detector detection, then hand picking go out the impurity in product；The cutting process according to client specifically, want
Specification is asked to cut color cotton spun laced fabric.
Invention further provides natural color-cotton spunlace non-woven material prepared by a kind of above method, the natural color-cotton is
Brown natural color-cotton or light green color natural color-cotton；The quantitative grammes per square metre of the spunlace non-woven material is 28-120g/m2；Thickness is
0.3-1mm；Water absorption is 600-1300%；Longitudinal fracture strength is 25-200N/5cm；Longitudinal elongation at break is 15-120%；
Cross breaking strength is 20-180N/5cm；Transverse breakage elongation is 15-120%；Water repellency is 5-8 grades.
The invention has the advantages that：
The natural color-cotton spunlace non-woven material that method of the present invention is prepared, has soft, stingless to skin
Swash, be natural, environmental protection the features such as, it is more cheap than dyeing Pure cotton Product, it is alternative its as sanltary towel, hospital gauze etc.；
The color cotton of method selection of the present invention is organic color cotton, natural pollution-free, and can be according to the needs of product
No removal cotton, and without carrying out water repellent processing to it.
Embodiment
With reference to specific embodiment, the invention will be further described, so that those skilled in the art can be better understood from
The present invention can be simultaneously practiced, but illustrated embodiment is not as a limitation of the invention.
Embodiment 1
(1) it is raw material to select organic brown natural color-cotton fiber, and fibre length is between 27mm-30mm.
(2) process is fed：Organic brown natural color-cotton fiber is fed by automatic plucker.
(3) shredding process：Shredding is carried out to organic brown natural color-cotton fiber of feeding by discaling roll, and is cleaned.
(4) pre-comb process：Organic brown natural color-cotton fiber of shredding is combed using 4 flat top cards,
Removal of impurities, main cylinder rotating speed 480r/min, doffing speed 90r/min, speed of production 80m/min.
(5) shredding process is mixed：Organic brown natural color-cotton fiber is transported to mixing chamber, Chu Miancang by air-flow, passes through tooth
Curtain carries out further shredding mixing.
(6) smart carding step：Organic brown natural color-cotton fiber in Chu Miancang is transported to two relatively large lids by air-flow
Board-like carding machine carries out fine combing networking, and main cylinder rotating speed 520r/min, doffing speed 50r/min, goes out net spee 80m/
Min, output fibre web grammes per square metre 9g/m2。
(7) cross lapping process：Color cotton fiber net out will be combed to fold back and forth, 4 layers are folded, obtain four stackings and be added in
Web together.
(8) drafting process：Drawing-offs carry out four layers of color cotton fiber net by multigroup roller drafting mechanism, draw ratio 2.1, finally
Fibre web grammes per square metre is 35g/m2。
(9) I process of spun lacing：The color cotton fiber net that drawing-off comes out is reinforced by two kinds of spun lacings of plain net and rotary drum cylinder, is prewetted
Water jet spun lacing pressure 18bar, first of water jet spun lacing pressure 25bar, second water jet spun lacing pressure 40bar, the 3rd
Road water jet spun lacing pressure 50bar, the 4th water jet spun lacing pressure 60bar, the 5th water jet spun lacing pressure 50bar.
(10) baking operation：The color cotton fiber net that spun lacing reinforces out is dried, drying temperature is 80 DEG C, speed 25m/
min。
(11) coiling process：The color cotton spun laced fabric after drying is batched using coiling machine；
(12) on-line checking process：The color cotton spun laced fabric for batching out is detected by foreign matter flaw detector, metal detector, so
The impurity in product is manually picked out afterwards；
(13) process is cut：Color cotton spun laced fabric is cut according to the requirement specification of client.
Properties of product are tested：
Test process and result are as follows：
(1) quantitative grammes per square metre test
Test equipment：Electronic balance, test method：GB/T24218.1-2009, test result are as shown in table 1.
The quantitative grammes per square metre test result of 1 brown coloured silk cotton spunlace non-woven material of table
| Sample | Quantitative grammes per square metre (g/m2) |
| Organic brown natural color-cotton material | 34.7 |
(2) thickness is tested
Test equipment：YG141 fabric thickness testers, test method：GB/T24218.2-2009, test result are as shown in table 2.
The thickness test result of 2 brown coloured silk cotton spunlace non-woven material of table
| Sample | Thickness (mm) |
| Organic brown natural color-cotton material | 0.40 |
(3) strength and elongation test
Test equipment：Electronics strength tester, test method：GB/T24218.3-2010, test result are as shown in table 3.
The strength and elongation test result of 3 brown coloured silk cotton spunlace non-woven material of table
(4) water absorption is tested
Test method：GB/T24218.6-2010, test result are as shown in table 4.
The water absorption test result of 4 brown coloured silk cotton spunlace non-woven material of table
| Sample | Water absorption (g/g) |
| Organic brown natural color-cotton material | - |
(5) water repellency is tested
Test method：GB/T4745-1997, test result are as shown in table 5.
The water repellency test result of 5 brown coloured silk cotton spunlace non-woven material of table
| Sample | Water repellency (%) |
| Organic brown natural color-cotton material | 50 |
Embodiment 2
(1) it is raw material to select organic light green color natural color-cotton fiber, and fibre length is between 27mm-35mm.
(2) process is fed：Light green color color cotton fiber is fed by automatic plucker.
(3) shredding process：Shredding is carried out to light green color color cotton fiber, and is cleaned by air-flow, discaling roll.
(4) pre-comb process：Light green color color cotton fiber is combed using 4 flat top cards, main cylinder rotating speed 480r/
Min, doffing speed 90r/min, speed of production 80m/min.
(5) shredding process is mixed：Light green color color cotton fiber is transported to mixing chamber, Chu Miancang by air-flow, is carried out by tooth curtain
Further shredding mixing.
(6) smart carding step：The light green color color cotton fiber in Chu Miancang is transported to two relatively large cover-plate types by air-flow to comb
Cotton machine carries out fine combing networking, and main cylinder rotating speed 520r/min, doffing speed 50r/min, goes out net spee 80m/min, fibre web
Grammes per square metre 9g/m2。
(7) cross lapping process：Color cotton fiber net out will be combed to fold back and forth, 4 layers are folded, obtain four stackings and be added in
Web together.
(8) drafting process：Drawing-offs carry out four layers of color cotton fiber net by multigroup roller drafting mechanism, draw ratio 2.1, finally
Fibre web grammes per square metre is 35g/m2。
(9) I process of spun lacing：The color cotton fiber net that drawing-off comes out is reinforced by two kinds of spun lacings of plain net and rotary drum cylinder, is prewetted
Water jet spun lacing pressure 18bar, first of water jet spun lacing pressure 25bar, second water jet spun lacing pressure 30bar, the 3rd
Road water jet spun lacing pressure 40bar, the 4th water jet spun lacing pressure 50bar, the 5th water jet spun lacing pressure 60bar.
(13) coiling process：The color cotton fiber net after reinforcing is batched using coiling machine.
(10) degreasing process：The color cotton fiber net for batching out is subjected to ungrease treatment, degreaser is by sodium hydroxide 50g/L, essence
Refine agent 2g/L, stabilizer 1g/L composition, 100 DEG C of temperature, when processing time 8 is small.
(11) dehydration procedure：Color cotton fiber Netcom after degreasing is crossed driving or crane to hang out out of degreasing equipment, and is loaded
Vacuum suction dehydration is carried out in sealing device.
(12) II process of spun lacing：Color cotton fiber net will be dealt and carry out rotary drum hydro-entangled master, first of spun lacing pressure is
50bar, second spun lacing pressure are 70bar.
(13) baking operation：The color cotton fiber net that spun lacing reinforces out is dried, drying temperature is 88 DEG C, speed 45m/
min。
(14) coiling process：The color cotton spun laced fabric after drying is batched using coiling machine.
(15) on-line checking process：The color cotton spun laced fabric for batching out is detected by foreign matter flaw detector, metal detector, so
The impurity in product is manually picked out afterwards.
(16) process is cut：Color cotton spun laced fabric is cut according to the requirement specification of client.
Properties of product are tested：
Test process and result are as follows：
(1) quantitative grammes per square metre test
Test equipment：Electronic balance, test method：GB/T24218.1-2009, test result are as shown in table 1.
The quantitative grammes per square metre test result of 1 brown coloured silk cotton spunlace non-woven material of table
| Sample | Quantitative grammes per square metre (g/m2) |
| Organic brown natural color-cotton material | 35.1 |
(2) thickness is tested
Test equipment：YG141 fabric thickness testers, test method：GB/T24218.2-2009, test result are as shown in table 2.
The thickness test result of 2 brown coloured silk cotton spunlace non-woven material of table
| Sample | Thickness (mm) |
| Organic brown natural color-cotton material | 0.37 |
(3) strength and elongation test
Test equipment：Electronics strength tester, test method：GB/T24218.3-2010, test result are as shown in table 3.
The strength and elongation test result of 3 brown coloured silk cotton spunlace non-woven material of table
(4) water absorption is tested
Test method：GB/T24218.6-2010, test result are as shown in table 4.
The water absorption test result of 4 brown coloured silk cotton spunlace non-woven material of table
| Sample | Water absorption (%) |
| Organic brown natural color-cotton material | 1319 |
(5) water repellency is tested
Test method：GB/T4745-1997, test result are as shown in table 5.
The water repellency test result of 5 brown coloured silk cotton spunlace non-woven material of table
| Sample | Water repellency (%) |
| Organic brown natural color-cotton material | 0 |
By above example and test it can be found that whether the color cotton spunlace non-woven material in the present invention can go as needed
Except cotton, make product that there is water repellency without losing its flexibility, so the present invention is in amenities (including sanitary napkin, health
Sliver, baby's diaper, adult diaper, diaper, urine pad, gauze etc.) application field has good development prospect and business
Industry utility value.
Embodiment described above is only the preferred embodiment to absolutely prove the present invention and being lifted, and protection scope of the present invention is not
It is limited to this.The equivalent substitute or conversion that those skilled in the art are made on the basis of the present invention, the guarantor in the present invention
Within the scope of shield.Protection scope of the present invention is subject to claims.
Claims (10)
- A kind of 1. preparation method of natural color-cotton spunlace non-woven material, it is characterised in that natural color-cotton is used as raw material, and according to It is secondary to pass through feeding process, shredding process, pre-comb process, smart carding step, cross lapping process, drafting process, I work of spun lacing Sequence, baking operation and coiling process are made.
- 2. preparation method according to claim 1, it is characterised in that the feeding process is specifically, fibre length is situated between One or more kinds of ratios according to 10%-90% in natural color-cotton fiber between 27mm-35mm, by grabbing cotton automatically Machine is fed；The shredding process by air-flow, discaling roll specifically, being carried out shredding to the natural color-cotton fiber, and being cleaned；It is described pre- Carding step is specifically, comb natural color-cotton fiber using more flat top cards, main cylinder rotating speed 450-490r/ Min, doffing speed 90-100r/min, speed of production 70-100m/min；The essence carding step is specifically, by Chu Miancang The natural color-cotton fiber for having mixed shredding is transported to the two large-scale fine combing networking of flat top card progress by air-flow, main Cylinder rotating speed 500-600r/min, doffing speed 50-75r/min, go out net spee 50-100m/min, output fibre web grammes per square metre 5- 15g/m2；The cross lapping process specifically, fold, 2-10 layers of folding back and forth by natural color-cotton web out is combed.
- 3. preparation method according to claim 1, it is characterised in that the drafting process is specifically, pass through multigroup roller Drafter carries out drawing-off to 2-10 layers of color cotton fiber net, wherein, draw ratio 1-5；I process of spun lacing will be specifically, will lead The color cotton fiber Netcom stretched crosses two kinds of water jets of plain net or rotary drum cylinder and is reinforced, for reinforcement fiber web and jacquard weave Effect, water jet spun lacing pressure of prewetting 10-20bar, first of water jet spun lacing pressure, second water jet spun lacing pressure, the Three water jet spun lacing pressure, the 4th water jet spun lacing pressure, the 5th water jet spun lacing pressure be respectively 20-30bar, 35-45bar、45-60bar、50-70bar、50-80bar；The baking operation is specifically, the color cotton that spun lacing is reinforced out is fine Dimension net is dried, and drying temperature is 70-115 DEG C；The coiling process is specifically, using coiling machine to natural after drying Color cotton spun laced fabric is batched.
- 4. preparation method according to claim 1, it is characterised in that after the pre-comb process and smart carding step Mixing shredding process is further included before.
- 5. preparation method according to claim 4, it is characterised in that the mixing shredding process is specifically, will comb Natural color-cotton fiber mixing chamber, Chu Miancang are transported to by air-flow, pass through tooth curtain and carry out further shredding mixing.
- 6. preparation method according to claim 1, it is characterised in that after I process of spun lacing and baking operation it It is preceding also to include coiling process, degreasing process, dehydration procedure, II process of spun lacing successively.
- 7. preparation method according to claim 6, it is characterised in that the coiling process is specifically, use coiling machine pair Natural color-cotton web after reinforcing is batched；The degreasing process is heated to having rolled up specifically, in the presence of degreaser The color cotton fiber net taken carries out ungrease treatment, wherein refining of the degreaser by concentration for NaOH, 0.3-1g/L of 4-6g/L The dispersant of agent and 0.5-1.5g/L form；Skimming temp is 90-105 DEG C, when degreasing time is 4-6 small；The dehydration procedure Specifically, the natural color cotton after degreasing is hung out by driving or crane out of degreasing equipment, and it is fitted into sealing device Carry out vacuum suction dehydration；II process of spun lacing is specifically, by dewatered natural color cotton in plain net or rotary drum cylinder two Reinforced on kind of water jet, can further reinforcement fiber web, and can realize jacquard effect, 3 water jet spun lacing pressure Respectively 50-70bar, 50-85bar, 50-150bar.
- 8. preparation method according to claim 1, it is characterised in that also include successively after the coiling process online Detect process and cutting process.
- 9. preparation method according to claim 8, it is characterised in that the on-line checking process is specifically, drying comes out Color cotton spun laced fabric detected by foreign matter flaw detector, metal detector, then hand picking goes out the impurity in product；It is described Process is cut specifically, being cut according to the requirement specification of client to color cotton spun laced fabric.
- 10. natural color-cotton spunlace non-woven material prepared by claim 1-9 any one of them method, it is characterised in that institute It is brown natural color-cotton or light green color natural color-cotton to state natural color-cotton；The quantitative grammes per square metre of the spunlace non-woven material is 28- 120g/m2；Thickness is 0.3-1mm；Water absorption is 600-1300%；Longitudinal fracture strength is 25-200N/5cm；Longitudinal fracture is stretched A length of 15-120%；Cross breaking strength is 20-180N/5cm；Transverse breakage elongation is 15-120%；Water repellency is 5-8 grades.
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