CN107913925A - A kind of MIM Full automatic shapings equipment - Google Patents
A kind of MIM Full automatic shapings equipment Download PDFInfo
- Publication number
- CN107913925A CN107913925A CN201711435489.5A CN201711435489A CN107913925A CN 107913925 A CN107913925 A CN 107913925A CN 201711435489 A CN201711435489 A CN 201711435489A CN 107913925 A CN107913925 A CN 107913925A
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- China
- Prior art keywords
- product
- rotating platform
- ccd
- automatic
- hydraulic press
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000007493 shaping process Methods 0.000 title claims abstract description 38
- 239000011230 binding agent Substances 0.000 claims abstract description 15
- 230000004438 eyesight Effects 0.000 claims description 31
- 238000005520 cutting process Methods 0.000 claims description 14
- 238000004140 cleaning Methods 0.000 claims description 7
- 238000007600 charging Methods 0.000 claims description 5
- 230000004807 localization Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 238000005496 tempering Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 101100115215 Caenorhabditis elegans cul-2 gene Proteins 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
- B21D3/10—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts between rams and anvils or abutments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/105—Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/02—Ejecting devices
- B21D45/04—Ejecting devices interrelated with motion of tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D55/00—Safety devices protecting the machine or the operator, specially adapted for apparatus or machines dealt with in this subclass
Abstract
A kind of MIM Full automatic shapings equipment, the present invention relates to hardware equipment technical field of processing equipment；The top of board tablet is equipped with rotating platform, and circumferentially shape is evenly distributed with several automatic shaping moulds on rotating platform；The arch hydraulic press is arranged on the rear of board tablet, and the upper end is erected at the top of rotating platform；The electric cabinet is fixed on the side wall of arch hydraulic press, and touch-screen and control panel are fixed with electric cabinet；The product binder module is fixed on the upper end front side wall of arch hydraulic press, and product binder module is equipped with product press cylinder, and the lower end of product press cylinder is fixed with product orientation device.Without manual hand manipulation, a people can manipulate multiple devices, lift operating efficiency, ensure product quality, while improve production security, practicality.
Description
Technical field
The present invention relates to hardware equipment technical field of processing equipment, and in particular to a kind of MIM Full automatic shapings equipment.
Background technology
The correction of product is all one trimmer of one man operation after the sintering of current hardware industry, and when operation needs human hand
Go deep into pendulum in shaping region and take product.Hydraulic press is in running order at this time, has at any time by the risk of pressure hand, safe thing easily occurs
Therefore and inefficiency, it would be highly desirable to improve.
The content of the invention
In view of the defects and deficiencies of the prior art, the present invention intends to provide a kind of simple in structure, design rationally, make
With convenient MIM Full automatic shapings equipment, without manual hand manipulation, a people can manipulate multiple devices, lift operating efficiency,
Ensure product quality, while improve production security, practicality.
To achieve the above object, the technical solution adopted by the present invention is：It includes vibrating disk, CCD vision guides device, shakes
It is dynamic divide disk CCD, product binder module, arch hydraulic press, electric cabinet, touch-screen and control panel, cutting agency, rotating platform,
Board tablet, automatic shaping mould, product press cylinder, product orientation device, robot control cabinet, display, conveying flat rubber belting, four
Axis robot, the device that directly shakes, vision guide CCD light sources；The top of board tablet is equipped with rotating platform, circumferentially shape on rotating platform
It is evenly distributed with several automatic shaping moulds；The arch hydraulic press is arranged on the rear of board tablet, and the upper end is erected at
The top of rotating platform；The electric cabinet is fixed on the side wall of arch hydraulic press, and touch-screen and control are fixed with electric cabinet
Panel；The product binder module is fixed on the upper end front side wall of arch hydraulic press, and product binder module is equipped with product pressure
Expect cylinder, the lower end of product press cylinder is fixed with product orientation device；The robot control cabinet is arranged on board tablet
Sidepiece, be equipped with display on front side of the top of robot control cabinet, the four axis robots are fixed on robot control cabinet
Top, and positioned at the sidepiece of rotating platform；The CCD vision guide devices are arranged on the sidepiece of four axis robots, and fixed
On the top of robot control cabinet, the lower end of CCD vision guide devices is connected with vision guide CCD light sources；The vibrating disk
The sidepiece of CCD vision guide devices is arranged on, and its lower end is fixed on the top of robot control cabinet, its arrival end is equipped with vibration
Divide disk CCD, the port of export is connected with the straight device that shakes, and the port of export of the straight device that shakes is connected with conveying flat rubber belting；The four axis robots
Output end arms is movably arranged on the top of conveying flat rubber belting and automatic shaping mould；The cutting agency is fixed on board tablet
On portion's side wall baffle, and it is arranged at the top of rotating platform；The four axis robots and display with robot control cabinet
Connection；The CCD vision guides device, vibration divide disk CCD, product binder module, arch hydraulic press, touch-screen and chain of command
Plate, cutting agency, rotating platform, automatic shaping mould, product orientation device, robot control cabinet, conveying flat rubber belting, straight shake and regard device
Feel that guiding CCD light sources are connected with electric cabinet；The product press cylinder is connected with arch hydraulic press.
Further, the baffle sidewall of described robot control upper box part is connected with guard grating, the guard grating with it is automatically controlled
Case connects.
Further, the upper end front side wall of the arch hydraulic press is equipped with cleaning mold air knife, and the cleaning mold gas
The lower end of knife is arranged at the sidepiece of automatic shaping mould.
Further, the perisporium of the rotating platform is covered with rotating platform protective cover.
The operation principle of the present invention：
1st, CCD vision guides device guides four axis robot automatic chargings：Sensor (CCD in CCD vision guide devices
Industrial camera) obtain detection button original image and switch to digitize automatically, then carried out by established standards of primary standard image
Compare, analyze, examine and judge, positioning to be captured the position of object in the picture, by demarcating the positional number in image
Captured according to four axis robot localizations in the coordinate for being converted to kinetic control system, are notified；
2nd, rotating platform receives OMRON series of PLC high-speed pulse signals by the servomotor connected below, according to four
A indexing carries out rotary work, and feeding, shaping, blanking are all carried out at the same time, always such as a little cycle operations；
3rd, three face of arch hydraulic press opens, and facilitates automation mechanized operation, is measured after welding by vibrating, at tempering, to ensure machine
Frame never deforms, and coordinates automatic rotating platform to use；
4th, automatic blanking：Acted on by the material ejection cylinder in cutting agency and product stripping in mould is ejected, blanking cylinder
Act and be drawn to product, the inductor in cutting agency detects whether truly to draw, if product is placed into storage box, such as
Fruit is no, alarm, completes fully automatic working.
With the above structure, the present invention has the beneficial effect that：
1st, personnel labor intensity is reduced, an employee operates one or more machine, and loading and unloading and behaviour are repeated without employee
Make button switch, machine automatic charging, automatic shaping, automatic blanking, when machine in the event of failure can automatic alarm；
2nd, be not in security incident, human hand will not be put into hydraulic press lower work region, and machine can be transferred to automatically
Hydraulic press operating position, when hydraulic press produces after hours and automatically, as long as human hand enter working region machine can be automatic
Alarm, ensure that the security of employee；
3rd, multistation works, and automatic charging, automatic shaping, automatic blanking are entirely to act at the same time, save the cycle, and production capacity is
1500PCS/H production efficiencys are high.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is attached drawing needed in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, without having to pay creative labor, may be used also
To obtain other attached drawings according to these attached drawings.
Fig. 1 is the structure diagram of the present invention.
Description of reference numerals：
Vibrating disk 1, CCD vision guides device 2, vibration divide disk CCD 3, product binder module 4, arch hydraulic press 5, automatically controlled
Case 6, touch-screen and control panel 7, cutting agency 8, cleaning mold air knife 9, rotating platform 10, board tablet 11, automatic shaping
Mould 12, product press cylinder 13, product orientation device 14, guard grating 15, robot control cabinet 16, display 17, conveying flat rubber belting
18th, four axis robots 19, straight shake device 20, vision guide CCD light sources 21, rotating platform protective cover 22.
Embodiment
The present invention is further illustrated below in conjunction with the accompanying drawings.
Referring to as shown in Figure 1, the technical solution that present embodiment uses is：It includes vibrating disk 1, CCD visions are drawn
Lead device 2, vibration divide disk CCD 3, product binder module 4, arch hydraulic press 5, electric cabinet 6, touch-screen and control panel 7, under
Expect mechanism 8, rotating platform 10, board tablet 11, automatic shaping mould 12, product press cylinder 13, product orientation device 14, machine
People's control cabinet 16, display 17, conveying flat rubber belting 18, four axis robots 19, straight shake device 20, vision guide CCD light sources 21；Board is put down
The top of plate 11 is equipped with rotating platform 10, and circumferentially shape is uniformly fixed with four automatic shaping moulds 12 on rotating platform 10；It is described
Arch hydraulic press 5 be bolted the rear for being fixed on board tablet 11, and the upper end is erected on rotating platform 10 it
In an automatic shaping mould 12 top；The side wall for being fixed on arch hydraulic press 5 is bolted in the electric cabinet 6, electricity
It is bolted on control case 6 and is fixed with touch-screen and control panel 7；The track of the product binder module 4 passes through bolt
The upper end front side wall of arch hydraulic press 5 is fastened on, is bolted on the sliding block of product binder module 4 and is fixed with product
Press cylinder 13, is bolted on the output shaft of product press cylinder 13 and is fixed with product orientation device 14, which determines
Position device 14 is set up in the top of one of automatic shaping mould 12 on rotating platform 10；The robot control cabinet 16 is set
The sidepiece in board tablet 11 is put, the top front side of robot control cabinet 16 is fixedly connected with display by display bracket
17, the top for being fixed on robot control cabinet 16 is bolted in the lower end of the four axis robots 19, and positioned at rotation
The sidepiece of platform 10；The CCD vision guides device 2 is arranged on the sidepiece of four axis robots 19, and is bolted solid
The top of robot control cabinet 16 is scheduled on, vision guide CCD light sources have been bolted in the lower end of CCD vision guides device 2；
The vibrating disk 1 is arranged on the sidepiece of CCD vision guides device 2, and its lower end is bolted and is fixed on robot control
The top of case 16 processed, its arrival end are fixed with vibration and divide disk CCD3 using being bolted, and the port of export, which is bolted, to be fixed with
The straight device 20 that shakes, and conveying flat rubber belting 18 has been bolted in the port of export of the straight device 20 that shakes；The output of the four axis robots 19
End arms is movably arranged on the top of conveying flat rubber belting 18 and automatic shaping mould 12；The cutting agency 8 is bolted solid
It is scheduled on 11 upper portion side wall baffle of board tablet, and the one of automatic shaping mould 12 being arranged on rotating platform 10 is upper
Side；The four axis robots 19 and display 17 are connected with robot control cabinet 16；The CCD vision guides device 2,
Vibration divides disk CCD 3, product binder module 4, arch hydraulic press 5, touch-screen and control panel 7, cutting agency 8, rotating platform
10th, automatic shaping mould 12, product orientation device 14, robot control cabinet 16, conveying flat rubber belting 18, straight shake device 20 and vision guide
CCD light sources 21 are connected with electric cabinet 6；The product press cylinder 13 is connected with arch hydraulic press 5.
Further, the baffle sidewall on 16 top of robot control cabinet is connected with guard grating 15, the guard grating 15
It is connected with electric cabinet 6.
Further, the upper end front side wall of the arch hydraulic press 5 is equipped with cleaning mold air knife 9, and the cleaning mold
The lower end of air knife 9 is arranged at the sidepiece of automatic shaping mould 12.
Further, the perisporium of the rotating platform 10 is covered with rotating platform protective cover 22.
Further, the four axis robots 19 are tetra- axis robots of Yamaha YAMAHA-RCX340.
Further, the arch hydraulic press 5 is 40T arch hydraulic presses.
With the above structure, the present invention has the beneficial effect that：A kind of MIM Full automatic shapings equipment of the present invention, nothing
Manual hand manipulation is needed, a people can manipulate multiple devices, lift operating efficiency, ensure product quality, while improve production peace
Quan Xing, practicality, the present invention have the advantages that simple in structure, it is reasonable to set, low manufacture cost.
The operation principle of present embodiment：
1st, CCD vision guides device 2 guides four axis robots, 19 automatic charging：Sensor in CCD vision guides device 2
(CCD industrial cameras) obtains detection button original image and switchs to digitize automatically, then using primary standard image as established standards
It is compared, analyzes, examines and judges, positioning is captured the position of object in the picture, by demarcating the position in image
Put in the coordinate that data are converted to kinetic control system, tetra- axis robot localization crawls of notice Yamaha YAMAHA-RCX340；
2nd, a servomotor, rotating platform 10, automatic shaping mould 12, limit switch, an incremental encoder composition
(the structure connection relation and work are identical with automatic rotating platform of the prior art, do not do herein superfluous for automatic rotating platform
State), servomotor receive OMRON series of PLC high-speed pulse signals, according to four indexing carry out rotary works, feeding, shaping,
Blanking is all carried out at the same time, always such as a little cycle operations；
3rd, arch hydraulic press 5 uses 40T arch hydraulic presses, thirdly face opens, facilitates automation mechanized operation, by shaking after welding
Measured at dynamic, tempering, to ensure that rack never deforms, coordinate automatic rotating platform to use；
4th, automatic blanking：Acted on by the material ejection cylinder in cutting agency 8 and product stripping in mould is ejected, blanking cylinder
Acting and be drawn to product, the inductor in cutting agency 8 detects whether truly to draw, if product is placed into storage box,
If not, alarm, completes fully automatic working.
With the above structure, present embodiment has the beneficial effect that：MIM described in present embodiment is full-automatic
Shaping device, without manual hand manipulation, a people can manipulate multiple devices, lift operating efficiency, ensure product quality, at the same time
Improve production security, practicality
The above, is merely illustrative of the technical solution of the present invention and unrestricted, those of ordinary skill in the art are to this hair
The other modifications or equivalent substitution that bright technical solution is made, without departing from the spirit and scope of technical solution of the present invention,
It should all cover among scope of the presently claimed invention.
Claims (5)
- A kind of 1. MIM Full automatic shapings equipment, it is characterised in that：It includes vibrating disk, CCD vision guides device, vibrates and divide disk CCD, product binder module, arch hydraulic press, electric cabinet, touch-screen and control panel, cutting agency, rotating platform, board are put down Plate, automatic shaping mould, product press cylinder, product orientation device, robot control cabinet, display, conveying flat rubber belting, four axis machines People, the device that directly shakes, vision guide CCD light sources；The top of board tablet is equipped with rotating platform, and circumferentially shape uniformly divides on rotating platform It is furnished with several automatic shaping moulds；The arch hydraulic press is arranged on the rear of board tablet, and the upper end is erected at rotary flat The top of platform；The electric cabinet is fixed on the side wall of arch hydraulic press, and touch-screen and control panel are fixed with electric cabinet；Institute The product binder module stated is fixed on the upper end front side wall of arch hydraulic press, and product binder module is equipped with product press cylinder, The lower end of product press cylinder is fixed with product orientation device；The robot control cabinet is arranged on the sidepiece of board tablet, Display is equipped with front side of the top of robot control cabinet, the four axis robots are fixed on the top of robot control cabinet, and Positioned at the sidepiece of rotating platform；The CCD vision guide devices are arranged on the sidepiece of four axis robots, and are fixed on robot The top of control cabinet, the lower end of CCD vision guide devices are connected with vision guide CCD light sources；The vibrating disk is arranged on CCD The sidepiece of vision guide device, and its lower end is fixed on the top of robot control cabinet, its arrival end divides disk CCD equipped with vibration, The port of export is connected with the straight device that shakes, and the port of export of the straight device that shakes is connected with conveying flat rubber belting；The output end arms of the four axis robots It is movably arranged on the top of conveying flat rubber belting and automatic shaping mould；The cutting agency is fixed on board tablet upper portion side wall gear On plate, and it is arranged at the top of rotating platform；The four axis robots and display are connected with robot control cabinet；It is described CCD vision guides device, vibration divide disk CCD, product binder module, arch hydraulic press, touch-screen and control panel, blanking machine Structure, rotating platform, automatic shaping mould, product orientation device, robot control cabinet, conveying flat rubber belting, straight shake device and vision guide CCD Light source is connected with electric cabinet；The product press cylinder is connected with arch hydraulic press.
- A kind of 2. MIM Full automatic shapings equipment according to claim 1, it is characterised in that：The robot control cabinet The baffle sidewall on top is connected with guard grating, which is connected with electric cabinet.
- A kind of 3. MIM Full automatic shapings equipment according to claim 1, it is characterised in that：The arch hydraulic press Upper end front side wall is equipped with cleaning mold air knife, and the lower end of the cleaning mold air knife is arranged at the sidepiece of automatic shaping mould.
- It is 4. according to claim 1, it is characterised in that：The perisporium of the rotating platform is covered with rotating platform protection Cover.
- A kind of 5. MIM Full automatic shapings equipment, it is characterised in that：Its operation principle：(1), CCD vision guides device guides four axis robot automatic chargings：Sensor in CCD vision guide devices obtains inspection Survey button original image and switch to digitize automatically, be then compared, analyze, examine and sentence using primary standard image as established standards Disconnected, positioning to be captured the position of object in the picture, and the position data in image is converted to motion control system by demarcating In the coordinate of system, four axis robot localizations are notified to capture；(2), rotating platform receives OMRON series of PLC high-speed pulse signals by the servomotor connected below, according to four Indexing carries out rotary work, and feeding, shaping, blanking are all carried out at the same time, always such as a little cycle operations；(3), three face of arch hydraulic press opens, and facilitates automation mechanized operation, is measured after welding by vibrating, at tempering, to ensure rack Never deform, coordinate automatic rotating platform to use；(4), automatic blanking：Acted on by the material ejection cylinder in cutting agency and product stripping in mould is ejected, blanking cylinder moves It is drawn to product, the inductor in cutting agency detects whether truly to draw, if product is placed into storage box, if No, alarm, completes fully automatic working.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711435489.5A CN107913925A (en) | 2017-12-26 | 2017-12-26 | A kind of MIM Full automatic shapings equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711435489.5A CN107913925A (en) | 2017-12-26 | 2017-12-26 | A kind of MIM Full automatic shapings equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107913925A true CN107913925A (en) | 2018-04-17 |
Family
ID=61894441
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711435489.5A Pending CN107913925A (en) | 2017-12-26 | 2017-12-26 | A kind of MIM Full automatic shapings equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107913925A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109228368A (en) * | 2018-11-02 | 2019-01-18 | 大族激光科技产业集团股份有限公司 | Laser soldering device and method |
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| US5250255A (en) * | 1990-11-30 | 1993-10-05 | Intermetallics Co., Ltd. | Method for producing permanent magnet and sintered compact and production apparatus for making green compacts |
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-
2017
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|---|---|---|---|---|
| US5250255A (en) * | 1990-11-30 | 1993-10-05 | Intermetallics Co., Ltd. | Method for producing permanent magnet and sintered compact and production apparatus for making green compacts |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109228368A (en) * | 2018-11-02 | 2019-01-18 | 大族激光科技产业集团股份有限公司 | Laser soldering device and method |
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Effective date of registration: 20220424 Address after: 523000 building 3, No. 5, Weifeng Road, Dongcheng Street, Dongguan City, Guangdong Province Applicant after: DONGGUAN HUAJING POWDER METALLURGY Co.,Ltd. Address before: 518000 workshop 1 and 3, zone a, xinfengze industrial plant, Shangnan East Road, Shajing street, Bao'an District, Shenzhen City, Guangdong Province Applicant before: SHENZHEN FUTURE TECHNOLOGY Co.,Ltd. |
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Application publication date: 20180417 |