CN107905819A - A kind of template bearing-type lining trolley - Google Patents
A kind of template bearing-type lining trolley Download PDFInfo
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- CN107905819A CN107905819A CN201711394892.8A CN201711394892A CN107905819A CN 107905819 A CN107905819 A CN 107905819A CN 201711394892 A CN201711394892 A CN 201711394892A CN 107905819 A CN107905819 A CN 107905819A
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- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000013461 design Methods 0.000 description 16
- 230000003014 reinforcing effect Effects 0.000 description 9
- 230000002787 reinforcement Effects 0.000 description 6
- 238000009415 formwork Methods 0.000 description 5
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- 238000010586 diagram Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
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- 239000000463 material Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
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Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/04—Lining with building materials
- E21D11/10—Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
- E21D11/102—Removable shuttering; Bearing or supporting devices therefor
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- Mining & Mineral Resources (AREA)
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Abstract
The present invention provides a kind of template bearing-type lining trolley, including template system and door frame running gear, template system include at least a set of template system single-piece；Door frame running gear matches with template system single-piece, and both are independently arranged or detachable connection；Door frame running gear is used to carrying, transport and adjusting template system single-piece；Load component when template system single-piece is as lining construction, template system single-piece and construction ground detachable connection.Apply the technical scheme of the present invention, effect is：Lining trolley structure is simplified, and parts type and quantity greatly reduce, easy to manufacture, ship, scene dismounting and management；By template system single-piece and door frame running gear be independently arranged or detachable connection is, it can be achieved that template system single-piece is used as main stress bearing part；Door frame running gear can be matched at the same time with more set template system single-pieces, it can be achieved that set template one-piece system more is carried out at the same time lining construction, greatly improves construction efficiency.
Description
Technical field
The present invention relates to Lining Technique field, and in particular to a kind of template bearing-type lining trolley.
Background technology
Lining trolley is made of components such as portal frame system, template system, walking mechanisms, and existing lining trolley has following lack
Fall into：
1st, the skeleton parts and components value volume and range of product of trolley is more, and each component is both needed to be attached by bolt or axis pin,
The difficulty of manufacture, shipment and on-site consolidation etc. is added, adds processing and cost of transportation and assembly.
2nd, when lining trolley is constructed, the lateral pressure of dead weight and the concreting generation of template and concrete is successively through mould
Plate, vertical linking support pipe, support very heavy, door frame stand column and beam, door frame longeron, door frame, track, most acts on inverted arch filling through sleeper afterwards
On face.Stress transmission link is more, easily produces the factor of harmful effect and interference, easily any link installation because more than or branch
Not in place, malformation etc. is supportted to cause race mould, misplace and cause lining that faulting of slab ends or deformation occurs.
3rd, for the skeleton in trolley as main stress part, the higher design weight of Structural strength calls is heavier, and template be used as into
Type face is circular bulky housings structure but lighter in weight, and between skeleton and template by support it is very heavy connected by axis pin it is non-stable
Rigid structure.In the case of trolley lining cutting or movement are especially acclive, since front and rear gradient height difference and trolley start
When instant impact, trolley door frame and two big inter-module of template have the trend of relative motion, will send out template when serious
Raw torsional deformation misplaces with door frame run-off the straight, causes during later stage lining cutting template displacement deformation or beat to collapse.
4th, the skeleton structure of trolley is complicated, is cross-linked laterally and vertically, takes up space more, and tunnel construction environment is answered
It is miscellaneous, need various engineering vehicle interior to travel through, it is difficult to ensure that engineering after ensureing that top workbench have compressed lower space
Clearance requirement needed for vehicle pass-through, security risk are big.
5th, member structure more ventilation sections in trolley inner space are small, cause ventilation difficult, and air quality is poor in tunnel, influences
Health；Inner space is narrow and small and the non-human oriented design of the passage such as ladder landing platform, construction personnel pass through at scene and operate not side
Just, there is also security risk.
Therefore, a kind of lining trolley tool easy to manufacture, easy to install and use, versatile and high construction efficiency is designed
It is significant.
The content of the invention
It is a kind of high easy to manufacture, easy to install and use, versatile and construction efficiency present invention aims at providing
Template bearing-type lining trolley, concrete technical scheme are as follows：
A kind of template bearing-type lining trolley, including template system and door frame running gear, the template system include
A set of template system single-piece or at least two sets template system single-pieces set independently of each other；
The door frame running gear matches with the template system single-piece, and both are independently arranged or detachable company
Connect；
The door frame running gear is used to carry the template system single-piece and transport the template system single-piece to phase
The construction position answered and match for adjusting the template system single-piece with constructing tunnel face；The template system single-piece conduct
Load component during lining construction, the template system single-piece and construction ground detachable connection.
Preferable in above technical scheme, the template system single-piece includes template group, support component and connection component；
Template group includes forming the backform group to match with lining construction face structure, left side module and right side mould
Group；
The support component includes yoke crosstie group and vertical supporting group, and the yoke crosstie group includes a yoke crosstie
Or at least two yoke crossties being set up in parallel, the both ends of the yoke crosstie connect both ends or the company of the backform group respectively
Connect the left side module and the right side module；The vertical supporting group includes a vertical supporting bar or at least two set side by side
The vertical supporting bar put, the upper end of the vertical supporting bar is fixedly connected with the backform group or detachable connection, described perpendicular
It is fixedly connected to the lower end of supporting rod with the yoke crosstie or detachable connection；
The connection component includes the first connector and the second connector, the left side module and the support component it
Between and the right side module and the support component between be equipped with first connector；The left side module and construction ground
Second connector is equipped between face and between the right side module and construction ground；First connector and described
Second connector is detachable retractable structure.
Preferable in above technical scheme, the backform group includes one piece of top template or at least two pieces of backforms being arranged in series
Plate, the left side module and the right side module include one piece of side template or at least two pieces of side templates being arranged in series；It is adjacent
Between two pieces of top templates, between top template and side template and between adjacent two pieces of side templates be detachably to connect
Connect；
Along lining trolley short transverse, be equipped with the top template and the side template at least one layer pour mouth group and/
Or at least one working window group of layer, it is described pour mouth group and include one pour mouth or what is be set up in parallel multiple pours mouth, the work
Making window group includes a working window or the multiple working windows being set up in parallel.
Preferable in above technical scheme, first connector includes one group of collapsible connection single-piece or sets independently of each other
At least two groups of folding connection single-pieces put, the collapsible connection single-piece include the first supporting item, the second supporting item and first
Extensible member, the first end of first supporting item are flexibly connected the yoke crosstie, the first end of second supporting item and institute
The second end for stating the first supporting item is flexibly connected, and the second end of second supporting item connects with the lower end activity of the side template
Connect；The first end of first extensible member is connected with the yoke crosstie, its second end and the second end of first supporting item
Or second supporting item first end connection；Either, the collapsible connection single-piece includes the second extensible member, and described second is flexible
The first end of part is connected with the yoke crosstie, its second end is connected with the lower end of the side template；
Second connector includes one group of bottom and supports single-piece or at least two groups bottom supports set independently of each other single
Part, the upper end of the bottom support single-piece are connected with the lower end of the side template, the lower end of bottom support single-piece and construction ground
Connection.
Preferable in above technical scheme, first extensible member and the second extensible member are telescopic oil cylinder and/or spiral
Screw；The bottom support single-piece is telescopic oil cylinder and/or supporting rod；
Carried out detachably by adjustable connecting components between the second end of second supporting item and the lower end of the side template
Formula connects；The adjustable connecting components include helical screw and nut, and the nut is arranged on the second end of second supporting item；
The first end of the helical screw is equipped with the screw thread to match with the nut and is set through the nut, the helical screw
The lower end of second end and the side template be articulated and connected.
Preferable in above technical scheme, door frame running gear includes the portal frame system and vehicle with walking machine of board-like box ladder structure
Structure；
The portal frame system includes door frame crossbeam group, door frame longeron group and door frame column group；The door frame crossbeam group bag
Two door frame being set up in parallel crossbeams are included, the door frame longeron group includes at least two door frame longerons being set up in parallel, the door
Erecting column group includes at least four door frame columns being set up in parallel；
The walking mechanism is connected with the door frame column or the door frame longeron.
Preferable in above technical scheme, the walking mechanism includes roller group, and the roller group includes four groups of roller lists
Part；
The door frame longeron group includes two door frame longerons being set up in parallel, and the door frame column group is set side by side including four
The section that the door frame column put, two door frame crossbeams and two door frame longerons form in the horizontal plane is quadrangle
Door frame skeleton structure；Corner of the upper end of four door frame columns with the door frame skeleton structure is connected, the roller list
Part is connected with the lower end of the door frame column, and the roller single-piece and the door frame column are corresponded and set.
Preferable in above technical scheme, the walking mechanism includes walking component, the walking portion
Part includes two groups of walking single-pieces being set up in parallel；
The door frame longeron group includes four door frame longerons being set up in parallel, and the door frame column group is set side by side including four
The door frame column put, two door frame crossbeams and above two door frame longerons form section in the horizontal plane
For the door frame skeleton structure of quadrangle, the corner of the upper ends of four door frame columns with the door frame skeleton structure is connected；
The both ends of underlying two door frame longerons connect described in two be set up in parallel along lining trolley length direction respectively
The lower end of door frame column；The walking single-piece is arranged on the door frame longeron of lower section, and the walking
Single-piece of walking and the door frame longeron, which correspond, to be set.
Preferable in above technical scheme, the lower end of the door frame column, which is equipped with, to be used to adjust the door frame stem height
Lifting body and for adjusting the portal frame system width Transverse telephone-moving structures, the lifting body be located at the door frame column and
Between Suo Shu Transverse telephone-moving structures；
The lifting body includes guide post, guide sleeve and jacks part, under the upper end of the guide sleeve and the door frame column
End connection, the lower end of the guide post are arranged on Suo Shu Transverse telephone-moving structures, and the lower end of the guide sleeve is inserted into the upper end of the guide post
Set；The both ends of the jacking part are connected with the guide post and the guide sleeve respectively；Either, the lower end of the guide sleeve is arranged on
On Suo Shu Transverse telephone-moving structures, the upper end of the guide post is connected with the lower end of the door frame column, and the lower end insertion institute of the guide post
The upper end for stating guide sleeve is set；The both ends of the jacking part are connected with the guide post and the guide sleeve respectively；
Suo Shu Transverse telephone-moving structure includes base, Transverse and moves seat Yi Ji Transverse moves part, and the base is arranged on the walking mechanism or work
Make , Suo Shu Transverse shiftings seat on ground to be connected with the lifting body；The both ends that Suo Shu Transverse move part connect the base and described respectively
Transverse moves seat, moves the relative position of seat for adjusting the base and Suo Shu Transverse, realizes the width adjusting of door frame running gear.
Preferable , Suo Shu Transverse move seat and are equipped with a casing or at least two sets being set up in parallel in above technical scheme
Pipe, the base is equipped with the cylinder to match with described sleeve pipe quantity, and the cylinder can run through described sleeve pipe activity and set；
Either, the base be equipped with the guide pipe , Suo Shu Transverse that a guide pipe or at least two are set up in parallel move seats be equipped with
The lead that the guide pipe quantity matches, and the lead can run through guide pipe activity and set
Suo Shu Transverse move Jian Wei Transverse and move oil cylinder；The jacking part is jacking cylinder.
Using the template bearing-type lining trolley of the present invention, effect is：
(1) template bearing-type lining trolley of the invention includes template system and door frame running gear, the template system
System includes a set of template system single-piece or at least two sets template system single-pieces set independently of each other；The door frame running gear with
The template system single-piece matches, and both are independently arranged or detachable connection；The door frame running gear is used to carry
The template system single-piece simultaneously transports the template system single-piece to corresponding construction position and for adjusting the template system
System single-piece matches with constructing tunnel face；Load component when the template system single-piece is as lining construction, the template system
Single-piece of uniting and construction ground detachable connection.Lining trolley structure is simplified, and parts type and quantity greatly reduce, easy to make
Make, ship, scene dismounts and management；By template system single-piece and door frame running gear be independently arranged or detachable company
Connect, it can be achieved that template system single-piece is as main stress bearing part, lateral pressure and arch caused by concreting during lining construction
The dead weight of top concrete is acted directly on template one-piece system, road surface is delivered in the support by bottom, in casting process
It is not susceptible to deform and run mould；Door frame running gear can be matched, it can be achieved that more cover dies with more set template system single-pieces at the same time
Plate one-piece system is carried out at the same time lining construction, greatly improves construction efficiency.
(2) template system single-piece includes template group, support component and connection component in the present invention, and template group can use case
Type structure, intensity high stability are good；The Combination Design of support component and connection component, easy to lining construction, receives the operation of mould formwork erection.
First connector is accordion structure, it uses the quadrilateral hinge mechanism of uniqueness, is quickly supported to place under the action of oil cylinder
The conllinear self-locking in two sides afterwards, can meet the needs of stress after voussoir and helical screw locking, and both ends template contours once adjust
Just it is not required to adjust and measure again after measurement in place, supporting bar reduces half, easy to operate, labor intensity than traditional trolley
It is low, can quickly formwork erection and the demoulding, greatly reduce receive the formwork erection time.
(3) working window and the combination for pouring mouth are designed, it can be achieved that a variety of lining construction modes in the present invention.Working window and pour
Building the arrangement mode of mouth can make choice according to practice of construction demand, every layer can set it is several enter shots, easy to pour, carry significantly
High construction efficiency.
(4) heretofore described door frame running gear includes portal frame system and walking mechanism, and portal frame system is board-like box
Terraced structure, walking structure drive portal frame system to be moved.The concrete structure design of portal frame system so that door frame running gear
The reserved big space in centre, improves operating environment, improves ventilation-sectional area, travelled easy to engineering truck.Lining cutting of the present invention
Trolley is using the Combination Design of quadrilateral hinge mechanism design (structure of the first connector) and door frame running gear, it can be achieved that foot
Enough big demoulding spaces, are safeguarded easy to template surface.
(5) lifting body is additionally provided with the present invention He Transverse telephone-moving structures, wherein：Lifting body includes guide post, guide sleeve and top
Part is risen, jacks the preferable jacking cylinder of part, realization significantly jacks, and is conveniently adjusted the height of portal frame system, meets different perpendicular
Construction to height tunnel cross-section；The design of Transverse telephone-moving structures, easy to meet the construction of different in width tunnel cross-section.Qie Transverse telephone-moving structures
Using twin columns Portuguese bowline configuration formula, contact surface gap is small, contact area is big, stress is good, small, stability is good, can be applicable in
In the construction operating mode of range of grade bigger.
(6) in the present invention walking mechanism it is various informative, the running gear of comparative maturity in the prior art, operation can be used
It is convenient, smooth running；Portal frame system can match design with walking mechanism, while structure is simplified as far as possible, meet different
Construction demand.
In addition to objects, features and advantages described above, the present invention also has other objects, features and advantages.
Below with reference to figure, the present invention is described in further detail.
Brief description of the drawings
The attached drawing for forming the part of the application is used for providing a further understanding of the present invention, schematic reality of the invention
Apply example and its explanation is used to explain the present invention, do not form inappropriate limitation of the present invention.In the accompanying drawings：
Fig. 1 is the overall structure diagram of template bearing-type lining trolley in embodiment 1；
Fig. 2 is the left view (not illustrating construction platform) of Fig. 1；
Fig. 3 is the structure diagram (state diagram during lining construction) of template system in Fig. 1；
Fig. 4 is the structure diagram of door frame running gear in Fig. 1；
Fig. 5 is the partial enlarged view of 1 Zhong Transverse telephone-moving structures of figure；
Fig. 6 is the left view (not illustrating construction platform) of template bearing-type lining trolley in embodiment 2；
Wherein, 1, template system, 1.1, template group, 1.11, backform group, 1.12, left side module, 1.13, right side module,
1.2nd, support component, 1.21, yoke crosstie group, 1.22, vertical supporting group, 1.3, connection component, the 1.31, first connector,
1.32nd, the second connector, the 1.33, the 3rd connector；
2nd, door frame running gear, 2.1, portal frame system, 2.11, door frame crossbeam group, 2.12, door frame longeron group, 2.13, door frame
Column group, 2.2, walking mechanism, 2.3, strengthen support；
3rd, lifting body, 3.1, guide post, 3.2, guide sleeve；
4th, Transverse telephone-moving structure, 4.1, base, 4.11, cylinder, 4.2, Transverse move seat, and 4.21, casing, 4.3, Transverse move part；
5th, construction ground,
6th, construction platform, 6.1, top platform, 6.2, side locating platforms group, 6.3, cat ladder, 6.4, guardrail；
A, mouth, B, working window, C1, the first supporting item, C2, the second supporting item, C3, the first extensible member, C4, adjustable company are poured
Fitting, C4.1, helical screw, C4.2, nut, D, bottom support single-piece.
Embodiment
The embodiment of the present invention is described in detail below in conjunction with attached drawing, but the present invention can be limited according to claim
Fixed and covering multitude of different ways is implemented.
Embodiment 1：
A kind of template bearing-type lining trolley, refers to Fig. 1-5, including template system 1 and door frame running gear 2, described
Template system 1 includes a set of template system single-piece and (only illustrates one group in Fig. 2, can also use at least two sets and set independently of each other
Template system single-piece, i.e., single door frame running gear can at the same time match with multigroup template system single-piece, using door
Frame running gear standardized designs, achieve the purpose that general exchange, reuse)；The door frame running gear 2 and the template
System single-piece matches, and both are independently arranged or detachable connection；The door frame running gear 2 is used to carry the template
System single-piece and by the template system single-piece transport to corresponding construction position and for adjust the template system single-piece with
Constructing tunnel face matches；Load component when the template system single-piece is as lining construction, the template system single-piece with
Construction ground detachable connection.Detailed construction is as follows：
The template system single-piece includes template group 1.1, support component 1.2 and connection component 1.3, and Details as Follows：
The template group 1.1 includes forming the backform group 1.11 to match with lining construction face structure, left side module
1.12 and right side module 1.13, be specifically：The backform group 1.11 is arranged in series including one piece of top template or at least two pieces
What top template, the left side module 1.12 and the right side module 1.13 were arranged in series including one piece of side template or at least two pieces
Side template；Between adjacent two pieces of top templates, between the top template and the side template and adjacent two pieces of side template
Between be detachably connected (it is preferably hinged herein, easy to be adjusted according to the contoured surface of construction tunnel in template system single-piece
The relevant position of each template)；Top template, the side template in the module of left side and the side template in the module of right side are equal in Fig. 1-Fig. 3
For one piece.Top template and side template use box-structure, such as：Including stencil body and it is arranged on the stencil body
Stiffener assembly, is specifically：The stencil body is the box-structure formed by panel, polylith floor and polylith side plate, described
Floor sets (preferred weld) on the panel, and the side plate sets (preferred weld) on the floor.The reinforcement group
Part includes one group of reinforcement single-piece or at least two groups reinforcement single-pieces being set up in parallel, and the reinforcement single-piece is set on the panel
And it is located at the same side with the floor.It is preferred that：The length direction of the reinforcement single-piece is identical with the longitudinal direction of template；It is described to add
Strong single-piece is L-type reinforcing plate；The distance between adjacent two pieces of described L-type reinforcing plates are 20-50cm.The floor, which is equipped with, to be used for
The location hole of positioning, two pieces of stencil bodies for being particularly used for setting along the longitudinal direction are positioned when connecting.On the floor
Equipped with the bolt hole for connection, two pieces of stencil bodies for being particularly used for setting along the longitudinal direction are fixed when connecting.Institute
State the cushion block for being equipped with bolt hole and playing buffer action, it is possible to reduce contact surface during adjacent two rings model sheetinstallat, also can be to spiral shell
Play booster action in keyhole periphery.The L-type reinforcing plate and the junction to the free end end of the L-type reinforcing plate of the panel
Distance be 5-60cm, you can to set high L-type reinforcing plate and low L-type reinforcing plate, two kinds of reinforcing plates alternate can set, also may be used
To use other arrangement mode (such as：Three pieces of low reinforcing plates are equipped between two pieces of high reinforcing plates).
The support component 1.2 includes yoke crosstie group 1.21 and vertical supporting group 1.22, the yoke crosstie group 1.21
Including a yoke crosstie or at least two yoke crossties being set up in parallel, the both ends of the yoke crosstie connect two pieces of institutes respectively
State top template；The vertical supporting group 1.22 includes a vertical supporting bar or at least two vertical supporting bars being set up in parallel,
The upper end of the vertical supporting bar is fixedly connected with the top template or detachable connection (preferably detachable connection), described
The lower end of vertical supporting bar is fixedly connected with the yoke crosstie or detachable connection (preferably detachable connection).Template system
During system assembling, directly yoke crosstie and vertical supporting bar are assembled.
The connection component 1.3 includes the first connector 1.31 and the second connector 1.32, the left side module 1.12
Described first is equipped between the support component 1.2 and between the right side module 1.13 and the support component 1.2
Connector 1.31；Between the left side module 1.12 and construction ground 5 and between the right side module 1.13 and construction ground 5
It is equipped with second connector 1.32；First connector 1.31 and second connector 1.32 are that can detachably stretch
Shrinking structure, is specifically：
First connector 1.31 includes one group of collapsible connection single-piece or at least two groups of foldings set independently of each other
Single-piece is connected, the collapsible connection single-piece includes the first supporting item C1, the second supporting item C2 and the first extensible member C3, described
The first end of first supporting item C1 is flexibly connected the yoke crosstie, the first end of the second supporting item C2 with described first
The second end of support member C1 is flexibly connected, and the second end of the second supporting item C2 is flexibly connected with the lower end of the side template；Institute
The first end for stating the first extensible member C3 is connected with the yoke crosstie, the second end of its second end and the first supporting item C1 or
The first end connection of second supporting item C2.In addition, the collapsible connection single-piece includes the second extensible member (not shown), institute
The first end for stating the second extensible member is connected with the yoke crosstie, its second end is connected with the lower end of the side template.First stretches
Contracting part C3 and the second extensible member are telescopic oil cylinder (can also use other adjustable extensible members).
Second connector 1.32 includes one group of bottom and supports single-piece D or at least two groups bottom branch set independently of each other
Single-piece D is supportted, the upper end of the bottom support single-piece D is connected with the lower end of the side template, the lower end of the bottom support single-piece D
It is connected with construction ground.Support single-piece D in bottom described herein is the combination of telescopic oil cylinder and supporting rod.
Being carried out between the second end of the second supporting item C2 and the lower end of the side template by adjustable connecting components C4 can
It is detachably connected with；The adjustable connecting components C4 includes helical screw C4.1 and nut C4.2, the nut C4.2 are arranged on described
The second end of second supporting item C2；The first end of the helical screw C4.1 be equipped with the nut C4.2 screw threads to match and
Set through the nut C4.2, the second end of the helical screw C4.1 is articulated and connected with the lower end of the side template.
In the present embodiment, limit base and locking member are also provided with, the first end of the first supporting item C1 is equipped with court
To the U-shaped structure of the first extensible member C3, the first end of the second supporting item C2 be inserted into inside the U-shaped structure with it is described
Second supporting item C2 is hinged, and the first end outer wall of the second supporting item C2, which is equipped with, to be used to limit first supporting item
With the limit base of the second supporting item relative position (when limit base is spacing, the same central shaft of both the first supporting item and the second supporting item
Line is set, and limit base may be provided at the above and or below of the first supporting item and the second supporting item hinged place)；The sticking department
Part includes two pieces of fixed seats and fixed block, and two pieces of fixed seats are symmetricly set on U-shaped structure on first supporting item
The both sides of opening, the fixed block through two pieces of fixed seats set when be used to locking first supporting item and described the
Two supporting items.
Along lining trolley short transverse, be equipped with the top template and the side template at least one layer pour mouth group and/
Or at least one working window group of layer, it is described pour mouth group include one pour mouthful A or be set up in parallel it is multiple pour a mouthful A, it is described
Working window group includes a working window B or multiple working window B being set up in parallel (specific set-up mode is referred to shown in Fig. 2).Can
Match, realized by window placement layer by layer with concreting in lifts material distributing machine or concrete pumping mechanism (carrying mechanical arm),
Improve lining construction efficiency and quality.
The door frame running gear 2 includes the portal frame system 2.1 and walking mechanism 2.2 of board-like box ladder structure, described
Walking mechanism 2.2 includes roller group, and the roller group includes four groups of roller single-pieces；The portal frame system 2.1 is board-like box ladder
Structure, its concrete structure are as follows：
The portal frame system 2.1 includes door frame crossbeam group 2.11, door frame longeron group 2.12 and door frame column group 2.13；Institute
Stating door frame crossbeam group 2.11 includes two door frame crossbeams being set up in parallel, and the door frame longeron group 2.12 is set up in parallel including two
Door frame longeron, the door frame column group 2.13 includes four door frame columns being set up in parallel；Two door frame crossbeams and two
The section that door frame longeron described in root forms in the horizontal plane is the door frame skeleton structure of quadrangle；Four door frame columns it is upper
The corner with the door frame skeleton structure is held to be connected, the roller single-piece is connected with the lower end of the door frame column, and described
Roller single-piece and the door frame column, which correspond, to be set.
The 3rd connector 1.33 (preferred supporting rod herein) is equipped between the top template and the side template, it is ensured that vertical
Mould rear pattern plate system single-piece matches with constructing tunnel face.
3 He Transverse telephone-moving structure 4 of lifting body is additionally provided with the present embodiment, Details as Follows：
The lifting body 3 includes guide post 3.1, guide sleeve 3.2 and jacking part, herein preferably：The upper end of the guide sleeve 3.2
It is connected with the lower end of the door frame column, the lower end of the guide post 3.1 is arranged on Suo Shu Transverse telephone-moving structure 4, and the guide post 3.1
Upper end be inserted into the lower end of the guide sleeve 3.2 and set；It is described jacking part both ends respectively with the guide post 3.1 and the guide sleeve
3.2 connection.Following set can also be used：The lower end of the guide sleeve is arranged on Suo Shu Transverse telephone-moving structures, the upper end of the guide post
It is connected with the lower end of the door frame column, and the upper end setting of the guide sleeve is inserted into the lower end of the guide post；The jacking part
Both ends are connected with the guide post and the guide sleeve respectively.The jacking preferred jacking cylinder of part.The design of lifting body, easy to adjust
The height of whole door frame running gear is saved, suitable for different construction operating modes.
Suo Shu Transverse telephone-moving structure 4 includes 4.1, Transverse of base and moves 4.2 Yi of seat Ji Transverse shifting parts 4.3, refer to Fig. 5, the base 4.1 is set
The , Suo Shu Transverse shiftings seat 4.2 in the walking mechanism 2.2 is put to be connected with the lifting body 3；Suo Shu Transverse move the both ends point of part 4.3
Base 4.1 and Suo the Shu Transverse is not connected moves seat 4.2；Suo Shu Transverse move 4.3 Wei Transverse of part and move oil cylinder.Transverse telephone-moving structure is used to adjust described
Base 4.1 and Suo Shu Transverse move the relative position of seat 4.2, realize the width adjusting of door frame running gear.The double sets of preferred twin columns herein
Structure, i.e.,：Suo Shu Transverse move seat 4.2 and are equipped with two groups of casings 4.21 being set up in parallel, and the base 4.1 is equipped with and described sleeve pipe
The identical cylinder 4.11 of 4.21 quantity, and the cylinder 4.11 can run through the activity of described sleeve pipe 4.21 and set.
In addition, lining trolley is also provided with walking or placing easy to worker the construction platform 6 of object, construction platform
6 include top platform 6.1 and side locating platforms group 6.2, and the multilayer sidepiece that side locating platforms group 6.2 includes being set up in parallel from the bottom to top is put down
Platform single-piece, between adjacent two layers side locating platforms single-piece, between side locating platforms single-piece and construction ground and side locating platforms single-piece with
Cat ladder 6.3 is equipped between top platform, and be equipped with guardrail 6.4 around top platform and side locating platforms single-piece (to adopt
With the combination of guardrail and protection network).
Using the technical solution of the present embodiment, effect is：
1st, the template system single-piece of the present embodiment lining trolley is designed to board-like box ladder knot as main stress bearing part
Structure, intensity high stability is good, during lining construction the dead weight of lateral pressure and vault concrete caused by concreting directly make
With on template system, road surface is delivered in the support by bottom, is not susceptible to deform and run mould in casting process.
2nd, the template system single-piece of the present embodiment lining trolley (uses unique quadrilateral hinge using the first connector
Mechanism designs), the conllinear self-locking in two sides after quickly being supported to place under the action of oil cylinder, the energy after voussoir and helical screw locking
Meet that the needs of stress, both ends template contours are just not required to adjust and measure again after once adjusting measurement in place, supporting bar ratio
Traditional trolley reduces half, and easy to operate, labor intensity is low, can quickly formwork erection and the demoulding, greatly reduce the receipts formwork erection time.
3rd, the Combination Design of connection component and door frame running gear (tool in the template system single-piece of the present embodiment lining trolley
Body is the Combination Design using the design of quadrilateral hinge mechanism and door frame running gear), it can be achieved that sufficiently large demoulding space, just
Safeguarded in template surface.
4th, the present embodiment lining trolley overall structure is very succinct, and middle (lower section of template system) space super large, improves
Operating environment, improves ventilation-sectional area, is travelled easy to engineering truck.
5th, the present embodiment lining trolley can match somebody with somebody with concreting in lifts material distributing machine or other common pumping concrete structures
Set uses, and realizes by window placement layer by layer, improves lining construction efficiency and quality.
6th, the standardization of door frame running gear, modularized design in the present embodiment lining trolley, general can exchange, repeats to make
With for approximate or similar section.Door frame running gear and connection component can also be with the hydraulic pressure systems of maturation in the prior art
System, electrical system are used in combination, and realize automation mechanized operation, can further improve work efficiency.
7th, the present embodiment lining trolley structure is simplified, and parts type and quantity greatly reduce, easy to manufacture, ship, existing
Field dismounting and management.
8th, the door frame running gear of the present embodiment lining trolley can be matched with more set template system single-pieces, such as：By first set
Template system single-piece is transported to construction position, and template system single-piece, which is fixed, carries out lining construction, and door frame running gear can be by it
His template system single-piece is transported to corresponding construction position successively, can be carried significantly with realizing that more set template system single-pieces are constructed at the same time
High construction efficiency.
9th, in the present embodiment lining trolley lifting body He Transverse telephone-moving structures combination, can easily meet fill surface height difference, horizontal stroke
Slope and the change of vertical height, meet the change of tunnel cross-section vertical height and horizontal width.
10th, construction platform uses human oriented design in the lining trolley of the present embodiment, ensure operating personnel's site operation and
It is current convenient.
Embodiment 2
2 difference from Example 1 of embodiment is：The walking mechanism 2.2 includes walking component, the step
Shoe formula ground-engaging element includes two groups of walking single-pieces being set up in parallel；The door frame longeron group 2.12 includes four doors being set up in parallel
The section that frame longeron, two door frame crossbeams and above two door frame longerons are formed in the horizontal plane is four sides
The door frame skeleton structure of shape, the corner of the upper ends of four door frame columns with the door frame skeleton structure are connected；Under being located at
The both ends of two door frame longerons of side connect two door frames being set up in parallel along lining trolley length direction and stand respectively
The lower end of column；The walking single-piece is arranged on the door frame longeron of lower section, and the walking list
Part and the door frame longeron, which correspond, to be set；Reinforcement support 2.3 is additionally provided between the door frame column and the door frame longeron
(quantity is determined according to actual conditions)；Suo Shu Transverse telephone-moving structure 4 can be contacted directly with ground；Refer to Fig. 6.
This door frame running gear is somewhat more complicated than embodiment 1, and compared with the prior art, parts type and quantity subtract significantly
It is few.
The foregoing is only a preferred embodiment of the present invention, is not intended to limit the invention, for the skill of this area
For art personnel, the invention may be variously modified and varied.Within the spirit and principles of the invention, that is made any repaiies
Change, equivalent substitution, improvement etc., should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of template bearing-type lining trolley, it is characterised in that including template system (1) and door frame running gear (2), institute
Stating template system (1) includes a set of template system single-piece or at least two sets template system single-pieces set independently of each other；
The door frame running gear (2) matches with the template system single-piece, and both are independently arranged or detachable connection；
The door frame running gear (2) is used to carry the template system single-piece, transport the template system single-piece to corresponding
Construction position and match for adjusting the template system single-piece with constructing tunnel face；The template system single-piece is as lining
Build load component during construction, the template system single-piece and construction ground detachable connection.
2. template bearing-type lining trolley according to claim 1, it is characterised in that the template system single-piece includes mould
Plate group (1.1), support component (1.2) and connection component (1.3)；
The template group (1.1) includes forming the backform group (1.11) to match with lining construction face structure, left side module
(1.12) and right side module (1.13)；
The support component (1.2) includes yoke crosstie group (1.21) and vertical supporting group (1.22), the yoke crosstie group
(1.21) include a yoke crosstie or at least two yoke crossties being set up in parallel, the both ends of the yoke crosstie connect respectively
The both ends of the backform group (1.11) or the connection left side module (1.12) and the right side module (1.13)；It is described vertical
Support group (1.22) includes a vertical supporting bar or at least two vertical supporting bars being set up in parallel, the vertical supporting bar
Upper end is fixedly connected with the backform group (1.11) or detachable connection, and the lower end of the vertical supporting bar and the bracket are horizontal
Beam is fixedly connected or detachable connection；
The connection component (1.3) includes the first connector (1.31) and the second connector (1.32), the left side module
(1.12) between the support component (1.2) and between the right side module (1.13) and the support component (1.2)
Equipped with first connector (1.31)；The left side module (1.12) is between construction ground and the right side module
(1.13) second connector (1.32) is equipped between construction ground；First connector (1.31) and described second
Connector (1.32) is detachable retractable structure.
3. template bearing-type lining trolley according to claim 2, it is characterised in that the backform group (1.11) includes one
Block top template or at least two pieces of top templates being arranged in series, the left side module (1.12) and the right side module (1.13) wrap
Include one piece of side template or at least two pieces of side templates being arranged in series；Between adjacent two pieces of top templates, the top template and institute
State between side template and be to be detachably connected between adjacent two pieces of side templates；
Along lining trolley short transverse, at least one layer is equipped with the top template and the side template and pours mouthful group and/or extremely
Few one working window group of layer, it is described pour mouth group include one pour mouth (A) or be set up in parallel it is multiple pour mouth (A), it is described
Working window group includes a working window (B) or the multiple working windows (B) being set up in parallel.
4. template bearing-type lining trolley according to claim 3, it is characterised in that first connector (1.31) includes
One group of collapsible connection single-piece or at least two groups of folding connection single-pieces set independently of each other, the collapsible connection single-piece bag
Include the first supporting item (C1), the second supporting item (C2) and the first extensible member (C3), the first end of first supporting item (C1)
The yoke crosstie is flexibly connected, the first end of second supporting item (C2) and the second end of first supporting item (C1) are lived
Dynamic connection, the second end of second supporting item (C2) are flexibly connected with the lower end of the side template；First extensible member
(C3) first end is connected with the yoke crosstie, its second end and the second end of first supporting item (C1) or the second support
The first end connection of part (C2)；Either, the collapsible connection single-piece includes the second extensible member, and the of second extensible member
One end is connected with the yoke crosstie, its second end is connected with the lower end of the side template；
Second connector (1.32) includes one group of bottom and supports single-piece (D) or at least two groups bottom branch set independently of each other
Single-piece (D) is supportted, the upper end of the bottom support single-piece (D) is connected with the lower end of the side template, the bottom support single-piece (D)
Lower end be connected with construction ground.
5. template bearing-type lining trolley according to claim 4, it is characterised in that first extensible member (C3) and
Two extensible members are telescopic oil cylinder and/or helical screw；The bottom support single-piece (D) is telescopic oil cylinder and/or supporting rod；
Being carried out between the second end of second supporting item (C2) and the lower end of the side template by adjustable connecting components (C4) can
It is detachably connected with；The adjustable connecting components (C4) include helical screw (C4.1) and nut (C4.2), and the nut (C4.2) sets
Put the second end in second supporting item (C2)；The first end of the helical screw (C4.1) is equipped with and the nut (C4.2)
The screw thread that matches and set through the nut (C4.2), second end and the side template of the helical screw (C4.1)
Lower end is articulated and connected.
6. the template bearing-type lining trolley according to claim 1-5 any one, it is characterised in that the door frame walking
System (2) includes the portal frame system (2.1) and walking mechanism (2.2) of board-like box ladder structure；
The portal frame system (2.1) includes door frame crossbeam group (2.11), door frame longeron group (2.12) and door frame column group
(2.13)；The door frame crossbeam group (2.11) includes two door frame crossbeams being set up in parallel, door frame longeron group (2.12) bag
At least two door frame longerons being set up in parallel are included, the door frame column group (2.13) is stood including at least four door frames being set up in parallel
Column；
The walking mechanism (2.2) is connected with the door frame column or the door frame longeron.
7. template bearing-type lining trolley according to claim 6, it is characterised in that the walking mechanism (2.2) includes
Roller group, the roller group include four groups of roller single-pieces；
The door frame longeron group (2.12) includes two door frame longerons being set up in parallel, and the door frame column group (2.13) includes four
The section that the door frame column that root is set up in parallel, two door frame crossbeams and two door frame longerons are formed in the horizontal plane is
The door frame skeleton structure of quadrangle；Corner of the upper end of four door frame columns with the door frame skeleton structure is connected, institute
The lower end that roller single-piece is stated with the door frame column is connected, and the roller single-piece and the door frame column are corresponded and set.
8. template bearing-type lining trolley according to claim 6, it is characterised in that the walking mechanism (2.2) includes
Walking component, the walking component include two groups of walking single-pieces being set up in parallel；
The door frame longeron group (2.12) includes four door frame longerons being set up in parallel, and the door frame column group (2.13) includes four
The door frame column that root is set up in parallel, two door frame crossbeams and above two door frame longerons are formed in horizontal plane
On section be quadrangle door frame skeleton structure, the upper ends of four door frame columns with the door frame skeleton structure four
Angle connects；The both ends of underlying two door frame longerons connect two be set up in parallel along lining trolley length direction respectively
The lower end of door frame column described in root；The walking single-piece is arranged on the door frame longeron of lower section, and described
Walking single-piece and the door frame longeron, which correspond, to be set.
9. template bearing-type lining trolley according to claim 6, it is characterised in that the lower end of the door frame column is equipped with
For adjusting the lifting body (3) of the door frame stem height and being moved for adjusting the portal frame system (2.1) width Transverse
Mechanism (4), the lifting body (3) is between the door frame column and Suo Shu Transverse telephone-moving structures (4)；
The lifting body (3) includes guide post (3.1), guide sleeve (3.2) and jacking part, the upper end of the guide sleeve (3.2) and institute
The lower end connection of door frame column is stated, the lower end of the guide post (3.1) is arranged on Suo Shu Transverse telephone-moving structures (4), and the guide post
(3.1) lower end that the guide sleeve (3.2) is inserted into upper end is set；It is described jacking part both ends respectively with the guide post (3.1) and
Guide sleeve (3.2) connection；Either, the lower end of the guide sleeve (3.2) is arranged on Suo Shu Transverse telephone-moving structures (4), the guide post
(3.1) upper end is connected with the lower end of the door frame column, and the guide sleeve (3.2) is inserted into the lower end of the guide post (3.1)
Upper end is set；The both ends of the jacking part are connected with the guide post (3.1) and the guide sleeve (3.2) respectively；
Suo Shu Transverse telephone-moving structures (4) include base, and (4.1), Transverse move seat, and (Ji Transverse moves part (4.3), the base (4.1) is set 4.2) Yi
In the walking mechanism (2.2) or work ground, state Transverse shifting seats (4.2) and be connected with the lifting body (3)；Suo Shu Transverse are moved
The both ends of part (4.3) connect the base (4.1) respectively and Suo Shu Transverse move seat (4.2), for adjusting the base (4.1) and institute
Shu Transverse move the relative position of seat (4.2), realize the width adjusting of door frame running gear.
10. template bearing-type lining trolley according to claim 9, it is characterised in that Suo Shu Transverse move seat (4.2) and are equipped with
A piece casing (4.21) or at least two casings (4.21) being set up in parallel, the base (4.1) is equipped with and described sleeve pipe
(4.21) cylinder (4.11) that quantity matches, and the cylinder (4.11) can run through described sleeve pipe (4.21) activity and set；Or
Person is that the base (4.1) is equipped with a guide pipe or at least two guide pipe , Suo Shu Transverse being set up in parallel move seat (4.2)
The lead to match with the guide pipe quantity is equipped with, and the lead can run through guide pipe activity and set
Suo Shu Transverse move part, and (4.3) Wei Transverse move oil cylinder；The jacking part is jacking cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711394892.8A CN107905819A (en) | 2017-12-21 | 2017-12-21 | A kind of template bearing-type lining trolley |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711394892.8A CN107905819A (en) | 2017-12-21 | 2017-12-21 | A kind of template bearing-type lining trolley |
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| Publication Number | Publication Date |
|---|---|
| CN107905819A true CN107905819A (en) | 2018-04-13 |
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ID=61870624
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711394892.8A Pending CN107905819A (en) | 2017-12-21 | 2017-12-21 | A kind of template bearing-type lining trolley |
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Cited By (9)
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| CN108868832A (en) * | 2018-08-23 | 2018-11-23 | 中铁二十局集团第三工程有限公司 | Tunnel double-lining concrete construction is without door frame formwork jumbo |
| CN109356620A (en) * | 2018-12-03 | 2019-02-19 | 湖南五新隧道智能装备股份有限公司 | A kind of portal-framed structure |
| CN109578025A (en) * | 2019-02-01 | 2019-04-05 | 洛阳兴坤隧道工程机械有限公司 | A kind of large space trolley structure for Tunnel Second Lining automatic pouring system |
| CN111236975A (en) * | 2020-01-19 | 2020-06-05 | 中铁三局集团有限公司 | Large-section tunnel secondary lining separated-bin pouring construction equipment and construction method |
| CN111749270A (en) * | 2020-05-25 | 2020-10-09 | 中铁隧道集团二处有限公司 | Concrete pipe gallery internal mold positioning and demolding method |
| CN111828040A (en) * | 2020-06-11 | 2020-10-27 | 湖北鑫仁重工智能设备有限公司 | Intelligent lining trolley for material distribution of 360-degree rotating numerical control mechanical arm and construction method of intelligent lining trolley |
| CN113446027A (en) * | 2021-07-10 | 2021-09-28 | 中铁一局集团(广州)建设工程有限公司 | Subway station structure side wall trackless hydraulic formwork trolley construction method |
| CN113464166A (en) * | 2021-07-02 | 2021-10-01 | 中铁十一局集团汉江重工有限公司 | Tunnel two-lining continuous construction process based on multi-template type two-lining trolley |
| CN115288747A (en) * | 2022-09-07 | 2022-11-04 | 湖南五新隧道智能装备股份有限公司 | Disconnect-type lining cutting platform truck |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108868832A (en) * | 2018-08-23 | 2018-11-23 | 中铁二十局集团第三工程有限公司 | Tunnel double-lining concrete construction is without door frame formwork jumbo |
| CN108868832B (en) * | 2018-08-23 | 2024-03-19 | 中铁二十一局集团第三工程有限公司 | Portal-free template trolley for tunnel secondary lining concrete construction |
| CN109356620A (en) * | 2018-12-03 | 2019-02-19 | 湖南五新隧道智能装备股份有限公司 | A kind of portal-framed structure |
| CN109578025A (en) * | 2019-02-01 | 2019-04-05 | 洛阳兴坤隧道工程机械有限公司 | A kind of large space trolley structure for Tunnel Second Lining automatic pouring system |
| CN111236975A (en) * | 2020-01-19 | 2020-06-05 | 中铁三局集团有限公司 | Large-section tunnel secondary lining separated-bin pouring construction equipment and construction method |
| CN111749270A (en) * | 2020-05-25 | 2020-10-09 | 中铁隧道集团二处有限公司 | Concrete pipe gallery internal mold positioning and demolding method |
| CN111828040A (en) * | 2020-06-11 | 2020-10-27 | 湖北鑫仁重工智能设备有限公司 | Intelligent lining trolley for material distribution of 360-degree rotating numerical control mechanical arm and construction method of intelligent lining trolley |
| CN113464166A (en) * | 2021-07-02 | 2021-10-01 | 中铁十一局集团汉江重工有限公司 | Tunnel two-lining continuous construction process based on multi-template type two-lining trolley |
| CN113464166B (en) * | 2021-07-02 | 2022-07-05 | 中铁十一局集团汉江重工有限公司 | Tunnel two-lining continuous construction process based on multi-template type two-lining trolley |
| CN113446027A (en) * | 2021-07-10 | 2021-09-28 | 中铁一局集团(广州)建设工程有限公司 | Subway station structure side wall trackless hydraulic formwork trolley construction method |
| CN115288747A (en) * | 2022-09-07 | 2022-11-04 | 湖南五新隧道智能装备股份有限公司 | Disconnect-type lining cutting platform truck |
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