CN107903497A - 一种pp透气膜及其制备工艺 - Google Patents
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Abstract
本发明涉及一种PP透气膜及其制备工艺,所述PP透气膜是由以下重量份的组分组成,总计100重量份:聚丙烯树脂14‑16份、碳酸钙50‑52份、茂金属5815 14‑16份、线性聚乙烯树脂14‑16份和高密度聚乙烯3‑5份;此外,PP透气膜依次经过螺杆加温—融化‑‑‑挤出—冷却—预热—拉伸—预热—拉伸—预热—拉伸—冷却定型制备而成。本发明的优点在于:通过本发明制备出的PP透气膜,硬度相对降低,且易与无纺布进行复合。
Description
技术领域
本发明属于流延膜生产技术领域,特别涉及一种PP透气膜及其制备工艺。
背景技术
对于现在建筑,大多数墙体都是采用细石混凝土或者给墙体涂抹防水材料。这样就存在以下几点不足:墙体的热对流加快,不利于建筑保温,造成能源损失;外界雨水和水蒸气对墙体建筑造成侵蚀和霉变。
针对上述现象,专利CN 103978653 A公开了一种PP防水透气膜加工工艺,按质量份数将4份聚丙烯,5份碳酸钙粉料,0.5份偶联剂混合在挤出机中加热至230-260℃、混炼、挤出后冷却定型成厚度为60微米的薄膜,再将定型的膜单向拉伸3倍长度。通过聚丙烯与碳酸钙粉料混合,通过偶联剂的作用使其混合制成薄膜,在制成薄膜后通过单向拉伸使得聚丙烯材料拉伸,由于碳酸钙粉没有延伸性能,在拉伸之后薄膜表面会形成微孔,这种微孔的孔径一般在纳米级别,仅仅水蒸气分子可通过,液态的水分子无法通过,能够实现卓越的防水透气性;但通过该加工工艺加工出的PP防水透气膜仍存在一定的缺点:配方中聚丙烯的加入量相对较少,且最终制造出的防水透气膜硬度比较硬,不易和无纺布复合。
发明内容
本发明要解决的技术问题是提供一种易与无纺布复合的PP透气膜及其制备工艺。
为解决上述技术问题,本发明的技术方案为:一种PP透气膜,其创新点在于:所述PP透气膜是由以下重量份的组分组成,总计100重量份:聚丙烯树脂14-16份、碳酸钙50-52份、茂金属5815 14-16份、线性聚乙烯树脂14-16份和高密度聚乙烯3-5份。
进一步地,所述聚丙烯树脂选用融指为10-15的聚丙烯树脂。
进一步地,所述碳酸钙选用粒径≥4000目的碳酸钙粉。
进一步地,所述线性聚乙烯树脂选用融指为2的线性聚乙烯树脂。
进一步地,所述高密度聚乙烯选用融指为8的高密度聚乙烯。
一种上述的PP透气膜的制备工艺,其创新点在于:所述制备工艺包括如下步骤:
(1)按质量份数将14-16份聚丙烯树脂、50-52份碳酸钙、14-16份茂金属5815、14-16份线性聚乙烯树脂和3-5份高密度聚乙烯混合蜜炼制成透气树脂,然后加入透气膜挤出机中;在挤出机中,将螺杆加温至240℃、融化、挤出后冷却定型厚度为0.2-0.6mm的薄膜;
(2)将步骤(1)冷却定型厚度为0.5mm的薄膜一次预热至80-90℃,然后将一次预热的薄膜单向拉伸1.2-1.4倍长度,再二次预热至80-90℃,然后将二次预热的薄膜单向拉伸1.3-1.4倍长度,最后三次预热至80-90℃,然后将三次预热的薄膜单向拉伸1.4-1.5倍长度,冷却定型,形成PP透气膜。
本发明的优点在于:本发明PP透气膜,其中,高密度聚乙烯,是一种结晶度高、非极性的热塑性树脂,耐酸碱,耐有机溶剂,电绝缘性优良,低温时,仍能保持一定的韧性;表面硬度,拉伸强度,刚性等机械强度都高于LDPE,接近于PP,比PP韧,因而可有效降低PP透气膜的硬度;碳酸钙作为PP透气膜的填料,由于碳酸钙粉体是亲水性无机化合物,其表面有亲水性的羟基,呈现较强的碱性,这种亲水疏油的性质使得碳酸钙与有机高聚物的亲和性差,容易团聚,在高聚物内部分散不均匀,且随着填充量的增加,这些缺点更明显,因而碳酸钙的量控制在小于总组分量的55%;此外,由于碳酸钙颗粒粒径小,颗粒数量大,总表面积也大,需要更多的载体树脂对其包覆,因而在配方中加入了聚丙烯树脂和线性聚乙烯树脂;同时,配方中加入了茂金属5815,其无拉伸振动、出色的热封性能、抗撕裂强度、抗冲击强度、抗穿刺及高流动性,进而使得PP透气膜易与无纺布进行复合,且提高了复合材料的静水压和拉力。
具体实施方式
下面的实施例可以使本专业的技术人员更全面地理解本发明,但并不因此将本发明限制在所述的实施例范围之中。
实施例1
本实施例PP透气膜的制备工艺,该制备工艺包括如下步骤:
(1)按质量份数将14份聚丙烯树脂、52份碳酸钙、14份茂金属5815、15份线性聚乙烯树脂和5份高密度聚乙烯混合蜜炼制成透气树脂,然后加入透气膜挤出机中;在挤出机中,将螺杆加温至240℃、融化、挤出后冷却定型厚度为0.4mm的薄膜;
(2)将步骤(1)冷却定型厚度为0.5mm的薄膜一次预热至80-90℃,然后将一次预热的薄膜单向拉伸1.2倍长度,再二次预热至80-90℃,然后将二次预热的薄膜单向拉伸1.3倍长度,最后三次预热至80-90℃,然后将三次预热的薄膜单向拉伸1.4倍长度,冷却定型,形成PP透气膜。
实施例2
本实施例PP透气膜的制备工艺,该制备工艺包括如下步骤:
(1)按质量份数将16份聚丙烯树脂、50份碳酸钙、14份茂金属5815、16份线性聚乙烯树脂和4份高密度聚乙烯混合蜜炼制成透气树脂,然后加入透气膜挤出机中;在挤出机中,将螺杆加温至240℃、融化、挤出后冷却定型厚度为0.4mm的薄膜;
(2)将步骤(1)冷却定型厚度为0.5mm的薄膜一次预热至80-90℃,然后将一次预热的薄膜单向拉伸1.3倍长度,再二次预热至80-90℃,然后将二次预热的薄膜单向拉伸1.4倍长度,最后三次预热至80-90℃,然后将三次预热的薄膜单向拉伸1.4倍长度,冷却定型,形成PP透气膜。
实施例3
本实施例PP透气膜的制备工艺,该制备工艺包括如下步骤:
(1)按质量份数将15份聚丙烯树脂、51份碳酸钙、15份茂金属5815、15份线性聚乙烯树脂和4份高密度聚乙烯混合蜜炼制成透气树脂,然后加入透气膜挤出机中;在挤出机中,将螺杆加温至240℃、融化、挤出后冷却定型厚度为0.4mm的薄膜;
(2)将步骤(1)冷却定型厚度为0.5mm的薄膜一次预热至80-90℃,然后将一次预热的薄膜单向拉伸1.4倍长度,再二次预热至80-90℃,然后将二次预热的薄膜单向拉伸1.4倍长度,最后三次预热至80-90℃,然后将三次预热的薄膜单向拉伸1.5倍长度,冷却定型,形成PP透气膜。
通过上述实施例1~3制备出的PP透气膜,其性能理化指标见下表:
。
由上表可以看出,本发明制备出的透气膜具有优异的拉伸强度和断裂伸长率,因而其无拉伸振动、出色的抗撕裂强度及抗冲击强度,同时,还具有高透湿量,进而具有高流动性;此外,大大提高了复合膜的静水压,进而使得PP透气膜易与无纺布进行复合。
以上显示和描述了本发明的基本原理和主要特征以及本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。
Claims (6)
1.一种PP透气膜,其特征在于:所述PP透气膜是由以下重量份的组分组成,总计100重量份:聚丙烯树脂14-16份、碳酸钙50-52份、茂金属5815 14-16份、线性聚乙烯树脂14-16份和高密度聚乙烯3-5份。
2.根据权利要求1所述的PP透气膜,其特征在于:所述聚丙烯树脂选用融指为10-15的聚丙烯树脂。
3.根据权利要求1所述的PP透气膜,其特征在于:所述碳酸钙选用粒径≥4000目的碳酸钙粉。
4.根据权利要求1所述的PP透气膜,其特征在于:所述线性聚乙烯树脂选用融指为2的线性聚乙烯树脂。
5.根据权利要求1所述的PP透气膜,其特征在于:所述高密度聚乙烯选用融指为8的高密度聚乙烯。
6.一种权利要求1所述的PP透气膜的制备工艺,其特征在于:所述制备工艺包括如下步骤:
(1)按质量份数将14-16份聚丙烯树脂、50-52份碳酸钙、14-16份茂金属5815、14-16份线性聚乙烯树脂和3-5份高密度聚乙烯混合蜜炼制成透气树脂,然后加入透气膜挤出机中;在挤出机中,将螺杆加温至240℃、融化、挤出后冷却定型厚度为0.2-0.6mm的薄膜;
(2)将步骤(1)冷却定型厚度为0.5mm的薄膜一次预热至80-90℃,然后将一次预热的薄膜单向拉伸1.2-1.4倍长度,再二次预热至80-90℃,然后将二次预热的薄膜单向拉伸1.3-1.4倍长度,最后三次预热至80-90℃,然后将三次预热的薄膜单向拉伸1.4-1.5倍长度,冷却定型,形成PP透气膜。
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