CN107901644A - One kind is without sewage fabric printing method - Google Patents
One kind is without sewage fabric printing method Download PDFInfo
- Publication number
- CN107901644A CN107901644A CN201710980695.8A CN201710980695A CN107901644A CN 107901644 A CN107901644 A CN 107901644A CN 201710980695 A CN201710980695 A CN 201710980695A CN 107901644 A CN107901644 A CN 107901644A
- Authority
- CN
- China
- Prior art keywords
- fabric
- die
- roller
- ink
- sewage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/26—Printing on other surfaces than ordinary paper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
- B41M5/382—Contact thermal transfer or sublimation processes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/003—Transfer printing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/20—Physical treatments affecting dyeing, e.g. ultrasonic or electric
- D06P5/2066—Thermic treatments of textile materials
- D06P5/2077—Thermic treatments of textile materials after dyeing
Abstract
One kind is without sewage fabric printing method, by die, transfer, colouring and post-processing step integration, and pattern is formed on die using by ink, by way of ink logo is transferred on fabric die, printing and dyeing efficiency is improved, reduces operating cost, improve resource utilization, and the water pollution of dyeing is substantially reduce the number, and it is environmentally protective, it is economical and practical.
Description
Technical field
The present invention relates to textile and dyeing industry, in particular to a kind of dyeing method of no sewage.
Background technology
Transfer printing is the dyestuff by print on the fabric, is first imprinted on printing machine on transfer carrier, then will be printed line figure
Dye coating transfer on case paper or transfer film is on the fabric.Traditional transfer printing mode is often referred to development the 1960s
A kind of thermal transfer printing technique got up, i.e., be made into ink using the disperse dyes easily to distil and be imprinted on paper, then under heat
Dyestuff is transferred on the synthetic fabrics such as the clearer and more definite terylene of glass transition temperature.It is and natural for cotton, hair, silk, fiber crops etc.
Fiber, traditional transfer printing are tried to simulate the mechanism of the disperse dyes transfer printing of terylene, and necessarily pre- is carried out to cotton fabric
Processing, to improve the affinity to disperse dyes.In recent years, interesting cold-transfer printing is at normal temperatures by reactive dye
The pattern of printing is transferred on natural fabric, then cold dome fixation.Although cold dome fixation has notable benefit for saving energy consumption,
But due to when cold dome fixation usually wants 6-12 small, being grown from production to the finished product cycle compared with thermal transfer printing technique.For work
Property dye printing, common color-fixing method also have curing fixation and vapour steaming colour fixing.Curing fixation product feel is bad, and silk is contour
Shelves fabric can not use curing fixation, cellulose fibre easy its colour changed into yellow when baking；And Moisture control is not in steaming procedure
When easily causing decalcomania imbibition to obscure and aberration end to end, therefore fixation link becomes long-standing problem Printing quality
One of key issue, meanwhile, during decal transfer, tradition is all by setting scraping blade on one side in anilox roll come reticulate pattern
Moisture on roller can evenly, still, and in use, scraping blade is easily impaired after using repeatedly for this method, therefore,
Need to reinstall new scraping blade, and one of the application key issue to be solved, also, ink of the prior art is matched somebody with somebody
Side, all can cause the material of yarn fabric to change, so that the feel for the yarn fabric with stamp produced is thick mostly
Rough and easily fade, colouring difficulty etc., therefore, the application propose a kind of new with no sewage for above technical problem
Dyeing method.
The content of the invention
In being produced for traditional bat printing peanut using scraping blade remove excessive moisture in anilox roll cause pollution to environment and into
This lifting, the printed textile feel difference of traditional ink production and curing fixation and vapour steaming colour fixing are separately produced and
The shortcomings of causing to increase production cost, the present invention provides a kind of new without dirty print dyeing method, can overcome in existing transfer printing
Fabric laking procedure there are the shortcomings that, and the quality of transfer fabric and yield is all improved.
The production of transfer printing be selection using new ink will transfer graphic-print on transfer film, then by color development,
Fixation and post processing are combined into a process, and the fixation task of transfer fabric is completed in the case where meeting original transfer functional conditions.
To achieve the above object, the present invention provides one kind without sewage fabric printing method, it is concretely comprised the following steps：
A. the making of transfer printing film：First, the required transfer printing pattern of client is designed, which is arranged on figure
On line roller, and die is arranged between figure line roller and roller platen, water base film by anilox roll it is quantitative take figure line to
On roller, die rolls the pressing between roller platen by figure line and the pattern on figure line roller is transferred on die, so as to print
Film production is completed；
B. transfer step：The moistening that fabric is passed through to immersion liquid groove is controlled when fabric is fed by immersion roller, immersion roller also wraps
Include a water amount detection device and a processor, rubber rollers include a force pressure control device, water quantity detector, processor and
Pressure control device is electrically connected, and first, the water on water quantity detector detection immersion roller, is then transmitted to place by the water
Device is managed, processor carries out analysis and calculates the water of suitable fabric, and calculates the required pressure size of rubber rollers, so as to open
The pressure controller of dynamic rubber rollers extrudes the moisture on immersion roller, and subsequent die enters at the same time with the fabric with immersion liquid
Between two pressure rolls, the ink logo on die is transferred on fabric, die is discarded after transfer and is recycled by film collecting roller；
C. post-processing step：The fabric printed and dyed, which enters, carries out color development and fixation, color development in coloring means and color-fixing device
Device is the steam box for stamp color development, and the accounting of steam is 80%-100%, and temperature range is 80-200 degrees Celsius, in steam box
With the steam cock and the temperature switch of temperature-adjustable available for adjusting steam, the fabric after color development enters color-fixing device
Fixation is carried out, enters back into after-treatment device and carries out soft treatment and pressing processing, finally wound.
Wherein：
The water base film is formulated by mass percentage：
Water-soluble dye is 15%-25%,
Alcohols 30-50%,
Moisturizer is 1%-4.5%,
Preservative is 0.001%-0.1%,
Thickener is 2%-8%,
Bleeding agent is 0.5%-3%,
Conditioning agent is 0.1%-0.5%,
100% is adjusted to by deionized water.
Further, the water-soluble dye of water base film is reactive dye, direct dyes, cation fuel, scattered combustion
Material and acid dyes.
Further, figure line roller can be gravure cylinder, relief printing plate roller or flexible plate cylinder.
Further, digital ink-jet printing equipment can be used in die generating means, digital ink-jet printing equipment connects
It is connected in ink tank, required pattern is printed on die by digital printing device.
The dyeing method without sewage of the present invention, its beneficial effect reached are：
1. the present invention is cleverly to be incorporated in transfering printing process, color development device, fixation creation and after-treatment device
Together, it is few machine area occupied has been reached, the features such as practical operation personnel are few, and the stamp level of production is abundant；
2. by the research to water-based ink, new water-based ink component is formed, so that the quality higher of transfer film；
3. simply simply yarn fabric is heated when being painted in the prior art, and the colouring in the application
Carried out mainly in steam box, also, there is controllable steam and temperature in steam box so that according to different fabric materials
Material, adjusts different temperature and steam degree, reaches preferably colouring effect.
4. it is unnecessary moisture on fabric of being gone out with scraper after being soaked in the prior art to fabric, and the application is by setting
Elastic rubber pipe is put, and pressure sensor and pressure controller are set on elastic rubber pipe, so as to according to difference
Requirement of the fabric to moisture is different and carries out the control of moisture.
Embodiment
Below by embodiments of the present invention are enumerated, technical scheme is described in further detail.
Embodiment 1, using one kind of figure line roller without sewage fabric printing method, it is concretely comprised the following steps：
A. the making of transfer printing film：First, the required transfer printing pattern of client is designed, which is arranged on figure
On line roller, and die is arranged between figure line roller and roller platen, water base film by anilox roll it is quantitative take figure line to
On roller, die rolls the pressing between roller platen by figure line and the pattern on figure line roller is transferred on die, so as to print
Film production is completed；
B. transfer step：The moistening that fabric is passed through to immersion liquid groove is controlled when fabric is fed by immersion roller, immersion roller also wraps
Include a water amount detection device and a processor, rubber rollers include a force pressure control device, water quantity detector, processor and
Pressure control device is electrically connected, and first, the water on water quantity detector detection immersion roller, is then transmitted to place by the water
Device is managed, processor carries out analysis and calculates the water of suitable fabric, and calculates the required pressure size of rubber rollers, so as to open
The pressure controller of dynamic rubber rollers extrudes the moisture on immersion roller, and subsequent die enters at the same time with the fabric with immersion liquid
Between two pressure rolls, the ink logo on die is transferred on fabric, die is discarded after transfer and is recycled by film collecting roller；
C. post-processing step：The fabric printed and dyed, which enters, carries out color development and fixation, color development in coloring means and color-fixing device
Device is the steam box for stamp color development, and the accounting of steam is 80%-100%, and temperature range is 80-200 degrees Celsius, in steam box
With the steam cock and the temperature switch of temperature-adjustable available for adjusting steam, the fabric after color development enters color-fixing device
Fixation is carried out, enters back into after-treatment device and carries out soft treatment and pressing processing, finally wound.
Wherein：
The water base film is formulated by mass percentage：
Water-soluble dye is 15%-25%,
Alcohols 30-50%,
Moisturizer is 1%-4.5%,
Preservative is 0.001%-0.1%,
Thickener is 2%-8%,
Bleeding agent is 0.5%-3%,
Conditioning agent is 0.1%-0.5%,
100% is adjusted to by deionized water.
Further, the water-soluble dye of water base film is reactive dye, direct dyes, cation fuel, scattered combustion
Material and acid dyes.
Further, figure line roller can be gravure cylinder, relief printing plate roller or flexible plate cylinder.
Embodiment 2, using one kind of digital printing device without sewage fabric printing method, it is concretely comprised the following steps：
A. the making of transfer printing film：First, the required transfer printing pattern of client is designed, this is related to by computer
After pattern, and pattern is transmitted on printing equipment, prepared water base film is put into the ink tank in printing equipment, then
Printed；
B. transfer step：The moistening that fabric is passed through to immersion liquid groove is controlled when fabric is fed by immersion roller, immersion roller also wraps
Include a water amount detection device and a processor, rubber rollers include a force pressure control device, water quantity detector, processor and
Pressure control device is electrically connected, and first, the water on water quantity detector detection immersion roller, is then transmitted to place by the water
Device is managed, processor carries out analysis and calculates the water of suitable fabric, and calculates the required pressure size of rubber rollers, so as to open
The pressure controller of dynamic rubber rollers extrudes the moisture on immersion roller, and subsequent die enters at the same time with the fabric with immersion liquid
Between two pressure rolls, the ink logo on die is transferred on fabric, die is discarded after transfer and is recycled by film collecting roller；
C. post-processing step：The fabric printed and dyed, which enters, carries out color development and fixation, color development in coloring means and color-fixing device
Device is the steam box for stamp color development, and the accounting of steam is 80%-100%, and temperature range is 80-200 degrees Celsius, in steam box
With the steam cock and the temperature switch of temperature-adjustable available for adjusting steam, the fabric after color development enters color-fixing device
Fixation is carried out, enters back into after-treatment device and carries out soft treatment and pressing processing, finally wound.
Wherein：
The water base film is formulated by mass percentage：
Water-soluble dye is 15%-25%,
Alcohols 30-50%,
Moisturizer is 1%-4.5%,
Preservative is 0.001%-0.1%,
Thickener is 2%-8%,
Bleeding agent is 0.5%-3%,
Conditioning agent is 0.1%-0.5%,
100% is adjusted to by deionized water.
Further, the water-soluble dye of water base film is reactive dye, direct dyes, cation fuel, scattered combustion
Material and acid dyes.
Claims (5)
- Without sewage fabric printing method, 1. it is concretely comprised the following steps one kind：A. the making of transfer printing film：First, the required transfer printing pattern of client is designed, which is arranged on the rolling of figure line On cylinder, and die being arranged between figure line roller and roller platen, ink is taken on figure line roller by the way that anilox roll is quantitative, Die rolls the pressing between roller platen by figure line and the pattern on figure line roller is transferred on die, so that die has made Into；B. transfer step：The moistening that fabric is passed through to immersion liquid groove is controlled when fabric is fed by immersion roller, immersion roller further includes one Immersion liquid amount detecting device and a processor, rubber rollers include a pressure control device, immersion liquid amount detector, processor and pressure Control device is electrically connected, and first, the dip amount, is then transmitted to by the dip amount on immersion liquid amount detector detection immersion roller Processor, processor carries out analysis and calculates the dip amount of suitable fabric, and calculates the required pressure size of rubber rollers, from And the pressure controller for starting rubber rollers extrudes the moisture on immersion roller, subsequent die is with carrying the fabric of immersion liquid at the same time Into between two pressure rolls, the ink logo on die is transferred on fabric, die is discarded after transfer and is recycled by film collecting roller；C. post-processing step：The fabric printed and dyed, which enters, carries out color development and fixation, color development device in coloring means and color-fixing device For the steam box for stamp color development, the accounting of steam is 80%-100%, and temperature range is 80-200 degrees Celsius, is had in steam box Available for the steam cock and the temperature switch of temperature-adjustable for adjusting steam, the fabric after color development is carried out into color-fixing device Fixation, enters back into after-treatment device and carries out soft treatment and pressing processing, finally wound.Wherein：The ink is formulated by mass percentage：Water-soluble dye is 15%-25%, alcohols 30-50%, moisturizer 1%- 4.5%, preservative 0.001%-0.1%, thickener 2%-8%, bleeding agent 0.5%-3%, conditioning agent 0.1%- 0.5%, it is adjusted to 100% by deionized water.
- 2. as claimed in claim 1 without sewage fabric printing method, it is characterised in that：The water-soluble dye of ink is reactive dye, direct dyes, cation fuel, dispersion fuel and acid dyes.
- 3. as claimed in claim 1 without sewage fabric printing method, it is characterised in that：Figure line roller can be gravure cylinder, relief printing plate roller or flexible plate cylinder.
- 4. as claimed in claim 1 without sewage fabric printing method, it is characterised in that：Digital ink-jet printing equipment can be used in die generating means, digital ink-jet printing equipment is connected in ink tank, Required pattern is printed on die by digital printing device.
- 5. as claimed in claim 1 without sewage fabric printing method, it is characterised in that：Die is the resin film or plastic foil of reusable edible.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710980695.8A CN107901644A (en) | 2017-10-19 | 2017-10-19 | One kind is without sewage fabric printing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710980695.8A CN107901644A (en) | 2017-10-19 | 2017-10-19 | One kind is without sewage fabric printing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107901644A true CN107901644A (en) | 2018-04-13 |
Family
ID=61841538
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710980695.8A Pending CN107901644A (en) | 2017-10-19 | 2017-10-19 | One kind is without sewage fabric printing method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107901644A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1584196A (en) * | 2004-06-16 | 2005-02-23 | 吴江市凌志纺织有限公司 | Transferring printing process for natural fabric |
| CN101105006A (en) * | 2007-07-24 | 2008-01-16 | 常州涵源新印花有限公司 | Wet method transfer printing method for natural fiber and polyamide fibre |
| CN102797172A (en) * | 2012-07-17 | 2012-11-28 | 沈翰宇 | Method for transferring patterns on fiber fabric |
| CN106120405A (en) * | 2016-07-26 | 2016-11-16 | 常州旭荣针织印染有限公司 | Terylene fibre/cotton fibre mixed union wet method transfer printing method |
-
2017
- 2017-10-19 CN CN201710980695.8A patent/CN107901644A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1584196A (en) * | 2004-06-16 | 2005-02-23 | 吴江市凌志纺织有限公司 | Transferring printing process for natural fabric |
| CN101105006A (en) * | 2007-07-24 | 2008-01-16 | 常州涵源新印花有限公司 | Wet method transfer printing method for natural fiber and polyamide fibre |
| CN102797172A (en) * | 2012-07-17 | 2012-11-28 | 沈翰宇 | Method for transferring patterns on fiber fabric |
| CN106120405A (en) * | 2016-07-26 | 2016-11-16 | 常州旭荣针织印染有限公司 | Terylene fibre/cotton fibre mixed union wet method transfer printing method |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20180413 |