CN107881817A - A kind of yarn fabric of no sewage printing and dyeing - Google Patents
A kind of yarn fabric of no sewage printing and dyeing Download PDFInfo
- Publication number
- CN107881817A CN107881817A CN201710996765.9A CN201710996765A CN107881817A CN 107881817 A CN107881817 A CN 107881817A CN 201710996765 A CN201710996765 A CN 201710996765A CN 107881817 A CN107881817 A CN 107881817A
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- CN
- China
- Prior art keywords
- fabric
- roller
- die
- water
- ink
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/003—Transfer printing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
- D06B19/0005—Fixing of chemicals, e.g. dyestuffs, on textile materials
- D06B19/0029—Fixing of chemicals, e.g. dyestuffs, on textile materials by steam
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/38—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/39—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using acid dyes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/41—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using basic dyes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Coloring (AREA)
Abstract
A kind of yarn fabric of no sewage fabric printing, in the dyeing process of the yarn fabric, by die, transfer, colouring and post-processing step integration, and use and ink is formed into pattern on die, by way of ink logo is transferred on fabric die, improve printing and dyeing efficiency, operating cost is reduced, improves resource utilization, and substantially reduce the number the water pollution of dyeing, it is green, it is economical and practical.
Description
Technical field
The present invention relates to textile and dyeing industry, in particular to a kind of yarn fabric of no sewage printing and dyeing.
Background technology
Transfer printing is the dyestuff that will be imprinted on fabric, is first imprinted on printing machine on transfer carrier, then will be printed line figure
Dye coating on case paper or transfer film is transferred on fabric.Traditional transfer printing mode is often referred to development the 1960s
A kind of thermal transfer printing technique got up, i.e., it is made into ink using the disperse dyes easily to distil and is imprinted on paper, then under heat
Dyestuff is transferred on the synthetic fabrics such as the clearer and more definite terylene of glass transition temperature.It is and natural for cotton, hair, silk, fiber crops etc.
Fiber, traditional transfer printing are tried to simulate the mechanism of the disperse dyes transfer printing of terylene, and necessarily pre- is carried out to bafta
Processing, to improve the affinity to disperse dyes.In recent years, interesting cold-transfer printing is at normal temperatures by reactive dye
The pattern of printing is transferred on natural fabric, then cold dome fixation.Although cold dome fixation has notable benefit for saving energy consumption,
But grown because cold dome fixation generally wants 6-12 hours, therefore from production to the finished product cycle compared with thermal transfer printing technique.For work
Property dye printing, conventional color-fixing method also have curing fixation and vapour steaming colour fixing.Curing fixation product feel is bad, and silk is contour
Shelves fabric can not use curing fixation, cellulose fibre easy its colour changed into yellow when baking；And Moisture control is not in steaming procedure
When easily causing decalcomania imbibition fuzzy and aberration, therefore fixation link turns into long-standing problem Printing quality end to end
One of key issue, meanwhile, during decal transfer, tradition is all by setting scraping blade on one side in anilox roll come reticulate pattern
Moisture on roller can evenly, still, and in use, scraping blade is easily impaired after using repeatedly for this method, therefore,
Need to reinstall new scraping blade, and one of the application key issue to be solved, also, ink of the prior art is matched somebody with somebody
Side, all can cause the material of yarn fabric to change, so that the feel for the yarn fabric with stamp produced is thick mostly
Rough and easily fade, colouring difficulty etc., therefore, the application proposes for above technical problem a kind of new to be had without sewage
Dyeing method.
The content of the invention
In being produced for traditional bat printing peanut using scraping blade remove excessive moisture in anilox roll cause pollution to environment and into
This lifting, the printed textile feel difference of traditional ink production and curing fixation and vapour steaming colour fixing are separately produced and
The shortcomings of causing to increase production cost, the invention provides a kind of new without dirty print dyeing method, it can overcome in existing transfer printing
The shortcomings that fabric laking procedure is present, and the quality of transfer fabric and yield is all improved.
The production of transfer printing be selection using new ink will transfer graphic-print on transfer film, then by color development,
Fixation and post processing are combined into a process, and the fixation task of transfer fabric is completed in the case where meeting original transfer functional conditions.
To achieve the above object, the invention provides a kind of yarn fabric of no sewage printing and dyeing, it is concretely comprised the following steps：
A. the making of transfer printing film：First, the transfer printing pattern required for client is designed, the pattern is arranged on figure
On line roller, and die is arranged between figure line roller and roller platen, ink is rolled by the quantitative figure line that takes to of anilox roll
On cylinder, die rolls the pressing between roller platen by figure line and the pattern on figure line roller is transferred on die, so as to die
Complete；
B. transfer step：The moistening that fabric is passed through to immersion liquid groove is controlled when fabric is fed by immersion roller, immersion roller also wraps
A water amount detection device and a processor are included, rubber rollers include a pressure control device, water quantity detector, processor and pressure
Control device is electrically connected, and first, the water on water quantity detector detection immersion roller, is then transmitted the water to processing
Device, processor carries out analysis and calculates the water of suitable fabric, and calculates the pressure size required for rubber rollers, so as to start
The pressure controller of rubber rollers is extruded the moisture on immersion roller, and subsequent die is with the fabric with immersion liquid simultaneously into two
Between individual pressure roll, the ink logo on die is transferred on fabric, die is discarded after transfer and is reclaimed by film collecting roller；
C. post-processing step：The fabric printed and dyed, which enters, carries out color development and fixation, color development in coloring means and color-fixing device
Device is the steam box for stamp color development, and the accounting of steam is 80%-100%, and temperature range is 80-200 degrees Celsius, in steam box
With the steam cock and the temperature switch of temperature-adjustable available for regulation steam, the fabric after color development enters color-fixing device
Fixation is carried out, enters back into after-treatment device and carries out soft treatment and pressing processing, finally wound.
Wherein：
The ink is formulated by mass percentage：
Water-soluble dye is 15%-25%,
Alcohols 30-50%,
NMF is 1%-4.5%,
Preservative is 0.001%-0.1%,
Thickener is 2%-8%,
Bleeding agent is 0.5%-3%,
Conditioning agent is 0.1%-0.5%,
100% is adjusted to by deionized water.
The yarn fabric made by above method.
Further, the water-soluble dye of ink be reactive dye, direct dyes, cation fuel, dispersion fuel and
Acid dyes.
Further, figure line roller can be gravure cylinder, relief printing plate roller or flexible plate cylinder.
Further, digital ink-jet printing equipment can be used in die generating means, digital ink-jet printing equipment connects
It is connected in ink tank, required pattern is printed on die by digital printing device.
The dyeing method without sewage of the present invention, its beneficial effect reached are：
1. the present invention is cleverly to be incorporated in transfering printing process, color development device, fixation creation and after-treatment device
Together, it is few machine area occupied has been reached, the features such as practical operation personnel are few, and the stamp level of production is abundant；
2. by the research to ink, new ink composition is formed, so that the quality of transfer film is higher；
3. simply simply yarn fabric is heated when being painted in the prior art, and the colouring in the application
Carried out mainly in steam box, also, there is controllable steam and temperature in steam box so that according to different fabric materials
Material, adjusts different temperature and steam degree, reaches preferably colouring effect.
4. it is unnecessary moisture on fabric of being gone out with scraper after being soaked in the prior art to fabric, and the application is by setting
Elastic rubber pipe is put, and pressure sensor and pressure controller are set on elastic rubber pipe, so as to according to difference
Requirement of the fabric to moisture is different and carries out the control of moisture.
Embodiment
Below by embodiments of the present invention are enumerated, technical scheme is described in further detail.
Embodiment 1, using one kind of figure line roller without sewage fabric printing method, it is concretely comprised the following steps：
A. the making of transfer printing film：First, the transfer printing pattern required for client is designed, the pattern is arranged on figure
On line roller, and die is arranged between figure line roller and roller platen, ink is rolled by the quantitative figure line that takes to of anilox roll
On cylinder, die rolls the pressing between roller platen by figure line and the pattern on figure line roller is transferred on die, so as to die
Complete；
B. transfer step：The moistening that fabric is passed through to immersion liquid groove is controlled when fabric is fed by immersion roller, immersion roller also wraps
A water amount detection device and a processor are included, rubber rollers include a pressure control device, water quantity detector, processor and pressure
Control device is electrically connected, and first, the water on water quantity detector detection immersion roller, is then transmitted the water to processing
Device, processor carries out analysis and calculates the water of suitable fabric, and calculates the pressure size required for rubber rollers, so as to start
The pressure controller of rubber rollers is extruded the moisture on immersion roller, and subsequent die is with the fabric with immersion liquid simultaneously into two
Between individual pressure roll, the ink logo on die is transferred on fabric, die is discarded after transfer and is reclaimed by film collecting roller；
C. post-processing step：The fabric printed and dyed, which enters, carries out color development and fixation, color development in coloring means and color-fixing device
Device is the steam box for stamp color development, and the accounting of steam is 80%-100%, and temperature range is 80-200 degrees Celsius, in steam box
With the steam cock and the temperature switch of temperature-adjustable available for regulation steam, the fabric after color development enters color-fixing device
Fixation is carried out, enters back into after-treatment device and carries out soft treatment and pressing processing, finally wound.
Wherein：
The ink is formulated by mass percentage：
Water-soluble dye is 15%-25%,
Alcohols 30-50%,
NMF is 1%-4.5%,
Preservative is 0.001%-0.1%,
Thickener is 2%-8%,
Bleeding agent is 0.5%-3%,
Conditioning agent is 0.1%-0.5%,
100% is adjusted to by deionized water.
Further, the water-soluble dye of ink be reactive dye, direct dyes, cation fuel, dispersion fuel and
Acid dyes.
Further, figure line roller can be gravure cylinder, relief printing plate roller or flexible plate cylinder.
Embodiment 2, using one kind of digital printing device without sewage fabric printing method, it is concretely comprised the following steps：
A. the making of transfer printing film：First, the transfer printing pattern required for client is designed, this is related to by computer
After pattern, and pattern is transmitted to printing equipment, the ink prepared, Ran Houjin are put into the ink tank in printing equipment
Row printing；
B. transfer step：The moistening that fabric is passed through to immersion liquid groove is controlled when fabric is fed by immersion roller, immersion roller also wraps
A water amount detection device and a processor are included, rubber rollers include a pressure control device, water quantity detector, processor and pressure
Control device is electrically connected, and first, the water on water quantity detector detection immersion roller, is then transmitted the water to processing
Device, processor carries out analysis and calculates the water of suitable fabric, and calculates the pressure size required for rubber rollers, so as to start
The pressure controller of rubber rollers is extruded the moisture on immersion roller, and subsequent die is with the fabric with immersion liquid simultaneously into two
Between individual pressure roll, the ink logo on die is transferred on fabric, die is discarded after transfer and is reclaimed by film collecting roller；
C. post-processing step：The fabric printed and dyed, which enters, carries out color development and fixation, color development in coloring means and color-fixing device
Device is the steam box for stamp color development, and the accounting of steam is 80%-100%, and temperature range is 80-200 degrees Celsius, in steam box
With the steam cock and the temperature switch of temperature-adjustable available for regulation steam, the fabric after color development enters color-fixing device
Fixation is carried out, enters back into after-treatment device and carries out soft treatment and pressing processing, finally wound.
Wherein：
The ink is formulated by mass percentage：
Water-soluble dye is 15%-25%,
Alcohols 30-50%,
NMF is 1%-4.5%,
Preservative is 0.001%-0.1%,
Thickener is 2%-8%,
Bleeding agent is 0.5%-3%,
Conditioning agent is 0.1%-0.5%,
100% is adjusted to by deionized water.
Further, the water-soluble dye of ink be reactive dye, direct dyes, cation fuel, dispersion fuel and
Acid dyes.
Claims (5)
1. a kind of yarn fabric of no sewage printing and dyeing, the printing steps of the yarn fabric are：
A. the making of transfer printing film：First, the transfer printing pattern required for client is designed, the pattern is arranged on the rolling of figure line
On cylinder, and die being arranged between figure line roller and roller platen, ink is taken on figure line roller by the way that anilox roll is quantitative,
Die rolls the pressing between roller platen by figure line and the pattern on figure line roller is transferred on die, so as to which die has made
Into；
B. transfer step：The moistening that fabric is passed through to immersion liquid groove is controlled when fabric is fed by immersion roller, immersion roller also includes one
Water amount detection device and a processor, rubber rollers include a pressure control device, water quantity detector, processor and Stress control
Device is electrically connected, and first, the water on water quantity detector detection immersion roller, is then transmitted the water to processor, place
Reason device carries out analysis and calculates the water of suitable fabric, and calculates the pressure size required for rubber rollers, so as to start rubber
The pressure controller of roller is extruded the moisture on immersion roller, and subsequent die is with the fabric with immersion liquid simultaneously into two pressures
Between power roller, the ink logo on die is transferred on fabric, die is discarded after transfer and is reclaimed by film collecting roller；
C. post-processing step：The fabric printed and dyed, which enters, carries out color development and fixation, color development device in coloring means and color-fixing device
For the steam box for stamp color development, the accounting of steam is 80%-100%, and temperature range is 80-200 degrees Celsius, is had in steam box
Available for the steam cock of regulation steam and the temperature switch of temperature-adjustable, the fabric after color development is carried out into color-fixing device
Fixation, enter back into after-treatment device and carry out soft treatment and pressing processing, finally wound.
Wherein：The ink is formulated by mass percentage：Water-soluble dye is 15%-25%, alcohols 30-50%, and NMF is
1%-4.5%, preservative 0.001%-0.1%, thickener 2%-8%, bleeding agent 0.5%-3%, conditioning agent are
0.1%-0.5%, 100% is adjusted to by deionized water；The yarn fabric made by above method.
A kind of 2. yarn fabric of no sewage fabric as claimed in claim 1, it is characterised in that：
The water-soluble dye of ink is reactive dye, direct dyes, cation fuel, dispersion fuel and acid dyes.
A kind of 3. yarn fabric of no sewage fabric as claimed in claim 1, it is characterised in that：
Figure line roller can be gravure cylinder, relief printing plate roller or flexible plate cylinder.
A kind of 4. yarn fabric of no sewage fabric as claimed in claim 1, it is characterised in that：
Digital ink-jet printing equipment can be used in die generating means, digital ink-jet printing equipment is connected in ink tank,
Required pattern is printed on die by digital printing device.
A kind of 5. yarn fabric of no sewage fabric as claimed in claim 1, it is characterised in that：
Die is the resin film or plastic foil of reusable edible.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710996765.9A CN107881817A (en) | 2017-10-19 | 2017-10-19 | A kind of yarn fabric of no sewage printing and dyeing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710996765.9A CN107881817A (en) | 2017-10-19 | 2017-10-19 | A kind of yarn fabric of no sewage printing and dyeing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107881817A true CN107881817A (en) | 2018-04-06 |
Family
ID=61782153
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710996765.9A Pending CN107881817A (en) | 2017-10-19 | 2017-10-19 | A kind of yarn fabric of no sewage printing and dyeing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107881817A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI701301B (en) * | 2018-09-04 | 2020-08-11 | 臺唐工業股份有限公司 | Cationic dye ink composition for digital inkjet and method for manufacturing printed textile |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1584196A (en) * | 2004-06-16 | 2005-02-23 | 吴江市凌志纺织有限公司 | Transfer printing process of natural fiber fabric |
| CN101105006A (en) * | 2007-07-24 | 2008-01-16 | 常州涵源新印花有限公司 | Wet method transfer printing method for natural fiber and polyamide fibre |
| CN102797172A (en) * | 2012-07-17 | 2012-11-28 | 沈翰宇 | Method for transferring patterns on fiber fabric |
| CN106120405A (en) * | 2016-07-26 | 2016-11-16 | 常州旭荣针织印染有限公司 | Terylene fibre/cotton fibre mixed union wet method transfer printing method |
-
2017
- 2017-10-19 CN CN201710996765.9A patent/CN107881817A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1584196A (en) * | 2004-06-16 | 2005-02-23 | 吴江市凌志纺织有限公司 | Transfer printing process of natural fiber fabric |
| CN101105006A (en) * | 2007-07-24 | 2008-01-16 | 常州涵源新印花有限公司 | Wet method transfer printing method for natural fiber and polyamide fibre |
| CN102797172A (en) * | 2012-07-17 | 2012-11-28 | 沈翰宇 | Method for transferring patterns on fiber fabric |
| CN106120405A (en) * | 2016-07-26 | 2016-11-16 | 常州旭荣针织印染有限公司 | Terylene fibre/cotton fibre mixed union wet method transfer printing method |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI701301B (en) * | 2018-09-04 | 2020-08-11 | 臺唐工業股份有限公司 | Cationic dye ink composition for digital inkjet and method for manufacturing printed textile |
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Application publication date: 20180406 |
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