CN107900612A - The processing technology of large-scale two phase stainless steel rotary drum disk - Google Patents

The processing technology of large-scale two phase stainless steel rotary drum disk Download PDF

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CN107900612A
CN107900612A CN201711069066.6A CN201711069066A CN107900612A CN 107900612 A CN107900612 A CN 107900612A CN 201711069066 A CN201711069066 A CN 201711069066A CN 107900612 A CN107900612 A CN 107900612A
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workpiece
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rotary drum
processing
scale
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CN107900612B (en
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牟富君
王章忠
王斌
张保森
张端涛
李力成
张震卫
杭志锋
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Jiangsu Juneng Machinery Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/004Heat treatment of ferrous alloys containing Cr and Ni
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0068Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/44Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/58Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)

Abstract

The invention discloses a kind of processing technology of large-scale two phase stainless steel rotary drum disk, including tap, smelt, casting, solution strengthening, cooling, pickling, preliminary working, roughing, heat treatment I, semifinishing I, ray detection, heat treatment II, semifinishing II, heat treatment III, finishing, dynamic balancing duplicate removal, the technical process such as surface treatment.The size distortion for the large-scale two phase stainless steel rotary drum disk that the present invention obtains is small, high precision machining, excellent performance, can adapt to, in the rotary drum disk product needed for large-scale seperator, enable in particular to especially satisfaction and the special rotary drum disk of separation equipment suitable for media such as a kind of corn oil, water, sediments.

Description

The processing technology of large-scale two phase stainless steel rotary drum disk
Technical field
The present invention relates to a kind of processing technology of large-scale two phase stainless steel rotary drum disk, especially suitable for a kind of corn oil, The large-scale separator drum disk of the media such as water, sediment separation.
Background technology
Country's starch separator is nozzle continuous discharge type disk centrifuge at present, the starch being mainly used in starch industry Refined, pre-concentration, Protein Separation and recovery of starch etc., can be used for food, medicine, dyeization, the liquid solid two of the department such as environmental protection Phase separation, the technical process, such as kaolin such as concentration and recovery and clarification, the recycling of paper pulp, wastewater treatment etc..China's manufacture dish-style is formed sediment The time of powder seperator is shorter, its major technique, which has from same kind of products at abroad, to be digested and assimilated.The dish-style of China's manufacture at present The drum assembly of starch separator is made of multiple parts, and internal structure is complicated, not only assembles cumbersome, but also feed system is easy Block, equipment runs ten days just necessary cleaning during shutdown rotary drums, can not realize three phase separation, greatly reduce equipment work efficiency. Western developed country is more early in separation of solid and liquid area research, and also more comprehensively, completely, existing substantial amounts of business should for current technology Example, but the product price of these companies is prohibitively expensive, trouble, expense are also relatively high again for maintenance of equipment.
The maximizing of dish-style starch separator, intelligence, the application of multifunction, high-speed high accuracy and property material are not The development trend come, and the latest development direction of domestic starch separator, the necessarily renewal of dish-style starch separator product are changed Generation.An importance of the stainless steel material as research dish-style starch separator update new product, is subject to many researchs The concern of person, wherein, the processing technology of large-scale two phase stainless steel is studied, large-scale separator drum disk can be adapted to, It is one of most important research field.
The content of the invention
The purpose of the invention is to provide a kind of processing technology of large-scale two phase stainless steel rotary drum disk, to meet and fit For a kind of large-scale separator drum disk of the media such as corn oil, water, sediment separation.
A kind of processing technology of large-scale two phase stainless steel rotary drum disk, specifically includes following technical process:
(1) tap, smelt:Raw material is equipped with according to the chemical composition of known alloy, is melted using vacuum induction furnace Smelt;
(2) cast:Slurries are cast into steel ingot,
(3) solution strengthening:Temperature is controlled to carry out solution strengthening processing to the steel ingot of above-mentioned casting at 960-1150 DEG C, Gu Then molten enhanced time control is come out of the stove rapidly when 1-5 is small;
(4) cool down:The above-mentioned workpiece after solution strengthening is handled is carried out at cooling with the cooling velocity of 10-15 DEG C/s Reason;
(5) pickling:The above-mentioned workpiece after cooling treatment is subjected to pickling processes;
(6) preliminary working:The above-mentioned workpiece after pickling processes is subjected to turning and thick grinding process;
(7) initial survey:Composition detection is carried out to the above-mentioned workpiece after preliminary working is handled and is examined with mechanics properties testing, rejecting Survey underproof product;
(8) roughing:Roughing processing is carried out to workpiece qualified after above-mentioned initial survey;
(9) it is heat-treated I:Average tempering processing is carried out to the above-mentioned workpiece after roughing is handled, control temperature exists Between 1100-1200 DEG C, control soaking time is when 0.5-1 is small;
(10) semifinishing I:3-4 millimeters of allowance is stopped, according to set dimensional profile machining programming generation Code, digital control processing is carried out according to the program compiled and edit to the workpiece after above-mentioned thermally treated I technical process.
(11) ray detection:X-ray carrying out flaw detection is carried out to the above-mentioned workpiece after semifinishing I technical process, is picked Except the underproof product of detection;
(12) it is heat-treated II:Second of medium temperature is carried out to above-mentioned qualified workpiece after the processing of x-ray carrying out flaw detection to return Fire processing, control temperature is between 1100-1200 DEG C, and control soaking time is when 0.5-1 is small;
(13) semifinishing II:1-2 millimeters of allowance is stopped, according to set dimensional profile machining programming generation Code, digital control processing is carried out according to the program compiled and edit to the workpiece after above-mentioned thermally treated II technical process;
(14) it is heat-treated III:Lonneal processing, control are carried out to the above-mentioned workpiece after semifinishing II technical process Temperature is between 200-230 DEG C, and control soaking time is when 24-30 is small;
(15) finish:Finishing processing is carried out to the workpiece after above-mentioned thermally treated III technical process;
(16) dynamic balancing duplicate removal:Workpiece after handling above-mentioned finishing makes balance quality into action balance deduplication operation Reach G6.3;
(17) it is surface-treated:The above-mentioned workpiece after dynamic balancing deduplication operation is surface-treated, mainly including unhairing Thorn, pickling, polishing etc.;
Obtain large-scale two phase stainless steel rotary drum disk.
Preferably, the chemical composition of known alloy is in the technical process (1):C≤0.03%, S≤0.005%, P ≤ 0.005%, Si≤0.5%, N≤0.02%, W:≤ 6%, Mn:0.1-2%, Cr:10-15%, Ni:1.0-4.0%, Mo: 0.5-2.0%, surplus are Fe and inevitable impurity.
Preferably, control temperature carries out the steel ingot of above-mentioned casting at 1050-1100 DEG C in the technical process (3) Solution strengthening is handled, and strengthened solution time is controlled when 3-4 is small, is then come out of the stove rapidly.
Preferably, cooling velocity is controlled in the technical process (4) in 12 ± 1 DEG C/s.
Preferably, control temperature is at 210 ± 10 DEG C in the technical process (14), and control soaking time is in 26- 28 it is small when;
Preferably, the size distortion for the large-scale two phase stainless steel rotary drum disk that the present invention obtains is small, machining accuracy Height, excellent performance, can adapt in the rotary drum disk product needed for large-scale seperator, enable in particular to especially meet and suitable for one The special rotary drum disk of separation equipment of the media such as kind corn oil, water, sediment.
Beneficial effects of the present invention are:Joint is using repeatedly different processing methods, including preliminary working, roughing, half essence Processing and finishing etc., ensure that finished product has after processing all with heat treatment mode in various degree and detection project every time Enough machining accuracies and performance advantage.The size distortion for the large-scale two phase stainless steel rotary drum disk that the present invention obtains is small, processing Precision is high, and excellent performance, can adapt in the rotary drum disk product needed for large-scale seperator, enables in particular to especially meet and be applicable in In a kind of special rotary drum disk of the separation equipment of the media such as corn oil, water, sediment.
Embodiment
In order to which the present invention is better described, attached embodiment is as follows.It is emphasized that embodiment is not meant to the present invention Scope be limited in the condition of embodiment narration, the purpose of embodiment is the content that the present invention is further explained and its feasible Property.
Embodiment 1:
A kind of processing technology of large-scale two phase stainless steel rotary drum disk, specifically includes following technical process:
(1) tap, smelt:Raw material is equipped with according to the chemical composition of known alloy, is melted using vacuum induction furnace Smelt;
(2) cast:Slurries are cast into steel ingot,
(3) solution strengthening:Temperature is controlled to carry out solution strengthening processing to the steel ingot of above-mentioned casting at 1100 DEG C, solid solution is strong Change time control when 3.5 is small, then come out of the stove rapidly;
(4) cool down:The above-mentioned workpiece after solution strengthening is handled is subjected to cooling treatment with the cooling velocity of 12.0 DEG C/s;
(5) pickling:The above-mentioned workpiece after cooling treatment is subjected to pickling processes;
(6) preliminary working:The above-mentioned workpiece after pickling processes is subjected to turning and thick grinding process;
(7) initial survey:Composition detection is carried out to the above-mentioned workpiece after preliminary working is handled and is examined with mechanics properties testing, rejecting Survey underproof product;
(8) roughing:Roughing processing is carried out to workpiece qualified after above-mentioned initial survey;
(9) it is heat-treated I:Average tempering processing is carried out to the above-mentioned workpiece after roughing is handled, control temperature exists 1150 DEG C, control soaking time is when 0.5 is small;
(10) semifinishing I:3.0 millimeters of allowance is stopped, according to set dimensional profile machining programming generation Code, digital control processing is carried out according to the program compiled and edit to the workpiece after above-mentioned thermally treated I technical process.
(11) ray detection:X-ray carrying out flaw detection is carried out to the above-mentioned workpiece after semifinishing I technical process, is picked Except the underproof product of detection;
(12) it is heat-treated II:Second of medium temperature is carried out to above-mentioned qualified workpiece after the processing of x-ray carrying out flaw detection to return Fire processing, control temperature is between 1100 DEG C, and control soaking time is when 1.0 is small;
(13) semifinishing II:1.5 millimeters of allowance is stopped, according to set dimensional profile machining programming generation Code, digital control processing is carried out according to the program compiled and edit to the workpiece after above-mentioned thermally treated II technical process;
(14) it is heat-treated III:Lonneal processing, control are carried out to the above-mentioned workpiece after semifinishing II technical process Temperature is between 210 DEG C, and control soaking time is when 26 is small;
(15) finish:Finishing processing is carried out to the workpiece after above-mentioned thermally treated III technical process;
(16) dynamic balancing duplicate removal:Workpiece after handling above-mentioned finishing makes balance quality into action balance deduplication operation Reach G6.3;
(17) it is surface-treated:The above-mentioned workpiece after dynamic balancing deduplication operation is surface-treated, mainly including unhairing Thorn, pickling, polishing etc.;
Obtain large-scale two phase stainless steel rotary drum disk.
Embodiment 2:
A kind of processing technology of large-scale two phase stainless steel rotary drum disk, specifically includes following technical process:
(1) tap, smelt:Raw material is equipped with according to the chemical composition of known alloy, is melted using vacuum induction furnace Smelt;
(2) cast:Slurries are cast into steel ingot,
(3) solution strengthening:Temperature is controlled to carry out solution strengthening processing to the steel ingot of above-mentioned casting at 960 DEG C, solid solution is strong Change time control when 4.0 is small, then come out of the stove rapidly;
(4) cool down:The above-mentioned workpiece after solution strengthening is handled is subjected to cooling treatment with the cooling velocity of 15.0 DEG C/s;
(5) pickling:The above-mentioned workpiece after cooling treatment is subjected to pickling processes;
(6) preliminary working:The above-mentioned workpiece after pickling processes is subjected to turning and thick grinding process;
(7) initial survey:Composition detection is carried out to the above-mentioned workpiece after preliminary working is handled and is examined with mechanics properties testing, rejecting Survey underproof product;
(8) roughing:Roughing processing is carried out to workpiece qualified after above-mentioned initial survey;
(9) it is heat-treated I:Average tempering processing is carried out to the above-mentioned workpiece after roughing is handled, control temperature exists 1200 DEG C, control soaking time was at 50 minutes;
(10) semifinishing I:4.0 millimeters of allowance is stopped, according to set dimensional profile machining programming generation Code, digital control processing is carried out according to the program compiled and edit to the workpiece after above-mentioned thermally treated I technical process.
(11) ray detection:X-ray carrying out flaw detection is carried out to the above-mentioned workpiece after semifinishing I technical process, is picked Except the underproof product of detection;
(12) it is heat-treated II:Second of medium temperature is carried out to above-mentioned qualified workpiece after the processing of x-ray carrying out flaw detection to return Fire processing, control temperature is between 1200 DEG C, and control soaking time is when 0.5 is small;
(13) semifinishing II:2.0 millimeters of allowance is stopped, according to set dimensional profile machining programming generation Code, digital control processing is carried out according to the program compiled and edit to the workpiece after above-mentioned thermally treated II technical process;
(14) it is heat-treated III:Lonneal processing, control are carried out to the above-mentioned workpiece after semifinishing II technical process Temperature is between 200 DEG C, and control soaking time is when 30 is small;
(15) finish:Finishing processing is carried out to the workpiece after above-mentioned thermally treated III technical process;
(16) dynamic balancing duplicate removal:Workpiece after handling above-mentioned finishing makes balance quality into action balance deduplication operation Reach G6.3;
(17) it is surface-treated:The above-mentioned workpiece after dynamic balancing deduplication operation is surface-treated, mainly including unhairing Thorn, pickling, polishing etc.;
Obtain large-scale two phase stainless steel rotary drum disk.
Embodiment 3:
A kind of processing technology of large-scale two phase stainless steel rotary drum disk, specifically includes following technical process:
(1) tap, smelt:Raw material is equipped with according to the chemical composition of known alloy, is melted using vacuum induction furnace Smelt;
(2) cast:Slurries are cast into steel ingot,
(3) solution strengthening:Temperature is controlled to carry out solution strengthening processing to the steel ingot of above-mentioned casting at 1050 DEG C, solid solution is strong Change time control when 2.0 is small, then come out of the stove rapidly;
(4) cool down:The above-mentioned workpiece after solution strengthening is handled is subjected to cooling treatment with the cooling velocity of 10.5 DEG C/s;
(5) pickling:The above-mentioned workpiece after cooling treatment is subjected to pickling processes;
(6) preliminary working:The above-mentioned workpiece after pickling processes is subjected to turning and thick grinding process;
(7) initial survey:Composition detection is carried out to the above-mentioned workpiece after preliminary working is handled and is examined with mechanics properties testing, rejecting Survey underproof product;
(8) roughing:Roughing processing is carried out to workpiece qualified after above-mentioned initial survey;
(9) it is heat-treated I:Average tempering processing is carried out to the above-mentioned workpiece after roughing is handled, control temperature exists 1100 DEG C, control soaking time is when 1.0 is small;
(10) semifinishing I:3.0 millimeters of allowance is stopped, according to set dimensional profile machining programming generation Code, digital control processing is carried out according to the program compiled and edit to the workpiece after above-mentioned thermally treated I technical process.
(11) ray detection:X-ray carrying out flaw detection is carried out to the above-mentioned workpiece after semifinishing I technical process, is picked Except the underproof product of detection;
(12) it is heat-treated II:Second of medium temperature is carried out to above-mentioned qualified workpiece after the processing of x-ray carrying out flaw detection to return Fire processing, control temperature is between 1200 DEG C, and control soaking time was at 45 minutes;
(13) semifinishing II:1.0 millimeters of allowance is stopped, according to set dimensional profile machining programming generation Code, digital control processing is carried out according to the program compiled and edit to the workpiece after above-mentioned thermally treated II technical process;
(14) it is heat-treated III:Lonneal processing, control are carried out to the above-mentioned workpiece after semifinishing II technical process Temperature is between 230 DEG C, and control soaking time is when 28 is small;
(15) finish:Finishing processing is carried out to the workpiece after above-mentioned thermally treated III technical process;
(16) dynamic balancing duplicate removal:Workpiece after handling above-mentioned finishing makes balance quality into action balance deduplication operation Reach G6.3;
(17) it is surface-treated:The above-mentioned workpiece after dynamic balancing deduplication operation is surface-treated, mainly including unhairing Thorn, pickling, polishing etc.;
Obtain large-scale two phase stainless steel rotary drum disk.
Embodiment 4:
A kind of processing technology of large-scale two phase stainless steel rotary drum disk, specifically includes following technical process:
(1) tap, smelt:Raw material is equipped with according to the chemical composition of known alloy, is melted using vacuum induction furnace Smelt;
(2) cast:Slurries are cast into steel ingot,
(3) solution strengthening:Temperature is controlled to carry out solution strengthening processing to the steel ingot of above-mentioned casting at 1150 DEG C, solid solution is strong Change time control when 1.0 is small, then come out of the stove rapidly;
(4) cool down:The above-mentioned workpiece after solution strengthening is handled is subjected to cooling treatment with the cooling velocity of 12.0 DEG C/s;
(5) pickling:The above-mentioned workpiece after cooling treatment is subjected to pickling processes;
(6) preliminary working:The above-mentioned workpiece after pickling processes is subjected to turning and thick grinding process;
(7) initial survey:Composition detection is carried out to the above-mentioned workpiece after preliminary working is handled and is examined with mechanics properties testing, rejecting Survey underproof product;
(8) roughing:Roughing processing is carried out to workpiece qualified after above-mentioned initial survey;
(9) it is heat-treated I:Average tempering processing is carried out to the above-mentioned workpiece after roughing is handled, control temperature exists 1100 DEG C, control soaking time was at 45 minutes;
(10) semifinishing I:3.5 millimeters of allowance is stopped, according to set dimensional profile machining programming generation Code, digital control processing is carried out according to the program compiled and edit to the workpiece after above-mentioned thermally treated I technical process.
(11) ray detection:X-ray carrying out flaw detection is carried out to the above-mentioned workpiece after semifinishing I technical process, is picked Except the underproof product of detection;
(12) it is heat-treated II:Second of medium temperature is carried out to above-mentioned qualified workpiece after the processing of x-ray carrying out flaw detection to return Fire processing, control temperature is between 1150 DEG C, and control soaking time is when 1.0 is small;
(13) semifinishing II:1.5 millimeters of allowance is stopped, according to set dimensional profile machining programming generation Code, digital control processing is carried out according to the program compiled and edit to the workpiece after above-mentioned thermally treated II technical process;
(14) it is heat-treated III:Lonneal processing, control are carried out to the above-mentioned workpiece after semifinishing II technical process Temperature is between 220 DEG C, and control soaking time is when 25 is small;
(15) finish:Finishing processing is carried out to the workpiece after above-mentioned thermally treated III technical process;
(16) dynamic balancing duplicate removal:Workpiece after handling above-mentioned finishing makes balance quality into action balance deduplication operation Reach G6.3;
(17) it is surface-treated:The above-mentioned workpiece after dynamic balancing deduplication operation is surface-treated, mainly including unhairing Thorn, pickling, polishing etc.;
Obtain large-scale two phase stainless steel rotary drum disk.
The chemical composition of known alloy is as shown in table 1 in technical process (1) described in various embodiments of the present invention.
The mechanics properties testing result such as institute of table 2 of the obtained large-scale two phase stainless steel rotary drum disk of various embodiments of the present invention Show.
The chemical composition (by weight percentage) of known alloy in 1 each embodiment of table
Embodiment C S P Si N W Mn Mo Cr Ni
1 0.02 0.001 0.003 0.25 0.15 5.53 1.28 0.82 12.6 2.65
2 0.004 0.002 0.002 0.32 0.05 2.54 1.06 1.04 11.7 1.84
3 0.01 0.002 0.001 0.28 0.25 4.28 0.85 1.51 14.1 3.19
4 0.013 0.001 0.001 0.26 0.13 3.41 1.33 1.34 13.2 2.54
Note:Surplus is Fe and inevitable impurity in each embodiment.
The mechanics properties testing result of the obtained large-scale two phase stainless steel rotary drum disk of 2 each embodiment of table

Claims (6)

1. a kind of processing technology of large-scale two phase stainless steel rotary drum disk, it is characterised in that specifically include following technical process:
(1) tap, smelt:Raw material is equipped with according to the chemical composition of known alloy, fusing smelting is carried out using vacuum induction furnace;
(2) cast:Slurries are cast into steel ingot,
(3) solution strengthening:Temperature is controlled to carry out solution strengthening processing to the steel ingot of above-mentioned casting at 960-1150 DEG C, solid solution is strong Change time control when 1-5 is small, then come out of the stove rapidly;
(4) cool down:The above-mentioned workpiece after solution strengthening is handled is subjected to cooling treatment with the cooling velocity of 10-15 DEG C/s;
(5) pickling:The above-mentioned workpiece after cooling treatment is subjected to pickling processes;
(6) preliminary working:The above-mentioned workpiece after pickling processes is subjected to turning and thick grinding process;
(7) initial survey:Composition detection is carried out to the above-mentioned workpiece after preliminary working is handled and is detected not with mechanics properties testing, rejecting Qualified product;
(8) roughing:Roughing processing is carried out to workpiece qualified after above-mentioned initial survey;
(9) it is heat-treated I:Average tempering processing is carried out to the above-mentioned workpiece after roughing is handled, control temperature is in 1100- Between 1200 DEG C, control soaking time is when 0.5-1 is small;
(10) semifinishing I:3-4 millimeters of allowance is stopped, according to the dimensional profile machining programming code of setting, is pressed Digital control processing is carried out to the workpiece after above-mentioned thermally treated I technical process according to the program compiled and edit.
(11) ray detection:X-ray carrying out flaw detection is carried out to the above-mentioned workpiece after semifinishing I technical process, rejects inspection Survey underproof product;
(12) it is heat-treated II:Above-mentioned qualified workpiece after the processing of x-ray carrying out flaw detection is carried out at second of average tempering Reason, control temperature is between 1100-1200 DEG C, and control soaking time is when 0.5-1 is small;
(13) semifinishing II:1-2 millimeters of allowance is stopped, according to set dimensional profile machining programming code, Digital control processing is carried out to the workpiece after above-mentioned thermally treated II technical process according to the program compiled and edit;
(14) it is heat-treated III:Lonneal processing, control tempering are carried out to the above-mentioned workpiece after semifinishing II technical process Temperature is between 200-230 DEG C, and control soaking time is when 24-30 is small;
(15) finish:Finishing processing is carried out to the workpiece after above-mentioned thermally treated III technical process;
(16) dynamic balancing duplicate removal:Workpiece after handling above-mentioned finishing reaches balance quality into action balance deduplication operation G6.3;
(17) it is surface-treated:The above-mentioned workpiece after dynamic balancing deduplication operation is surface-treated, mainly including deburring, acid Wash, polish;
Obtain large-scale two phase stainless steel rotary drum disk.
2. the processing technology of large-scale two phase stainless steel rotary drum disk according to claim 1, it is characterised in that the work The chemical composition of known alloy is in skill process (1):C≤0.03%, S≤0.005%, P≤0.005%, Si≤0.5%, N ≤ 0.02%, W:≤ 6%, Mn:0.1-2%, Cr:10-15%, Ni:1.0-4.0%, Mo:0.5-2.0%, surplus is for Fe and not Evitable impurity.
3. the processing technology of large-scale two phase stainless steel rotary drum disk according to claim 1, it is characterised in that the work Control temperature carries out the steel ingot of above-mentioned casting at 1050-1100 DEG C solution strengthening processing in skill process (3), during solution strengthening Between control when 3-4 is small, then come out of the stove rapidly.
4. the processing technology of large-scale two phase stainless steel rotary drum disk according to claim 1, it is characterised in that the work Control cooling velocity is in 12 ± 1 DEG C/s in skill process (4).
5. the processing technology of large-scale two phase stainless steel rotary drum disk according to claim 1, it is characterised in that the work Control temperature is at 210 ± 10 DEG C in skill process (14), and control soaking time is when 26-28 is small.
6. the processing technology of large-scale two phase stainless steel rotary drum disk according to claim 1, it is characterised in that the processing The large-scale two phase stainless steel rotary drum disk that technique obtains, it is especially suitable suitable for the rotary drum disk product needed for large-scale seperator In corn oil, water, sediment blending agent the special rotary drum disk of separation equipment.
CN201711069066.6A 2017-11-02 2017-11-02 The processing technology of large-scale two phase stainless steel rotary drum disk Active CN107900612B (en)

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TWI758221B (en) * 2021-08-11 2022-03-11 中國鋼鐵股份有限公司 Disc leveling device and method for leveling disc

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CN102248147A (en) * 2011-07-01 2011-11-23 屈志 Novel stainless steel centrifuge revolving drum and manufacturing method thereof
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CN101684542A (en) * 2008-09-26 2010-03-31 宝山钢铁股份有限公司 Duplex stainless steel with pitting corrosion resistance and favourable cold temperature flexibility and manufacturing method thereof
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Publication number Priority date Publication date Assignee Title
TWI758221B (en) * 2021-08-11 2022-03-11 中國鋼鐵股份有限公司 Disc leveling device and method for leveling disc

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