CN107891611A - A kind of full-automatic ball valve welding machine and its technique - Google Patents
A kind of full-automatic ball valve welding machine and its technique Download PDFInfo
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- CN107891611A CN107891611A CN201711327364.0A CN201711327364A CN107891611A CN 107891611 A CN107891611 A CN 107891611A CN 201711327364 A CN201711327364 A CN 201711327364A CN 107891611 A CN107891611 A CN 107891611A
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- component
- branch pipe
- ball valve
- control assembly
- milling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
- B29C65/2007—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by the type of welding mirror
- B29C65/203—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by the type of welding mirror being several single mirrors, e.g. not mounted on the same tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
- B29C65/2092—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" and involving the use of a facer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/022—Mechanical pre-treatments, e.g. reshaping
- B29C66/0224—Mechanical pre-treatments, e.g. reshaping with removal of material
- B29C66/02241—Cutting, e.g. by using waterjets, or sawing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/843—Machines for making separate joints at the same time in different planes; Machines for making separate joints at the same time mounted in parallel or in series
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/748—Machines or parts thereof not otherwise provided for
- B29L2031/7506—Valves
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The present invention relates to a kind of full-automatic ball valve welding machine and its technique, the welding machine to include clamping device, frame, fixed mount, rotating mechanism, thermofusion device, milling leveling device and control assembly；Clamping device is arranged in frame, and clamping device includes first and accommodates component, the second blessing component, middle blessing component, the first pushing component and the second pushing component；Rotating mechanism is arranged on the fixed mount, and rotating mechanism is used to drive thermofusion device and milling leveling device to rotate, in fixed mount setting and the frame；Milling leveling device is used to put down face of weld progress milling, is connected on rotating mechanism；Thermofusion device is used to heat face of weld, is connected on the rotating mechanism；Control assembly is used to perform corresponding action according to certain control program, driving clamping device, rotating mechanism, milling leveling device and thermofusion device.It can realize that carrying out milling to face of weld automatically puts down, and then improves efficiency, ensures the quality of product to face of weld heating and welding automatically.
Description
Technical field
It is especially a kind of suitable for PE, PP, PVDF pipeline standard the invention belongs to ball valve field of welding devices
Full-automatic ball valve welding machine.
Background technology
Existing PE, PP, PVDF pipeline standard is that worker is welded by hand, and welding quality is difficult to standard
Change management, influence the quality and using effect of product.
The information for being disclosed in the background section is merely intended to understanding of the increase to the general background of the present invention, without answering
It has been the prior art well known to persons skilled in the art when being considered as recognizing or implying the information structure in any form.
The content of the invention
In order to improve the welding quality of ball valve, the invention provides a kind of full-automatic ball valve welding machine and its technique, it passes through
Automatically carry out milling to face of weld to put down, then are improved by efficiency, ensures the quality of product for face of weld heating and welding automatically.
The present invention solves the technical scheme that its technical problem uses：
The welding machine includes clamping device, frame, fixed mount, rotating mechanism, thermofusion device, milling leveling device and control assembly；
The clamping device is arranged in the frame, and the clamping device includes first and accommodates component, the second blessing group
Part, middle blessing component, the first pushing component and the second pushing component；The first blessing component is used to fix left branch pipe, institute
State the second blessing component to be used to fix right branch pipe, the first pushing component connection first accommodates component, the second promotion group
Part connects second and accommodates component, and the middle component that accommodates is arranged between the first blessing component and the second blessing component,
For fixing the ball valve；
The rotating mechanism is arranged on the fixed mount, and the rotating mechanism is used to drive thermofusion device and milling leveling device
Rotate, in the fixed mount setting and the frame；
The milling leveling device is used to put down face of weld progress milling, is connected on the rotating mechanism；
The thermofusion device is used to heat face of weld, is connected on the rotating mechanism；
The control assembly is used for according to certain control program, driving clamping device, rotating mechanism, milling leveling device and heat
Fusing device performs corresponding action.
The present invention solves the further technical scheme of its technical problem：The welding machine includes two fixing devices, and two solid
Determine device to be arranged on parallel in the frame.
The present invention solves the further technical scheme of its technical problem：First pushing component and the second pushing component
Include pushing away seat and one group of first push rod, described to push away in seat fixed setting and the frame, the fixing end of first push rod connects
Seat is pushed away described in being connected to, movable end is connected to described first and accommodated on component or the second blessing component.
The present invention solves the further technical scheme of its technical problem：It is described first accommodate component, second accommodate component,
Centre, which accommodates component, includes upper holder, lower holder and open-and-close mechanism, and the lower holder is connected to the machine by one group of track
On frame, described upper holder one end is hinged on the lower holder, and the other end is connected on the lower holder by open-and-close mechanism.
The present invention solves the further technical scheme of its technical problem：The rotating mechanism includes bearing fixed seat, turned
Dynamic bearing, active rotation plate, servomotor, the bearing fixed seat are connected on the fixed mount, the rolling bearing it is interior
Circle connects the bearing fixed seat, and the outer ring of the rolling bearing is provided with gear ring, and the servomotor is turned by gear ring control
Dynamic bearing, the active rotation plate are connected to the outer of the rolling bearing.
The present invention solves the further technical scheme of its technical problem：The milling leveling device includes the second push rod, first
Mobile base, first slide, the first milling cutter and the second milling cutter, the fixing end point of second push rod are connected to the active rotation plate
On, the movable end of second push rod is connected on first Mobile base, and first milling cutter and the second milling cutter pass through described
First slide can be slidably arranged on first Mobile base.
The present invention solves the further technical scheme of its technical problem：The thermofusion device includes the 3rd push rod, second
Mobile base, second slide, the first electric hot plate and the second electric hot plate, the fixing end point of the 3rd push rod are connected to the active rotation
On flap, the movable end of the 3rd push rod is connected on second Mobile base, first electric hot plate and the second electric hot plate
It can be slidably arranged on second Mobile base by the second slide.
The present invention solves the further technical scheme of its technical problem：The welding machine also includes Grating examinations device, grating
Detection means connects control assembly, and the Grating examinations device is used for the working condition for monitoring clamping device.
The present invention solves the further technical scheme of its technical problem：The welding machine also includes separating mechanism, the separation
Mechanism is used to separate thermofusion device and face of weld, and milling leveling device and face of weld；The separating mechanism includes guide rod, declutcher control lever
And separating plate, the guide rod, which is fixed among described, to accommodate on component, and the other end is set in the first blessing component or second
Accommodate on component, described declutcher control lever one end is fixed on the first blessing component or second accommodates component, and the other end connects the separation
On plate, the separating plate is socketed on the guide rod, and the thermofusion device and milling leveling device are provided with what is be adapted with the guide rod
Separation unit.
A kind of full-automatic ball valve welding procedure, comprises the following steps：
S1. left branch pipe, right branch pipe, ball valve are respectively fixed to position corresponding to clamping device respectively；
S2. whether control assembly detection clamping device is completed to accommodate, and confirms to carry out in next step after the completion of accommodating；
S3. control assembly driving rotating mechanism rotates, and rotating mechanism drives milling leveling device to go to working position from initial position
Put；
S4. control assembly driving milling leveling device drops to the left branch pipe of face, right branch pipe, ball valve, the driving clamping of control assembly 7
Device performs left branch pipe and right branch pipe to intermediary movements, milling leveling device according to setting to left branch pipe, right branch pipe, ball valve face of weld
Milling is put down；
S5. after milling is flat, control assembly driving clamping device performs left branch pipe and right branch pipe moves to both sides, and control assembly is driven
Dynamic milling leveling device rises to setting height, and control assembly driving rotating mechanism rotates 180 °；
S6. control assembly driving thermofusion device drops to the left branch pipe of face, right branch pipe, ball valve, control assembly driving clamping
Device performs left branch pipe and right branch pipe to intermediary movements, thermofusion device according to setting to left branch pipe, right branch pipe, ball valve face of weld
Heated；
S7. after heating, control assembly driving clamping device performs left branch pipe and right branch pipe moves to both sides, and control assembly is driven
Dynamic milling leveling device rises to setting height, and control assembly driving clamping device performs left branch pipe and right branch pipe to intermediary movements, will
Left branch pipe and right branch pipe welding are on ball valve, while thermofusion device is recovered initial position by control assembly driving rotating mechanism, complete
Into welding.
By using above-mentioned technical proposal, the present invention achieves following beneficial effect：It can realize and face of weld is entered automatically
Row milling is put down, and then face of weld heating and welding are improved efficiency, ensure the quality of product automatically.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is the required accompanying drawing used in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with
Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the theory diagram of the present invention；
Fig. 2 is a kind of dimensional structure diagram of the present invention；
Fig. 3 is Fig. 2 front view；
Fig. 4 is a kind of structural representation of clamping device；
Fig. 5 is a kind of attachment structure stereogram of rotating mechanism, thermofusion device, milling leveling device；
Fig. 6 is Fig. 5 front view；
Fig. 7 is Fig. 5 rearview；
Fig. 8 is Fig. 5 right view；
Specific reference is as follows in figure：
1st, clamping device；101st, first accommodates component；102nd, second accommodates component；103rd, it is middle to accommodate component；104th,
One pushing component；105th, the second pushing component；106th, seat is pushed away；107th, the first push rod；108th, upper holder；109th, lower holder；110、
Open-and-close mechanism；111st, separating mechanism；112nd, guide rod；113rd, declutcher control lever；114th, separating plate；2nd, frame；3rd, fixed mount；4th, whirler
Structure；401st, bearing fixed seat；402nd, rolling bearing；403rd, active rotation plate；5th, thermofusion device；501st, the 3rd push rod；502nd,
Two Mobile bases；503rd, second slide；504th, the first electric hot plate；505th, the second electric hot plate；506th, separation unit；507th, guide rod；6、
Milling leveling device；601st, the second push rod；602nd, the first Mobile base；603rd, first slide；604th, the first milling cutter；605th, the second milling cutter；
7th, control assembly；8th, Grating examinations device.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention
In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
Part of the embodiment of the present invention, rather than whole embodiments.The present invention implementation being generally described and illustrated herein in the accompanying drawings
The component of example can be configured to arrange and design with a variety of.
Therefore, below the detailed description of the embodiments of the invention to providing in the accompanying drawings be not intended to limit it is claimed
The scope of the present invention, but be merely representative of the present invention selected embodiment.It is common based on the embodiment in the present invention, this area
The every other embodiment that technical staff is obtained under the premise of creative work is not made, belong to the model that the present invention protects
Enclose.
It should be noted that：Similar label and letter represents similar terms in following accompanying drawing, therefore, once a certain Xiang Yi
It is defined, then it further need not be defined and explained in subsequent accompanying drawing in individual accompanying drawing.
In the description of the invention, it is necessary to explanation, term " " center ", " on ", " under ", "left", "right", " vertical ",
The orientation or position relationship of the instruction such as " level ", " interior ", " outer " be based on orientation shown in the drawings or position relationship, or should
Invention product using when the orientation usually put or position relationship, be for only for ease of the description present invention and simplify description, without
It is instruction or implies that signified device or element there must be specific orientation, with specific azimuth configuration and operation, therefore not
It is understood that as limitation of the present invention.In addition, term " first ", " second ", " the 3rd " etc. are only used for distinguishing description, and can not manage
Solve to indicate or implying relative importance.
In addition, the term such as term " level ", " vertical " is not offered as requiring part abswolute level or pendency, but can be slightly
Low dip.Such as " level " only refers to that its direction is more horizontal with respect to for " vertical ", is not to represent that the structure must be complete
It is complete horizontal, but can be slightly tilted.
In the description of the invention, it is also necessary to explanation, unless otherwise clearly defined and limited, term " setting ",
" installation ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected or be detachably connected, or one
Connect body；Can be mechanical connection or electrical connection；Can be joined directly together, can also be indirect by intermediary
It is connected, can is the connection of two element internals.For the ordinary skill in the art, on being understood with concrete condition
State the concrete meaning of term in the present invention.
A kind of full-automatic ball valve welding machine, shown in refer to the attached drawing 1-8, the welding machine include clamping device 1, frame 2, fixed mount 3,
Rotating mechanism 4, thermofusion device 5, milling leveling device 6 and control assembly 7；
The clamping device 1 is arranged in the frame 2, and the clamping device 1 includes first and accommodates component 101, second
Accommodate component 102, middle blessing component 103, the first pushing component 104 and the second pushing component 105；Described first accommodates component
101 are used to fix left branch pipe, and the second blessing component 102 is used to fixing right branch pipe, the connection of the first pushing component 104 the
One accommodates component 101, and the connection of the second pushing component 105 second accommodates component 102, and the middle component 103 that accommodates is set
Between described first accommodates the blessing component 102 of component 101 and second, for fixing the ball valve；
The rotating mechanism 4 is arranged on the fixed mount 3, and the rotating mechanism 4 is used to drive thermofusion device 5 and milling to put down
Device 6 rotates, in the setting of fixed mount 3 and the frame 2；
The milling leveling device 6 is used to put down face of weld progress milling, is connected on the rotating mechanism 4；
The thermofusion device 5 is used to heat face of weld, is connected on the rotating mechanism 4；
The control assembly 7 is used for according to certain control program, driving clamping device 1, rotating mechanism 4, milling leveling device 6
Corresponding action is performed with thermofusion device 5.
As the preferred scheme of the present invention, the welding machine includes two fixing devices, and two fixing devices are arranged on institute parallel
State in frame 2.Two fixing devices mean to carry out the welding sequence of two groups of ball valves simultaneously, the welding of one of which ball valve, separately
One group of ball valve milling is put down, after the completion of remove what is be welded, be reinstalled flat workpiece to be milled, rotating mechanism 4 rotates, milling leveling device 6
With the reversing of position of thermofusion device 5, then next operation is carried out, further improve operating efficiency.
As the preferred scheme of the present invention, the pushing component 105 of the first pushing component 104 and second includes pushing away seat
106 and one group of first push rod 107, it is described push away the fixed setting of seat 106 with the frame 2, the fixing end of first push rod 107
Seat 106 is pushed away described in being connected to, movable end is connected to described first and accommodated on the blessing component 102 of component 101 or second.Described first
Push rod 107 is used to promote the first blessing component 101 to move reciprocatingly, and described second accommodates for promoting second to accommodate component 102
Move reciprocatingly, one group of first push rod 107, it is ensured that Impact direction is consistent with valve body center.
As the preferred scheme of the present invention, described first, which accommodates component 101, second, accommodates component 102, middle blessing component
103 include upper holder 108, lower holder 109 and open-and-close mechanism 110, and the lower holder 109 is connected to described by one group of track
In frame 2, described upper one end of holder 108 is hinged on the lower holder, the other end by open-and-close mechanism 110 be connected to it is described under
On holder 109.Open-and-close mechanism 110 includes an opening and closing cylinder, opening and closing cylinder connection control assembly 7.Control assembly 7 can monitor folding
The state of oil cylinder, during in open mode, other assemblies can not work, and prevent maloperation.
As the preferred scheme of invention, the rotating mechanism 4 includes bearing fixed seat 401, rolling bearing 402, actively revolved
Flap 403, servomotor, the bearing fixed seat 401 are connected on the fixed mount 3, and the inner ring of the rolling bearing 402 connects
The bearing fixed seat 401 is connect, the outer ring of the rolling bearing 402 is provided with gear ring, and the servomotor is controlled by gear ring
Rolling bearing 402, the active rotation plate 403 are connected to the outer of the rolling bearing 402.
As the preferred scheme of invention, the milling leveling device 6 includes the second push rod 601, the first Mobile base 602, first is slided
The 603, first milling cutter 604 of seat and the second milling cutter 605, the fixing end point of second push rod 601 are connected to the active rotation plate
On 403, the movable end of second push rod 601 is connected on first Mobile base 602, first milling cutter 604 and second
Milling cutter 605 can be slidably arranged on first Mobile base 602 by the first slide 603.The He of first milling cutter 604
Second milling cutter 605 is straddle mill, can carry out the flat process of milling to two sides simultaneously.
As the preferred scheme of invention, the thermofusion device 5 includes the 3rd push rod 501, the second Mobile base 502, second is slided
The 503, first electric hot plate 504 of seat and the second electric hot plate 505, the fixing end point of the 3rd push rod 501 are connected to the active rotation
On flap 403, the movable end of the 3rd push rod 501 is connected on second Mobile base 502, first electric hot plate 504
It can be slidably arranged on second Mobile base 502 by the second slide 503 with the second electric hot plate 505.
The Mobile base 502 of first Mobile base 602 and second is equipped with guide rod 507, is set on the active rotation plate 403
There is the guide hole corresponding with active rotation bar, ensure vertical when the first Mobile base 602 and the second Mobile base 502 move up and down
Degree.
As the preferred scheme of invention, the welding machine also includes Grating examinations device 8, and Grating examinations device 8 connects control group
Part 7, the Grating examinations device 8 are used for the working condition for monitoring clamping device 1.
As the preferred scheme of invention, the welding machine also includes separating mechanism 111, and the separating mechanism 111 is used for heat of dissociation
Fusing device 5 and face of weld, and milling leveling device 6 and face of weld.Prevent that in the gentle welding of milling be milling leveling device 6, the and of thermofusion device 5
Face of weld adhesion.
As the preferred scheme of invention, the separating mechanism 111 includes guide rod 112, declutcher control lever 113 and separating plate 114, institute
State the one end of guide rod 112 and be fixed among described and accommodate on component 103, the other end is set in the first blessing component 101 or second and added
Hold on component 102, described one end of declutcher control lever 113 is fixed on the first blessing component 101 or second and accommodates component 102, and the other end connects
Connect on the separating plate 114, the separating plate 114 is socketed on the guide rod 112, and the thermofusion device 5 and milling leveling device 6 are set
There is the separation unit 506 being adapted with the guide rod 112.Guide rod 112 can also limit the first blessing component 101 and second and accommodate component
102 movement locus.
A kind of ball valve welding procedure, comprises the following steps：
S1. left branch pipe, right branch pipe, ball valve are respectively fixed to position corresponding to the clamping device 1 respectively；
S2. control assembly 7 detects whether clamping device is completed to accommodate, and confirms to carry out in next step after the completion of accommodating；
S3. control assembly 7 drives rotating mechanism 4 to rotate, and rotating mechanism 4 drives milling leveling device 6 to go to work from initial position
Make position；
S4. control assembly 7 drives milling leveling device 6 to drop to the left branch pipe of face, right branch pipe, ball valve, the driving folder of control assembly 7
The device left branch pipe of execution and right branch pipe is held to melt left branch pipe, right branch pipe, ball valve according to setting to intermediary movements, milling leveling device 6
Junction milling is put down；
S5. after milling is flat, control assembly 7 drives clamping device to perform left branch pipe and right branch pipe moves to both sides, control assembly 7
Driving milling leveling device 6 rises to setting height, and control assembly 7 drives rotating mechanism 4 to rotate 180 °；
S6. control assembly 7 drives thermofusion device 5 to drop to the left branch pipe of face, right branch pipe, ball valve, the driving folder of control assembly 7
The device left branch pipe of execution and right branch pipe is held to melt left branch pipe, right branch pipe, ball valve according to setting to intermediary movements, thermofusion device 5
Junction is heated；
S7. after heating, control assembly 7 drives clamping device to perform left branch pipe and right branch pipe moves to both sides, control assembly 7
Driving milling leveling device 6 rises to setting height, and control assembly 7 drives clamping device to perform left branch pipe and right branch pipe and transported to centre
Dynamic, by left branch pipe and right branch pipe welding to ball valve, while control assembly 7 drives rotating mechanism 4 that thermofusion device 5 is recovered into initial
Position, complete welding.
The foregoing is only a specific embodiment of the invention, but protection scope of the present invention is not limited thereto, any
Those familiar with the art the invention discloses technical scope in, change or replacement can be readily occurred in, should all be contained
Cover within protection scope of the present invention.Therefore, protection scope of the present invention should be based on the protection scope of the described claims.
Claims (10)
1. a kind of full-automatic ball valve welding machine, it is characterised in that including clamping device, frame, fixed mount, rotating mechanism, hot melt dress
Put, milling leveling device and control assembly；
The clamping device is arranged in the frame, the clamping device include first accommodate component, second accommodate component, in
Between accommodate component, the first pushing component and the second pushing component；The first blessing component is used to fix left branch pipe, and described second
Accommodate component to be used to fix right branch pipe, the first pushing component connection first accommodates component, the second pushing component connection
Second accommodates component, and the middle component that accommodates is arranged between the first blessing component and the second blessing component, for solid
The fixed ball valve；
The rotating mechanism is arranged on the fixed mount, and the rotating mechanism is used to drive thermofusion device and milling leveling device to turn
It is dynamic, in the fixed mount setting and the frame；
The milling leveling device is used to put down face of weld progress milling, is connected on the rotating mechanism；
The thermofusion device is used to heat face of weld, is connected on the rotating mechanism；
The control assembly is used for according to certain control program, driving clamping device, rotating mechanism, milling leveling device and hot melt dress
Put the corresponding action of execution.
2. full-automatic ball valve welding machine according to claim 1, it is characterised in that the welding machine includes two fixing devices, and two
Individual fixing device is arranged in the frame parallel.
3. full-automatic ball valve welding machine according to claim 1 or 2, it is characterised in that first pushing component and second
Pushing component includes pushing away seat and one group of first push rod, described to push away in seat fixed setting and the frame, first push rod
Fixing end pushes away seat described in being connected to, and movable end is connected to described first and accommodated on component or the second blessing component.
4. full-automatic ball valve welding machine according to claim 3, it is characterised in that described first accommodates component, the second blessing
Component, the middle component that accommodates include upper holder, lower holder and open-and-close mechanism, and the lower holder is connected to institute by one group of track
State in frame, described upper holder one end is hinged on the lower holder, and the other end is connected to the lower holder by open-and-close mechanism
On.
5. the full-automatic ball valve welding machine according to claim 1 or 4, it is characterised in that the rotating mechanism is consolidated including bearing
Reservation, rolling bearing, active rotation plate, servomotor, the bearing fixed seat are connected on the fixed mount, the rotary shaft
The inner ring held connects the bearing fixed seat, and the outer ring of the rolling bearing is provided with gear ring, and the servomotor passes through gear ring
Rolling bearing is controlled, the active rotation plate is connected to the outer of the rolling bearing.
6. full-automatic ball valve welding machine according to claim 5, it is characterised in that the milling leveling device include the second push rod,
First Mobile base, first slide, the first milling cutter and the second milling cutter, the fixing end point of second push rod are connected to the active rotation
On flap, the movable end of second push rod is connected on first Mobile base, and first milling cutter and the second milling cutter pass through
The first slide can be slidably arranged on first Mobile base.
7. full-automatic ball valve welding machine according to claim 5, it is characterised in that the thermofusion device include the 3rd push rod,
Second Mobile base, second slide, the first electric hot plate and the second electric hot plate, the fixing end point of the 3rd push rod are connected to the master
On dynamic swivel plate, the movable end of the 3rd push rod is connected on second Mobile base, first electric hot plate and the second electricity
Hot plate can be slidably arranged on second Mobile base by the second slide.
8. full-automatic ball valve welding machine according to claim 1, it is characterised in that the welding machine also includes Grating examinations device,
Grating examinations device connects control assembly, and the Grating examinations device is used for the working condition for monitoring clamping device.
9. full-automatic ball valve welding machine according to claim 1, it is characterised in that the welding machine also includes separating mechanism, described
Separating mechanism is used to separate thermofusion device and face of weld, and milling leveling device and face of weld；The separating mechanism includes guide rod, divided
From bar and separating plate, the guide rod be fixed to it is described among accommodate component on, the other end be set in the first blessing component or
Second accommodate component on, described declutcher control lever one end be fixed on the first blessing component or second accommodate component, the other end connection described in
On separating plate, the separating plate is socketed on the guide rod, and the thermofusion device and milling leveling device are provided with and mutually fitted with the guide rod
The separation unit answered.
10. a kind of full-automatic ball valve welding procedure, it is characterised in that comprise the following steps：
S1. left branch pipe, right branch pipe, ball valve are respectively fixed to position corresponding to clamping device respectively；
S2. whether control assembly detection clamping device is completed to accommodate, and confirms to carry out in next step after the completion of accommodating；
S3. control assembly driving rotating mechanism rotates, and rotating mechanism drives milling leveling device to go to operating position from initial position；
S4. control assembly driving milling leveling device drops to the left branch pipe of face, right branch pipe, ball valve, and control assembly 7 drives clamping device
Left branch pipe and right branch pipe are performed to intermediary movements, milling leveling device according to setting to left branch pipe, right branch pipe, ball valve welding facing cut
It is flat；
S5. after milling is flat, control assembly driving clamping device performs left branch pipe and right branch pipe moves to both sides, control assembly driving milling
Leveling device rises to setting height, and control assembly driving rotating mechanism rotates 180 °；
S6. control assembly driving thermofusion device drops to the left branch pipe of face, right branch pipe, ball valve, control assembly driving clamping device
Left branch pipe and right branch pipe is performed to carry out the face of weld of left branch pipe, right branch pipe, ball valve according to setting to intermediary movements, thermofusion device
Hot melt；
S7. after heating, control assembly 7 drives the clamping device left branch pipe of execution and right branch pipe to be moved to both sides, control assembly driving
Milling leveling device rises to setting height, and control assembly driving clamping device performs left branch pipe and right branch pipe to intermediary movements, by a left side
Branch pipe and right branch pipe welding are on ball valve, while thermofusion device is recovered initial position by control assembly driving rotating mechanism, is completed
Welding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711327364.0A CN107891611B (en) | 2017-12-12 | 2017-12-12 | Full-automatic ball valve welding machine and process thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711327364.0A CN107891611B (en) | 2017-12-12 | 2017-12-12 | Full-automatic ball valve welding machine and process thereof |
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| Publication Number | Publication Date |
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| CN107891611A true CN107891611A (en) | 2018-04-10 |
| CN107891611B CN107891611B (en) | 2023-07-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201711327364.0A Active CN107891611B (en) | 2017-12-12 | 2017-12-12 | Full-automatic ball valve welding machine and process thereof |
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| CN105538069A (en) * | 2015-12-11 | 2016-05-04 | 天长缸盖有限公司 | Double-station switching type automatic machining device for double faces of workpiece |
| CN107052804A (en) * | 2017-06-20 | 2017-08-18 | 永高股份有限公司 | A kind of bonding machine of larger gas ball valve |
| CN208376037U (en) * | 2017-12-12 | 2019-01-15 | 无锡市胜达塑管熔接设备有限公司 | A kind of full-automatic ball valve welding machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07241913A (en) * | 1994-01-13 | 1995-09-19 | Kureha Chem Ind Co Ltd | Apparatus and method for welding tubular member |
| JPH0985828A (en) * | 1995-09-25 | 1997-03-31 | Mitsui Petrochem Ind Ltd | Batt fusing machine and heating of end surface of plastic pipe |
| CN2582812Y (en) * | 2002-08-28 | 2003-10-29 | 贺克刚 | Rotation type duplex position boring and honing machine |
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| CN204725845U (en) * | 2015-06-26 | 2015-10-28 | 宁波市宇华电器有限公司 | A kind of ball valve connector fixture |
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| Publication number | Publication date |
|---|---|
| CN107891611B (en) | 2023-07-25 |
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Address after: Building D, No. 9 Lianhe Road, Hudai Industrial Park, Wuxi City, Jiangsu Province, 214161 Patentee after: ROTHENBERGER (WUXI) PIPELINE TECHNOLOGY Co.,Ltd. Address before: 214000 Building D, 9 Lianhe Road, Hudai Industrial Park, Wuxi City, Jiangsu Province Patentee before: WUXI SHENGDA PLASTIC PIPE WELDING EQUIPMENT CO.,LTD. |