CN208376037U - A kind of full-automatic ball valve welding machine - Google Patents
A kind of full-automatic ball valve welding machine Download PDFInfo
- Publication number
- CN208376037U CN208376037U CN201721731769.6U CN201721731769U CN208376037U CN 208376037 U CN208376037 U CN 208376037U CN 201721731769 U CN201721731769 U CN 201721731769U CN 208376037 U CN208376037 U CN 208376037U
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- aid component
- welding machine
- ball valve
- milling
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
- B29C65/2007—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by the type of welding mirror
- B29C65/203—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by the type of welding mirror being several single mirrors, e.g. not mounted on the same tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
- B29C65/2092—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" and involving the use of a facer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/005—Detaching the article from the joining tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/022—Mechanical pre-treatments, e.g. reshaping
- B29C66/0224—Mechanical pre-treatments, e.g. reshaping with removal of material
- B29C66/02241—Cutting, e.g. by using waterjets, or sawing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/843—Machines for making separate joints at the same time in different planes; Machines for making separate joints at the same time mounted in parallel or in series
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The utility model relates to a kind of full-automatic ball valve welding machines, including clamping device, rack, fixed frame, rotating mechanism, thermofusion device, milling leveling device and control assembly；Clamping device is set in rack, and clamping device includes the first aid component, the second aid component, intermediate aid component, the first pushing component and the second pushing component；Rotating mechanism is set on the fixed frame, and rotating mechanism is for driving thermofusion device and milling leveling device to rotate, in fixed mount setting and the rack；Milling leveling device is used to carry out face of weld milling to put down, and is connected on rotating mechanism；Thermofusion device is connected on the rotating mechanism for heating to face of weld；Control assembly is used to drive clamping device, rotating mechanism, milling leveling device and thermofusion device to execute corresponding movement according to certain control program.It can be realized automatically face of weld mill and put down, then are improved by efficiency, guarantees the quality of product for face of weld heating and welding automatically.
Description
Technical field
The utility model belongs to ball valve field of welding devices, and especially a kind of PE, PP, PVDF pipeline valve that is suitable for welds
The full-automatic ball valve welding machine connect.
Background technique
Existing PE, PP, PVDF pipeline standard is that worker welds by hand, and welding quality is difficult to standard
Change management, influences the quality and using effect of product.
The information disclosed in the background technology section is intended only to increase the understanding to the general background of the utility model, and
It is not construed as recognizing or implying in any form that information composition is already known to those of ordinary skill in the art existing
Technology.
Summary of the invention
In order to improve the welding quality of ball valve, the utility model provides a kind of full-automatic ball valve welding machine, by automatic
Milling is carried out to face of weld to put down, and then are improved by efficiency, guarantees the quality of product for face of weld heating and welding automatically.
The utility model solve its technical problem the technical solution adopted is that:
The welding machine includes clamping device, rack, fixed frame, rotating mechanism, thermofusion device, milling leveling device and control assembly；
The clamping device is set in the rack, and the clamping device includes the first aid component, the second aid group
Part, intermediate aid component, the first pushing component and the second pushing component；The first aid component is for fixing left branch pipe, institute
The second aid component is stated for fixing right branch pipe, the first aid of the first pushing component connection component, the second promotion group
Part connection the second aid component, the intermediate aid component are set between the first aid component and the second aid component,
For fixing the ball valve；
The rotating mechanism is set on the fixed frame, and the rotating mechanism is for driving thermofusion device and milling leveling device
In rotation, the fixed mount setting and the rack；
The milling leveling device is used to carry out face of weld milling to put down, and is connected on the rotating mechanism；
The thermofusion device is connected on the rotating mechanism for heating to face of weld；
The control assembly is used to drive clamping device, rotating mechanism, milling leveling device and heat according to certain control program
Fusing device executes corresponding movement.
The utility model solves the further technical solution of its technical problem: the welding machine include two fixed devices, two
A fixed device is arranged in parallel in the rack.
The utility model solves the further technical solution of its technical problem: first pushing component and second pushes
Component includes pushing away seat and one group of first push rod, described to push away in seat fixed setting and the rack, the fixation of first push rod
End pushes away seat described in being connected to, and movable end is connected on the first aid component or the second aid component.
The utility model solves the further technical solution of its technical problem: the first aid component, the second aid
Component, intermediate aid component include upper holder, lower holder and open-and-close mechanism, and the lower holder is connected to institute by one group of track
It states in rack, described upper holder one end is hinged on the lower holder, and the other end is connected to the lower holder by open-and-close mechanism
On.
The utility model solves the further technical solution of its technical problem: the rotating mechanism includes that bearing is fixed
Seat, rolling bearing, active rotation plate, servo motor, the bearing fixed seat are connected on the fixed frame, the rolling bearing
Inner ring connect the bearing fixed seat, the outer ring of the rolling bearing is equipped with gear ring, and the servo motor passes through gear ring control
Rolling bearing processed, the active rotation plate are connected to the outer of the rolling bearing.
The utility model solves the further technical solution of its technical problem: the milling leveling device include the second push rod,
First movement seat, first slide, the first milling cutter and the second milling cutter, the fixing end point of second push rod are connected to the active rotation
On rotating plate, the movable end of second push rod is connected on the first movement seat, and first milling cutter and the second milling cutter pass through
The first slide can be slidably arranged on the first movement seat.
The utility model solves the further technical solution of its technical problem: the thermofusion device include third push rod,
The fixing end point of second Mobile base, second slide, the first electric hot plate and the second electric hot plate, the third push rod is connected to the master
On dynamic swivel plate, the movable end of the third push rod is connected on second Mobile base, first electric hot plate and the second electricity
Hot plate can be slidably arranged on second Mobile base by the second slide.
The utility model solves the further technical solution of its technical problem: the welding machine further includes Grating examinations device,
Grating examinations device connects control assembly, and the Grating examinations device is used to monitor the working condition of clamping device.
The utility model solves the further technical solution of its technical problem: the welding machine further includes separating mechanism, described
Separating mechanism is for separating thermofusion device and face of weld, and milling leveling device and face of weld.
The utility model solves the further technical solution of its technical problem: the separating mechanism includes guide rod, separation
Bar and separating plate, the guide rod are fixed on the intermediate aid component, and the other end is set in the first aid component or the
On two aid components, described declutcher control lever one end is fixed on the first aid component or the second aid component, and other end connection is described to divide
From on plate, the separating plate is socketed on the guide rod, and the thermofusion device and milling leveling device are equipped with and are adapted with the guide rod
Separation unit.
By using above-mentioned technical proposal, the utility model achieves following the utility model has the advantages that can be realized automatically to welding
Face carries out milling and puts down, and then improves efficiency to face of weld heating and welding automatically, guarantees the quality of product.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor
Under, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is the principles of the present invention block diagram；
Fig. 2 is a kind of schematic perspective view of the utility model；
Fig. 3 is the front view of Fig. 2；
Fig. 4 is a kind of structural schematic diagram of clamping device；
Fig. 5 is rotating mechanism, thermofusion device, a kind of connection structure perspective view for milling leveling device；
Fig. 6 is the front view of Fig. 5；
Fig. 7 is the rearview of Fig. 5；
Fig. 8 is the right view of Fig. 5；
Specific appended drawing reference is as follows in figure:
1, clamping device；101, the first aid component；102, the second aid component；103, intermediate aid component；104,
One pushing component；105, the second pushing component；106, seat is pushed away；107, the first push rod；108, upper holder；109, lower holder；110,
Open-and-close mechanism；111, separating mechanism；112, guide rod；113, declutcher control lever；114, separating plate；2, rack；3, fixed frame；4, whirler
Structure；401, bearing fixed seat；402, rolling bearing；403, active rotation plate；5, thermofusion device；501, third push rod；502,
Two Mobile bases；503, second slide；504, the first electric hot plate；505, the second electric hot plate；506, separation unit；507, guide rod；6,
Mill leveling device；601, the second push rod；602, first movement seat；603, first slide；604, the first milling cutter；605, the second milling cutter；
7, control assembly；8, Grating examinations device.
Specific embodiment
It is practical new below in conjunction with this to keep the objectives, technical solutions, and advantages of the embodiments of the present invention clearer
Attached drawing in type embodiment, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that is retouched
The embodiment stated is the utility model a part of the embodiment, instead of all the embodiments.Usually here in attached drawing description and
The component of the utility model embodiment shown can be arranged and be designed with a variety of different configurations.
Therefore, requirement is not intended to limit to the detailed description of the embodiments of the present invention provided in the accompanying drawings below
The scope of the utility model of protection, but it is merely representative of the selected embodiment of the utility model.Based in the utility model
Embodiment, every other embodiment obtained by those of ordinary skill in the art without making creative efforts, all
Belong to the range of the utility model protection.
It should also be noted that similar label and letter indicate similar terms in following attached drawing, therefore, once a certain Xiang Yi
It is defined in a attached drawing, does not then need that it is further defined and explained in subsequent attached drawing.
It is in the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", " perpendicular
Directly ", the orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, or
The utility model product using when the orientation or positional relationship usually put, be merely for convenience of description the utility model and letter
Change description, rather than the device or element of indication or suggestion meaning must have a particular orientation, with specific orientation construct and
Operation, therefore should not be understood as limiting the present invention.In addition, term " first ", " second ", " third " etc. are only used for area
Divide description, is not understood to indicate or imply relative importance.
In addition, the terms such as term "horizontal", "vertical" are not offered as requiring component abswolute level or pendency, but can be slightly
Low dip.It is not to indicate that the structure has been had to if "horizontal" only refers to that its direction is more horizontal with respect to for "vertical"
It is complete horizontal, but can be slightly tilted.
In the description of the present invention, it should also be noted that, unless otherwise clearly defined and limited, term " is set
Set ", " installation ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection,
Or it is integrally connected；It can be mechanical connection, be also possible to be electrically connected；It can be directly connected, intermediary can also be passed through
It is indirectly connected, can be the connection inside two elements.For the ordinary skill in the art, it can be managed with concrete condition
Solve the concrete meaning of above-mentioned term in the present invention.
A kind of full-automatic ball valve welding machine, with reference to shown in attached drawing 1-8, the welding machine include clamping device 1, rack 2, fixed frame 3,
Rotating mechanism 4, thermofusion device 5, milling leveling device 6 and control assembly 7；
The clamping device 1 is set in the rack 2, and the clamping device 1 includes the first aid component 101, second
Accommodate component 102, intermediate aid component 103, the first pushing component 104 and the second pushing component 105；The first aid component
101 for fixing left branch pipe, and the second aid component 102 is for fixing right branch pipe, the connection of the first pushing component 104 the
One aid component 101, second aid of the connection of the second pushing component 105 component 102, the intermediate aid component 103 are arranged
Between the first aid component 101 and the second aid component 102, for fixing the ball valve；
The rotating mechanism 4 is set on the fixed frame 3, and the rotating mechanism 4 is flat for driving thermofusion device 5 and milling
Device 6 rotates, in the setting of fixed frame 3 and the rack 2；
The milling leveling device 6 is used to carry out face of weld milling to put down, and is connected on the rotating mechanism 4；
The thermofusion device 5 is connected on the rotating mechanism 4 for heating to face of weld；
The control assembly 7 is used to drive clamping device 1, rotating mechanism 4, milling leveling device 6 according to certain control program
Corresponding movement is executed with thermofusion device 5.
As a preferred embodiment of the present invention, which includes two fixed devices, and two fixed devices are arranged parallel
In the rack 2.Two fixed devices mean that the welding sequence of two sets of ball valves can be carried out simultaneously, wherein one group of ball valve weldering
It connects, the milling of another group of ball valve is flat, removes be welded after the completion, be reinstalled flat workpiece to be milled, rotating mechanism 4 rotates, and milling is flat
5 reversing of position of device 6 and thermofusion device, then next operation is carried out, further improve working efficiency.
As a preferred embodiment of the present invention, first pushing component 104 and the second pushing component 105 include pushing away
Seat 106 and one group of first push rod 107, described to push away in the fixed setting of seat 106 and the rack 2, the fixation of first push rod 107
End pushes away seat 106 described in being connected to, and movable end is connected on the first aid component 101 or the second aid component 102.Described
One push rod 107 is for pushing the first aid component 101 to move reciprocatingly, and second aid is for pushing the second aid component
102 move reciprocatingly, one group of first push rod 107, it is ensured that Impact direction is consistent with valve body center.
As a preferred embodiment of the present invention, the first aid component 101, second accommodates component 102, intermediate aid
Component 103 includes upper holder 108, lower holder 109 and open-and-close mechanism 110, and the lower holder 109 is connected to by one group of track
In the rack 2, described upper 108 one end of holder is hinged on the lower holder, and the other end is connected to institute by open-and-close mechanism 110
It states on lower holder 109.Open-and-close mechanism 110 includes an opening and closing cylinder, and opening and closing cylinder connects control assembly 7.Control assembly 7 can monitor
The state of opening and closing cylinder, in the open state, other assemblies can not work, and prevent maloperation.
As the preferred embodiment of utility model, the rotating mechanism 4 includes bearing fixed seat 401, rolling bearing 402, master
Dynamic swivel plate 403, servo motor, the bearing fixed seat 401 are connected on the fixed frame 3, the rolling bearing 402 it is interior
Circle connects the bearing fixed seat 401, and the outer ring of the rolling bearing 402 is equipped with gear ring, and the servo motor passes through gear ring
Rolling bearing 402 is controlled, the active rotation plate 403 is connected to the outer of the rolling bearing 402.
As the preferred embodiment of utility model, the milling leveling device 6 includes the second push rod 601, first movement seat 602, the
One slide 603, the first milling cutter 604 and the second milling cutter 605, the fixing end point of second push rod 601 are connected to the active rotation
On rotating plate 403, the movable end of second push rod 601 is connected on the first movement seat 602,604 He of the first milling cutter
Second milling cutter 605 can be slidably arranged on the first movement seat 602 by the first slide 603.First milling cutter
604 and second milling cutter 605 be straddle mill, can simultaneously two sides is carried out to mill flat process.
As the preferred embodiment of utility model, the thermofusion device 5 includes third push rod 501, the second Mobile base 502, the
The fixing end point of two slides 503, the first electric hot plate 504 and the second electric hot plate 505, the third push rod 501 is connected to the master
On dynamic swivel plate 403, the movable end of the third push rod 501 is connected on second Mobile base 502, first electric hot plate
504 and second electric hot plate 505 can be slidably arranged on second Mobile base 502 by the second slide 503.
The first movement seat 602 and the second Mobile base 502 are equipped with guide rod 507, set on the active rotation plate 403
There is guide hole corresponding with active rotation bar, guarantees vertical when first movement seat 602 and the second Mobile base 502 move up and down
Degree.
As the preferred embodiment of utility model, which further includes Grating examinations device 8, the connection control of Grating examinations device 8
Component 7 processed, the Grating examinations device 8 are used to monitor the working condition of clamping device 1.
As the preferred embodiment of utility model, which further includes separating mechanism 111, and the separating mechanism 111 is for dividing
From thermofusion device 5 and face of weld, and milling leveling device 6 and face of weld.It prevents from milling gentle welding being milling leveling device 6, hot melt dress
Set 5 and face of weld adhesion.
As the preferred embodiment of utility model, the separating mechanism 111 includes guide rod 112, declutcher control lever 113 and separating plate
114, described 112 one end of guide rod is fixed on the intermediate aid component 103, the other end be set in the first aid component 101 or
On second aid component 102, described 113 one end of declutcher control lever is fixed on the first aid component 101 or the second aid component 102, separately
One end connects on the separating plate 114, and the separating plate 114 is socketed on the guide rod 112, and the thermofusion device 5 and milling are flat
Device 6 is equipped with the separation unit 506 being adapted with the guide rod 112.Guide rod 112 can also limit the first aid component 101 and second
Accommodate the motion profile of component 102.
A kind of ball valve welding procedure, comprising the following steps:
S1. left branch pipe, right branch pipe, ball valve are respectively fixed to the corresponding position of the clamping device 1 respectively；
S2. control assembly 7 detects whether clamping device is completed to accommodate, and carries out in next step after the completion of confirmation aid；
S3. control assembly 7 drives rotating mechanism 4 to rotate, and rotating mechanism 4 drives milling leveling device 6 to go to work from initial position
Make position；
S4. the driving of control assembly 7 milling leveling device 6 drops to the left branch pipe of face, right branch pipe, ball valve, the driving folder of control assembly 7
It holds device and executes left branch pipe and right branch pipe to intermediary movements, mill leveling device 6 and left branch pipe, right branch pipe, ball valve are melted according to setting
Junction milling is flat；
S5. after milling is flat, clamping device is driven to execute left branch pipe for control assembly 7 and right branch pipe is moved to both sides, control assembly 7
Driving milling leveling device 6 rises to setting height, and control assembly 7 drives rotating mechanism 4 to rotate 180 °；
S6. control assembly 7 drives thermofusion device 5 to drop to the left branch pipe of face, right branch pipe, ball valve, the driving folder of control assembly 7
It holds device and executes left branch pipe and right branch pipe to intermediary movements, thermofusion device 5 melts left branch pipe, right branch pipe, ball valve according to setting
Junction is heated；
S7. after heating, clamping device is driven to execute left branch pipe for control assembly 7 and right branch pipe is moved to both sides, control assembly 7
Driving milling leveling device 6 rises to setting height, and control assembly 7 drives clamping device to execute left branch pipe and right branch pipe and transports to centre
Dynamic, by left branch pipe and right branch pipe welding to ball valve, while control assembly 7 drives rotating mechanism 4 that thermofusion device 5 is restored initial
Welding is completed in position.
Above description is only a specific implementation of the present invention, but the protection scope of the utility model is not limited to
In this, anyone skilled in the art within the technical scope disclosed by the utility model, can readily occur in variation
Or replacement, it should be covered within the scope of the utility model.Therefore, the protection scope of the utility model should be with the power
Subject to the protection scope that benefit requires.
Claims (10)
1. a kind of full-automatic ball valve welding machine, which is characterized in that including clamping device, rack, fixed frame, rotating mechanism, hot melt dress
It sets, mill leveling device and control assembly；
The clamping device is set in the rack, the clamping device include first aid component, second aid component, in
Between accommodate component, the first pushing component and the second pushing component；The first aid component is for fixing left branch pipe, and described second
Aid component is for fixing right branch pipe, the first aid of the first pushing component connection component, the second pushing component connection
Second aid component, the intermediate aid component is set between the first aid component and the second aid component, for solid
The fixed ball valve；
The rotating mechanism is set on the fixed frame, and the rotating mechanism is for driving thermofusion device and milling leveling device to turn
It is dynamic, in the fixed mount setting and the rack；
The milling leveling device is used to carry out face of weld milling to put down, and is connected on the rotating mechanism；
The thermofusion device is connected on the rotating mechanism for heating to face of weld；
The control assembly is used to drive clamping device, rotating mechanism, milling leveling device and hot melt dress according to certain control program
Set the corresponding movement of execution.
2. full-automatic ball valve welding machine according to claim 1, which is characterized in that the welding machine include two fixed devices, two
A fixed device is arranged in parallel in the rack.
3. full-automatic ball valve welding machine according to claim 1 or 2, which is characterized in that first pushing component and second
Pushing component includes pushing away seat and one group of first push rod, described to push away in seat fixed setting and the rack, first push rod
Fixing end pushes away seat described in being connected to, and movable end is connected on the first aid component or the second aid component.
4. full-automatic ball valve welding machine according to claim 3, which is characterized in that the first aid component, the second aid
Component, intermediate aid component include upper holder, lower holder and open-and-close mechanism, and the lower holder is connected to institute by one group of track
It states in rack, described upper holder one end is hinged on the lower holder, and the other end is connected to the lower holder by open-and-close mechanism
On.
5. full-automatic ball valve welding machine according to claim 1 or 4, which is characterized in that the rotating mechanism includes that bearing is solid
Reservation, rolling bearing, active rotation plate, servo motor, the bearing fixed seat are connected on the fixed frame, the rotation axis
The inner ring held connects the bearing fixed seat, and the outer ring of the rolling bearing is equipped with gear ring, and the servo motor passes through gear ring
Rolling bearing is controlled, the active rotation plate is connected to the outer of the rolling bearing.
6. full-automatic ball valve welding machine according to claim 5, which is characterized in that the milling leveling device include the second push rod,
First movement seat, first slide, the first milling cutter and the second milling cutter, the fixing end point of second push rod are connected to the active rotation
On rotating plate, the movable end of second push rod is connected on the first movement seat, and first milling cutter and the second milling cutter pass through
The first slide can be slidably arranged on the first movement seat.
7. full-automatic ball valve welding machine according to claim 5, which is characterized in that the thermofusion device include third push rod,
The fixing end point of second Mobile base, second slide, the first electric hot plate and the second electric hot plate, the third push rod is connected to the master
On dynamic swivel plate, the movable end of the third push rod is connected on second Mobile base, first electric hot plate and the second electricity
Hot plate can be slidably arranged on second Mobile base by the second slide.
8. full-automatic ball valve welding machine according to claim 1, which is characterized in that the welding machine further includes Grating examinations device,
Grating examinations device connects control assembly, and the Grating examinations device is used to monitor the working condition of clamping device.
9. full-automatic ball valve welding machine according to claim 1, which is characterized in that the welding machine further includes separating mechanism, described
Separating mechanism is for separating thermofusion device and face of weld, and milling leveling device and face of weld.
10. full-automatic ball valve welding machine according to claim 9, which is characterized in that the separating mechanism includes guide rod, separation
Bar and separating plate, the guide rod are fixed on the intermediate aid component, and the other end is set in the first aid component or the
On two aid components, described declutcher control lever one end is fixed on the first aid component or the second aid component, and other end connection is described to divide
From on plate, the separating plate is socketed on the guide rod, and the thermofusion device and milling leveling device are equipped with and are adapted with the guide rod
Separation unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721731769.6U CN208376037U (en) | 2017-12-12 | 2017-12-12 | A kind of full-automatic ball valve welding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721731769.6U CN208376037U (en) | 2017-12-12 | 2017-12-12 | A kind of full-automatic ball valve welding machine |
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| Publication Number | Publication Date |
|---|---|
| CN208376037U true CN208376037U (en) | 2019-01-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201721731769.6U Active CN208376037U (en) | 2017-12-12 | 2017-12-12 | A kind of full-automatic ball valve welding machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107891611A (en) * | 2017-12-12 | 2018-04-10 | 无锡市胜达塑管熔接设备有限公司 | A kind of full-automatic ball valve welding machine and its technique |
-
2017
- 2017-12-12 CN CN201721731769.6U patent/CN208376037U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107891611A (en) * | 2017-12-12 | 2018-04-10 | 无锡市胜达塑管熔接设备有限公司 | A kind of full-automatic ball valve welding machine and its technique |
| CN107891611B (en) * | 2017-12-12 | 2023-07-25 | 无锡市胜达塑管熔接设备有限公司 | Full-automatic ball valve welding machine and process thereof |
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Address after: 214000 Jiangsu province Wuxi Hudai Industrial Park Joint Road No. 9 building D Patentee after: ROTHENBERGER (WUXI) PIPELINE TECHNOLOGY Co.,Ltd. Address before: 214000 Jiangsu province Wuxi Hudai Industrial Park Joint Road No. 9 building D Patentee before: WUXI SHENGDA PLASTIC PIPE WELDING EQUIPMENT Co.,Ltd. |
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