CN107868923A - A kind of strip Continuous Heat coating producing line online robot device for dragging dregs - Google Patents
A kind of strip Continuous Heat coating producing line online robot device for dragging dregs Download PDFInfo
- Publication number
- CN107868923A CN107868923A CN201711418300.1A CN201711418300A CN107868923A CN 107868923 A CN107868923 A CN 107868923A CN 201711418300 A CN201711418300 A CN 201711418300A CN 107868923 A CN107868923 A CN 107868923A
- Authority
- CN
- China
- Prior art keywords
- slag
- scum
- robot body
- slag bath
- plating solution
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
Abstract
A kind of strip Continuous Heat coating producing line online robot device for dragging dregs, belongs to hot coating technology field.Including automation control system, safe fence, base, robot body, slag bath and scum collector；Robot body is installed on base, and scum collector is connected with robot body, and slag bath is fixed on robot body side, and automation control system is located at the outside of safe fence.Start automation control system control scum collector and be moved to the reduction point away from plating solution pot A sides；Start robot body to start to act, scum collector pushes away slag, drags for slag action, then deslagging, pours into slag bath after scum silica frost is picked up.Advantage is, effectively avoid operative employee it is excessive exposed to high temperature, high pollution, the dangerous plating solution pot region of high noisy；Reduce the generation for the security incidents such as high temperature coating liquid is splashed, machinery is hurted sb.'s feelings.
Description
Technical field
The invention belongs to hot coating technology field, more particularly to a kind of strip Continuous Heat coating producing line online robot drags for slag
Device.
Background technology
In recent years, more than China's scale zinc-plated manufacturing enterprise possesses galvanized sheet producing line and increased year by year.Producing line type is mainly wrapped
Include galvanization production line (GI), alloying galvanization production line (GA) etc.；And plating solution pot is the Core equipment of above-mentioned producing line, slag work is dragged for
Skill directly affects product quality, production cost and job safety.
Online plating solution pot domestic at present drags for slag mode 95% manually to drag for slag, and to ensure to drag for slag safety, operating personnel need to wear
Protective garment, the splashproof helmet, preventing noise ear cover are worn, and is worn Safety Belt, therefore, slag is manually dragged for and potential safety hazard, work be present
The problems such as bad environments.Slag is dragged for using robot to start to popularize in hot-dip industry.
Dragging for slag using robot has problems with present：
1) it is narrow and small to drag for slag working area for robot：Because robot putting position and robot drag for the limitation of slag technological design
Property, robot can only carry out dragging for slag according to the narrow and small route of regulation, and it is very limited can only to cover plating solution pot 3m (length) × 1m (width)
Region.
2) it is small to drag for the quantity of slag for robot：Due to robot putting position, drag for slag track and drag for slag action planning the problem of, mesh
Preceding robot, which drags for slag operation and drags for the quantity of slag, is less than 3kg/min, does not meet zinc-plated producing line rhythm of production requirement.
3) can not effectively substitute artificial：Because robot drags for, the slag scope of operation is narrow and small, and robot drags for the problems such as quantity of slag is small, to meet
Producing line normally produces, it is necessary to which a large amount of human assistances drag for slag operation, therefore can not realize that robot substitutes artificial purpose.
The content of the invention
It is an object of the invention to provide a kind of strip Continuous Heat coating producing line online robot device for dragging dregs, solves existing
Having robot to drag for, slag working area is narrow and small, it is smaller to drag for the quantity of slag, can not effectively substitute the problem of artificial.
A kind of strip Continuous Heat coating producing line online robot device for dragging dregs, including automation control system 1, safe fence
2nd, base 3, robot body 4, slag bath 5 and scum collector 6；Robot body 4 is installed on base 3, scum collector 6 with
Robot body 4 is connected, and slag bath 5 is fixed on robot body side, base 3, robot body 4, slag bath 5 and scum collector
6 outsides are provided with safe fence 2；Automation control system 1 is located at the outside of safe fence 2, respectively with robot body 4 and slag bath
Slag bath weighing sensor 7 in 5 is connected by wire, and automation control system 1 controls scum collector by robot body 4
Scum silica frost is poured into slag bath 5 by 6.
The safe fence 2 is metal material, is highly 1m~1.5m, and width 4m~7m, safe fence 2 surrounds in three faces
Shape.The safe fence 2 of above-mentioned size range can ensure the security in robot motion footprint.
Robot body 4 is visited conjunction, base 3 to plating solution pot pot edge by the base 3 with ground by foundation bolt,
The lateral distance of robot body 4 and plating solution pot is maintained at 400~600mm.It is arranged such between robot body 4 and base 3
Relation, robot body 4 can be made to possess higher action remaining, and robot body 4 is not in contact with plating solution pot, side
Just plating solution pot is changed.
The scum collector 6 is the spade loose structure with connecting rod, is fixed on by flange on robot body 4, is floated
Slag collector 6 can all around be moved up and down by robot body 4, depth bounds of the scum collector 6 in plating solution pot
For 0~0.5m, liquid fluctuating can be reduced, movement radius is 0.2m~6m；Can be by the cadmia complete set in plating solution pot
In get up to be fished for, improve operating efficiency.Spade loose structure is able to ensure that in scum collector 6 and slag bath 5 and not accumulated
Plating solution.
The slag bath 5 includes slag bath weighing sensor 7, slag bath body 9 and scum silica frost vertical loading board 8, and slag bath body 9 is slag bath 5
Core component, scum silica frost vertical loading board 8 is located in slag bath body 9, including suspension ring, stock and support, and suspension ring are located at the top of the stock
End, support is located at the bottom of stock, for lifting by crane scum silica frost；Scum silica frost is by being cooled into scum silica frost ingot, and by the adhesion of scum silica frost vertical loading board 8
Wherein.Slag bath weighing sensor 7 is located at the bottom of slag bath body 9, and slag bath weighing sensor 7 is used to detect scum silica frost weight, works as scum silica frost
When weight exceedes setting value, control system will be prompted to scum silica frost in slag bath to expire, and robot stops dragging for slag.
A kind of above-mentioned device for dragging dregs drags for slag method, and specific steps and parameter are as follows：
1st, automation control system 1 is started, the scum collector 6 on control machine human body 4 is moved to away from plating solution pot A
The reduction point of side；
2nd, start robot body 4 to start to act, scum collector 6 pushes away slag action, successively according to 1~N Tui Zha roads
Footpath is carried out pushing away slag, and scum silica frost is rushed into the plating solution pot internal edge close to the side of robot body 4；Wherein, N is scum collector 6
Push away slag path number, N scopes are 2~30；
3rd, scum collector 6 drags for slag action, will be rushed to close to robot body 4 one according to perpendicular to pushing away slag path direction
The scum silica frost of side picks up；
4th, scum collector 6 does deslagging action, is poured into after scum silica frost is picked up in slag bath 5；
5th, slag end-of-job is dragged for, scum collector 6 resets, and waits drag for slag order next time.
Acted by pushing away slag and dragging for slag described in step 2 and 3, can cover 90% in the plating solution pot at stove nose rear~
95% region.
1~N slag the path that pushes away is parallel path in the step 2, is arranged successively from the left side of plating solution pot to plating solution pot
Right side.
In the step 3, the slag speed of dragging for of scum collector 6 is 4kg/min~10kg/min, can ensure zincincation
Be normally carried out.
The advantage of the invention is that：
1) by improving the working environment of operative employee, effectively avoid operative employee is excessive from being made an uproar exposed to high temperature, high pollution, height
The dangerous plating solution pot region of sound；
2) can effectively reduce operative employee's high intensity repeatability drags for slag work；Meanwhile improve operating efficiency；
3) generation for the security incidents such as high temperature coating liquid is splashed, machinery is hurted sb.'s feelings can be effectively reduced；
4) drag for slag collector to drag for slag speed consistent with rhythm of production, it can be ensured that production process is carried out continuously；
5) loss of zinc liquid can be reduced, cost is reduced, realizes upgrading synergy.Other features and advantages of the present invention will with
Illustrated in specification afterwards, also, partial feature and advantage become apparent from specification, or by implementing this hair
It is bright and understand.The purpose of the present invention and other advantages can pass through the institute spy in the specification, claims and accompanying drawing write
The structure do not pointed out is realized and obtained.
Brief description of the drawings
Fig. 1 strip Continuous Heat coating producing line online robot device for dragging dregs top views.Wherein, automation control system 1, peace
Full fence 2, base 3, robot body 4, slag bath 5, scum collector 6；I-IX is pushes away slag path, and for X to drag for slag path, α is plating
Liquid pot, β are stove nose, and A is A sides inside plating solution pot pot edge, and B is B sides inside plating solution pot pot edge, and C is C inside plating solution pot pot edge
Side.
Fig. 2 is the partial enlarged drawing of strip Continuous Heat coating producing line online robot device for dragging dregs.Wherein, γ is plating solution pot
Pot edge, δ are ground.
Fig. 3 is the top view of scum collector.
Fig. 4 is the front view of scum collector.
Fig. 5 is the front view of slag bath.Wherein, slag bath weighing sensor 7, slag bath body 9, scum silica frost vertical loading board 8.
Fig. 6 is the top view of slag bath.
Embodiment
Embodiment 1
A kind of strip Continuous Heat coating producing line online robot device for dragging dregs, including automation control system 1, safe fence
2nd, base 3, robot body 4, slag bath 5 and scum collector 6；Robot body 4 is installed on base 3, scum collector 6 with
Robot body 4 is connected, and slag bath 5 is fixed on robot body side, base 3, robot body 4, slag bath 5 and scum collector
6 outsides are provided with safe fence 2；Automation control system 1 is located at the outside of safe fence 2, respectively with robot body 4 and slag bath
Slag bath weighing sensor 7 in 5 is connected by wire, and automation control system 1 controls scum collector by robot body 4
Scum silica frost is poured into slag bath 5 by 6.
Safe fence 2 is metal material, is highly 1.2m, width 6m, and safe fence 2 surrounds shape in three faces.
Robot body 4 is visited conjunction, base 3 to plating solution pot pot edge by base 3 with ground by foundation bolt, machine
Human body 4 and the lateral distance of plating solution pot are maintained at 600mm.
Scum collector 6 is the spade loose structure with connecting rod, is fixed on by flange on robot body 4, and scum silica frost is received
Storage 6 can all around be moved up and down by robot body 4, and depth bounds 0 of the scum collector 6 in plating solution pot~
0.5m, according to zinc liquid height adjustable, liquid fluctuating can be reduced, movement radius is 3m；Can be by the cadmia in plating solution pot
Put together and fished for completely, improve operating efficiency.Spade loose structure is able to ensure that in scum collector and slag bath not
Accumulate plating solution.
The slag bath 5 includes slag bath weighing sensor 7, slag bath body 9 and scum silica frost vertical loading board 8, and slag bath body 9 is slag bath 5
Core component, scum silica frost vertical loading board 8 is located in slag bath body 9, including suspension ring, stock and support, and suspension ring are located at the top of the stock
End, support is located at the bottom of stock, for lifting by crane scum silica frost；Scum silica frost is by being cooled into scum silica frost ingot, and by the adhesion of scum silica frost vertical loading board 8
Wherein.Slag bath weighing sensor 7 is located at the bottom of slag bath body 9, and slag bath weighing sensor 7 is used to detect scum silica frost weight, works as scum silica frost
When weight exceedes setting value, control system will be prompted to scum silica frost in slag bath to expire, and robot stops dragging for slag.
A kind of above-mentioned device for dragging dregs drags for slag method, and specific steps and parameter are as follows：
Step 1, start automation control system 1, the scum collector 6 on control machine human body 4 is moved to away from plating
The reduction point of liquid pot A sides；
Step 2, startup robot body 4 start to act, and scum collector 6 pushes away slag action, successively pushing away according to I~IX
Slag path is carried out pushing away slag, and scum silica frost is rushed into the plating solution pot internal edge close to the side of robot body 4；
Step 3, scum collector 6 drag for slag action, will be rushed to close to robot body 4 according to perpendicular to pushing away slag path X
The scum silica frost of side picks up；
Step 4, scum collector 6 do deslagging action, are poured into after scum silica frost is picked up in slag bath 5；
Step 5, slag end-of-job is dragged for, scum collector 6 resets, and waits drag for slag order next time.
Plating solution pot surface scum method is fished for online by above-mentioned strip Continuous Heat coating producing line robot, can cover stove nose β
93%% region in the plating solution pot α at rear.
Plating solution pot surface scum device and method is fished for online by the strip Continuous Heat coating producing line robot of the present embodiment, fits
It it is 400 DEG C~550 DEG C with temperature, suitable for GI, GA, zinc-aluminum-magnesium series alloy coated article.
It is noted that the plating solution pot surface that the online robot of the present embodiment galvanization production line removes galvanization production line is closed
The method of golden slag, it is 0~0.5m below plating solution surface that robot body 4, which drives the slag depth of dragging for of scum collector 6,；
It is noted that the slag speed of dragging for of the present embodiment robot body is 5kg/min；Zincincation can be ensured just
Often operation；
It is noted that embodiment plating solution pot dimensions length is 5m, width 2m；
It is noted that embodiment robot drags for slag instrument distalmost end range of movement is：With the base center of robot body 3
Centered on point, it is 3m that robot, which drags for slag radius,；
It is noted that the present embodiment robot application zinc liquid temperature in plating solution pot is 400 DEG C~550 DEG C.
In summary, the embodiments of the invention provide a kind of strip Continuous Heat coating producing line online robot drag for slag system and
Process, the present invention, which drags for slag system, can improve working environment, avoid being excessively exposed to the danger of high temperature, high pollution, high noisy
Dangerous plating solution pot region；That reduces operative employee's high intensity repeatability drags for slag work；Meanwhile effectively reduce high temperature coating liquid splash,
Machinery such as is hurted sb.'s feelings at the generation of security incident.
Claims (8)
1. a kind of strip Continuous Heat coating producing line online robot device for dragging dregs, it is characterised in that including automation control system
(1), safe fence (2), base (3), robot body (4), slag bath (5) and scum collector (6)；Robot body (4) is pacified
Loaded on base (3), scum collector (6) is connected with robot body (4), and slag bath (5) is fixed on robot body side, bottom
Safe fence (2) is provided with outside seat (3), robot body (4), slag bath (5) and scum collector (6)；Automation control system
(1) it is located at the outside of safe fence (2), it is logical with the slag bath weighing sensor (7) in robot body (4) and slag bath (5) respectively
Wire connection is crossed, automation control system (1) controls scum collector (6) that scum silica frost is poured into slag bath by robot body (4)
(5)；
Above-mentioned device for dragging dregs drags for slag method, and specific steps and parameter are as follows：
1) automation control system (1) is started, the scum collector (6) on control machine human body (4) is moved to away from plating solution
The reduction point of pot A sides；
2) start robot body (4) to start to act, scum collector (6) pushes away slag action, successively according to 1~N Tui Zha roads
Footpath is carried out pushing away slag, and scum silica frost is rushed into the plating solution pot internal edge close to robot body (4) side；Wherein, N is scum collector
(6) push away slag path number, N scopes are 2~30；
3) scum collector (6) drags for slag action, will be rushed to close to robot body (4) one according to perpendicular to pushing away slag path direction
The scum silica frost of side picks up；
4) scum collector (6) does deslagging action, is poured into after scum silica frost is picked up in slag bath (5)；
5) slag end-of-job is dragged for, scum collector (6) resets, and waits drag for slag order next time.
2. device according to claim 1, it is characterised in that described safe fence (2) is metal material, is highly 1m
~1.5m, width 4m~7m, safe fence (2) surround shape in three faces.
3. device according to claim 1, it is characterised in that described base (3) is closed with ground by foundation bolt handle,
Base (3) visits robot body (4) to plating solution pot pot edge, and the lateral distance of robot body (4) and plating solution pot is kept
In 400~600mm.
4. device according to claim 1, it is characterised in that described scum collector (6) is that the spade with connecting rod is more
Pore structure, it is fixed on by flange on robot body (4), scum collector (6) can be by left before and after robot body (4)
The right side moves up and down, and depth bounds of the scum collector (6) in plating solution pot is 0~0.5m, can reduce liquid fluctuating, motion half
Footpath scope is 0.2m~6m；Cadmia in plating solution pot is put together completely and fished for；Spade loose structure is able to ensure that floating
Plating solution is not accumulated in slag collector (6) and slag bath (5).
5. device according to claim 1, it is characterised in that described slag bath (5) include slag bath weighing sensor (7),
Slag bath body (9) and scum silica frost vertical loading board (8), slag bath body (9) are slag bath (5) core component, and scum silica frost vertical loading board (8) is located at slag bath
In body (9), including suspension ring, stock and support, suspension ring are located at the top of the stock, and support is located at the bottom of stock, is used for
Lift by crane scum silica frost；Scum silica frost, which passes through, is cooled into scum silica frost ingot, and by scum silica frost vertical loading board (8) adhesion wherein；Slag bath weighing sensor (7) position
In slag bath body (9) bottom, slag bath weighing sensor (7) is used to detect scum silica frost weight, when scum silica frost weight exceedes setting value, control
System processed will be prompted to scum silica frost in slag bath to expire, and robot stops dragging for slag.
6. device according to claim 1, it is characterised in that step 2) and 3) described in push away slag and drag for slag action, energy
Enough cover in the plating solution pot at stove nose rear 90%~95% region.
7. device according to claim 1, it is characterised in that the 1~N slag path that pushes away is parallel road in the step 2)
Footpath, arranged successively from the left side of plating solution pot to the right side of plating solution pot.
8. device according to claim 1, it is characterised in that in the step 3), scum collector (6) drags for slag speed
For 4kg/min~10kg/min, being normally carried out for zincincation can be ensured.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711418300.1A CN107868923B (en) | 2017-12-23 | 2017-12-23 | A kind of strip Continuous Heat coating producing line online robot device for dragging dregs |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711418300.1A CN107868923B (en) | 2017-12-23 | 2017-12-23 | A kind of strip Continuous Heat coating producing line online robot device for dragging dregs |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107868923A true CN107868923A (en) | 2018-04-03 |
| CN107868923B CN107868923B (en) | 2019-05-14 |
Family
ID=61756064
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711418300.1A Active CN107868923B (en) | 2017-12-23 | 2017-12-23 | A kind of strip Continuous Heat coating producing line online robot device for dragging dregs |
Country Status (1)
| Country | Link |
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| CN (1) | CN107868923B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110670006A (en) * | 2019-09-11 | 2020-01-10 | 湖南华菱涟钢薄板有限公司 | Robot slag fishing system |
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|---|---|---|---|---|
| RU2075369C1 (en) * | 1993-12-24 | 1997-03-20 | Алексей Иванович Майоров | Method and apparatus to remove slag from smelt metal surface in steel casting ladle |
| JP2001150140A (en) * | 1999-11-22 | 2001-06-05 | Kobe Steel Ltd | Method and device for removing slag |
| JP2011033315A (en) * | 2009-08-05 | 2011-02-17 | Toyota Motor Corp | Automatic slag recovery device |
| CN201841259U (en) * | 2010-10-29 | 2011-05-25 | 长沙有色冶金设计研究院 | Automatic submerged slag conveyer |
| CN102494544A (en) * | 2011-12-26 | 2012-06-13 | 重庆科技学院 | Scum dredger |
| CN205343142U (en) * | 2016-01-21 | 2016-06-29 | 北京中远通科技有限公司 | Manipulator is automatic to drag for slag system all |
| EP3165618A1 (en) * | 2015-11-03 | 2017-05-10 | Befesa Aluminio, S.L. | Crucible skimming, stirring and sample taking station |
-
2017
- 2017-12-23 CN CN201711418300.1A patent/CN107868923B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2075369C1 (en) * | 1993-12-24 | 1997-03-20 | Алексей Иванович Майоров | Method and apparatus to remove slag from smelt metal surface in steel casting ladle |
| JP2001150140A (en) * | 1999-11-22 | 2001-06-05 | Kobe Steel Ltd | Method and device for removing slag |
| JP2011033315A (en) * | 2009-08-05 | 2011-02-17 | Toyota Motor Corp | Automatic slag recovery device |
| CN201841259U (en) * | 2010-10-29 | 2011-05-25 | 长沙有色冶金设计研究院 | Automatic submerged slag conveyer |
| CN102494544A (en) * | 2011-12-26 | 2012-06-13 | 重庆科技学院 | Scum dredger |
| EP3165618A1 (en) * | 2015-11-03 | 2017-05-10 | Befesa Aluminio, S.L. | Crucible skimming, stirring and sample taking station |
| CN205343142U (en) * | 2016-01-21 | 2016-06-29 | 北京中远通科技有限公司 | Manipulator is automatic to drag for slag system all |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110670006A (en) * | 2019-09-11 | 2020-01-10 | 湖南华菱涟钢薄板有限公司 | Robot slag fishing system |
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| Publication number | Publication date |
|---|---|
| CN107868923B (en) | 2019-05-14 |
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