CN205290116U - Major axis workpiece repair welding system - Google Patents
Major axis workpiece repair welding system Download PDFInfo
- Publication number
- CN205290116U CN205290116U CN201520971047.2U CN201520971047U CN205290116U CN 205290116 U CN205290116 U CN 205290116U CN 201520971047 U CN201520971047 U CN 201520971047U CN 205290116 U CN205290116 U CN 205290116U
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- CN
- China
- Prior art keywords
- welding
- workpiece
- solder flux
- fixed
- base
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model relates to a major axis workpiece repair welding system radially is provided with a plurality of welding machines in one side interval in the work piece level, and these a plurality of welding machine drive installations are on the welding machine track, and the welding machine includes base, leading wheel, door -shaped frame, solder flux storage storehouse, welding wire support, welder and gun case, and a plurality of leading wheels are installed to base lower extreme symmetry, at the base vertical door -shaped frame that is equipped with admittedly in upper end, this frame upper end is installed the solder flux and is stored the storehouse, admittedly, be equipped with a pole setting in that door -shaped frame inboard base upper end is vertical, a support is installed to the upper portion cantilever type of this pole setting, and this welding wire support lower extreme is equipped with welder admittedly, is equipped with a gun case at welder lower part cover, and welder lower part coaxial fixed mounted has the heating pipe, installs one in the coaxial meshing of heating pipe lower extreme and extends the rifle head. The utility model has the advantage of scientific and reasonable design, simple structure, equipment running time is effectively guaranteed in the maintenance, reliable and stable of being convenient for, reduces maintenance of equipment expense, guarantees processingquality.
Description
Technical field
This utility model belongs to long axis workpiece manufacture field, relates to a kind of long axis workpiece and repairs welding system.
Background technology
Built-up welder is the visual plant repaired for long axis workpiece surface overlayings such as plugs, and the operation principle of built-up welder is to be driven chuck by motor reducer, and chuck drives plug to rotate and then is processed processing, and plug remains rotation when built-up welding works. At present, built-up welder is directly to be connected with chuck with motor reducer, when the workpiece of more than built-up welding weight 6000kg, diameter more than 300mm, due to the not torsion increase with one heart of workpiece, damages machine, results even in reductor damage.
The welding gun of existing bonding machine heats in processing environment at long term high temperature needs frequent maintenance, especially rifle head position contacts with the welding wire of high-temperature fusion, there will be the problem sticking solder wire material or crossing Thermal cracking, need during maintenance to change overall welding gun, maintenance cost is higher, and it is complex to change program, expend man-hour.
Utility model content
The purpose of this utility model is in that to overcome the deficiencies in the prior art part, it is provided that a kind of design science is reasonable, simple in construction, it is simple to safeguard, reliable and stable long axis workpiece repairs welding system.
A kind of long axis workpiece repairs welding system, including workpiece chuck, welding machine, tail cone seat and support roller device, workpiece chuck and tail cone seat are coaxially disposed, workpiece to be processed coaxially pushes up dress and is fixed between case head chuck and boot, the workpiece of workpiece chuck and tail cone seat is arranged below homoaxial horizontal rail, this horizontal rail drives multiple support roller devices that lead, radially it is arranged at intervals with multiple bonding machine in side at workpiece level, the plurality of bonding machine drive installation is on welding machine track, it is characterised in that:
Bonding machine includes base, directive wheel, gate frame, solder flux storage warehouse, welding wire support, welding gun and holster, and base lower end is symmetrically installed with multiple directive wheel;Vertically being fixed with a gate frame in base upper end, this framework upper end is provided with solder flux storage warehouse, is connected to one in solder flux storage warehouse lower end with the solder flux conduit controlling valve;
Base upper end inside gate frame is vertically fixed with a vertical rod, the upper cantilever arm formula of this vertical rod is provided with a support, this welding wire pedestal lower end is fixed with welding gun, is set with a holster in welding gun bottom, is shaped with a branch's input pipe tilting upward opening in the middle part of this holster; Welding gun bottom is coaxially fixed with and adds heat pipe, coaxially engages be provided with a gun extension head adding heat pipe lower end.
And, described support roller device is fixed with scrap collecting tank.
And, outside workpiece chuck, it is coaxially installed with a buffered-display driver mechanism for driving workpiece to rotate.
Advantage of the present utility model and having the benefit effect that
This utility model design science rationally, simple in construction, it is simple to safeguard, reliable and stable, be effectively ensured operation hours, reduce equipment maintenance cost, it is ensured that crudy.
Accompanying drawing explanation
Fig. 1 is overall structure front view of the present utility model;
Fig. 2 is bonding machine structural representation;
Fig. 3 is the left view of Fig. 2.
Detailed description of the invention
Below by specific embodiment, the utility model is described in further detail, and following example are illustrative, is not determinate, it is impossible to limits protection domain of the present utility model with this.
A kind of long axis workpiece repairs welding system, including workpiece chuck 2, welding machine 4, tail cone seat 5 and support roller device 6, workpiece chuck and tail cone seat are coaxially disposed, workpiece 3 to be processed coaxially pushes up dress and is fixed between case head chuck and boot, is coaxially installed with a buffered-display driver mechanism 1 for driving workpiece to rotate outside workpiece chuck;
The workpiece of workpiece chuck and tail cone seat is arranged below homoaxial horizontal rail, this horizontal rail drives multiple support roller devices that lead, the plurality of support roller device supports workpiece and ensures the axiality of workpiece, and the support roller device of the present embodiment is fixed with scrap collecting tank;
Radially being arranged at intervals with multiple bonding machine 4 in side at workpiece level, the plurality of bonding machine drive installation is in welding machine track (not shown);
The concrete structure of bonding machine is referring to shown in accompanying drawing 2 and accompanying drawing 3, including base 404, directive wheel 405, gate frame 403, solder flux storage warehouse 401, welding wire support 409, welding gun 408 and holster 407, base lower end is symmetrically installed with multiple directive wheel, directive wheel rolls and is installed in horizontal rail 406, and directive wheel is moved along horizontal rail by the dynamic base of motor driven belts;
A gate frame vertically it is fixed with in base upper end, this framework upper end is provided with solder flux storage warehouse, this solder flux storage warehouse be funnel-shaped structure for containing powdered flux, in the middle part of solder flux storage warehouse lower end minimum point be connected to one with control valve solder flux conduit 402;
Base upper end inside gate frame is vertically fixed with a vertical rod 410, the upper cantilever arm formula of this vertical rod is provided with the welding wire support of a upper and lower adjustment, this welding wire pedestal lower end is fixed with welding gun, it is set with a holster in welding gun bottom, being shaped with a branch's input pipe tilting upward opening in the middle part of this holster, this branch's input pipe is used for connecting solder flux conduit and inputs solder flux in welding gun;
Welding gun internal structure is referring to shown in accompanying drawing 3, welding gun bottom is coaxially fixed with and adds heat pipe 411, coaxially engage adding heat pipe lower end a gun extension head 412 is installed, this gun extension head adopts the higher brass material of temperature classification to make, and welding wire reacts and carries out welding processing by stretching out rear contact bonding in the through hole in gun extension head.
Although disclosing embodiment of the present utility model and accompanying drawing for the purpose of illustration, but it will be appreciated by those skilled in the art that: in the spirit and scope without departing from this utility model and claims, various replacements, to change and modifications be all possible, therefore, scope of the present utility model is not limited to embodiment and accompanying drawing disclosure of that.
Claims (3)
1. a long axis workpiece repairs welding system, including workpiece chuck, welding machine, tail cone seat and support roller device, workpiece chuck and tail cone seat are coaxially disposed, workpiece to be processed coaxially pushes up dress and is fixed between case head chuck and boot, the workpiece of workpiece chuck and tail cone seat is arranged below homoaxial horizontal rail, this horizontal rail drives multiple support roller devices that lead, radially it is arranged at intervals with multiple bonding machine in side at workpiece level, the plurality of bonding machine drive installation is on welding machine track, it is characterised in that:
Bonding machine includes base, directive wheel, gate frame, solder flux storage warehouse, welding wire support, welding gun and holster, and base lower end is symmetrically installed with multiple directive wheel; Vertically being fixed with a gate frame in base upper end, this framework upper end is provided with solder flux storage warehouse, is connected to one in solder flux storage warehouse lower end with the solder flux conduit controlling valve;
Base upper end inside gate frame is vertically fixed with a vertical rod, the upper cantilever arm formula of this vertical rod is provided with a welding wire support, this welding wire pedestal lower end is fixed with welding gun, is set with a holster in welding gun bottom, is shaped with a branch's input pipe tilting upward opening in the middle part of this holster; Welding gun bottom is coaxially fixed with and adds heat pipe, coaxially engages be provided with a gun extension head adding heat pipe lower end.
2. long axis workpiece according to claim 1 repairs welding system, it is characterised in that: described support roller device is fixed with scrap collecting tank.
3. long axis workpiece according to claim 1 repairs welding system, it is characterised in that: outside workpiece chuck, it is coaxially installed with a buffered-display driver mechanism for driving workpiece to rotate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520971047.2U CN205290116U (en) | 2015-11-30 | 2015-11-30 | Major axis workpiece repair welding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520971047.2U CN205290116U (en) | 2015-11-30 | 2015-11-30 | Major axis workpiece repair welding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205290116U true CN205290116U (en) | 2016-06-08 |
Family
ID=56435201
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520971047.2U Expired - Fee Related CN205290116U (en) | 2015-11-30 | 2015-11-30 | Major axis workpiece repair welding system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205290116U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106826036A (en) * | 2017-01-23 | 2017-06-13 | 哈尔滨科能熔敷科技有限公司 | A kind of segmented thin-wall circular tube deposition apparatus |
| CN109262165A (en) * | 2018-09-03 | 2019-01-25 | 安徽再制造工程设计中心有限公司 | A kind of hydraulic stem injured part prosthetic appliance |
| CN113102863A (en) * | 2021-05-28 | 2021-07-13 | 广西建工集团第一安装工程有限公司 | High-efficiency roller gear tooth hard alloy surfacing system and surfacing method |
| CN113681137A (en) * | 2021-10-22 | 2021-11-23 | 江苏帕卓管路系统股份有限公司 | Automatic welding machine |
| CN114799725A (en) * | 2022-05-18 | 2022-07-29 | 重庆钢铁股份有限公司 | Repair method for leakage of lower valve box body of blast furnace equipment |
-
2015
- 2015-11-30 CN CN201520971047.2U patent/CN205290116U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106826036A (en) * | 2017-01-23 | 2017-06-13 | 哈尔滨科能熔敷科技有限公司 | A kind of segmented thin-wall circular tube deposition apparatus |
| CN109262165A (en) * | 2018-09-03 | 2019-01-25 | 安徽再制造工程设计中心有限公司 | A kind of hydraulic stem injured part prosthetic appliance |
| CN113102863A (en) * | 2021-05-28 | 2021-07-13 | 广西建工集团第一安装工程有限公司 | High-efficiency roller gear tooth hard alloy surfacing system and surfacing method |
| CN113681137A (en) * | 2021-10-22 | 2021-11-23 | 江苏帕卓管路系统股份有限公司 | Automatic welding machine |
| CN114799725A (en) * | 2022-05-18 | 2022-07-29 | 重庆钢铁股份有限公司 | Repair method for leakage of lower valve box body of blast furnace equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160608 Termination date: 20171130 |