CN106738397A - A kind of Buddha's warrior attendant wire cutting machine - Google Patents
A kind of Buddha's warrior attendant wire cutting machine Download PDFInfo
- Publication number
- CN106738397A CN106738397A CN201611197835.6A CN201611197835A CN106738397A CN 106738397 A CN106738397 A CN 106738397A CN 201611197835 A CN201611197835 A CN 201611197835A CN 106738397 A CN106738397 A CN 106738397A
- Authority
- CN
- China
- Prior art keywords
- buddha
- cutting machine
- warrior attendant
- frame
- wire cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/04—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
- B28D5/045—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools by cutting with wires or closed-loop blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
- B28D5/0076—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material for removing dust, e.g. by spraying liquids; for lubricating, cooling or cleaning tool or work
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The present invention relates to cutting machine field, a kind of Buddha's warrior attendant wire cutting machine is disclosed, the Buddha's warrior attendant wire cutting machine includes frame, support frame, two home rolls and two support rollers being arranged in the middle of two home rolls in the frame；Support frame as described above is fixed in the frame, and ring flange is provided with support frame as described above, and the ring flange one side is fixed on support frame as described above, and another side is formed with the projection with circular groove, and the support roller is placed in the groove of the projection；Adjustment hole is provided with support frame as described above, the adjustment hole coordinates the height of regulation support frame as described above with bolt；The home roll and the support roller are used to wind diamond wire.Buddha's warrior attendant wire cutting machine of the present invention increases adjustable supports roller between home roll, increased the cutting force of diamond wire, meanwhile, the present invention enables to diamond wire cooling and lubricating evenly, more preferably more timely grasps Buddha's warrior attendant silk crack conditions.
Description
Technical field
The present invention relates to cutting machine field, a kind of Buddha's warrior attendant wire cutting machine is disclosed.
Background technology
Cutting machine of the prior art is usually traditional mortar cutting, and this cutting mode can produce substantial amounts of antiquated sand
Slurry, processing cost is expensive, and when mortar cuts, the hilted broadsword time is long, and production capacity is low, and water, electricity, gas consumption is big, the single monthly output of operating personnel
Amount is small, and preparing the process of mortar can produce substantial amounts of dust, pollute environment.
Compared with traditional mortar cuts, the cut mode of straight steel wire and mortar is converted to diamond wire by Buddha's warrior attendant wire cutting machine
With the cut mode of water, low cost high with cutting efficiency, the low advantage of pollution.However, diamond wire in the prior art is cut
During cutting, because the tension force of diamond wire is small, can cause that diamond wire cutting force is small, it some times happens that the situation of line bow, so
The efficiency of Buddha's warrior attendant wire cutting can be reduced, in addition, diamond wire can produce many heats, it is necessary to constantly with cold during cutting
But liquid carries out cooling and lubricating, and uniformly can not be sprayed onto coolant on diamond wire gauze by the coolant nozzle for using at present.
Meanwhile, in cutting process, due to diamond wire line Geological Problems, or diamond wire strain problem etc. can all cause cutting machine in operating
During diamond wire breakage problem.After Buddha's warrior attendant thread breakage, if can not in time find and stop machine run, can cause to be cut
Cut workpiece damage serious, improve production cost.Based on problem above, it is necessary to provide it is a can increase Buddha's warrior attendant line tension, it is cold
But liquid sprinkling is uniform and can in time detect the cutting machine of disconnection signal.
The content of the invention
The technical problem to be solved in the present invention is to provide and a can increase Buddha's warrior attendant line tension so that coolant is uniformly sprayed
Onto diamond wire gauze, and can in time detect the cutting machine of disconnection signal.
In order to solve the problems, such as techniques described above, the invention discloses a kind of Buddha's warrior attendant wire cutting machine, the Buddha's warrior attendant wire cutting
Machine includes frame, support frame, two home rolls and two support rollers being arranged in the middle of two home rolls in the frame；
Support frame as described above is fixed in the frame, and ring flange is provided with support frame as described above, and the ring flange one side is fixed on described
On support frame, another side forms the projection with circular groove, and the support roller is placed in the groove of the projection；It is described
Adjustment hole is provided with support frame, the adjustment hole coordinates the height of regulation support frame as described above with bolt；The home roll and the branch
Support roller is used to wind diamond wire.
Further, the support roller is placed into the groove of the projection, is limited by movable clamp groove.
Further, guide rod is provided with below the home roll, sensor is installed on the guide rod, for detecting Buddha's warrior attendant
Thread breakage signal.
Preferably, the guide rod is 2.
Further, the strip nozzle for uniform sprinkling coolant is provided with above the home roll.
Preferably, the screen pack for abundant impurity screening is provided with the strip nozzle.
Further, it is provided with deflecting wheel I and deflecting wheel II above two home rolls.
Further, the Buddha's warrior attendant wire cutting machine also includes actinomycetes box, wire rewinding box.
Preferably, the actinomycetes box and the wire rewinding box are arranged on the both sides of the frame.
Further, the actinomycetes box include unwrapping wire deflecting wheel and unwrapping wire circle, the wire rewinding box include take-up deflecting wheel and
Take-up circle.
Preferably, fixed part is provided with the frame, support frame as described above is fixed on the frame by the fixed part
On.
Preferably, the surface of the home roll and the support roller is provided with the groove for being embedded in diamond wire.
Preferably, the home roll and the support roller are stainless steel, its outside coating polyurethane material.
Using above-mentioned technical proposal, the present invention has the advantages that：1. a kind of Buddha's warrior attendant wire cutting of the present invention
Machine increased support roller between home roll, be conducive to increase cutting line tension, increase diamond wire cutting force, so as to improve by
Process the cutting efficiency of workpiece.2. Buddha's warrior attendant wire cutting is used, it is not necessary to which slurries coordinate, and reduce environmental pollution.3. diamond wire
Hardness is high, and abrasion resistance is strong, can greatly prolong the service life of line of cut, it is not necessary to often change filament, improves workman
Operating efficiency.4. the cooling system in a kind of Buddha's warrior attendant wire cutting machine of the present invention, the cooling nozzles with having changed strip,
Coolant can be uniformly sprayed onto on diamond wire gauze, diamond wire be cooled down and is lubricated.5. of the present invention one
Plant Buddha's warrior attendant wire cutting machine to upgrade broken string supervising device, the guide rod of install sensor is provided with below home roll, work as Buddha's warrior attendant
Guide rod is touched after thread breakage, the sensor on guide rod will quickly detect signal, transmit a signal to controller, control is cut
Cutting mill shuts down.
Brief description of the drawings
The invention will now be described in further detail with reference to the accompanying drawings：
Fig. 1 is a kind of operation principle schematic diagram of Buddha's warrior attendant wire cutting machine of the present invention；
Fig. 2 is a kind of front view of Buddha's warrior attendant wire cutting machine of the present invention；
Fig. 3 is the sectional view in Fig. 2 along line A-A；
Fig. 4 is a kind of structural representation of the support frame of Buddha's warrior attendant wire cutting machine of the present invention；
In figure：1- frames, 2- deflecting wheels I, 3- actinomycetes box, 4- unwrapping wire deflecting wheels, 5- unwrapping wire circles, 6- guide rods, 7- wire rewinding box,
8- take-up circles, 9- take-up deflecting wheels, 10- deflecting wheels II, 11- strip nozzle, 12- home rolls, 13- support rollers, 14- is raised, 15-
Support frame, 16- adjustment holes, 17- diamond wires, 18- movable clamp grooves, 19- fixed parts, 20- ring flanges.
Specific embodiment
In order to be better understood from the present invention, technical scheme combination the drawings and specific embodiments are carried out clearly below
Chu, complete description：
Embodiment 1：
As shown in Figure 2, Figure 3 and Figure 4, the invention discloses a kind of Buddha's warrior attendant wire cutting machine, the Buddha's warrior attendant wire cutting machine includes
Frame 1, support frame 15, two home rolls 12 and two supports being arranged in the middle of two home rolls 12 in the frame 1
Roller 13；The frame also includes fixed part 19, and support frame as described above 15 is fixed in the frame 1 by the fixed part 19；Institute
State and ring flange 20 is provided with support frame 15, the one side of the ring flange 20 is bolted on support frame as described above 15, another
Face forms with circular groove raised 14, and bolt hole is provided with described raised 14, and the support roller 13 is placed on described convex
Rise in 14 groove；Top movable clamp groove 18 is covered, be provided with the movable clamp groove and raised 14 relevant position with
State identical bolt hole, bolt passing through bolt hole on raised 14 so that described raised 14 cooperate with the movable clamp groove 18
The support roller is limited in the groove of the projection, the up and down motion of the support roller 13 is limited, to prevent support roller 13
Roll out groove.Adjustment hole 16 is provided with support frame as described above 15, the adjustment hole is waist-shaped hole, and the adjustment hole 16 coordinates with bolt
Adjust the height of support frame as described above 15；So as to adjust the height of the support roller 13.The home roll 12 and the support roller 13 are used
In winding diamond wire 17, the requirement of the differential tension of diamond wire 17 is met by the height of adjustable supporting roll 13, it is to avoid line bow occur
Phenomenon.
The Buddha's warrior attendant wire cutting machine also includes actinomycetes box 3 and wire rewinding box 7, and the actinomycetes box 3 and the wire rewinding box 7 are arranged on
The both sides of the frame 1.The actinomycetes box 3 includes unwrapping wire deflecting wheel 4 and unwrapping wire circle 5, and the wire rewinding box 7 includes take-up deflecting wheel
9 and take-up circle 8.Diamond wire 17 is wound on the unwrapping wire circle 5, diamond wire 17 passes sequentially through unwrapping wire deflecting wheel 4 with the frame 1 again
In deflecting wheel I2, be connected on first home roll 12, then bypass two support rollers and second home roll 12 successively, then Buddha's warrior attendant
Line is again from first home roll 12 of wraparound on second home roll 12.Diamond wire is around two home rolls 12 and the certain circle of two support rollers 13
After number, at second home roll 12, the diamond wire 17 is passed sequentially through into deflecting wheel II10, take-up deflecting wheel 9 makes diamond wire
17 are wound on take-up circle 8, so far complete the winding work of diamond wire.Power-on, makes diamond wire in unwrapping wire take-up afterwards
In operation process, the cutting work of workpiece is completed.During Buddha's warrior attendant wire cutting workpiece, heat can be produced, the home roll
Top is provided with the strip nozzle 11 for uniform sprinkling coolant, and impurity screening is provided with the strip nozzle 11
Filter screen, can abundant impurity screening, and do not interfere with the flow of coolant.Coolant is uniformly sprayed onto the diamond wire 17
On, cooling and lubrication to diamond wire 17 play a good role.In addition, during operating, diamond wire may be sent out
Raw fracture, the guide rod 6 that the lower section of the home roll 12 is provided with, sensor is provided with the guide rod 6, when diamond wire 17 is broken,
Vibration can be produced when falls downward is on the guide rod 6, the sensor on the guide rod 6 detects this vibration signal, will believe
It is number rapid to be transferred to control system, control whole machine to shut down, this new-type broken wire protecting equipment makes alarm time delay more
It is short, prevent the broken string of diamond wire 17 in cutting from damaging home roll 12 and workpiece.Preferably, the guide rod 6 is 2, can be more preferable
Detection broken string situation.The home roll 12 and the support roller 13 are stainless steel, outside coating polyurethane material.
The Buddha's warrior attendant wire cutting machine that the present invention is provided is not only solved in the prior art due to the spacing mistake between two home rolls 12
Greatly, the flexing of diamond wire 17 is spent greatly during the cutting for causing, the problem for line bow easily occur, while can be by adjusting support frame 15
The height for carrying out adjustable supporting roll 13, preferable rate of tension can be reached with adjustable supporting roll 13 at any time according to on-site actual situations,
Also, spray coolant is uniform, diamond wire is uniformly cooled down, and improves the service life of diamond wire, the sensor energy on guide rod 6
Enough rapid crack conditions for timely detecting diamond wire 17, transmit a signal to control system, timely control cutting machine to stop
Only operate, be effectively protected home roll and workpiece.
Embodiment described above only expresses some embodiments of the invention, and its description is more specific and detailed, but simultaneously
Therefore the limitation to the scope of the claims of the present invention can not be interpreted as.It should be pointed out that for a person skilled in the art,
Without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to protection model of the invention
Enclose.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.
Claims (10)
1. a kind of Buddha's warrior attendant wire cutting machine, it is characterised in that：The Buddha's warrior attendant wire cutting machine includes frame (1), and support frame (15) is installed
Two home rolls (12) in the frame (1) and two support rollers (13) being arranged in the middle of two home rolls (12)；The branch
Support (15) is fixed in the frame (1), and ring flange (20), the ring flange (20) are provided with support frame as described above (15)
Face is fixed on support frame as described above (15), and another side is formed with the projection (14) with circular groove, the support roller (13)
It is placed in the groove of the projection (14)；Adjustment hole (16), the adjustment hole (16) and spiral shell are provided with support frame as described above (15)
Bolt coordinates the height of regulation support frame as described above (15)；The home roll (12) and the support roller (13) are for winding diamond wire
(17)。
2. a kind of Buddha's warrior attendant wire cutting machine according to claim 1, it is characterised in that：The support roller (13) is placed into institute
State in the groove of raised (14), limited by movable clamp groove (18).
3. a kind of Buddha's warrior attendant wire cutting machine according to claim 1, it is characterised in that：It is provided with below the home roll (12)
Guide rod (6), sensor is provided with the guide rod (6), and for detecting diamond wire break signal, the guide rod is 2.
4. a kind of Buddha's warrior attendant wire cutting machine according to claim 1 or 3, it is characterised in that：Set above the home roll (12)
The strip nozzle (11) for uniform sprinkling coolant is equipped with, is provided with for abundant impurity screening in the strip (11)
Screen pack.
5. a kind of Buddha's warrior attendant wire cutting machine according to claim 4, it is characterised in that：Set above two home rolls (12)
It is equipped with deflecting wheel I (2) and deflecting wheel II (10).
6. a kind of Buddha's warrior attendant wire cutting machine according to claim 1, it is characterised in that：The Buddha's warrior attendant wire cutting machine also includes putting
Line case (3), wire rewinding box (7), the actinomycetes box (3) and the wire rewinding box (7) are arranged on the both sides of the frame (1).
7. a kind of Buddha's warrior attendant wire cutting machine according to claim 6, it is characterised in that：The actinomycetes box (3) is inclined including unwrapping wire
Runner (4) and unwrapping wire circle (5), the wire rewinding box (7) include take-up deflecting wheel (9) and take-up circle (8).
8. a kind of Buddha's warrior attendant wire cutting machine according to claim 1, it is characterised in that：Fixation is provided with the frame (1)
Portion (19), support frame as described above (15) is fixed in the frame (1) by the fixed part (19).
9. a kind of Buddha's warrior attendant wire cutting machine according to claim 1 or 2 or 3, it is characterised in that：The home roll (12) and described
The surface of support roller (13) is provided with the groove for being embedded in diamond wire (17).
10. a kind of Buddha's warrior attendant wire cutting machine according to claim 9, it is characterised in that：The home roll (12) and the support
Roller (13) is stainless steel, its outside coating polyurethane material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611197835.6A CN106738397B (en) | 2016-12-22 | 2016-12-22 | A kind of Buddha's warrior attendant wire cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611197835.6A CN106738397B (en) | 2016-12-22 | 2016-12-22 | A kind of Buddha's warrior attendant wire cutting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106738397A true CN106738397A (en) | 2017-05-31 |
| CN106738397B CN106738397B (en) | 2019-01-04 |
Family
ID=58899367
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611197835.6A Active CN106738397B (en) | 2016-12-22 | 2016-12-22 | A kind of Buddha's warrior attendant wire cutting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106738397B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114131769A (en) * | 2021-11-30 | 2022-03-04 | 青岛高测科技股份有限公司 | Cutting device and method |
| CN114260527A (en) * | 2021-11-17 | 2022-04-01 | 青岛高测科技股份有限公司 | Multi-roller cutting mechanism of diamond wire multi-wire cutting machine |
| CN115502497A (en) * | 2022-10-11 | 2022-12-23 | 盐城工学院 | Integral type radiating fin machining equipment |
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| CN1792597A (en) * | 2005-11-25 | 2006-06-28 | 沈阳麦科材料加工设备有限公司 | Autocontrolling multiline rotating, point cutter for diamond |
| JP4390363B2 (en) * | 2000-05-24 | 2009-12-24 | コバレントマテリアル株式会社 | Wire saw |
| CN101687306A (en) * | 2007-06-27 | 2010-03-31 | 三菱电机株式会社 | Multi-wire saw and method of cutting ingot |
| CN202439137U (en) * | 2011-12-15 | 2012-09-19 | 江西金葵能源科技有限公司 | Double-rod multi-wire cutting machine for diamond wire |
| CN204450902U (en) * | 2015-01-26 | 2015-07-08 | 青岛高校测控技术有限公司 | Diamond wire silicon crystal slicer |
| CN205651533U (en) * | 2016-05-25 | 2016-10-19 | 重庆港乾机械有限公司 | A device for cutting buddha's warrior attendant line |
| CN106113299A (en) * | 2016-08-25 | 2016-11-16 | 中国有色桂林矿产地质研究院有限公司 | Annular multi-line cutting machine |
-
2016
- 2016-12-22 CN CN201611197835.6A patent/CN106738397B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4390363B2 (en) * | 2000-05-24 | 2009-12-24 | コバレントマテリアル株式会社 | Wire saw |
| CN1792597A (en) * | 2005-11-25 | 2006-06-28 | 沈阳麦科材料加工设备有限公司 | Autocontrolling multiline rotating, point cutter for diamond |
| CN101687306A (en) * | 2007-06-27 | 2010-03-31 | 三菱电机株式会社 | Multi-wire saw and method of cutting ingot |
| CN202439137U (en) * | 2011-12-15 | 2012-09-19 | 江西金葵能源科技有限公司 | Double-rod multi-wire cutting machine for diamond wire |
| CN204450902U (en) * | 2015-01-26 | 2015-07-08 | 青岛高校测控技术有限公司 | Diamond wire silicon crystal slicer |
| CN205651533U (en) * | 2016-05-25 | 2016-10-19 | 重庆港乾机械有限公司 | A device for cutting buddha's warrior attendant line |
| CN106113299A (en) * | 2016-08-25 | 2016-11-16 | 中国有色桂林矿产地质研究院有限公司 | Annular multi-line cutting machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114260527A (en) * | 2021-11-17 | 2022-04-01 | 青岛高测科技股份有限公司 | Multi-roller cutting mechanism of diamond wire multi-wire cutting machine |
| CN114131769A (en) * | 2021-11-30 | 2022-03-04 | 青岛高测科技股份有限公司 | Cutting device and method |
| CN115502497A (en) * | 2022-10-11 | 2022-12-23 | 盐城工学院 | Integral type radiating fin machining equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106738397B (en) | 2019-01-04 |
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