CN107858802B - Air flow dyeing machine dyes the control method into water - Google Patents
Air flow dyeing machine dyes the control method into water Download PDFInfo
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- CN107858802B CN107858802B CN201711282716.5A CN201711282716A CN107858802B CN 107858802 B CN107858802 B CN 107858802B CN 201711282716 A CN201711282716 A CN 201711282716A CN 107858802 B CN107858802 B CN 107858802B
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/24—Means for regulating the amount of treating material picked up by the textile material during its treatment
- D06B23/28—Means for regulating the amount of treating material picked up by the textile material during its treatment in response to a test conducted on the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/24—Means for regulating the amount of treating material picked up by the textile material during its treatment
- D06B23/26—Means for regulating the amount of treating material picked up by the textile material during its treatment in response to a test conducted on the textile material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
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Abstract
The present invention provides a kind of air flow dyeing machine and dyes control method into water, whereinAir flow dyeing machine dye bath ratio=MFabric weight: MDye water consumption=1:n(n=4 or 5),Fabric immersion weight thresholding=MFabric weight: MWater absorption after fabric immersion=1:1.5~3.8；The air flow dyeing machine dyes the calculation formula into water: MAir flow dyeing machine enters water=MFabric weight/ƒAir flow dyeing machine dye bath ratio–MFabric weight/ƒFabric immersion weight thresholding.Calculation formula provided by the invention, air flow dyeing machine can accurately be calculated and enter water, the calculation formula calculates simple, practical, solve fabric causes the fabric color of production the problems such as partially deep or partially shallow, fabric coloured light is run from, volume production failure occur in dyeing course since air flow dyeing machine enters water inaccuracy is added, the fabric qualification rate for improving production, brings economic benefit.
Description
Technical field
The present invention relates to textile garment technical field, especially a kind of air flow dyeing machine dyes the control method into water.
Background technique
Air flow dyeing machine is small with bath raio so far from using, few using auxiliary agent, dyeing hold cloth amount it is big, energy-saving consumption-reducing and it is famous,
Dyeing efficiency is substantially better than common liquid-flow dyeing machine.Since its dyeing uses short liquor ratio (i.e. 1:4-1:5), strict control
Water, the usage amount of dyeing assistant, especially enter the control of water, when water, the control of the usage amount of dyeing assistant at that time, do not contaminate
Fabric often will appear partially deep or partially shallow during color, occur on fabric especially during little sample testing investment volume production it is partially deep or
Partially shallow, coloured light run from the problems such as, cause entire volume production to fail, generate a large amount of defect ware fabrics, huge artificial, material, machinery
Equipment investment cannot bring economic benefit, and can bring more serious environmental problem, continue investment greatly if repairing color and redying needs
Measure cost.Therefore calculated gas flow overflow dyeing machine enters water and is of great significance.
In general, using air flow dyeing machine to textile dyeing during, air flow dyeing machine enter water exist be difficult to calculate ask
Topic, main cause are as follows: the circulating pump of air flow dyeing machine, filter dish excessively are all set in inferior part of the cylinder block, and pipeline gap can hold water
Several hectolitres；In addition, its comb cage and inferior part of the cylinder block also have certain spacing, it can also hold several hectolitres of water.When short liquor dyeing, water is not
Greatly, cloth is run on comb cage, and a part of dye liquor is pumped away participation circulation, and nozzle atomization, remaining seldom dye liquor is in comb cage
Lower circulation, cloth are not contacted with dye liquor, and air flow dyeing machine liquid level can not be shown when short liquor ratio；And liquid-flow dyeing machine cloth
It is immersed in dye liquor and runs, liquid level can indicate to show by liquid level；It would therefore be desirable to have methods to determine water in airflow machine
Actual size.
Summary of the invention
For above situation, for the defect for overcoming the prior art, the present invention provides a kind of air flow dyeing machine and dyes into water
Control method, can accurately calculate little sample testing investment volume production during air flow dyeing machine add enter water, production is knitted
Object colouring uniformly, improves the qualification rate of product.
The present invention provides a kind of air flow dyeing machine and dyes control method into water, whereinFabric immersion weight thresholding= MFabric weight:
MWater absorption after fabric immersion=1:1.5 ~ 3.8,Air flow dyeing machine dye bath ratio=MFabric weight: MDye water consumption=1:n(n=4 or 5), the air flow dyeing machine dye into
The calculation formula of water: MAir flow dyeing machine enters water=MFabric weight/ƒAir flow dyeing machine dye bath ratio–MFabric weight/ƒFabric immersion weight thresholding, air flow dyeing machine dye bath
Than referring to fabric and dyeing the weight ratio between water consumption, dyeing water consumption includes two parts: a part is air flow dyeing machine
Enter water, another part is the water adsorbed after fabric soaks, i.e. MDye water consumption=MAir flow dyeing machine enters water+MWater absorption after fabric immersion, and contaminated in air-flow
The water for water and fabric the immersion absorption that air flow dyeing machine is added in color machine is independent, it is therefore desirable to calculate separately out air flow dyeing machine
Enter water absorption after water and fabric immersion, and air flow dyeing machine enters water can control the water of addition by computer settings
Amount selects air flow dyeing machine to textile dyeing,Air flow dyeing machine dye bath ratioBe it is determining, M can be passed throughDye water consumption=MFabric weight/
ƒAir flow dyeing machine dye bath ratioDyeing water consumption is calculated, due to MAir flow dyeing machine enters water=MDye water consumption–MWater absorption after fabric immersion, i.e. air flow dyeing machine enters water
How much needs soaked according to fabric after water absorption determine, therefore be converted into calculate fabric immersion after water absorption；The fabric
Water absorption includes two kinds of situations after immersion: one is fabric immersions to wring out rear water absorption, MFabric weight: MRear water absorption is wrung out in fabric immersion=1:1.5
~2；Another kind is fabric immersion saturation state water absorption, MFabric weight: MFabric immersion saturation state water absorption=1:3.5~3.8；The air-flow dye
Color engine dyeing color enters the calculation formula of water: MAir flow dyeing machine enters water= MDye water consumption–MWater absorption after fabric immersion=MFabric weight/ƒAir flow dyeing machine dye bath ratio–MFabric weight/
ƒFabric immersion weight thresholding= MFabric weight/ 1:n(n=4 or 5)-MFabric weight/1:1.5~3.8。
Preferably, water absorption includes two kinds of situations after the fabric immersion: one is fabric immersions to wring out rear water absorption,
MFabric weight: MRear water absorption is wrung out in fabric immersion=1:1.5~2；Another kind is fabric immersion saturation state water absorption, MFabric weight: MFabric immersion saturation state water absorption
=1:3.5~3.8。
Preferably, when fabric immersion is in a saturated state,Fabric immersion weight thresholding= ƒFabric immersion saturation state weight thresholding= MFabric weight:
MFabric immersion saturation state water absorption=1:3.5 ~ 3.8, preferablyFabric immersion weight thresholding= MFabric weight: MFabric immersion saturation state water absorption=1:3.8。
Preferably, when being wrung out state after fabric immersion,Fabric immersion weight thresholding= ƒRear weight thresholding is wrung out in fabric immersion= MFabric weight:
MRear water absorption is wrung out in fabric immersion=1:1.5 ~ 2, preferablyFabric immersion weight thresholding= MFabric weight: MRear water absorption is wrung out in fabric immersion=1:1.5.
Preferably, the air flow dyeing machine dyes the calculation formula into water: MAir flow dyeing machine enters water= MDye water consumption–MWater absorption after fabric immersion
=MFabric weight/ƒAir flow dyeing machine dye bath ratio–MFabric weight/ƒFabric immersion weight thresholding= MFabric weight/ 1:n(n=4 or 5)-MFabric weight/1:1.5~3.8。
Preferably, when fabric immersion is in a saturated state, the air flow dyeing machine dyes the calculation formula into water:
MAir flow dyeing machine enters water= MDye water consumption–MFabric immersion saturation state water absorption=MFabric weight/ƒAir flow dyeing machine dye bath ratio–MFabric weight/ƒFabric immersion weight thresholding= MFabric weight/1:n
(n=4 or 5)-MFabric weight/ 1:3.5 ~ 3.8, preferably MAir flow dyeing machine enters water= MFabric weight/ 1:n(n=4 or 5)-MFabric weight/1:3.8。
Preferably, when being wrung out state after fabric immersion, the air flow dyeing machine dyes the calculation formula into water:
MAir flow dyeing machine enters water=MDye water consumption–MRear water absorption is wrung out in fabric immersion=MFabric weight/ƒAir flow dyeing machine dye bath ratio–MFabric weight/ƒFabric immersion weight thresholding= MFabric weight/ 1:n(n=
4 or 5)-MFabric weight/ 1:1.5 ~ 2, preferably MAir flow dyeing machine enters water= MFabric weight/ 1:n(n=4 or 5)-MFabric weight/1:1.5。
The present invention provides a kind of air flow dyeing machines to dye the control method into water, can accurately calculate little sample testing
What air flow dyeing machine added during investment volume production enters water, and calculation formula calculating is simple, practical, solves fabric and was dyeing
It is run in journey since air flow dyeing machine enters water and inaccuracy is added the fabric color of production is caused partially deep or partially shallow, fabric coloured light occur
The problems such as from the failure of, volume production, the fabric qualification rate of production is improved, economic benefit is brought.And air flow dyeing machine bath raio is lower,
Save great lot of water resources, even dyeing on fabric is washed and is done over again after eliminating dyeing and redyes the processes such as reparation,
Technique is shortened, and reduces the pollution to environment.
Specific embodiment
Below in conjunction with specific embodiment, the present invention will be described in detail, but is not limiting the scope of the present invention
Process involved in embodiment, unless otherwise instructed then be conventional method or step, drug used unless otherwise indicated,
It is commercially available.
The present invention provides air flow dyeing machines to dye the control method into water, whereinFabric immersion weight thresholding= MFabric weight:
MWater absorption after fabric immersion=1:1.5 ~ 3.8,Air flow dyeing machine dye bath ratio=MFabric weight: MDye water consumption=1:n(n=4 or 5), the air flow dyeing machine dye into
The calculation formula of water: MAir flow dyeing machine enters water=MFabric weight/ƒAir flow dyeing machine dye bath ratio–MFabric weight/ƒFabric immersion weight thresholding, air flow dyeing machine dye bath
Than referring to fabric and dyeing the weight ratio between water consumption, dyeing water consumption includes two parts: a part is air flow dyeing machine
Enter water, another part is the water adsorbed after fabric soaks, i.e. MDye water consumption=MAir flow dyeing machine enters water+MWater absorption after fabric immersion, and contaminated in air-flow
The water for water and fabric the immersion absorption that air flow dyeing machine is added in color machine is independent, it is therefore desirable to calculate separately out air flow dyeing machine
Enter water absorption after water and fabric immersion, and air flow dyeing machine enters water can control the water of addition by computer settings
Amount selects air flow dyeing machine to textile dyeing,Air flow dyeing machine dye bath ratioBe it is determining, M can be passed throughDye water consumption=MFabric weight/
ƒAir flow dyeing machine dye bath ratioDyeing water consumption is calculated, due to MAir flow dyeing machine enters water=MDye water consumption–MWater absorption after fabric immersion, i.e. air flow dyeing machine enters water
How much needs soaked according to fabric after water absorption determine, therefore be converted into calculate fabric immersion after water absorption.
Applicant is converted into two kinds of limit shapes of water absorption after fabric immersion by the calculating of water absorption after fabric soaks
The calculating of state, a kind of state are in a saturated state after fabric immersion to enter air flow dyeing machine, in this state, MWater absorption after fabric immersion=
MFabric immersion saturation state water absorption,Fabric immersion weight thresholding= MFabric weight: MFabric immersion saturation state water absorption=1:3.5 ~ 3.8, preferablyFabric immersion weight thresholding=
MFabric weight: MFabric immersion saturation state water absorption=1:3.8, i.e. MFabric immersion saturation state water absorption=MFabric weight/ƒFabric immersion weight thresholding=MFabric weight/ 1:3.5 ~ 3.8, preferably
Ground MFabric immersion saturation state water absorption= MFabric weight/ 1:3.8, another state is to be wrung out to enter air flow dyeing machine after fabric soaks, in the shape
Under state, MWater absorption after fabric immersion=MRear water absorption is wrung out in fabric immersion,Fabric immersion weight thresholding= MFabric weight: MRear water absorption is wrung out in fabric immersion=1:1.5 ~ 2, preferably
ƒFabric immersion weight thresholding= MFabric weight: MRear water absorption is wrung out in fabric immersion=1:1.5, i.e. MRear water absorption is wrung out in fabric immersion= MFabric weight/ƒFabric immersion weight thresholding=MFabric weight/1:
1.5 ~ 2, preferably MRear water absorption is wrung out in fabric immersion= MFabric weight/1:1.5。
Applicant can enter in a saturated state after staining jar dip dyeing liquid for shell according to fabric, still wring out state, selection corresponds to
Fabric under state soaks weight thresholding, it is generally the case that fabric enter staining jar dip dyeing liquid for shell after be in a saturated state, therefore select
It selectsFabric immersion weight thresholdingFor 1:3.5 ~ 3.8, preferablyFabric immersion weight thresholdingFor 1:3.8.
The dye bath ratio of air flow dyeing machine is 1:4 or 1:5 in the inventive solutions, and air flow dyeing machine dye bath
Than referring to fabric and dyeing the weight ratio between water consumption, i.e. MDye water consumption=MFabric weight/ƒThe dye bath ratio of air flow dyeing machine= MFabric weight/ 1:n(n
=4 or 5).If fabric enters in a saturated state after staining jar dip dyeing liquid for shell, MAir flow dyeing machine enters water=MDye water consumption–MFabric immersion saturation state water absorption=
MFabric weight/ƒAir flow dyeing machine dye bath ratio–MFabric weight/ƒFabric immersion weight thresholding= MFabric weight/ 1:n(n=4 or 5)-MFabric weight/ 1:3.5 ~ 3.8, preferably
MAir flow dyeing machine enters water= MFabric weight/ 1:n(n=4 or 5)-MFabric weight/ 1:3.8=MFabric weight× n(n=4 or 5)-MFabric weight×3.8。
Fabric enters after staining jar dye liquor in state is wrung out in technical solution provided by the invention in some cases, selects
ƒFabric immersion weight thresholdingFor 1:1.5 ~ 2, then MAir flow dyeing machine enters water=MDye water consumption–MRear water absorption is wrung out in fabric immersion=MFabric weight/ƒAir flow dyeing machine dye bath ratio–MFabric weight/
ƒFabric immersion weight thresholding= MFabric weight/ 1:n(n=4 or 5)-MFabric weight/ 1:1.5 ~ 2, preferably MAir flow dyeing machine enters water= MFabric weight/ 1:n(n=4 or
5)-MFabric weight/1:1.5= MFabric weight× n(n=4 or 5)-MFabric weight×1.5。
Embodiment 1
The present embodiment will be 180g/m2, all-cotton knitting double-sided cloth that weight is 320 kilograms in airflow dyeing engine dyeing grey,
ƒAir flow dyeing machine dye bath ratio=1:4, and all-cotton knitting double-sided cloth enter air flow dyeing machine be it is in a saturated state, air-flow is determined by calculation
Water is added in overflow dyeing machine, then the additional amount of water is controlled by computer settings.
Therefore MDye water consumption=MFabric weight/ƒAir flow dyeing machine dye bath ratio=320/1:4=320 × 4=1280 kilogram；
MFabric immersion saturation state water absorption= MFabric weight/ƒFabric immersion weight thresholding=320/1:3.8=320 × 3.8=1216.41 kilogram；
MAir flow dyeing machine enters water=MOverflow dyeing machine water consumption–MFabric immersion saturation state water absorption=1280-1216.41=63.59 kilograms.
Need to set the additional amount of water in computer systems as 63.59 kilograms.It is basic with the fabric color of little sample testing
Unanimously, there is no phenomena such as irregular colour on cloth.
Embodiment 2
The present embodiment is by 200g/m2, all-cotton knitting double-sided cloth that weight is 430 kilograms in airflow dyeing engine dyeing navy blue,
ƒAir flow dyeing machine dye bath ratio=1:5 and all-cotton knitting double-sided cloth enter air flow dyeing machine be it is in a saturated state, air-flow is determined by calculation
Water is added in overflow dyeing machine, then the additional amount of water is controlled by computer settings.
Therefore MDye water consumption=MFabric weight/ƒAir flow dyeing machine dye bath ratio=430/1:5=430 × 5=2150 kilogram；
MFabric immersion saturation state water absorption= MFabric weight/ƒFabric immersion weight thresholding=430/1:3.8=430 × 3.8=1634 kilogram；
MAir flow dyeing machine enters water=MOverflow dyeing machine water consumption–MFabric immersion saturation state water absorption=2150-1634=516 kilogram.
Need to set the additional amount of water in computer systems as 516 kilograms.With the fabric color of little sample testing basic one
It causes, there is no phenomena such as irregular colour on cloth.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field
For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair
Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.
Claims (3)
1. air flow dyeing machine dyes the control method into water, which is characterized in thatFabric immersion weight thresholding= MFabric weight: MWater absorption after fabric immersion=
1:1.5 ~ 3.8,Air flow dyeing machine dye bath ratio=MFabric weight: MDye water consumption=1:n, wherein n=4 or 5, the air flow dyeing machine are dyed into water
Calculation formula: MAir flow dyeing machine enters water=MFabric weight/ƒAir flow dyeing machine dye bath ratio–MFabric weight/ƒFabric immersion weight thresholding, air flow dyeing machine dye bath ratio refers to
Weight ratio between fabric and dyeing water consumption, dyeing water consumption includes two parts: a part is that air flow dyeing machine enters water,
Another part is the water adsorbed after fabric soaks, i.e. MDye water consumption=MAir flow dyeing machine enters water+MWater absorption after fabric immersion, and in air flow dyeing machine
The water for water and fabric the immersion absorption that air flow dyeing machine is added is independent, it is therefore desirable to calculate separately out air flow dyeing machine and enter water
With water absorption after fabric immersion, and air flow dyeing machine enters water can control the water of addition by computer settings, selects
Air flow dyeing machine to textile dyeing,Air flow dyeing machine dye bath ratioBe it is determining, M can be passed throughDye water consumption=MFabric weight/ƒAir flow dyeing machine dye bath ratioIt calculates
Water consumption is dyed out, due to MAir flow dyeing machine enters water=MDye water consumption–MWater absorption after fabric immersion, i.e., need the number that air flow dyeing machine enters water basis
Water absorption determines after fabric immersion, thus be converted into calculate fabric immersion after water absorption；Water absorption packet after the fabric immersion
Include two kinds of situations: one is fabric immersions to wring out rear water absorption, MFabric weight: MRear water absorption is wrung out in fabric immersion=1:1.5~2；Another kind is to knit
Object immersion saturation state water absorption, MFabric weight: MFabric immersion saturation state water absorption=1:3.5~3.8；The air flow dyeing machine is dyed into water
Calculation formula: MAir flow dyeing machine enters water= MDye water consumption–MWater absorption after fabric immersion=MFabric weight/ƒAir flow dyeing machine dye bath ratio–MFabric weight/ƒFabric immersion weight thresholding=
MFabric weight/1:n–MFabric weight/1:1.5~3.8。
2. air flow dyeing machine according to claim 1 dyes the control method into water, which is characterized in that when fabric soaks
When in a saturated state,Fabric immersion weight thresholding= MFabric weight: MFabric immersion saturation state water absorption=1:3.8。
3. air flow dyeing machine according to claim 1 dyes the control method into water, which is characterized in that when fabric soaks
When being wrung out state afterwards,Fabric immersion weight thresholding= MFabric weight: MRear water absorption is wrung out in fabric immersion=1:1.5.
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| CN108691216B (en) * | 2018-06-21 | 2020-07-28 | 广东溢达纺织有限公司 | Method for preparing fabric dye liquor |
| WO2023128998A1 (en) * | 2021-12-29 | 2023-07-06 | Prosmh Makina Pazarlama Sanayi Ve Ticaret Anonim Sirketi | An improved fabric washing/dyeing machine |
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| CN102899826A (en) * | 2012-09-14 | 2013-01-30 | 佛山市三技精密机械有限公司 | Airflow dyeing machine |
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| CN102444033A (en) * | 2011-09-20 | 2012-05-09 | 杭州天宇印染有限公司 | Dyeing and fishing method for brocade/viscose fiber/spandex knitting fabric |
| CN102899826A (en) * | 2012-09-14 | 2013-01-30 | 佛山市三技精密机械有限公司 | Airflow dyeing machine |
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