CN107857522A - Thermal insulation mortar and its preparation method and application - Google Patents

Thermal insulation mortar and its preparation method and application Download PDF

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Publication number
CN107857522A
CN107857522A CN201711266773.4A CN201711266773A CN107857522A CN 107857522 A CN107857522 A CN 107857522A CN 201711266773 A CN201711266773 A CN 201711266773A CN 107857522 A CN107857522 A CN 107857522A
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Prior art keywords
thermal insulation
insulation mortar
powder
mortar
raw material
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CN201711266773.4A
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CN107857522B (en
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高宇
华忠义
林仁松
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Hangzhou 8utterfly New Material Technology C ltd
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Hangzhou 8utterfly New Material Technology C ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/28Fire resistance, i.e. materials resistant to accidental fires or high temperatures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/30Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values
    • C04B2201/32Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values for the thermal conductivity, e.g. K-factors
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Building Environments (AREA)

Abstract

The invention provides thermal insulation mortar and its preparation method and application, is related to mortar technical field.Thermal insulation mortar provided by the invention; mainly using quartz sand as skeleton; add cement and attapulgite improves the cohesive force of mortar; change simultaneously in the past based on a kind of insulation material; add glass bead, hollow glass microbead, expanded vermiculite, rock wool and a variety of insulation raw materials of mica powder; acted on by the coordinated between each raw material; so that the heat insulation effect of thermal insulation mortar significantly increases; it is and non-breakable; even if one kind insulation raw material is not suitable for construction environment or destroyed; remaining insulation raw material can continue to play a role, and improve serious forgiveness;In addition, the present invention improves thermal insulation mortar workability and pumpability, strengthens coating impermeability by adding flyash and silicon ash.Present invention also offers the preparation method of thermal insulation mortar, and the preparation method technique is simple, passes through the restriction to special process parameter so that has good compatibility between each component.

Description

Thermal insulation mortar and its preparation method and application
Technical field
The present invention relates to mortar technical field, in particular to thermal insulation mortar and its preparation method and application.
Background technology
At present, the species of thermal insulation mortar is a lot, can substantially be divided into organic heat-insulating mortar and inorganic heat insulation mortar.
Organic heat-insulating mortar is a kind of novel heat-preserving energy-saving thermal insulation mortar material (such as polyphenyl for building inner-outer wall Granule heat-insulating mortar), using the light thermal-insulation particle of organic as lightweight aggregate, add by binder materials, polymeric additive and its The polymer dry powder mortar insulation material of the compositions such as his inserts.The mortar raw material thermal conductivity factor is low, high insulating effect, chemistry Stability is strong.But plasticity difference is not easy to construct in work progress, and heat-resisting quantity is poor, is also easy to produce pernicious gas.Meanwhile should Thickness when mortar is constructed is difficult to control, and easy became uneven is even.Due to using organic material, being prevented fires using existing during the mortar Poor performance, the defects of later product quality is unstable.
Inorganic heat insulation mortar is mixed to form using inorganic material, and such as expanded perlite mortar, this kind of mortar is with incombustible Inorganic material forms, and has the advantages of flameproof effect is excellent, ageing-resistant.But glass bead particle itself is larger, is easily broken, and makes It loses effect.Also, with the addition of glass bead, the overall performance of mortar is with decline, such as compressive property and cohesive force. Meanwhile this kind of mortar poor water resistance itself, easily loose after immersion, there is larger risk.
In consideration of it, a kind of technical scheme is proposed to solve the above problems.
The content of the invention
The present invention first purpose be to provide a kind of thermal insulation mortar, the thermal insulation mortar is mainly using quartz sand as bone Frame, adds cement and attapulgite improves the cohesive force of mortar, while changes in the past based on a kind of insulation material, adds glass Change microballon, hollow glass microbead, expanded vermiculite, rock wool and a variety of insulation raw materials of mica powder, matched somebody with somebody by the collaboration between each raw material Cooperation is used so that the heat insulation effect of thermal insulation mortar significantly increases, and even if a kind of material is not suitable for construction environment or by broken Bad, remaining insulation material can continue to play a role, and improve serious forgiveness.
Second object of the present invention is to provide a kind of preparation method of thermal insulation mortar, and the preparation method technique is simple, Pass through the restriction to special process parameter so that there is good compatibility, the cooperation between each component between each component Effect further enhances.
Third object of the present invention is to provide a kind of application of thermal insulation mortar.
In order to realize the above-mentioned purpose of the present invention, spy uses following technical scheme:
The present invention provides a kind of thermal insulation mortar, and the thermal insulation mortar is mainly made up of following raw material:Powder, elastomeric propylene acid Emulsion, bleeding agent and water;
Wherein, the powder includes the raw material of following weight fraction:Cement 15%-20%, quartz sand 15%-20%, cloud Female powder 15%-20%, attapulgite 5%-15%, glass bead 15%-20%, hollow glass microbead 8%-12%, expand leech Stone 10%-15%, flyash 5%-10%, rock wool 3%-5% and silicon ash 1.5%-2%.
Further, the thermal insulation mortar is mainly made up of following raw material:
Powder, elastomeric propylene yogurt liquid, bleeding agent and water, the powder, elastomeric propylene yogurt liquid, the weight of bleeding agent and water Amount is than being 100:(15-25):(1-2):(20-30);
Wherein, the powder includes the raw material of following weight fraction:Cement 15%-20%, quartz sand 15%-20%, cloud Female powder 15%-20%, attapulgite 5%-15%, glass bead 15%-20%, hollow glass microbead 8%-12%, expand leech Stone 10%-15%, flyash 5%-10%, rock wool 3%-5% and silicon ash 1.5%-2%.
Further, the thermal insulation mortar also includes thickener, and thickener is the 1%-2% of the powder weight;
Preferably, the thermal insulation mortar also includes defoamer, and defoamer is the 1%-2% of the powder weight.
Further, the thermal insulation mortar is mainly made up of following raw material:
Powder, elastomeric propylene yogurt liquid, bleeding agent, thickener, defoamer and water, the powder, elastomeric propylene yogurt liquid, Bleeding agent, thickener, the weight ratio of defoamer and water are 100:(16-25): (1-2):(1-2):(1-2):(20-30);
Wherein, the powder includes the component of following weight fraction:Cement 15%-19%, quartz sand 15%-19%, cloud Female powder 15%-20%, attapulgite 5%-15%, glass bead 15%-20%, hollow glass microbead 8%-12%, expand leech Stone 10%-15%, flyash 5%-10%, rock wool 3%-5% and silicon ash 1.5%-2%.
Further, the particle diameter of the hollow glass microbead is 90-120 μm;
Preferably, the particle diameter of the flyash is 100-150 μm.
Further, the size of the expanded vermiculite is 1-5mm;
The size of the rock wool is 1-5mm.
Further, the cement be alumina cement, white cement or black cement in it is a kind of or at least two combination.
Further, the mesh number of the quartz sand is 100-200 mesh;
Preferably, the mesh number of the silicon ash is 100-500 mesh.
Present invention also offers a kind of preparation method of thermal insulation mortar, comprise the following steps:
(a) rock wool of formula ratio, bleeding agent and water are stirred, obtains rock wool dispersion liquid;
(b) after mixing the elastomeric propylene yogurt liquid, optional defoamer and thickener of formula ratio, add rock wool and disperse Liquid, obtain mixture;
(c) by the hollow glass microbead of formula ratio, expanded vermiculite, flyash, silicon ash, glass bead, cement, quartz sand, Attapulgite and mica powder mix, and are mixed with the mixture of step (b), add water to stir, obtain thermal insulation mortar.
Present invention also offers a kind of application of thermal insulation mortar in construction.
Compared with prior art, thermal insulation mortar provided by the invention and preparation method thereof has the advantages that:
(1) the invention provides a kind of thermal insulation mortar, the thermal insulation mortar adds cement and recessed mainly using quartz sand as skeleton Convex rod soil improves the cohesive force of mortar, while changes in the past based on a kind of insulation material, adds glass bead, double glazing Microballon, expanded vermiculite, rock wool and a variety of insulation raw materials of mica powder, acted on by the coordinated between each raw material so that insulation The heat insulation effect of mortar significantly increases, and non-breakable, even if a kind of insulation raw material is not suitable for construction environment or destroyed, Remaining insulation raw material can continue to play a role, and improve serious forgiveness;In addition, the present invention is changed by adding flyash and silicon ash Thermal insulation mortar workability and pumpability have been apt to it, have strengthened coating impermeability, has solved conventional thermal insulation mortar water resistance difference and leaching The problem of coating is easily loose after water.
(2) the invention provides the preparation method of thermal insulation mortar, the preparation method technique is simple, easily operated, by right The restriction of special process parameter so that there is good compatibility between each component, the cooperation between each component act on into One step strengthens, and obtained thermal insulation mortar combination property is good.
(3) the invention provides the application of thermal insulation mortar, in view of advantage possessed by thermal insulation mortar provided by the present invention, The thermal insulation mortar can be widely applied in construction.
Embodiment
Embodiment of the present invention is described in detail below in conjunction with embodiment, but those skilled in the art will Understand, the following example is merely to illustrate the present invention, and is not construed as limiting the scope of the present invention.It is unreceipted specific in embodiment Condition person, the condition suggested according to normal condition or manufacturer are carried out.Agents useful for same or the unreceipted production firm person of instrument, it is The conventional products that can be obtained by commercially available purchase.
According to an aspect of the invention, there is provided a kind of thermal insulation mortar, the thermal insulation mortar is mainly made up of following raw material:
Powder, elastomeric propylene yogurt liquid, bleeding agent and water, above-mentioned powder, elastomeric propylene yogurt liquid, the weight of bleeding agent and water Amount is than being 100:(15-25):(1-2):(20-30);
Wherein, powder includes the raw material of following weight fraction:Cement 15%-20%, quartz sand 15%-20%, mica powder 15%-20%, attapulgite 5%-15%, glass bead 15%-20%, hollow glass microbead 8%-12%, expanded vermiculite 10%-15%, flyash 5%-10%, rock wool 3%-5% and silicon ash 1.5%-2%.
The invention provides a kind of thermal insulation mortar, the thermal insulation mortar adds cement and bumps mainly using quartz sand as skeleton Rod soil improves the cohesive force of mortar, while changes in the past based on a kind of insulation material, and it is micro- to add glass bead, double glazing Pearl, expanded vermiculite, rock wool and a variety of insulation raw materials of mica powder, acted on by the coordinated between each raw material so that insulation sand The heat insulation effect of slurry significantly increases, and even if a kind of material is not suitable for construction environment or destroyed, remaining insulation material It can continue to play a role, improve serious forgiveness;In addition, the present invention by adding flyash and silicon ash, improve thermal insulation mortar and Easy property and pumpability, strengthen coating impermeability, and coating is easily loose after solving conventional thermal insulation mortar water resistance difference and immersion The problem of.
Specifically, the thermal insulation mortar using quartz sand as skeleton, adds two kinds of clays of cement and attapulgite, improves mortar Adhesion strength.
Wherein, the typical but non-limiting weight fraction of quartz sand is 15%, 16%, 17%, 18%, 19% or 20%. Preferably, the mesh number of quartz sand is 100-200 mesh, and typical but non-limiting mesh number is 100 mesh, 120 mesh, 150 mesh, 180 mesh Or 200 mesh.
The typical but non-limiting weight fraction of cement is 15%, 16%, 17%, 18%, 19% or 20%.From cement For species, a kind of in the preferred alumina cement of cement, white cement or black cement or at least two combination, further preferably For alumina cement.
The typical but non-limiting weight fraction of attapulgite be 5%, 6%, 7%, 8%, 9%, 10%, 11%, 12%th, 13%, 14% or 15%.
In thermal insulation mortar, also added with mica powder.Mica powder hardness itself is high, and fire resistance is good, and has good Heat radiation.
The typical but non-limiting weight fraction of mica powder is 15%, 16%, 17%, 18%, 19% or 20%.
Glass bead is to pass through height by the pitchstone of certain particle diameter as a kind of environment-friendly type novel inorganic light heat-insulating material Wen Hou, even inflation, the surface glass matter through instantaneous high-temperature, then be formed by curing through cooling again, there is some strength from inside to outside Complete enclosure, its internal novel inorganic granule insulating material in complete porous nest shape structure.Size is small, and quality is light, property Can be unique, Stability Analysis of Structures.
The typical but non-limiting weight fraction of glass bead is 15%, 16%, 17%, 18%, 19% or 20%.
Because glass bead is easily broken, so as to lose heat insulation effect, therefore added into thermal insulation mortar hollow glass microbead, A variety of insulation raw materials such as expanded vermiculite, rock wool.A variety of insulation raw materials have coordinated effect so that the insulation effect of thermal insulation mortar Fruit further enhances, and even if a kind of material is not suitable for construction environment or destroyed, remaining insulation raw material can continue to send out The effect of waving, improves serious forgiveness.
Wherein, hollow glass microbead thermal conductivity factor is low, and heat insulation effect is splendid, and itself particle diameter is minimum, is transporting, is stirring Mix and stir all not easily damaged in work progress.
The typical but non-limiting weight fraction of hollow glass microbead be 8%, 8.5%, 9%, 9.5%, 10%, 10.5%th, 11%, 11.5% or 12%.
Preferably, the particle diameter of hollow glass microbead is 50-120 μm, more preferably 60-110 μm, more preferably 100 μ m.Hollow glass microbead particle diameter is minimum, all not easily damaged in transport, stirring and work progress.
The trade mark of hollow glass microbead a kind of in HN40, K25, GS25, K20 or D10000 or at least two Combination, the combination of preferably GS25 or GS25 and other components.It should be noted that the above-mentioned trade mark is exemplary only, and Not limited to this.
Expanded vermiculite by vermiculite after high-temperature roasting rapid spatial expansion several times to tens times and formed.Expanded vermiculite Volume-weighted average is 50-200kg/m3, there is tiny air to see interlayer, be good heat-barrier material, can be incubated, be heat-insulated, inhaling Sound, resistance to freeze lose.This non-damageable insulation raw material of expanded vermiculite is added into mortar, mortar is solved and is led because of material breakage The problem of causing effect to reduce.
The typical but non-limiting weight fraction of expanded vermiculite be 10%, 10.5%, 11%, 11.5%, 12%, 13%, 14% or 15%.
Expanded vermiculite particle is excessive, it is too small can all cause occur insertion stomata in product, influence the heat-insulating property of product.This In invention, the average-size of expanded vermiculite is preferably 1-5mm, more preferably 2-4mm, more preferably 3mm.
Rock wool is added into thermal insulation mortar, mortar fire protecting performance is improved while mortar heat-insulating property can be increased.Rock wool Typical but non-limiting weight fraction is 3%, 3.5%, 4%, 4.5% or 5%.Preferably, rock wool is deposited in the form of chopped fiber In average-size 1-5mm, preferably 2-4mm, more preferably 3mm.
Flyash and silicon ash are added, mortar workability and pumpability is improved, reinforced mortar impermeability, solves to protect in the past The problem of mortar is easily loose after warm mortar water resistance difference and immersion.
The typical but non-limiting weight fraction of flyash be 5%, 5.5%, 6%, 6.5%, 7%, 7.5%, 8%, 8.5%th, 9%, 9.5% or 10%.
The particle diameter of flyash is preferably 100-150 μm, more preferably 100-140 μm.
The typical but non-limiting weight fraction of silicon ash is 1.5%, 1.6%, 1.7%, 1.8%, 1.9% or 2%.
The present invention fills the space between quartz sand aggregate, enhances mortar by the grading to above-mentioned powder material Hardness, solves the problems, such as the easy loose and compressive property poor performance of mortar.
Elastomeric propylene yogurt liquid, there is the performances such as excellent resilience, pliability, caking property, water resistance and weather resisteant, use Cause mortar that there is excellent elasticity and elongation percentage in mortar, can effectively cover wall blind crack.
In the present invention, the typical but non-limiting weight fraction of elastomeric propylene yogurt liquid be 16%, 17%, 18%, 19%th, 20%, 21%, 22%, 23%, 24% or 25%.
Bleeding agent, add bleeding agent contribute to rock wool loosen and the formation of slurry, shorten soak time.
The typical but non-limiting weight fraction of bleeding agent be 1.1%, 1.2%, 1.3%, 1.4%, 1.5%, 1.6%, 1.7%th, 1.8%, 1.9% or 2%.
Bleeding agent of the present invention is bleeding agent well known to those skilled in the art, by purchased in market or voluntarily prepare .Typical but non-limiting bleeding agent such as aliphatic alcohol polyoxyvinethene phosphate, fast penetrant T or single lauryl phosphorus Acid esters.
Weight ratio between powder, elastomeric propylene yogurt liquid, bleeding agent and water should be controlled in rational scope.It is typical but non- Weight ratio between restricted powder, elastomeric propylene yogurt liquid, bleeding agent and water is 100:15:1:20、100:18:1:20、 100:25:1:20、100:15:2:20、100:15: 1:25、100:15:1:28 or 100:15:1:30.
To further enhance the combination property of thermal insulation mortar, such as the association between the compatibility, raw material between each raw material Mating reaction, the coating performance etc. of mortar are adjusted, auxiliary agent is also added in the present invention, can be right according to the performance of required thermal insulation mortar Auxiliary agent carries out selective addition.
" comprising " of the present invention, it is intended that it can also include other components, such as defoam in addition to the component Agent, levelling agent, thickener etc., these other components assign the thermal insulation mortar different characteristics.In addition, institute of the present invention The " comprising " stated, may be replaced by enclosed " for " or " by ... form ".
In order to adjust the denseness of mortar, improve the thixotropy and water-retaining property of mortar, in one kind side of being preferable to carry out of the present invention In formula, the thermal insulation mortar also includes thickener, and thickener is the 1%-2% of powder weight.
The typical but non-limiting weight fraction of thickener be 1.1%, 1.2%, 1.3%, 1.4%, 1.5%, 1.6%, 1.7%th, 1.8%, 1.9% or 2%.
Thickener of the present invention is thickener well known to those skilled in the art, by purchased in market or voluntarily prepare .Typical but non-limiting thickener such as polyethylene glycol oxide, cellulose ether, modified starch ether or mineral coagulant material.
In order to suppress the generation of bubble, in the preferred embodiment of the present invention, the thermal insulation mortar also includes defoaming Agent, the typical but non-limiting weight fraction of defoamer be 1.1%, 1.2%, 1.3%, 1.4%, 1.5%, 1.6%, 1.7%th, 1.8%, 1.9% or 2%.
Defoamer of the present invention is defoamer well known to those skilled in the art, by purchased in market or voluntarily prepare .For example polyether-modified silicon defoaming agent of typical but non-limiting defoamer or organosilane ester defoamer.
In the preferred embodiment of the present invention, thermal insulation mortar is mainly made up of following raw material:
Powder, elastomeric propylene yogurt liquid, bleeding agent, thickener, defoamer and water, powder, elastomeric propylene yogurt liquid, infiltration Agent, thickener, the weight ratio of defoamer and water are 100:(16-25):(1-2): (1-2):(1-2):(20-30);
Wherein, powder includes the component of following weight fraction:Cement 15%-19%, quartz sand 15%-19%, mica powder 15%-20%, attapulgite 5%-15%, glass bead 15%-20%, hollow glass microbead 8%-12%, expanded vermiculite 10%-15%, flyash 5%-10%, rock wool 3%-5% and silicon ash 1.5%-2%.
Typical but non-limiting weight between powder, elastomeric propylene yogurt liquid, bleeding agent, thickener, defoamer and water Than for 100:15:1:1:1:20、100:18:1:1:1:20、100:25:1: 1:1:20、100:15:2:1:1:20、100:15: 1:2:1:20、100:15:1:1:2:20、 100:15:1:1:2:25、100:15:1:1:2:30、100:15:2:2:2:25 or 100:18: 2:1:2:30。
Pass through the restriction to each component dosage so that the mating reaction between each raw material further enhances, and is advantageous to be incubated The lifting of mortar high insulating efficiency.
Present invention also offers a kind of preparation method of thermal insulation mortar, comprise the following steps:
(a) rock wool of formula ratio, bleeding agent and water are stirred, obtains rock wool dispersion liquid;
(b) after mixing the elastomeric propylene yogurt liquid, optional defoamer and thickener of formula ratio, add rock wool and disperse Liquid, stir, obtain mixture;
(c) by the cement of formula ratio, quartz sand, mica powder, attapulgite, glass bead, hollow glass microbead, expansion leech Stone, flyash and silicon ash mix, and are mixed with the mixture of step (b), add water to stir, obtain thermal insulation mortar.
Preparation method of the present invention passes through the restriction to special process parameter so that has well compatible between each component Property, the cooperation effect between each component further enhances.Meanwhile preparation method provided by the invention, technique is simple, is easy to Operation, it is adapted to industrialized production.
Based on advantage possessed by above-mentioned thermal insulation mortar, present invention also offers a kind of thermal insulation mortar in construction Using.
With reference to specific embodiment and comparative example, the invention will be further described.
Embodiment 1
A kind of thermal insulation mortar, mainly it is made up of following raw material:Powder, elastomeric propylene yogurt liquid, bleeding agent and water, specifically , powder, elastomeric propylene yogurt liquid, the weight ratio of bleeding agent and water are 100:15: 1:30;
Powder includes the raw material of following weight fraction:Cement 15%, quartz sand 15%, mica powder 15%, attapulgite 10%, glass bead 15%, hollow glass microbead 9.5%, expanded vermiculite 10%, flyash 5%, rock wool 4% and silicon ash 1.5%;
Wherein, cement is alumina cement, and the mesh number of quartz sand is 100 mesh, and hollow glass microbead is 100 μm, expanded vermiculite Average-size be 3mm, rock wool is rock wool chopped fiber, and average-size 3mm, the mesh number of silicon ash is 300 mesh, and bleeding agent is quick Penetrant t.
The preparation method of the present embodiment thermal insulation mortar, comprises the following steps:
(a) it is 4 according to weight ratio by the rock wool of formula ratio, bleeding agent and water:1:5 high-speed stirreds are uniform, obtain rock wool point Dispersion liquid;
(b) after mixing the elastomeric propylene yogurt liquid, optional defoamer and thickener of formula ratio, step (a) is added Rock wool dispersion liquid, is stirred using disperser, obtains mixture;
(c) by the cement of formula ratio, quartz sand, mica powder, attapulgite, glass bead, hollow glass microbead, expansion leech Stone, flyash and silicon ash mixing, are stirred after stirring using disperser, mixs with the mixture of step (b), addition surplus Water stir, obtain thermal insulation mortar.
Embodiment 2
The thermal insulation mortar that the present embodiment provides, is to add thickener on the basis of the thermal insulation mortar raw material of embodiment 1, thickening Agent is specially polyethylene glycol oxide.Powder, elastomeric propylene yogurt liquid, bleeding agent, the weight ratio of thickener and water are 100:15:1:1: 30。
The preparation method of the present embodiment thermal insulation mortar, specific steps refer to embodiment 1.
Embodiment 3
The thermal insulation mortar that the present embodiment provides, it is that thickener is added on the basis of the thermal insulation mortar raw material of embodiment 1 and is disappeared Infusion, thickener are specially polyethylene glycol oxide, and defoamer is specially polyether-modified silicon defoaming agent.Powder, elastomeric propylene yogurt liquid, Bleeding agent, thickener, the weight ratio of defoamer and water are 100:15:1:1:1:30;
The preparation method of the present embodiment thermal insulation mortar, specific steps refer to embodiment 1.
Embodiment 4
A kind of thermal insulation mortar, mainly it is made up of following raw material:Powder, elastomeric propylene yogurt liquid, bleeding agent and water, specifically , powder, elastomeric propylene yogurt liquid, bleeding agent, thickener, the weight ratio of defoamer and water are 100:25:2:1.5:1:20;
Powder includes the raw material of following weight fraction:Cement 16%, quartz sand 15%, mica powder 17%, attapulgite 10%, glass bead 15%, hollow glass microbead 8%, expanded vermiculite 11%, flyash 5%, rock wool 3% and silicon ash 2%;
Wherein, cement is black cement, and the mesh number of quartz sand is 150 mesh, and hollow glass microbead is 120 μm, expanded vermiculite Average-size is 4mm, and rock wool is rock wool chopped fiber, and average-size 2mm, the mesh number of silicon ash is 400 mesh, and bleeding agent is quickly to ooze Saturating agent T, thickener is specially polyethylene glycol oxide, and defoamer is polyether-modified silicon defoaming agent.
The preparation method of the present embodiment thermal insulation mortar, comprises the following steps:
(a) it is 3 according to weight ratio by formula ratio rock wool, bleeding agent and water:2:High-speed stirred is uniform after 8 mixing, obtains rock Cotton dispersion liquid;
(b) after mixing the elastomeric propylene yogurt liquid, optional defoamer and thickener of formula ratio, step (a) is added Rock wool dispersion liquid, is stirred using disperser, obtains mixture;
(c) by the cement of formula ratio, quartz sand, mica powder, attapulgite, glass bead, hollow glass microbead, expansion leech Stone, flyash and silicon ash mixing, are stirred after stirring using disperser, mixs with the mixture of step (b), addition surplus Water stir, obtain thermal insulation mortar.
Embodiment 5
The thermal insulation mortar that the present embodiment provides, is by the powder in the thermal insulation mortar raw material of embodiment 4, elastomeric propylene yogurt Liquid, bleeding agent, thickener, the weight ratio of defoamer and water are changed into 100:18:2:1.5: 1:27, remaining raw material and dosage and reality It is identical to apply example 4.
The preparation method of the present embodiment thermal insulation mortar, specific steps refer to embodiment 4.
Embodiment 6
A kind of thermal insulation mortar, mainly it is made up of following raw material:Powder, elastomeric propylene yogurt liquid, bleeding agent and water, specifically , powder, elastomeric propylene yogurt liquid, bleeding agent, thickener, the weight ratio of defoamer and water are 100:20:1.5:1:1.5:25;
Powder includes the raw material of following weight fraction:Cement 16%, quartz sand 15%, mica powder 16%, attapulgite 5%, glass bead 16%, hollow glass microbead 12%, expanded vermiculite 10%, flyash 5%, rock wool 3.2% and silicon ash 1.8%;
Wherein, cement is alumina cement, and the mesh number of quartz sand is 200 mesh, and hollow glass microbead is 80 μm, expanded vermiculite Average-size is 2mm, and rock wool is rock wool chopped fiber, and average-size 3.5mm, the mesh number of silicon ash is 250 mesh, and bleeding agent is quick The composition of penetrant t and single Tryfac 5573, thickener are specially polyethylene glycol oxide, and defoamer defoams for polyether-modified silicon Agent.
The preparation method of the present embodiment thermal insulation mortar, comprises the following steps:
(a) it is 3.2 according to weight ratio by formula ratio rock wool, bleeding agent and water:1.8:High-speed stirred is uniform after 7 mixing, obtains To rock wool dispersion liquid;
(b) after mixing the elastomeric propylene yogurt liquid, optional defoamer and thickener of formula ratio, step (a) is added Rock wool dispersion liquid, is stirred using disperser, obtains mixture;
(c) by the cement of formula ratio, quartz sand, mica powder, attapulgite, glass bead, hollow glass microbead, expansion leech Stone, flyash and silicon ash mixing, are stirred after stirring using disperser, mixs with the mixture of step (b), addition surplus Water stir, obtain thermal insulation mortar.
Embodiment 7
A kind of thermal insulation mortar, mainly it is made up of following raw material:Powder, elastomeric propylene yogurt liquid, bleeding agent and water, specifically , powder, elastomeric propylene yogurt liquid, bleeding agent, thickener, the weight ratio of defoamer and water are 100:19:1:2:1.5:26;
Powder includes the raw material of following weight fraction:Cement 19%, quartz sand 15%, mica powder 15%, attapulgite 6%, glass bead 17%, hollow glass microbead 8%, expanded vermiculite 10%, flyash 5.5%, rock wool 3% and silicon ash 1.5%.
Wherein, cement is white cement, and the mesh number of quartz sand is 200 mesh, and hollow glass microbead is 80 μm, and expanded vermiculite is put down Equal size is 2mm, and rock wool is rock wool chopped fiber, and average-size 3.5mm, the mesh number of silicon ash is 250 mesh, and bleeding agent is single bay Base phosphate, thickener are the composition of polyethylene glycol oxide and cellulose ether, and defoamer is polyether-modified silicon defoaming agent.
The preparation method of the present embodiment thermal insulation mortar, specific steps refer to embodiment 6.
Embodiment 8
A kind of thermal insulation mortar, mainly it is made up of following raw material:Powder, elastomeric propylene yogurt liquid, bleeding agent and water, specifically , powder, elastomeric propylene yogurt liquid, bleeding agent, thickener, the weight ratio of defoamer and water are 100:16:1.5:2:2:29;
Powder includes the raw material of following weight fraction:Cement 16%, quartz sand 20%, mica powder 15%, attapulgite 5%, glass bead 16.5%, hollow glass microbead 8%, expanded vermiculite 10%, flyash 5%, rock wool 3% and silicon ash 1.5%;
Wherein, cement is black cement, and the mesh number of quartz sand is 180 mesh, and hollow glass microbead is 120 μm, expanded vermiculite Average-size is 2.5mm, and rock wool is rock wool chopped fiber, average-size 4mm, and the mesh number of silicon ash is 500 mesh, bleeding agent Dan Yue Osmanthus base phosphate, thickener are mineral coagulant material, and defoamer is polyether-modified silicon defoaming agent.
The preparation method of the present embodiment thermal insulation mortar, specific steps refer to embodiment 6.
Embodiment 9
A kind of thermal insulation mortar, mainly it is made up of following raw material:Powder, elastomeric propylene yogurt liquid, bleeding agent and water, specifically , powder, elastomeric propylene yogurt liquid, bleeding agent, thickener, the weight ratio of defoamer and water are 100:21:1.2:1:1.8:24;
Powder includes the raw material of following weight fraction:Cement 16%, quartz sand 16%, mica powder 20%, attapulgite 5%, glass bead 15.5%, hollow glass microbead 8%, expanded vermiculite 10%, flyash 5%, rock wool 3% and silicon ash 1.5%;
Wherein, cement is black cement, and the mesh number of quartz sand is 180 mesh, and hollow glass microbead is 120 μm, expanded vermiculite Average-size is 2.5mm, and rock wool is rock wool chopped fiber, and average-size 3mm, the mesh number of silicon ash is 300 mesh, and bleeding agent is fat Alcohol polyoxyethylene ether phosphate, thickener are mineral coagulant material, and defoamer is polyether-modified silicon defoaming agent.
The preparation method of the present embodiment thermal insulation mortar, specific steps refer to embodiment 4.
Embodiment 10
A kind of thermal insulation mortar, mainly it is made up of following raw material:Powder, elastomeric propylene yogurt liquid, bleeding agent and water, specifically , powder, elastomeric propylene yogurt liquid, bleeding agent, thickener, the weight ratio of defoamer and water are 100:22:1.4:1.6:1.2: 23;
Powder includes the raw material of following weight fraction:Cement 15%, quartz sand 15%, mica powder 15%, attapulgite 5%, glass bead 20%, hollow glass microbead 8%, expanded vermiculite 10%, flyash 7.5%, rock wool 3% and silicon ash 1.5%.
Wherein, cement is black cement, and the mesh number of quartz sand is 120 mesh, and hollow glass microbead is 90 μm, and expanded vermiculite is put down Equal size is 2.5mm, and rock wool is rock wool chopped fiber, and average-size 4mm, the mesh number of silicon ash is 500 mesh, and bleeding agent is fatty alcohol Polyoxyethylene ether phosphate, thickener are mineral coagulant material, and defoamer is polyether-modified silicon defoaming agent.
The preparation method of the present embodiment thermal insulation mortar, specific steps refer to embodiment 4.
Embodiment 11
A kind of thermal insulation mortar, mainly it is made up of following raw material:Powder, elastomeric propylene yogurt liquid, bleeding agent and water, specifically , powder, elastomeric propylene yogurt liquid, bleeding agent, thickener, the weight ratio of defoamer and water are 100:24:1.8:1:1.2:21;
Powder includes the raw material of following weight fraction:Cement 15%, quartz sand 15%, mica powder 15%, attapulgite 5%, glass bead 15%, hollow glass microbead 8%, expanded vermiculite 15%, flyash 7.5%, rock wool 3% and silicon ash 1.5%;
Wherein, cement is alumina cement, and the mesh number of quartz sand is 120 mesh, and hollow glass microbead is 90 μm, expanded vermiculite Average-size is 2.5mm, and rock wool is rock wool chopped fiber, and average-size 4mm, the mesh number of silicon ash is 500 mesh, and bleeding agent is fat Alcohol polyoxyethylene ether phosphate, thickener are mineral coagulant material, and defoamer is organosilane ester defoamer.
The preparation method of the present embodiment thermal insulation mortar, specific steps refer to embodiment 6.
Embodiment 12
A kind of thermal insulation mortar, mainly it is made up of following raw material:Powder, elastomeric propylene yogurt liquid, bleeding agent and water, specifically , powder, elastomeric propylene yogurt liquid, bleeding agent, thickener, the weight ratio of defoamer and water are 100:25:2:1.2:1:20;
Powder includes the raw material of following weight fraction:Cement 15%, quartz sand 15%, mica powder 15%, attapulgite 5%, glass bead 16%, hollow glass microbead 8.5%, expanded vermiculite 12%, flyash 9%, rock wool 3% and silicon ash 1.5%;
Wherein, cement is alumina cement, and the mesh number of quartz sand is 150 mesh, and hollow glass microbead is 90 μm, expanded vermiculite Average-size is 2.5mm, and rock wool is rock wool chopped fiber, and average-size 3mm, the mesh number of silicon ash is 300 mesh, and bleeding agent is fat Alcohol polyoxyethylene ether phosphate, thickener are mineral coagulant material, and defoamer is polyether-modified silicon defoaming agent.
The preparation method of the present embodiment thermal insulation mortar, specific steps refer to embodiment 6.
Comparative example 1
The thermal insulation mortar that this comparative example provides is the comparative example of embodiment 3, is removed on the basis of the raw material of embodiment 3 hollow Glass microballoon, expanded vermiculite and rock wool, other components and dosage make accommodation.
The preparation method of this comparative example thermal insulation mortar, specific steps refer to embodiment 3.
Comparative example 2
The thermal insulation mortar that this comparative example provides is the comparative example of embodiment 3, and expansion is removed on the basis of the raw material of embodiment 3 Vermiculite and rock wool, other components and dosage make accommodation.
The preparation method of this comparative example thermal insulation mortar, specific steps refer to embodiment 3.
Comparative example 3
The thermal insulation mortar that this comparative example provides is the comparative example of embodiment 3, is removed on the basis of the raw material of embodiment 3 hollow Glass microballoon and rock wool, other components and dosage make accommodation.
The preparation method of this comparative example thermal insulation mortar, specific steps refer to embodiment 3.
Comparative example 4
The thermal insulation mortar that this comparative example provides is the comparative example of embodiment 3, is removed on the basis of the raw material of embodiment 3 hollow Glass microballoon and expanded vermiculite, other components and dosage make accommodation.
The preparation method of this comparative example thermal insulation mortar, specific steps refer to embodiment 3.
Comparative example 5
The thermal insulation mortar that this comparative example provides is the comparative example of embodiment 4, and fine coal is removed on the basis of the raw material of embodiment 4 Ash and silicon ash, other components and dosage make accommodation.
The preparation method of this comparative example thermal insulation mortar, specific steps refer to embodiment 4.
Comparative example 6
The thermal insulation mortar that this comparative example provides is the comparative example of embodiment 6, and rock is removed on the basis of the raw material of embodiment 6 Cotton, other components and dosage make accommodation.
The preparation method of this comparative example thermal insulation mortar, specific steps refer to embodiment 6.
Experimental example 1
The performance of thermal insulation mortar obtained by embodiment 1-12 and comparative example 1-6 is tested, concrete outcome is shown in Table 1.
Film basic performance and heat insulation effect testing result in the embodiment 1-12 of table 1 and comparative example 1-6
From table 1 it follows that comparing comparative example 1-6,1-12 of embodiment of the present invention thermal insulation mortar has preferable guarantor Warm nature energy, and its adhesion strength, compression strength, water resistance and fire protecting performance are also at higher level.
Wherein, embodiment 2 and the check experiment that embodiment 3 is embodiment 1, embodiment 2 is on the basis of the raw material of embodiment 1 On with the addition of thickener, embodiment 3 is to the addition of thickener and defoamer on the basis of embodiment 1.The addition of thickener can Further to improve the thixotropy of mortar and water-retaining property, the addition of defoamer can reduce unfavorable shadow of the bubble for mortar performance Ring.By data in table 1 it can also be seen that the addition of thickener and defoamer is advantageous to the lifting of the combination property of thermal insulation mortar.
Embodiment 5 is the control experiment of embodiment 4, and both differences are the weight fraction of elastomeric propylene yogurt liquid It is different.From table 1 it follows that the dosage of elastomeric propylene yogurt liquid has a certain impact for the performance of thermal insulation mortar.
Comparative example 1-4 is the contrast experiment of embodiment 3, and five differences are incubated original in the raw material in thermal insulation mortar The species of material and the difference of dosage.Contrast is understood, when being incubated raw material and being only glass bead and mica powder (comparative example 1), insulation The thermal conductivity factor of mortar has obvious rising, and heat insulation effect is not good enough, and the adhesion strength of mortar and compression strength have it is different degrees of Decline.This is probably because glass bead is easily broken, and causes heat insulation effect, adhesion strength and compression strength to decline.
Insulation raw material is glass bead, hollow glass microbead and mica powder used by comparative example 2, because double glazing is micro- Its thermal conductivity factor of pearl is low, high insulating effect, and all not easily damaged in transport, stirring and work progress, therefore for being incubated sand The reduction of the thermal conductivity factor of slurry has positive role.
Insulation raw material is glass bead, expanded vermiculite and mica powder used by comparative example 3, and data can from table 1 Go out, the addition of expanded vermiculite is advantageous to the lifting of the heat-insulating property and compression strength of thermal insulation mortar.
Insulation raw material is glass bead, rock wool and mica powder used by comparative example 4.Rock wool is added into mortar, is being increased Its fire protecting performance is improved while adding mortar heat-insulating property.
Although hollow glass microbead, expanded vermiculite and rock wool have a certain degree of carry for the heat-insulating property of thermal insulation mortar Effect is risen, but above-mentioned insulation raw material is added in thermal insulation mortar to the lifting of heat insulation effect caused by (embodiment 3) simultaneously Effect sum is lifted much larger than each raw material.It can be seen that raw material glass bead, hollow glass are respectively incubated in thermal insulation mortar provided by the invention There is obvious synergistic function between glass microballon, expanded vermiculite, rock wool and mica powder.
Comparative example 5 is the contrast experiment of embodiment 4, and comparative example 5 is not added with flyash on the basis of the raw material of embodiment 4 And silicon ash.It can be seen from the data in Table 1 that the coefficient of softing of the thermal insulation mortar of embodiment 4, apparently higher than comparative example 5, this is mainly Because flyash and adding for silicon ash can improve mortar after mortar water resistance difference and immersion with the impermeability of reinforced mortar The problem of easily loose.
Comparative example 6 is the contrast experiment of embodiment 6, and both differences are whether rock wool adds.Embodiment 6 is added with Rock wool, and it is not added with rock wool in comparative example 6.Influence of the rock wool for thermal insulation mortar is mainly reflected in the fire protecting performance of mortar. Contrast understands that the addition of rock wool causes thermal insulation mortar to have good fire protecting performance.
Comprehensive to understand, thermal insulation mortar provided in an embodiment of the present invention not only has good heat-insulating property, and it is bonded by force Degree, compression strength, water resistance and fire protecting performance are also at higher level.
Finally it should be noted that:Various embodiments above is merely illustrative of the technical solution of the present invention, rather than its limitations;To the greatest extent The present invention is described in detail with reference to foregoing embodiments for pipe, it will be understood by those within the art that:Its according to The technical scheme described in foregoing embodiments can so be modified, either which part or all technical characteristic are entered Row equivalent substitution;And these modifications or replacement, the essence of appropriate technical solution is departed from various embodiments of the present invention technology The scope of scheme.

Claims (10)

1. a kind of thermal insulation mortar, it is characterised in that the thermal insulation mortar is mainly made up of following raw material:Powder, elastomeric propylene acid Emulsion, bleeding agent and water;
Wherein, the powder includes the raw material of following weight fraction:Cement 15%-20%, quartz sand 15%-20%, mica powder 15%-20%, attapulgite 5%-15%, glass bead 15%-20%, hollow glass microbead 8%-12%, expanded vermiculite 10%-15%, flyash 5%-10%, rock wool 3%-5% and silicon ash 1.5%-2%.
2. thermal insulation mortar according to claim 1, it is characterised in that the thermal insulation mortar is mainly made up of following raw material: Powder, elastomeric propylene yogurt liquid, bleeding agent and water, the powder, elastomeric propylene yogurt liquid, the weight ratio of bleeding agent and water are 100:(15-25):(1-2):(20-30);
Wherein, the powder includes the raw material of following weight fraction:Cement 15%-20%, quartz sand 15%-20%, mica powder 15%-20%, attapulgite 5%-15%, glass bead 15%-20%, hollow glass microbead 8%-12%, expanded vermiculite 10%-15%, flyash 5%-10%, rock wool 3%-5% and silicon ash 1.5%-2%.
3. thermal insulation mortar according to claim 1, it is characterised in that the thermal insulation mortar also includes thickener, thickener For the 1%-2% of the powder weight;
Preferably, the thermal insulation mortar also includes defoamer, and defoamer is the 1%-2% of the powder weight.
4. thermal insulation mortar according to claim 1, it is characterised in that the thermal insulation mortar is mainly made up of following raw material:
Powder, elastomeric propylene yogurt liquid, bleeding agent, thickener, defoamer and water, the powder, elastomeric propylene yogurt liquid, infiltration Agent, thickener, the weight ratio of defoamer and water are 100:(16-25):(1-2):(1-2):(1-2):(20-30);
Wherein, the powder includes the raw material of following weight fraction:Cement 15%-19%, quartz sand 15%-19%, mica powder 15%-20%, attapulgite 5%-15%, glass bead 15%-20%, hollow glass microbead 8%-12%, expanded vermiculite 10%-15%, flyash 5%-10%, rock wool 3%-5% and silicon ash 1.5%-2%.
5. according to the thermal insulation mortar described in claim 1-4 any one, it is characterised in that the particle diameter of the hollow glass microbead For 90-120 μm;
Preferably, the particle diameter of the flyash is 100-150 μm.
6. according to the thermal insulation mortar described in claim 1-4 any one, it is characterised in that the size of the expanded vermiculite is 1- 5mm;
The size of the rock wool is 1-5mm.
7. according to the thermal insulation mortar described in claim 1-4 any one, it is characterised in that the cement is alumina cement, in vain A kind of in cement or black cement or at least two combination.
8. according to the thermal insulation mortar described in claim 1-4 any one, it is characterised in that the mesh number of the quartz sand is 100- 200 mesh;
Preferably, the mesh number of the silicon ash is 100-500 mesh.
9. the preparation method of the thermal insulation mortar described in claim 1-8 any one, it is characterised in that comprise the following steps:
(a) rock wool of formula ratio, bleeding agent and water are stirred, obtains rock wool dispersion liquid;
(b) after mixing the elastomeric propylene yogurt liquid, optional defoamer and thickener of formula ratio, rock wool dispersion liquid is added, is stirred Mix uniformly, obtain mixture;
(c) by the cement of formula ratio, quartz sand, mica powder, attapulgite, glass bead, hollow glass microbead, expanded vermiculite, Flyash and silicon ash mix, and are mixed with the mixture of step (b), add water to stir, obtain thermal insulation mortar.
10. application of the thermal insulation mortar in claim 1-8 described in any one in construction.
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CN109734399A (en) * 2018-11-30 2019-05-10 内蒙古美亚林科生态研究院有限公司 The laying method of composite seepage prevention structures
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CN114197773A (en) * 2022-01-04 2022-03-18 浩伦建工有限公司 Vitrified micro bubble heat preservation and insulation building wall and construction process

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