CN107852952B - Comb-brushing profiling wolfberry picking end effector - Google Patents
Comb-brushing profiling wolfberry picking end effector Download PDFInfo
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- 244000241838 Lycium barbarum Species 0.000 title claims abstract description 48
- 235000015459 Lycium barbarum Nutrition 0.000 title claims abstract description 48
- 239000012636 effector Substances 0.000 title claims abstract description 21
- 235000015468 Lycium chinense Nutrition 0.000 title abstract description 42
- 235000013399 edible fruits Nutrition 0.000 claims abstract description 22
- 230000008859 change Effects 0.000 claims abstract description 3
- 229910000639 Spring steel Inorganic materials 0.000 claims description 11
- 230000007246 mechanism Effects 0.000 claims description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 5
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- 239000000741 silica gel Substances 0.000 claims description 5
- 229910002027 silica gel Inorganic materials 0.000 claims description 5
- 239000004677 Nylon Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 230000001680 brushing effect Effects 0.000 claims description 2
- 230000000694 effects Effects 0.000 claims description 2
- 235000017784 Mespilus germanica Nutrition 0.000 claims 3
- 244000182216 Mimusops elengi Species 0.000 claims 3
- 235000000560 Mimusops elengi Nutrition 0.000 claims 3
- 235000007837 Vangueria infausta Nutrition 0.000 claims 3
- 230000003139 buffering effect Effects 0.000 claims 1
- 238000010304 firing Methods 0.000 abstract description 2
- 238000003306 harvesting Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 229920001296 polysiloxane Polymers 0.000 description 4
- 241000196324 Embryophyta Species 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- 235000014678 Fruitflow® Nutrition 0.000 description 1
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D46/00—Picking of fruits, vegetables, hops, or the like; Devices for shaking trees or shrubs
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- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
- Harvesting Machines For Specific Crops (AREA)
Abstract
本发明属于农业机械技术领域,尤其涉及一种梳刷仿形枸杞采摘末端执行器,包括:一根主轴以及主轴两端连接的槽凸轮各一个,主轴中部铰接有若干根采摘指,若干根采摘指组合到一起从里到外呈发射状,槽凸轮的内侧内铣有一圈凸轮槽,凸轮槽内有凸轮从动轴承可沿凸轮槽自由滚动,两个槽凸轮上相对应的凸轮从动轴承之间装有压板,压板上开有多个孔,每根采摘指从每个孔中间穿过,主轴转动时带动采摘指旋转,采摘指带动压板旋转,压板上的孔在采摘指下端上下滑动,从而压迫采摘指互相之间的缝隙变化。结构简单,成本较低,可有效的筛选和采摘成熟的果实;大大减小枸杞的破损率,同时增大采摘指与枸杞的摩擦力,保证采净率。
The invention belongs to the technical field of agricultural machinery, and in particular relates to a comb brush copy-shaped wolfberry picking end effector, comprising: a main shaft and a groove cam connected to both ends of the main shaft; The fingers are combined together in a firing shape from the inside to the outside. The inner side of the groove cam is milled with a circle of cam grooves. There are cam follower bearings in the cam grooves that can roll freely along the cam grooves. The corresponding cam follower bearings on the two groove cams There is a pressure plate in between, and there are many holes on the pressure plate. Each picking finger passes through the middle of each hole. When the main shaft rotates, the picking finger rotates, the picking finger drives the pressure plate to rotate, and the holes on the pressure plate slide up and down at the lower end of the picking finger. , thereby compressing the change of the gap between the picking fingers. The structure is simple and the cost is low, and the ripe fruit can be effectively screened and picked; the breakage rate of the wolfberry is greatly reduced, and the friction between the picking finger and the wolfberry is increased at the same time to ensure the clean rate.
Description
技术领域technical field
本发明属于农业机械技术领域,尤其涉及一种梳刷仿形枸杞采摘末端执行器。The invention belongs to the technical field of agricultural machinery, and in particular relates to a comb brush profiled wolfberry picking end effector.
背景技术Background technique
枸杞属无限花序浆果类植物,采摘期为6月上旬-10月下旬,每七天左右采收一次,成熟枸杞含水量在80%左右,采摘过程中容易受损。随着市场需求量不断增加,枸杞种植面积也不断扩大,需要的劳动力越来越多,但受城市化进程影响,务农人口数量急剧下降,枸杞常因用工紧张,未能及时采收,造成严重经济损失。而枸杞生长情况复杂,同一挂果结点上青果、花叶、熟果并存,植株布满棘刺,易造成手部扎伤,目前,枸杞采摘主要还是人工采摘,人工采摘作业环境差、劳作强度大,采摘效率低且费用高,大大阻碍了枸杞产业的发展。Lycium barbarum is an infinite inflorescence berry plant. The picking period is from early June to late October. It is harvested every seven days. The water content of mature wolfberry is about 80%, and it is easily damaged during the picking process. With the continuous increase in market demand, the planting area of wolfberry is also expanding, and more and more labor is needed. However, due to the impact of urbanization, the number of agricultural population has dropped sharply. Due to the shortage of labor, wolfberry is often not harvested in time, causing serious problems. Economic losses. The growth of Lycium barbarum is complicated. Green fruit, mosaic leaves and ripe fruits coexist on the same fruiting point. The plant is covered with thorns, which is easy to cause hand stab wounds. At present, the picking of Lycium barbarum is mainly manual picking, which has poor working environment and high labor intensity. , the picking efficiency is low and the cost is high, which greatly hinders the development of the wolfberry industry.
近年来我国研制了一些梳刷式枸杞采摘机,但采摘效果不是很理想,采摘时容易对枸杞果实造成损伤,果实不能长期存放。枸杞梳刷式采摘主要有两种采摘原理,均基于成熟果实与未成熟果实果柄处分离力大小不同,一种是依靠采摘指与果实之间的摩擦力将成熟果实摘下,这种采摘方式需要将部分枝条或者整个枝条喂入采摘机构中,易造成果实和花的挤压受损,影响产量。另一种是利用成熟与未成熟果实横径大小不同,调整合适的齿间距,未成熟的枸杞和花叶从两指之间溜过,成熟的枸杞被揪下,这种采摘方式对枝条修剪要求严格,果实生长一致性较好。高怀智等人研制的枸杞采摘电动机CN201410498476.2采用仿人手形状,细绳在凸轮的控制下间歇式拉紧和松开,进而使机械指在径向方向上伸出长度发生改变,机械指的伸出角度一定,在不同的伸出长度下相邻机械指之间的间距随之改变,当伸出时,间距变大,枸杞从指缝中落下进入枸杞框;但结构复杂,加工难度大,设备可靠性差,采摘效率低,成本高。In recent years, some comb-type wolfberry picking machines have been developed in my country, but the picking effect is not very ideal, and it is easy to damage the wolfberry fruit during picking, and the fruit cannot be stored for a long time. There are two main picking principles for wolfberry comb picking, both of which are based on the difference in the separation force at the stem of the ripe fruit and the immature fruit. One is to pick off the ripe fruit by the friction between the picking finger and the fruit. The method needs to feed part of the branches or the whole branches into the picking mechanism, which is easy to cause damage to the extrusion of fruits and flowers, affecting the yield. The other is to use the different diameters of mature and immature fruits to adjust the appropriate tooth spacing. The immature wolfberry and mosaic leaves slip between the two fingers, and the mature wolfberry is pulled off. The requirements are strict and the fruit growth consistency is good. The wolfberry picking motor CN201410498476.2 developed by Gao Huaizhi et al. adopts the shape of a human hand, and the string is intermittently tightened and loosened under the control of the cam, so that the extension length of the mechanical finger in the radial direction is changed, and the extension of the mechanical finger is changed. At a certain angle, the spacing between adjacent mechanical fingers changes with different protrusion lengths. When extended, the spacing becomes larger, and the wolfberry falls from the gap between the fingers and enters the wolfberry frame; however, the structure is complex and the processing is difficult. The equipment reliability is poor, the picking efficiency is low, and the cost is high.
发明内容SUMMARY OF THE INVENTION
针对上述问题,本发明提出了一种梳刷仿形枸杞采摘末端执行器,包括:一根主轴以及主轴两端连接的槽凸轮各一个,主轴中部铰接有若干根采摘指,若干根采摘指组合到一起从里到外呈发射状,槽凸轮的内侧内铣有一圈凸轮槽,凸轮槽内有凸轮从动轴承可沿凸轮槽自由滚动,两个槽凸轮上相对应的凸轮从动轴承之间装有压板,压板上开有多个孔,每根采摘指从每个孔中间穿过,主轴转动时带动采摘指旋转,采摘指带动压板旋转,压板上的孔在采摘指下端上下滑动,从而压迫采摘指互相之间的缝隙变化。In view of the above problems, the present invention proposes a comb brush copy-shaped wolfberry picking end effector, comprising: a main shaft and a groove cam connected to both ends of the main shaft, a plurality of picking fingers are hinged in the middle of the main shaft, and a plurality of picking fingers are combined Together, it is in a firing shape from the inside to the outside. The inner side of the groove cam is milled with a circle of cam grooves. There is a cam follower bearing in the cam groove that can roll freely along the cam groove. The corresponding cam follower bearings on the two groove cams are between There is a pressing plate, there are a plurality of holes on the pressing plate, each picking finger passes through the middle of each hole, when the main shaft rotates, the picking finger rotates, the picking finger drives the pressing plate to rotate, and the holes on the pressing plate slide up and down on the lower end of the picking finger, so that Compression picking refers to changes in the gap between each other.
所述采摘指从里到外依次包括齿下指、弹簧钢和硅胶套。The picking fingers sequentially include lower teeth, spring steel and silicone sleeves from the inside to the outside.
所述主轴上下分别铣出多列平面,并排钻铆钉孔,每根采摘指下端通过铆钉与主轴连接形成转动副侧向转动,形成多列采摘指绕主轴圆周旋转。Multiple rows of planes are milled up and down the main shaft respectively, and rivet holes are drilled side by side.
所述凸轮槽由四段圆弧相切组成,分别为推程段、远处停歇段、回程段、近处停歇段。The cam groove is composed of four tangent arcs, which are respectively a push section, a distant stop section, a return section, and a near stop section.
所述主轴的一端通过联轴器与电机输出轴相连,电机放置在电机壳内,固定板分别与电机壳和电机螺钉连接,执行器的外壳与法兰板之间螺栓连接,在执行器的外壳和法兰板上的轴承安装座都安装了轴承,用于支撑主轴转动。One end of the main shaft is connected to the output shaft of the motor through a coupling, the motor is placed in the motor housing, the fixing plate is respectively connected with the motor housing and the motor screw, and the housing of the actuator is connected with the flange plate by bolts. Bearings are installed on the housing and the bearing mount on the flange plate to support the rotation of the main shaft.
所述执行器的外壳和法兰板上开有一定角度的枝条的入口,凸轮槽的远处停歇段对准枝条的入口,保证在采摘时采摘指之间间距处于最小。The shell and the flange plate of the actuator are provided with a branch entrance at a certain angle, and the far stop section of the cam groove is aligned with the branch entrance, so as to ensure that the distance between the picking fingers is minimized during picking.
所述电机壳的末端装有电位调速器和充电端。The end of the motor casing is equipped with a potential speed regulator and a charging terminal.
所述槽凸轮选用尼龙材料。The grooved cam is made of nylon material.
所述执行器的外壳的底部通过输送软管连接收集箱。The bottom of the housing of the actuator is connected to the collection box through a delivery hose.
本发明的有益效果:Beneficial effects of the present invention:
1、降低枸杞破损率。本发明采摘指分为弹簧钢内骨架和硅胶外层,仿人手设计采摘机构,结构简单,成本较低,可有效的筛选和采摘成熟的果实;采摘指接触到成熟枸杞时,大部分冲击力由弹簧钢抵消,硅胶层避免采摘指直接作用枸杞,可大大减小枸杞的破损率,同时增大采摘指与枸杞的摩擦力,保证采净率。设计的凸轮结构在工作时周期性改变采摘指的间距,成功揪下来的枸杞掉落至收集箱;1. Reduce the damage rate of wolfberry. The picking finger of the invention is divided into a spring steel inner frame and a silica gel outer layer, and the picking mechanism is designed like a human hand. The structure is simple, the cost is low, and the ripe fruit can be effectively screened and picked; Offset by spring steel, the silica gel layer prevents the picking fingers from directly acting on the wolfberry, which can greatly reduce the damage rate of the wolfberry, and at the same time increase the friction between the picking finger and the wolfberry to ensure the clean rate. The designed cam structure periodically changes the spacing of the picking fingers during operation, and the successfully picked wolfberry falls into the collection box;
2、解决田间作业能源供给难题。电动三轮的输出电压为48 v,通过稳压模块将电压转化为末端执行器需要的24 v,可同时给若干台充电。2. Solve the problem of energy supply in field operations. The output voltage of the electric three-wheel is 48 v, and the voltage is converted into 24 v required by the end effector through the voltage regulator module, which can charge several units at the same time.
3、大大提高采收效率。电动三轮车可根据需要安装若干末端执行器,同时三轮车用来盛放采摘后的枸杞,承担沉重搬运工作,减少搬运环节;也可手持末端执行器重量轻盈,降低劳动强度。3. Greatly improve the harvesting efficiency. The electric tricycle can be installed with several end effectors according to the needs. At the same time, the tricycle is used to hold the harvested wolfberry, and it undertakes heavy handling work and reduces the handling links; the end effector can also be hand-held to be light in weight and reduce labor intensity.
4、解放劳动力。采摘者不必背负电池,采摘后的枸杞及时进入收集箱,降低末端执行器操作重量。整体结构简单、安全可靠,连续工作时间可满足正常的采摘要求。4. Liberate the labor force. Pickers do not have to carry batteries, and the picked wolfberry enters the collection box in time, reducing the operating weight of the end effector. The overall structure is simple, safe and reliable, and the continuous working time can meet the normal picking requirements.
附图说明Description of drawings
图1为梳刷仿形枸杞采摘整机Figure 1 shows the complete machine for comb-brush profiling wolfberry picking
图2为梳刷仿形枸杞采摘末端执行器Figure 2 shows the end effector for comb-brush profiling wolfberry picking
图3为梳刷仿形枸杞采摘末端执行器外观图Figure 3 is the appearance of the end effector for comb-brush profiling wolfberry picking
图4为电机安装图Figure 4 shows the installation diagram of the motor
图5为槽凸轮Figure 5 shows the grooved cam
图6为压板Figure 6 shows the pressure plate
图7为主轴Figure 7 shows the main shaft
图8为采摘指分合示意图Figure 8 is a schematic diagram of the opening and closing of picking fingers
图中:1、压板;2、硅胶套;3、齿下指;4、弹簧钢;5、铆钉;6、主轴;7、凸轮从动轴承;8、轴承;9、联轴器;10、电机;11、槽凸轮;12、外壳;13、法兰板;14、电机壳;15、充电端;16、调速器;17、末端执行器;18、输送软管;19、收集箱;20、稳压模块;21、车厢;22、固定板;23、枸杞。In the picture: 1. Pressure plate; 2. Silicone sleeve; 3. Lower finger of tooth; 4. Spring steel; 5. Rivet; 6. Main shaft; 7. Cam follower; 8. Bearing; 9. Coupling; 10. Motor; 11. Slot cam; 12. Housing; 13. Flange plate; 14. Motor housing; 15. Charging end; 16. Governor; 17. End effector; 18. Conveying hose; 19. Collection box ; 20, voltage regulator module; 21, carriage; 22, fixed plate; 23, wolfberry.
具体实施方式Detailed ways
下面结合附图,对实施例作详细说明。The embodiments are described in detail below with reference to the accompanying drawings.
本发明立足于电动三轮车,如图1所示,收集箱19和稳压模块20放置在三轮车车厢21内,利用稳压模块20将电动三轮车的48v电压转换成采摘机所需的24v,梳刷掉的果实从末端执行器17下方流出,经输送软管18进入收集箱19内。本发明的枸杞末端执行器由传动机构和采摘机构组成,传动机构由主轴6、轴承8、联轴器9、电机10、外壳12、法兰板13、电机壳14、充电端15、调速器16和固定板22组成。如图4所示,偏心电机10放置在电机壳14内,固定板22分别与电机壳14和电机10螺钉连接,以此将电机10和电机壳14固定传递动力。如图2所示,电机10输出轴和主轴6通过联轴器9相连,外壳12与法兰板13之间螺栓连接,在外壳12和法兰板13上的轴承安装座都安装了轴承8,用于支撑主轴6转动。为适应采摘者个人使用习惯和不同品种的枸杞收获,需要梳刷的转速可调,在电机壳14末端装有电位调速器16和充电端15。采摘机构包括压板1、硅胶套2、齿下指3、弹簧钢4、铆钉5、主轴6、凸轮从动轴承7和槽凸轮11,采摘机构为圆周对称布置,成倍增加采摘效率。槽凸轮11选用尼龙材料,如图5所示,内侧内铣凸轮槽,凸轮槽由4段圆弧相切组成,分别为推程段、远处停歇段、回程段、近处停歇段,凸轮从动轴承7在槽内可以自由滚动,驱动压板1方孔在齿下指3外壁上下滑动。槽凸轮11上内孔稍大于外壳12和法兰板13上的轴承安装座,避免与外壳12和法兰板13干涉无法安装槽凸轮11,槽凸轮11上有螺纹通孔,与外壳12和法兰板13螺纹固定连接,安装时要求凸轮槽的远处停歇段对准外壳12和法兰板13上枝条的入口,保证在采摘枸杞23时采摘指之间间距处于最小。如图7所示,主轴6上下分别铣出两列平面,并排钻铆钉孔,每个齿下指3下端与主轴6铆钉5连接形成转动副侧向转动,齿下指3上端穿过压板1上的方孔,可以上下滑动,左右方向只能在方孔内滑动。如图8所示,位置1和位置2为压板方孔竖直截面,虚线为压板1方孔运动轨迹,方孔中心与对应安装的铆钉孔不在同一竖直面。当压板向上运动时位置1,齿下指3与方孔截面的右上角相切,迫使采摘指2逆时针转动,两指之间间距变小。当压板向下运动时位置2,齿下指3与方孔截面左下角相切,迫使采摘指2顺时针转动,两指之间间距变大,压板1如此上下往复调节两指之间间距。采摘指包括齿下指3、弹簧钢4和硅胶套2,通过实验可知,当采摘指揪下枸杞时,一部分枸杞卡在指与指之间的间隙中,影响采摘过程。本发明可以周期性改变采摘指的间距,使卡在指间的枸杞在重力的作用下掉落至输送软管18内。齿下指3用于采摘指与压板1相对滑动,弹簧钢4与齿下指3之间粘连,采摘指与枸杞碰撞时弹簧钢4吸收大部分的冲击力,硅胶不仅起到缓冲的作用,而且增大采摘指与枸杞的摩擦力,提高采净率。The present invention is based on an electric tricycle. As shown in FIG. 1 , the
本发明以电动三轮车为采收平台,不仅为末端执行器提供动力能源,而且车厢用于盛放采摘后的果实。枸杞采摘机工作之前,将三轮车开至待采摘植株附近,采收平台可以根据需求安装若干末端执行器,接通电源后根据个人操作习惯,调节合适的转速进行梳刷采摘,提高采收效率。成熟枸杞按簇生长且呈下垂状,采摘时,拎起枝条的末端,末端执行器置于枝条下方,主轴的轴线与枝条轴线垂直,同时手持末端执行器从枝条末端移动梳刷。末端执行器工作过程如下,扭力从电机输出驱动主轴旋转,带动压板绕主轴旋转,同时,由于槽凸轮固定不动,压板两侧的凸轮从动轴承在主轴的驱使下,在凸轮槽内滚动以迫使压板沿着齿下指上下滑动。当压板在远程停歇处时,两指之间间距最小,用于梳刷枸杞,成熟果实相比未成熟的果实和花叶较大,采摘时成熟果实被采摘指揪下,而较小的青果和花叶从两指之间的间隙中溜过。当压板处于近程停歇处时,两指之间距离最大,保证使揪下的成熟枸杞掉落。掉落的枸杞从末端执行器下方的开口流出经输送软管导进车厢上的收集箱。The invention uses the electric tricycle as the harvesting platform, which not only provides power energy for the end effector, but also the carriage is used to hold the harvested fruits. Before the wolfberry picking machine works, drive the tricycle to the vicinity of the plants to be picked. The harvesting platform can install several end effectors according to the needs. After turning on the power, adjust the appropriate speed to comb and pick according to personal operating habits to improve the harvesting efficiency. Ripe wolfberry grows in clusters and droops. When picking, lift the end of the branch, place the end effector under the branch, the axis of the main shaft is perpendicular to the axis of the branch, and hold the end effector to move the brush from the end of the branch. The working process of the end effector is as follows. The torque output from the motor drives the main shaft to rotate, and drives the pressure plate to rotate around the main shaft. At the same time, because the groove cam is fixed, the cam follower bearings on both sides of the pressure plate are driven by the main shaft. Force the platen to slide up and down along the lower fingers of the teeth. When the pressing plate is at the remote stop, the distance between the two fingers is the smallest, which is used for brushing wolfberry. The mature fruit is larger than the immature fruit and mosaic. When picking, the mature fruit is pulled by the picking fingers, while the smaller green fruit And the flowers and leaves slipped through the gap between the two fingers. When the pressing plate is at a short-range stop, the distance between the two fingers is the largest, so as to ensure that the mature wolfberry that has been pulled falls off. The fallen wolfberry flows out from the opening under the end effector and is led into the collection box on the carriage through the delivery hose.
此实施例仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求的保护范围为准。This embodiment is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention. , all should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
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CN108718703B (en) * | 2018-04-20 | 2021-02-26 | 宁夏大学 | Translational multi-point clamping picking device for picking medlar |
CN108522002B (en) * | 2018-06-08 | 2023-06-06 | 浙江理工大学 | Variable spacing brush harvester and its harvesting method |
CN108901358B (en) * | 2018-07-11 | 2019-12-24 | 杭州电子科技大学 | Auxiliary device and method for picking cherries with sawtooth knife and easy-to-adjust comb structure |
CN109451978B (en) * | 2018-11-28 | 2024-11-05 | 安徽农业大学 | Wolfberry picking machine |
CN110402681B (en) * | 2019-07-09 | 2024-02-09 | 浙江理工大学 | A brush-type forest fruit picking machine |
CN111066482A (en) * | 2019-12-04 | 2020-04-28 | 山东科技大学 | Rolling type mechanical picking device for hooking blueberries and application thereof |
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