CN107841700B - Tin pick-up machine for processing wire - Google Patents

Tin pick-up machine for processing wire Download PDF

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Publication number
CN107841700B
CN107841700B CN201711098444.3A CN201711098444A CN107841700B CN 107841700 B CN107841700 B CN 107841700B CN 201711098444 A CN201711098444 A CN 201711098444A CN 107841700 B CN107841700 B CN 107841700B
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China
Prior art keywords
wire
thread
line sending
wheel
arm
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CN201711098444.3A
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CN107841700A (en
Inventor
璧电淮
赵维
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Individual
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/34Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
    • C23C2/36Elongated material
    • C23C2/38Wires; Tubes
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/08Tin or alloys based thereon

Abstract

The invention discloses a tin pick-up machine for processing wires, which comprises: the automatic tin-dipping machine comprises a frame, a wire straightener, a wire feeding mechanism, a knife rest mechanism, a wire pulling mechanism, a tin furnace mechanism and a feeding mechanism, wherein when the automatic tin-dipping machine works, a wire is fed from the wire straightener and straightened, the wire feeding mechanism conveys the wire to the knife rest mechanism to be cut off, the wire stripping and twisting are realized by matching with the wire feeding mechanism, the rotating mechanism drives the wire stripping end to rotate to the tin furnace mechanism for tin dipping, then the wire is conveyed to a wire clamping hand assembly, the knife rest mechanism cuts the tail end of the wire, the wire stripping and twisting are performed by matching with a pulling assembly, then the wire rotating mechanism drives the tail end of the wire to rotate to the tin furnace mechanism for tin dipping by a pull wire, finally the wire after the tin dipping of the wire pulling mechanism is clamped by the feeding mechanism and is conveyed to a finished product collecting mechanism, the tin dipping operation can be finished, the automatic tin-dipping operation is free from manual operation, the automation degree is high, the mechanism, the production efficiency is high.

Description

A kind of solder machine for processing wire rod
Technical field
The present invention relates to a kind of wire stock processing equipment, especially a kind of solder machine for processing wire rod.
Background technique
Current solder machine needs to be respectively set aligning mechanism, thread feeding mechanism, tangent mechanism, wire stripping mechanism, rotation by process Turn tin sticky mechanism, Xi Lu mechanism, mechanism setting is complicated, and occupied space is big, and when needing double end tin sticky, also needs to be arranged at rear portion Thread drawing mechanism, rotating mechanism, structure is cumbersome, and the volume of complete machine is big, unfavorable production.
Summary of the invention
For overcome the deficiencies in the prior art, the present invention provides that a kind of mechanism integrated level is high, small in size, compact-sized to be stained with Tin machine.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of solder machine for processing wire rod, comprising:
Rack;
Wire rod swage, the wire rod swage are arranged in front end of rack, to be straightened to wire rod;
Thread feeding mechanism, the thread feeding mechanism include the line sending seat being arranged on the rack, the whirler being arranged on line sending seat Structure, the line sending wheel assembly for being arranged on rotating mechanism and rotation capable of being driven by rotating mechanism;
Cutter frame mechanism, the cutter frame mechanism include the carriage saddle being arranged on the rack and shearing component, twisted sector, institute Shearing component is stated to include the first cutter assembly being slidably arranged on carriage saddle and the second cutter assembly and first can be driven to cut The shearing driving mechanism of knife assembly and the relative movement of the second cutter assembly, the twisted sector are arranged on carriage saddle comprising First be slidably arranged on carriage saddle twist thread arm component and second twist thread arm component and be able to drive first twist thread arm component and Second arm component that twists thread is relatively close or close up driving mechanism far from mobile, be able to drive first arm component and second that twists thread and rub with the hands The mobile driving mechanism that twists thread of line arm component staggered relative;
Thread drawing mechanism, the thread drawing mechanism include a wire pulling rack being fixed on the rack and bracing wire clamping hand component, pull Component, bracing wire rotating mechanism, the bracing wire clamping hand component can clamp the wire rod of thread feeding mechanism submitting, the pulling component energy Enough pull bracing wire clamping hand component mobile, the bracing wire rotating mechanism is able to drive bracing wire clamping hand component rotation;
Xi Lu mechanism, Xi Lu mechanism are arranged below thread feeding mechanism and thread drawing mechanism.
Delivering mechanism, the delivering mechanism can clamp the wire rod after the completion of thread drawing mechanism tin sticky and be sent to finished product receipts On collecting mechanism.
The wire rod swage includes:
The line sending substrate being fixed on the rack;
Be straightened component, alignment component setting is on line sending substrate comprising can relative motion to be straightened wire rod Upper alignment component and lower alignment component;
Pre-wire-feeding mechanism, the pre-wire-feeding mechanism are located at the front or behind in alignment component line sending direction, the pre-wire-feeding It is mobile that mechanism is able to drive wire rod.
The pre-wire-feeding mechanism includes a delivery device and a hold-down mechanism, and the hold-down mechanism can compress wire rod, institute It states delivery device and is able to drive hold-down mechanism Forward to realize line sending function.
The lower alignment component is straightening-wheel group, and the lower straightening-wheel group includes the lower whorl being fixed on line sending substrate Seat and several lower straightening-wheels being rotatably arranged on lower wheel seat, the upper alignment component are straightening-wheel group on one, the upper alignment Wheel group includes the upper wheel seat being slidably arranged on lower wheel seat and several upper straightening-wheels being rotatably arranged on wheel seat, the lower school Through ship and upper straightening-wheel are staggered and along line sending directional spredings, and the alignment component further includes an alignment driving mechanism, described Alignment driving mechanism can drive wheel seat mobile relative to lower wheel seat.
The wire rod swage further includes broken thread detection mechanism, and the broken thread detection mechanism setting is in alignment component line sending side To front or behind, for detecting whether wire rod disconnects, the broken thread detection mechanism include detection system, wire rod briquetting and Conducting attachment base below wire rod briquetting, wire rod briquetting one end are rotatably arranged on line sending substrate, and the other end supports It leans against on wire rod, when wire rod disconnects, the other end of the wire rod briquetting falls on conducting attachment base and forms conducting, described Detection system is able to detect wire rod briquetting and the connection situation of attachment base is connected, to detect whether to break.
At least one set of wire feeding wheel is provided on the line sending seat, the rotating mechanism is able to drive wire feeding wheel and turns Dynamic, the line sending wheel assembly is arranged in wire feeding wheel.
The line sending wheel assembly includes the first line sending wheel assembly and the second line sending wheel assembly, the first line sending wheel assembly packet Include the first line sending seat, the first line sending rotating mechanism for being arranged on the first line sending seat, be located on the first line sending rotating mechanism One Wire Wheel, the second line sending wheel assembly include the second line sending seat, the second line sending whirler being arranged on the second line sending seat Structure, the second Wire Wheel being located on the second line sending rotating mechanism, the first Wire Wheel it is corresponding with the second Wire Wheel configuration and the two it Between there is gap corresponding with wire rod, the first line sending seat is fixed in wire feeding wheel, the second line sending seat sliding setting In wire feeding wheel or the first line sending seat, puller system is provided between the first line sending seat and the second line sending seat, distance is adjusted Regulating device and the micromatic setting that the two distance can be adjusted.
First cutter assembly includes the first knife sliding block being slidably arranged on carriage saddle, is arranged and slides in the first cutter The first cutter on block, second cutter assembly include the second knife sliding block being slidably arranged on carriage saddle, setting the The second cutter in two knife sliding blocks, the shearing that the shearing driving mechanism includes a shear motor and is arranged on shear motor Screw rod, the shearing screw rod include the plus thread section being threadedly engaged with the first knife sliding block and with the cooperation of the second knife sliding block the Two thread segments, described first arm component that twists thread are slidably arranged in the first knife sliding block, and the described second arm component sliding that twists thread is set It sets in the second knife sliding block, the driving mechanism of closing up includes being arranged in the first knife sliding block and being connected to first to twist thread arm The first of component, which closes up cylinder and be arranged in the second knife sliding block and be connected to second and twist thread, the second of arm component closes up gas Cylinder.
Described first arm component that twists thread includes first twisting thread arm, and described first twists thread, and to slide laterally setting sliding one first for arm Platform, described second arm component that twists thread includes second twisting thread arm, and described second arm that twists thread slides laterally and is arranged on one second slide unit, The driving mechanism of closing up is able to drive the first slide unit and the longitudinally opposite sliding of the second slide unit, and the driving mechanism that twists thread includes One rotating arm and the rotating drive mechanism that twists thread that rotating arm can be driven to rotate, the rotating arm both ends are respectively arranged with sliding Slot, described first twist thread arm and second twist thread arm end be slidably arranged in the sliding groove at rotating arm both ends respectively, work as rotation When arm rotates, can by sliding groove with first twist thread arm and second twist thread arm end be slidably matched, drive first twists thread Arm and second twist thread arm transverse direction relative movement.
The Xi Lu mechanism includes tin furnace main body and heating device, is offered in the middle part of the tin furnace main body for accommodating tin liquor Cavity, tin furnace main body lower part offers the heating chamber that can accommodate heating device loading, and heating chamber is located under cavity Side.
The beneficial effects of the present invention are: a kind of solder machine for processing wire rod, comprising: rack, wire rod swage, Wire-feeding machine Structure, cutter frame mechanism, thread drawing mechanism, Xi Lu mechanism, delivering mechanism, wherein thread feeding mechanism includes rotating mechanism and is arranged in whirler Line sending wheel assembly on structure, can be realized line sending and single-head drip flake function, include that twisted sector can be complete simultaneously on cutter frame mechanism Tangentially, twists thread at wire stripping, and the thread drawing mechanism includes a wire pulling rack being fixed on the rack and bracing wire clamping hand component, pulls Component, bracing wire rotating mechanism can be realized bracing wire wire stripping and wire tip rotation tin sticky, and when work, wire rod is from wire rod swage It is sent into and is straightened, into thread feeding mechanism, wire rod is delivered to cutter frame mechanism and cut off by thread feeding mechanism, and cooperates Wire-feeding machine Structure realizes wire stripping and twists thread that rotating mechanism drives wire rod wire stripping end to rotate to the tin sticky of Xi Lu mechanism, then rotates to original and conveys again Wire rod is sent to bracing wire and clamps hand component by path, and cutter frame mechanism cuts off wire tip, and cooperates and component is pulled to be shelled Line twists thread, then drives wire tip to rotate to Xi Lu mechanism by bracing wire rotating mechanism and carry out tin sticky, and last wire rod is rotated to original position Wire rod after the completion of thread drawing mechanism tin sticky is clamped by delivering mechanism and is sent to finished product collecting mechanism, tin sticky operation can be completed, Without manual work, high degree of automation, and mechanism integrated level is high, compact-sized, small in size, and it is multi-thread can be completed at the same time double end Tin sticky, high production efficiency.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is structural schematic diagram of the invention;
Fig. 2 is the structural schematic diagram of wire rod swage of the present invention;
Fig. 3 is the decomposition diagram of pre-wire-feeding mechanism of the present invention;
Fig. 4 is the decomposition diagram of present invention alignment component;
Fig. 5 is the structural schematic diagram of broken thread detection mechanism of the present invention;
Fig. 6 is the structural schematic diagram of thread feeding mechanism of the present invention;
Fig. 7 is one of the decomposition diagram of thread feeding mechanism of the present invention;
Fig. 8 is the two of the decomposition diagram of thread feeding mechanism of the present invention;
Fig. 9 is the decomposition diagram of line sending wheel assembly of the present invention;
Figure 10 is the decomposition diagram of micromatic setting of the present invention;
Figure 11 is the structural schematic diagram of cutter frame mechanism of the present invention;
Figure 12 is the structural schematic diagram of shearing component of the present invention;
Figure 13 is the structural schematic diagram of twisted sector of the present invention;
Figure 14 is the structural schematic diagram of Xi Lu mechanism of the present invention;
Figure 15 is the decomposition diagram of Xi Lu mechanism of the present invention;
Figure 16 is the structural schematic diagram of thread drawing mechanism and delivering mechanism of the present invention;
Figure 17 is the decomposition diagram of thread drawing mechanism of the present invention;
Figure 18 is the decomposition diagram of bracing wire clamping hand component of the present invention;
Figure 19 is the schematic diagram of internal structure of bracing wire clamping hand component of the present invention;
Figure 20 is the decomposition diagram that the present invention sends out clamping hand component.
Specific embodiment
Referring to figs. 1 to Figure 20, Fig. 1 to Figure 20 is the structural schematic diagram of a specific embodiment of the invention, as shown, one The solder machine of kind processing wire rod includes rack 1, wire rod swage 2, thread feeding mechanism 3, cutter frame mechanism 4, thread drawing mechanism 6, tin furnace machine Structure 5, delivering mechanism 7.
The wire rod swage 2 is arranged in 1 front end of rack, to be straightened to wire rod, as shown in Figures 2 to 5, the line Material swage 2 includes: line sending substrate 21, alignment component 22, pre-wire-feeding mechanism 23, and the line sending substrate 21 is fixed on rack 1 Lead-in wire terminal, the alignment component 22 are arranged on line sending substrate 21 comprising can relative motion to be straightened the upper alignment of wire rod Component and lower alignment component;The pre-wire-feeding mechanism 23 is located at the front or behind in alignment 22 line sending direction of component, described to send on Line mechanism 23 is able to drive wire rod movement, can be realized and be sent on before wire rod enters thread feeding mechanism by the pre-wire-feeding mechanism Line reduces the line sending resistance of thread feeding mechanism, guarantees the fluency of line sending.
Preferably, in the present embodiment, the pre-wire-feeding mechanism 23 includes a delivery device and a hold-down mechanism, the pressure Tight mechanism can compress wire rod, and the delivery device is able to drive hold-down mechanism Forward to realize line sending function, certainly, specific In implementation process, the pre-wire-feeding mechanism 23 can be also Wire Wheel group, be not described in detail here.
Preferably, the delivery device is a push cylinder 231, and the cylinder body of the push cylinder 231 is arranged in line sending base On plate 21, the hold-down mechanism is arranged on the piston rod of push cylinder 231, and the hold-down mechanism can be by pusher including one The clamping frame 232 of structure driving and the compression cylinder 233 being arranged on clamping frame 232, the lower part of the clamping frame 232 is provided with down Compact heap 234, the top sliding of the clamping frame 232 are provided with compact heap 235, and the setting of compression cylinder 233 is compressing 232 top of frame simultaneously can drive compact heap 235 to descend compact heap 234 with clamp or release wire rod relatively, certainly, be embodied Cheng Zhong, the delivery device and hold-down mechanism also can be used screw body, be not described in detail here.
Preferably, the lower alignment component is that straightening-wheel group 221, the lower straightening-wheel group 221 include being fixed on to send Lower wheel seat 222 and several lower straightening-wheels 223 being rotatably arranged on lower wheel seat 222 on line substrate 21, the upper alignment component For straightening-wheel group 224 on one, the upper straightening-wheel group 224 includes the upper wheel seat 225 being slidably arranged on lower wheel seat 222 and several The upper straightening-wheel 226 being rotatably arranged on wheel seat 225, the lower straightening-wheel 223 is staggered with upper straightening-wheel 226 and edge is sent Line directional spreding, the alignment component 22 further include an alignment driving mechanism, and the alignment driving mechanism can drive wheel seat 225 is mobile relative to lower wheel seat 222, to compress wire rod, realizes the alignment of wire rod.
Preferably, the alignment driving mechanism is a bar-link drive comprising spanner seat 227, pushes spanner 228 Axis 229, pushing-pressing arm 220, the spanner seat 227 are fixed on line sending substrate 21, and described 228 one end of spanner is hinged on spanner seat On 227, the pushing axis 229 is slidably arranged on spanner seat 227, and 229 lower end of pushing axis is connected to wheel seat 225, One end of its other end and pushing-pressing arm 220 is hinged, and the other end of the pushing-pressing arm 220 is rotatably arranged on 228 middle part of spanner, pushes The handle end of spanner 228 can drive straightening-wheel group 224 to move down and carry out wire rod alignment, in the present embodiment, the connecting rod driving Mechanism has self-locking function, and when spanner 228 pushes, link mechanism forms a metastable press structure, is not done by external force It when relating to, will not move, be formed self-locking.
In the present embodiment, the alignment component 22 is furnished with two groups, certainly, in the specific implementation process, the alignment group Part can be also the straightening-wheel of horizontal arrangement or the briquetting for level/arrange vertically, and the alignment driving mechanism can be a screw rod machine Structure is not described in detail here.
Further, the invention also includes broken thread detection mechanisms 24, and the setting of broken thread detection mechanism 24 is in alignment component 22 The front or behind in line sending direction, for detecting whether wire rod disconnects.
Preferably, the broken thread detection mechanism 24 includes detection system, wire rod briquetting 241 and is located under wire rod briquetting 241 The conducting attachment base 242 of side, described 241 one end of wire rod briquetting are rotatably arranged on line sending substrate 21, and the other end is against online On material, when wire rod disconnects, the other end of the wire rod briquetting 241 falls on conducting attachment base 242 and forms conducting, described Detection system is able to detect wire rod briquetting 241 and the connection situation of attachment base 242 is connected, to detect whether to break.
In the present embodiment, the wire rod briquetting 241 and conducting attachment base 242 are respectively equipped with recess corresponding with wire rod, To prevent shift wire position, guarantee the reliability of detection.
Preferably, the lead-in wire terminal of line sending substrate 21 is provided with wire guide wheel group 25, is sent out on coiled material to guide Wire rod, guarantee conveying fluency.
As shown in Fig. 6 to Figure 10, the thread feeding mechanism 3 includes the line sending seat 31 being arranged in rack 1, is arranged in line sending seat Rotating mechanism 32 on 31, the line sending wheel assembly 33 for being arranged on rotating mechanism 32 and rotation capable of being driven by rotating mechanism, work When making wire rod from line sending wheel assembly be sent to cutter frame mechanism cutting and wire stripping after, entire Wire Wheel can be driven by rotating mechanism Component rotation, enables the end of wire rod to rotate to tin furnace position, realizes tin sticky operation, and the present invention is by by line sending wheel assembly It is integrated with rotating mechanism, structure is more compact and saves space, without carrying out secondary transfer, improves the efficiency of work.
Preferably, in the present embodiment, two groups of wire feeding wheel 311, the whirler are provided on the line sending seat 31 Structure 32 is able to drive the rotation of wire feeding wheel 311, and 33 both ends of line sending wheel assembly are separately positioned in two groups of wire feeding wheels 311, Certainly, in the specific implementation process, also settable runing rest substitutes above-mentioned wire feeding wheel, and it is not described here in detail.
Preferably, the rotating mechanism 32 includes line sending rotating electric machine 321, the drive pulley being fixed on line sending seat 31 Wheel 322, driven pulley 323 and the belt 324 for connecting drive pulley 322 and driven pulley 323, the drive pulley 322 are arranged on the output shaft of line sending rotating electric machine 321, and the drive pulley is arranged in wire feeding wheel 311, can be realized The rotation of wire feeding wheel in the specific implementation process, can also realize rotation driving by gear mechanism, link chain mechanism certainly, This is not detailed.
Further, the rotating mechanism 32 further includes a position-limit mechanism that can limit its rotational angle, to control line sending The angle of wheel assembly 33 is corresponding with Xi Lu mechanism, it is preferred that the position-limit mechanism includes the limited post being arranged on line sending seat 31 301 and it is provided with arc groove 302 corresponding with limited post 301 on driven pulley 323, rotation can be realized by the two cooperation The corner locating of mechanism, certainly, in the specific implementation process, the corner that line sending rotating electric machine can be controlled by encoder is realized Rotary spacing is not described in detail here.
Preferably, the line sending wheel assembly 33 includes the first line sending wheel assembly 34 and the second line sending wheel assembly 35, and described the One line sending wheel assembly 34 includes the first line sending seat 341, the first line sending rotating mechanism 342 being arranged on the first line sending seat 341, sets The first Wire Wheel 343 on the first line sending rotating mechanism 342, the second line sending wheel assembly 35 include the second line sending seat 351, The second line sending rotating mechanism 352 for being arranged on the second line sending seat 351, second be located on the second line sending rotating mechanism 352 are sent Line wheel 353, the first Wire Wheel 343 and the second Wire Wheel 353 it is corresponding configuration and therebetween have gap corresponding with wire rod, line Material is passed through from the gap, and line sending function can be realized, and certainly in the specific implementation process, the line sending wheel assembly of single group can be set Rotation, another one driven structure, such as the first line sending wheel assembly 34 are set as actively rotating, and the second line sending wheel assembly 35 is arranged For no driving mechanism, it equally can be realized line sending function, be not described in detail here.
Preferably, the first line sending seat 341 is fixed in wire feeding wheel 311, the sliding of the second line sending seat 351 setting In wire feeding wheel 311 or the first line sending seat 341, pulling force is provided between the first line sending seat 341 and the second line sending seat 351 Device 36, in the present embodiment, the puller system are a tension spring, in addition, it can also be gas spring, pulling force rope etc., the present invention Made by the puller system so that the first Wire Wheel 343 and the second Wire Wheel 353 have opposite pressure to compress wire rod More reliable must be conveyed.
Preferably, be provided with distance adjusting means between the first line sending seat 341 and the second line sending seat 351, it is described away from The first line sending seat 341 can be driven to be located remotely from each other with the second line sending seat 351 from regulating device, so that the first Wire Wheel 343 and Two Wire Wheels 353 can be flared to certain distance, facilitate threading, when work, drive the first line sending seat 341 and the second line sending seat 351 compression wire rods close to each other realize line sending.
Preferably, the distance adjusting means include that the pushing tow cylinder 371 being arranged on the first line sending seat 341 and setting exist Push block 372 in pushing tow cylinder 371, the push block 372 press against on the second line sending seat 351, certainly, are being embodied Cheng Zhong also can be used screw body and realize that distance is adjusted, and it is not described here in detail.
Preferably, the micro- of the two distance can be adjusted by being provided between the first line sending seat 341 and the second line sending seat 351 Device is adjusted, to adjust the interval between the first Wire Wheel 343 and the second Wire Wheel 353 according to the model of different wire rods.
Preferably, the micromatic setting includes the adjusting screw rod 381 being arranged on the first line sending seat 341 and is arranged second Fine tuning top-pressure part 382 on line sending seat 351,382 lower part of fine tuning top-pressure part are bevel structure 383, the adjusting screw rod 381 End is that pyramidal structure 384 corresponding with the fine tuning bevel structure of top-pressure part 382 can pass through cone when rotating adjusting screw rod 381 The cooperation of shape structure 384 and bevel structure 383 adjusts the distance between the first line sending seat 341 and the second line sending seat 351, certainly, In the specific implementation process, screw body also can be used and realize fine tuning, be not described in detail here.
In the present embodiment, threaded block 303 is provided on the first line sending seat 341, the setting of adjusting screw rod 381 exists On threaded block 303, oblique slot corresponding with fine tuning 382 lower end of top-pressure part is provided on the threaded block, to accommodate fine tuning top 382 lower end of casting die.
Preferably, 353 end of the first Wire Wheel 343 and the second Wire Wheel wire feeding wheel 311 lead-in wire terminal and leading-out terminal It is respectively arranged with into line guide pad 304 and outlet guide pad 305, in order to guide line material.
In the present embodiment, the first line sending rotating mechanism 342 and the second line sending rotating mechanism 352 are Belt Conveying Mechanism, and the first Wire Wheel 343 and the second Wire Wheel 353 are each configured with two groups, form the thread feeding mechanism of four-wheel, certainly, In specific implementation process, can also by gear mechanism realize rotation driving, can counterweight in six wheel or above Wire Wheel group, This is not described further.
As shown in Figure 11 to Figure 13, the cutter frame mechanism 4 include the carriage saddle 41 that is arranged in rack 1 and shearing component, Twisted sector, the shearing component include the first cutter assembly being slidably arranged on carriage saddle 41 and the second cutter assembly and The shearing driving mechanism that the first cutter assembly and the second cutter assembly can be driven to relatively move;The twisted sector is arranged in knife On stand 41 comprising first be slidably arranged on carriage saddle 41 the arm component and second that twists thread twists thread arm component and being capable of band Dynamic first twist thread arm component and second arm component that twists thread it is relatively close or closing up driving mechanism far from mobile, being able to drive first The arm component and second that twists thread twists thread the mobile driving mechanism that twists thread of arm component staggered relative, can be first with shearing group when work Part carries out tangent line to conducting wire, and the interval progress wire stripping for then controlling the first cutter assembly and the second cutter assembly (can cooperate bracing wire Or thread feeding mechanism wire stripping), after the completion of wire stripping, by first twist thread arm component and second twist thread arm component to the core wire after wire stripping into Row twists thread, so that core wire tightens together, prevents it loose, guarantees the effect of tin sticky.
In the present embodiment, when the interval of the first cutter assembly of control and the second cutter assembly carries out wire stripping cutting, cutting The wire sleeve before fracture is sent to twisted sector, the crust of rubbing conducting wire using thread feeding mechanism or thread drawing mechanism after the completion, simultaneously Conducting wire is pulled out, is twisted thread using wire sheath, the effect to twist thread is more preferable, and eliminates the stripping process of crust, improves work Efficiency.
Preferably, first cutter assembly includes the first knife sliding block 421 being slidably arranged on carriage saddle 41, setting The first cutter 422 in the first knife sliding block 421, second cutter assembly include be slidably arranged on carriage saddle 41 Two knife sliding blocks 423, the second cutter 424 being arranged in the second knife sliding block 423, the shearing driving mechanism include a shearing Motor 425 and the shearing screw rod 426 being arranged on shear motor 425, the shearing screw rod 426 include and the first knife sliding block The 421 plus thread sections being threadedly engaged and the second thread segment cooperated with the second knife sliding block 423, are driven by shear motor 425 The shearing rotation of screw rod 426 can drive the first cutter 422 and the second cutter 424 to relatively move, and controllable distance, realize wire stripping And tangent line.
Preferably, it is also configured with handwheel 426a on the shearing screw rod 426, is manually adjusted with facilitating.
Preferably, described first arm component that twists thread is slidably arranged in the first knife sliding block 421, and described second twists thread arm group Part is slidably arranged in the second knife sliding block 423, and the driving mechanism of closing up includes being arranged in the first knife sliding block 421 and connecting It is connected to first and twists thread and the first of arm component close up cylinder 433 and be arranged in the second knife sliding block 423 and be connected to second and twist thread The second of arm component closes up cylinder 434, enables the first twist thread arm component, second arm component that twists thread mobile with shearing component, And by first close up cylinder 433, second close up cylinder 434 compress wire rod.
As shown, described first arm component that twists thread includes first twisting thread arm 431, described first arm 431 that twists thread is laterally sliding Dynamic to be arranged in one first slide unit 438, described second arm component that twists thread includes second twisting thread arm 432, and described second arm 432 that twists thread is horizontal To being slidably arranged on one second slide unit 439, the driving mechanism of closing up is able to drive the first slide unit 438 and the second slide unit 439 Longitudinally opposite sliding, the driving mechanism that twists thread include a rotating arm 435 and twisting thread for the rotation of rotating arm 435 can be driven to turn Dynamic driving mechanism 436,435 both ends of rotating arm are respectively arranged with sliding groove 437, and described first arm 431 and second that twists thread is rubbed with the hands The end of line arm 432 is slidably arranged in respectively in the sliding groove 437 at 435 both ends of rotating arm, can when rotating arm 435 rotates By sliding groove 437 with first twist thread arm 431 and second twist thread arm 432 end be slidably matched, drive first to twist thread arm 431 The relative movement for 432 transverse direction of arm that twists thread with second, can be realized and twist thread, certainly, in the specific implementation process, can also pass through straight-tooth Mechanism realizes, i.e., first twists thread arm 431 and second arm 432 that twists thread is respectively set spur rack and is distributed in driving gear two sides, It is equally able to drive first arm 431 and second that twists thread to twist thread the lateral relative movement of arm 432, be not described in detail here.
Preferably, first twist thread arm 431 and second twist thread arm 432 end rotate be provided with and sliding groove 437 respectively The idler wheel of cooperation guarantees the fluency of mechanism.
Preferably, the rotating drive mechanism 436 that twists thread includes one twisting thread motor 436a, and the motor 436a that twists thread passes through Belt mechanism is connected to rotating arm 435, certainly in the specific implementation process, gear mechanism also can be used, is not described in detail here.
In the present embodiment, the Xi Lu mechanism 5 is configured with two groups, and is separately positioned on thread feeding mechanism 3 and thread drawing mechanism 6 Lower section.
As shown in Figure 14, Figure 15, the Xi Lu mechanism includes tin furnace main body 51 and heating device 52, the tin furnace main body 51 Middle part offers the cavity 511 for accommodating tin liquor, and 51 lower part of tin furnace main body, which offers, can accommodate the dress of heating device 52 The heating chamber 521 entered, and heating chamber 521 is located at the lower section of cavity 511, i.e. heat source is below cavity, when heating, heat from bottom to On uniformly transfer, when so that it being transferred to tin furnace surface, temperature is uniform, and tin liquor liquid level is able to maintain molten condition, although heating Speed is slow, but after reaching molten condition, tin liquor is melted uniformly, and tin sticky effect is good, and heating efficiency is also low unlike traditional structure.
Preferably, the tin furnace main body 51 is the integral structure made of Heat Conduction Material, guarantees the effect of heat transfer, into One step, tin furnace main body 51 have an aluminium to machine to be formed, and structural strength and heat-transfer effect are preferable.
Preferably, the invention also includes a tin stove outer coverings 54, and the tin furnace main body 51 is arranged in tin stove outer covering 54, and tin There is an interval between 54 inner wall of exterior face and tin stove outer covering of furnace main body 51, it is heat-insulated to realize, improve safety, it is preferred that The tin stove outer covering 54 is made of heat-barrier material.
Preferably, the invention also includes an overflow launder 53, the overflow launder 53 is arranged along 51 top edge of tin furnace main body, and A passing away 531 is provided on overflow launder 53, the tin liquor overflowed is discharged.
Further, overflow notch 512 is offered on the wherein one side of the cavity 511, is overflowed reversely, is avoided with guidance The edge of tin furnace is stained with tin liquor, reduces waste.
Preferably, the invention also includes tin scraping device, the tin scraping device includes a tin scraping cylinder and is arranged in tin scraping gas Tin scraping piece on the mandril of cylinder, the tin scraping cylinder are able to drive the tin liquor that tin scraping piece scrapes tin furnace surface cure or oxidation, protect Demonstrate,prove the effect of tin sticky.
Preferably, the invention also includes exhaust apparatus, and the exhaust apparatus is corresponding with the upper end of tin furnace, to be discharged in tin liquor Flue gas or smell, improve safety.
As shown in Figure 16 to Figure 19, the thread drawing mechanism 6 includes wire pulling rack 61 and the anchor clamp being fixed in rack 1 It holds hand component 62, pull component 63, bracing wire rotating mechanism 64, the bracing wire clamping hand component 62 can clamp thread feeding mechanism 3 and send Wire rod out, the pulling component 63 can pull bracing wire clamping hand component 62 mobile, and the bracing wire rotating mechanism 64 being capable of band Dynamic bracing wire clamping hand component 62 rotates, and when work, the bracing wire clamping hand component 62 clamps the wire rod that thread feeding mechanism 3 is sent out, and leads to Crossing pulling component 63 pulls bracing wire clamping hand component 62 mobile to drive wire rod to be moved, and cutter frame mechanism is cooperated to be cut Disconnected and wire stripping twists thread, and the bracing wire rotating mechanism 64 drives bracing wire clamping hand component 62 to rotate, the end of a thread part after twisting thread Rotation to tin furnace mechanism position carries out tin sticky, and tin sticky operation can be completed.
As shown, the bracing wire clamping hand component 62 is a pneumatic clamp hand, it is arranged in a clamp hand mobile station 621, The clamp hand mobile station 621 is slidably arranged on a rotating seat 622, and the bracing wire rotating mechanism 64 includes being fixed on wire pulling rack 61 On bracing wire rotating electric machine 641, the bracing wire rotating electric machine 641 is connected to a bracing wire turntable 642 by a belt mechanism, described Rotating seat 622 is arranged on the bracing wire turntable 642, to realize the rotation of bracing wire clamping hand component 62, the pulling component 63 Including one be arranged in clamp hand mobile station 621 spur rack 631, be rotatably arranged on rotating seat 622 and engaged with spur rack 631 Gear 632 and one can drive gear 632 rotate gear driven mechanism, when gear 632 rotate when, bracing wire can be driven Hand component 62 is clamped to act relative to the mobile realization bracing wire of rotating seat 622, it is preferred that in the present embodiment, the gear driving Mechanism includes a gear drive motor 633, and 632 rear end of gear, which is extended, a shaft 634, and the rotating seat 622 is drawn The through-hole that can be passed through for shaft 634 is offered in the belt mechanism of line turntable 642 and bracing wire rotating mechanism 64, the gear drives Dynamic motor 633 is connected to shaft 634 by a belt mechanism, to realize the rotation driving of gear 632.
In addition, in the specific implementation process, the mechanical folder of linear motor driving can be used in the bracing wire clamping hand component 62 Hand, it is described to pull component that can directly use rotary cylinder for the pulling mechanism of cylinder driving, the bracing wire rotating mechanism, This is not described further.
In the present invention, the delivering mechanism 7 can clamp the wire rod after the completion of 6 tin sticky of thread drawing mechanism and be sent to one one-tenth On product collecting mechanism, as shown in Fig. 1, Figure 16, Figure 20, the delivering mechanism 7 includes a submitting branch being fixed on wire pulling rack 61 Frame 71, one is arranged in the submitting transverse cylinder 72 sent out on bracket 71 and sending on the piston rod for sending out transverse cylinder 72 is arranged in Clamp hand 73 out, the clamp hand 73 of sending out can clamp the wire rod that tin sticky is completed at bracing wire clamping hand component 62, and horizontal by sending out It moves cylinder 72 and is moved to progress finished product stacking in finished product receiving slit 74, the output of finished product can be realized, and using directly traversing Mode, deform when wire rod being avoided to rotate, guarantee the straightness of wire rod.
As shown in figure 20, shown clamp hand 73 of sending out includes the traversing seat being arranged on the piston rod for sending out transverse cylinder 72 731, it is fixed on the submitting gripper cylinder 732 of traversing 731 end of seat, traversing 731 lower end of seat is fixedly installed a fixing clamp Hand 733, traversing 731 lower end of the seat rotation are provided with a rotation clamp hand 734, and the rotation clamp hand 734 passes through 735 turns of a shaft Dynamic setting is provided with rotation gear 736, the work for sending out gripper cylinder 732 in traversing 731 lower end of seat, and in the shaft 735 A lifting spur rack 737 is connected on stopper rod, the lifting spur rack 737 is engaged with rotation gear 736, when submitting gripper cylinder When 732 drive lifting spur racks 737 are mobile, it can be driven by rotation gear 736 and rotate 734 Unscrew of clamp hand or clamping, It realizes that the unilateral of arc is opened, facilitates the wire rod for receiving that tin sticky is completed at clamping bracing wire clamping hand component 62, and guarantee wire rod energy It is enough it is vertical fall in finished product receiving slit 74, guarantee that wire rod output is neat, so as to it is subsequent be packaged, beating hold or wiring process just Often carry out.
When work, wire rod is sent into and is straightened from wire rod swage, and into thread feeding mechanism, thread feeding mechanism conveys wire rod Cut off to cutter frame mechanism, and cooperate thread feeding mechanism to realize and wire stripping and twist thread, rotating mechanism drive wire rod wire stripping end rotate to Then the tin sticky of Xi Lu mechanism is rotated again to former transport path, wire rod is sent to bracing wire and clamps hand component, cutter frame mechanism is to wire rod end End is cut off, and cooperates and component is pulled to carry out wire stripping, twist thread, then drive wire tip to rotate to tin furnace by bracing wire rotating mechanism Mechanism carries out tin sticky, and last wire rod, which is rotated, to be clamped the wire rod after the completion of thread drawing mechanism tin sticky by delivering mechanism to original position and be sent to Tin sticky operation can be completed in finished product collecting mechanism, is not necessarily to manual work, high degree of automation, and mechanism integrated level is high, structure is tight It gathers, is small in size, the multi-thread tin sticky of double end, high production efficiency can be completed at the same time.
Preferable implementation of the invention is illustrated above, certainly, the present invention can also use and above-mentioned implementation The different form of mode, those skilled in the art's made equivalent transformation on the premise of without prejudice to spirit of the invention Or corresponding change, all it should belong in protection scope of the present invention.

Claims (7)

1. a kind of solder machine for processing wire rod characterized by comprising
Rack (1);
Wire rod swage (2), the wire rod swage (2) are arranged in rack (1) front end, to be straightened to wire rod, the line Material swage (2) includes: the line sending substrate (21) being fixed on rack (1), alignment component (22), pre-wire-feeding mechanism (23), institute State alignment component (22) be arranged on line sending substrate (21) comprising can relative motion be straightened wire rod upper alignment component and Lower alignment component, the pre-wire-feeding mechanism (23) are located at the front or behind in alignment component (22) line sending direction, the pre-wire-feeding Mechanism (23) is able to drive wire rod movement, and the pre-wire-feeding mechanism (23) includes a delivery device and a hold-down mechanism, the pressure Tight mechanism can compress wire rod, and the delivery device is able to drive hold-down mechanism Forward to realize line sending function;
Thread feeding mechanism (3), the thread feeding mechanism (3) include the line sending seat (31) being arranged on rack (1), are arranged in line sending seat (31) rotating mechanism (32), setting on rotating mechanism (32) and can drive the line sending wheel assembly rotated by rotating mechanism (33), at least one set of wire feeding wheel (311) is provided on the line sending seat (31), the rotating mechanism (32), which is able to drive, to be sent Line turntable (311) rotation, the line sending wheel assembly (33) are arranged on wire feeding wheel (311);
Cutter frame mechanism (4), the cutter frame mechanism (4) include the carriage saddle (41) and shearing component, torsion being arranged on rack (1) Line mechanism, the shearing component include the first cutter assembly for being slidably arranged on carriage saddle (41) and the second cutter assembly and The shearing driving mechanism that the first cutter assembly and the second cutter assembly can be driven to relatively move, the twisted sector are arranged in knife On stand (41) comprising first be slidably arranged on carriage saddle (41) the arm component and second that twists thread twists thread arm component and energy Enough drive first twist thread arm component and second arm component that twists thread it is relatively close or closing up driving mechanism far from mobile, being able to drive First arm component and second that twists thread twists thread the mobile driving mechanism that twists thread of arm component staggered relative;
Thread drawing mechanism (6), the thread drawing mechanism (6) include a wire pulling rack (61) being fixed on rack (1) and bracing wire clamping hand Component (62) pulls component (63), bracing wire rotating mechanism (64), and bracing wire clamping hand component (62) can clamp thread feeding mechanism (3) wire rod sent out, the pulling component (63) can pull bracing wire clamping hand component (62) mobile, the bracing wire rotating mechanism (64) it is able to drive bracing wire clamping hand component (62) rotation;
Xi Lu mechanism (5), Xi Lu mechanism (5) setting is below thread feeding mechanism (3) and thread drawing mechanism (6);
Delivering mechanism (7), the delivering mechanism (7) can clamp the wire rod after the completion of thread drawing mechanism (6) tin sticky and be sent to one On finished product collecting mechanism.
2. a kind of solder machine for processing wire rod according to claim 1, it is characterised in that: the lower alignment component is Straightening-wheel group (221), the lower straightening-wheel group (221) include the lower wheel seat (222) that is fixed on line sending substrate (21) and several The lower straightening-wheel (223) being rotatably arranged on lower wheel seat (222), the upper alignment component is straightening-wheel group (224) on one, described Upper straightening-wheel group (224) includes the upper wheel seat (225) that is slidably arranged on lower wheel seat (222) and several is rotatably arranged on wheel seat (225) the upper straightening-wheel (226) on, the lower straightening-wheel (223) and upper straightening-wheel (226) are staggered and along line sending direction point Cloth, the alignment component (22) further include an alignment driving mechanism, and the alignment driving mechanism can drive wheel seat (225) phase It is mobile to lower wheel seat (222).
3. a kind of solder machine for processing wire rod according to claim 1, it is characterised in that: the wire rod swage (2) is also Including broken thread detection mechanism (24), the broken thread detection mechanism (24) setting alignment component (22) line sending direction front or after Side, for detecting whether wire rod disconnects, the broken thread detection mechanism (24) includes detection system, wire rod briquetting (241) and is located at Conducting attachment base (242) below wire rod briquetting (241), described wire rod briquetting (241) one end are rotatably arranged on line sending substrate (21) on, the other end is resisted against on wire rod, and when wire rod disconnects, the other end of the wire rod briquetting (241) falls to conducting On attachment base (242) and conducting is formed, the detection system is able to detect wire rod briquetting (241) and is connected attachment base (242) Connection situation, to detect whether to break.
4. a kind of solder machine for processing wire rod according to claim 1, it is characterised in that: line sending wheel assembly (33) packet The first line sending wheel assembly (34) and the second line sending wheel assembly (35) are included, the first line sending wheel assembly (34) includes the first line sending seat (341), the first line sending rotating mechanism (342) on the first line sending seat (341) is set, is located at the first line sending rotating mechanism (342) the first Wire Wheel (343) on, the second line sending wheel assembly (35) include the second line sending seat (351), are arranged second The second line sending rotating mechanism (352) on line sending seat (351), the second Wire Wheel being located on the second line sending rotating mechanism (352) (353), the first Wire Wheel (343) and the second Wire Wheel (353) it is corresponding configuration and therebetween have gap corresponding with wire rod, The first line sending seat (341) is fixed on wire feeding wheel (311), and the second line sending seat (351) is slidably arranged in line sending and turns On disk (311) or the first line sending seat (341), pulling force is provided between the first line sending seat (341) and the second line sending seat (351) Device (36), distance adjusting means and the micromatic setting that the two distance can be adjusted.
5. a kind of solder machine for processing wire rod according to claim 1, it is characterised in that: first cutter assembly includes The first knife sliding block (421) being slidably arranged on carriage saddle (41), the first cutter being arranged on the first knife sliding block (421) (422), second cutter assembly includes the second knife sliding block (423) being slidably arranged on carriage saddle (41), setting the The second cutter (424) in two knife sliding blocks (423), the shearing driving mechanism include that a shear motor (425) and setting exist Shearing screw rod (426) on shear motor (425), the shearing screw rod (426) include matching with the first knife sliding block (421) screw thread The plus thread section of conjunction and with the second knife sliding block (423) cooperation the second thread segment, described first twist thread arm component sliding setting On the first knife sliding block (421), described second arm component that twists thread is slidably arranged on the second knife sliding block (423), the conjunction Holding together driving mechanism includes being arranged on the first knife sliding block (421) and being connected to first and twist thread the first of arm component to close up cylinder (433) and it is arranged on the second knife sliding block (423) and is connected to second and twists thread and the second of arm component close up cylinder (434).
6. a kind of solder machine for processing wire rod according to claim 1, it is characterised in that: described first twists thread arm component packet It includes first to twist thread arm (431), described first arm (431) that twists thread slides laterally setting in one first slide unit (438), and described second rubs with the hands Line arm component includes second twisting thread arm (432), and described second arm (432) that twists thread slides laterally and is arranged in one second slide unit (439) On, the driving mechanism of closing up is able to drive the first slide unit (438) and the second slide unit (439) longitudinally opposite sliding, the stranding Line driving mechanism includes a rotating arm (435) and the rotating drive mechanism that twists thread (436) that rotating arm (435) can be driven to rotate, Rotating arm (435) both ends are respectively arranged with sliding groove (437), and described first arm (431) and second that twists thread twists thread arm (432) End be slidably arranged in the sliding groove (437) at rotating arm (435) both ends respectively, when rotating arm (435) rotation, Neng Goutong Cross sliding groove (437) with first twist thread arm (431) and second twist thread arm (432) end be slidably matched, drive first to twist thread Arm (431) and second twist thread arm (432) transverse direction relative movement.
7. a kind of solder machine for processing wire rod according to claim 1, it is characterised in that: the Xi Lu mechanism (5) includes Tin furnace main body (51) and heating device (52), tin furnace main body (51) middle part offer the cavity (511) for accommodating tin liquor, Tin furnace main body (51) lower part offers the heating chamber (521) that can accommodate heating device (52) loading, and heating chamber (521) Below cavity (511).
CN201711098444.3A 2017-11-09 2017-11-09 Tin pick-up machine for processing wire Active CN107841700B (en)

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Application Number Priority Date Filing Date Title
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CN109434455B (en) * 2018-12-26 2023-11-07 杭州金宇电子有限公司 Automatic assembly machine for ignition head of igniter
CN110524085A (en) * 2019-09-26 2019-12-03 东莞市锐华自动化设备有限公司 Rotary tin sticky mechanism and its method
CN113481457B (en) * 2021-06-17 2023-04-28 后藤电子(安徽)有限公司 Copper wire equidistant automatic tin-plating device of sound coil
CN114043035B (en) * 2021-10-26 2023-04-28 武汉凌云光电科技有限责任公司 Automatic unloading tin dipping wire feeding device of electronic wire
CN115090985A (en) * 2022-03-24 2022-09-23 东莞锂威能源科技有限公司 Method and equipment for manufacturing polymer lithium battery pack
CN115161576B (en) * 2022-07-20 2023-08-11 赣州西维尔金属材料科技有限公司 Swift formula wire tinning equipment

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CN103692049A (en) * 2013-12-16 2014-04-02 黄雷 Full automatic wire cutting and peeling double-headed tin adhering machine and use method thereof
EP2846420A1 (en) * 2013-09-04 2015-03-11 K.M.I. TRADE s.r.l. Positioning head for cable ends
CN105186263A (en) * 2015-09-25 2015-12-23 中山市亚泰机械实业有限公司 Single-head tin dipping machine
CN106099609A (en) * 2016-08-17 2016-11-09 广东亚泰科技有限公司 Multi-thread tin sticky end-punching machine

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KR20090132895A (en) * 2008-06-23 2009-12-31 동은물산 주식회사 Tin plating apparatus
EP2846420A1 (en) * 2013-09-04 2015-03-11 K.M.I. TRADE s.r.l. Positioning head for cable ends
CN103692049A (en) * 2013-12-16 2014-04-02 黄雷 Full automatic wire cutting and peeling double-headed tin adhering machine and use method thereof
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