CN107838566B - Wall climbing type laser manufacturing platform capable of providing steady-state magnetic field assistance - Google Patents
Wall climbing type laser manufacturing platform capable of providing steady-state magnetic field assistance Download PDFInfo
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- CN107838566B CN107838566B CN201711246102.1A CN201711246102A CN107838566B CN 107838566 B CN107838566 B CN 107838566B CN 201711246102 A CN201711246102 A CN 201711246102A CN 107838566 B CN107838566 B CN 107838566B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/0869—Devices involving movement of the laser head in at least one axial direction
- B23K26/0876—Devices involving movement of the laser head in at least one axial direction in at least two axial directions
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- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
The wall climbing type laser manufacturing platform capable of providing steady-state magnetic field assistance comprises a frame-shaped frame, wherein the frame is horizontally erected on a plurality of pairs of roller pairs, a laser head is arranged in the frame, and the output end of the laser head is vertically downward and directly points to a working surface for bearing the frame; the laser head is equipped with a set of x axle mobile device along the left and right sides symmetry of y axle direction, the laser head is equipped with a set of y axle mobile device along the front and back bilateral symmetry of x axle direction, the laser head is equipped with a set of z axle mobile device along the front and back bilateral symmetry of x axle direction. Compared with the traditional laser manufacturing platform, the laser manufacturing platform has the advantages of greatly increased application range, low cost, simple structure, convenience in carrying and the like, and can meet different use occasions.
Description
Technical Field
The invention relates to a wall climbing type laser manufacturing platform capable of providing steady-state magnetic field assistance.
Background
The laser manufacturing technology is widely used in the industrial field as an advanced manufacturing technology. Laser fabrication mainly includes laser cladding, laser welding, laser cutting, laser additive manufacturing, and the like. At present, laser manufacturing is mainly performed by a robot arm carrying a laser head, and a device or a component is processed by operating a laser through the robot arm.
With the increasing maturity of laser manufacturing technology, it has been increasingly applied to industrial production. The conditions of use and the environment of this technology are becoming more and more complex, and more demands are being made on laser manufacturing technology to expect to solve more industrial problems. In recent years, magnetic field assisted laser manufacturing (laser welding, laser cladding) has been widely studied and applied.
Existing laser manufacturing techniques also expose several problems: 1. the traditional robot arm carries a laser to carry out laser manufacturing, so that the processing range and the field of the laser are limited. Because of the robot arm, the traditional laser manufacturing platform cannot perform on-site machining, and only the machined parts can be disassembled for machining. 2. For some oversized equipment such as gantry cranes, etc., the conventional laser manufacturing platform cannot meet the requirement of laser repair or laser remanufacturing of a certain area on the vertical plane of the oversized equipment. Meanwhile, the device and the method for assisting by adding the magnetic field in the laser manufacturing process are fewer, and the existing equipment and the device can be used for assisting by adding the magnetic field in the laser manufacturing process flexibly.
Chinese patent No. CN201677136U discloses a laser manufacturing head device for vertical movement work, which can move a laser head up and down, so that the device can process parts on a vertical plane. However, the device cannot move, and only the machined parts can be disassembled for machining.
Chinese patent No. CN205635772U discloses a laser cladding moving platform, the device can move in through crawler-type mobile car, and the laser cladding head installed on robotic arm can carry out repair work. Although the device is convenient to move, the device can only carry out repairing experiments within the working range of the mechanical arm, and can not carry out laser manufacturing on parts which are difficult to contact on certain large-scale equipment, so that the device has certain limitations.
Disclosure of Invention
In order to overcome the defects in the background technology, the invention provides a wall climbing type laser manufacturing platform which can provide steady-state magnetic field assistance.
The technical scheme for solving the problems is as follows:
the wall climbing type laser manufacturing platform capable of providing steady-state magnetic field assistance comprises a frame-shaped frame, wherein the frame is horizontally erected on a plurality of pairs of roller pairs, a laser head is arranged in the frame, and the output end of the laser head is vertically downward and directly points to a working surface for bearing the frame;
each roller pair comprises a first roller and a second roller which are oppositely arranged, the first roller and the second roller are respectively and rotatably arranged on a first fixed shaft and a second fixed shaft, the first fixed shaft and the second fixed shaft are mutually parallel, and the first fixed shaft and the second fixed shaft are both fixed on the bottom surface of the frame;
defining the direction which is positioned in the plane of the top surface of the frame and is parallel to the axial direction of the first fixed shaft as the x-axis direction, and the direction which is positioned in the plane of the top surface of the frame and is perpendicular to the axial direction of the first fixed shaft as the y-axis direction; and the direction perpendicular to the x axis and the y axis is the z axis direction; and defines the vertical direction along the z-axis direction, the front-back direction along the x-axis direction and the left-right direction along the y-axis direction;
the plurality of pairs of rollers are arranged at intervals along the x-axis direction, the first rollers of each roller pair are aligned with each other along the x-axis direction, and the second rollers of each roller pair are also aligned with each other along the x-axis direction;
the first roller is a first cylindrical ring formed by combining a plurality of identical first magnets, the central holes of the first cylindrical ring are rotatably sleeved on the first rotating shaft, the S poles of the first magnets are all directed to the center of the central holes of the first cylindrical ring along the radial direction of the first cylindrical ring, and the N poles of the first magnets are all directed to the outside of the first cylindrical ring along the radial direction of the first cylindrical ring;
the second roller is a second cylindrical ring formed by combining a plurality of same second magnets, the center holes of the second cylindrical ring are rotatably sleeved on the second rotating shaft, the N poles of the second magnets are all directed to the center of the center holes of the second cylindrical ring along the radial direction of the second cylindrical ring, and the S poles of the second magnets are all directed to the outside of the second cylindrical ring along the radial direction of the second cylindrical ring;
the laser head is positioned between the first magnet and the second magnet;
the left side and the right side of the laser head along the y-axis direction are symmetrically provided with a group of x-axis moving devices, each x-axis moving device comprises an x-axis screw rod erected along the x-axis direction, and an x-axis polished rod parallel to the x-axis screw rod is arranged below the x-axis screw rod; one end of the x-axis screw rod is rotatably arranged on the frame, the other end of the x-axis screw rod is fixedly connected with an output shaft of the x-axis motor, and the x-axis motor is fixed on the frame; an x-axis sliding block is meshed with the x-axis lead screw; the X-axis polished rod penetrates through the X-axis sliding block, and two ends of the X-axis polished rod are respectively fixed on the frame so as to drive the X-axis sliding block to slide along the X-axis polished rod;
a group of y-axis moving devices are symmetrically arranged on the front side and the rear side of the laser head along the x-axis direction, each y-axis moving device comprises a y-axis screw rod erected along the y-axis direction, and a y-axis polished rod parallel to the y-axis screw rod is arranged below each y-axis screw rod; one end of the y-axis screw rod is rotatably arranged on the left x-axis sliding block, the other end of the y-axis screw rod penetrates through the right x-axis sliding block and is fixedly connected with an output shaft of a y-axis motor, and the y-axis motor is fixed on the right x-axis sliding block; the y-axis screw rod is meshed with a y-axis sliding block, the y-axis polished rod penetrates through the y-axis sliding block, and two ends of the y-axis polished rod are respectively fixed on the left and right x-axis sliding blocks so as to drive the y-axis sliding block to slide along the y-axis polished rod;
the laser head is symmetrically provided with a group of z-axis moving devices along the front and back sides of the x-axis direction, the z-axis moving devices comprise z-axis lead screws extending along the z-axis direction, the upper ends of the z-axis lead screws vertically penetrate through z-axis sliding blocks and are meshed with the z-axis, the lower ends of the z-axis lead screws are fixedly connected with output shafts of z-axis motors, and the z-axis motors are fixed on y-axis sliding blocks positioned on the same side; the front side and the rear side of the laser head are clamped between the two z-axis sliding blocks, and the z-axis sliding blocks are fixedly connected with the side faces of the laser head.
Further, the vehicle frame comprises two pairs of rollers, and two first rollers and two second rollers are respectively arranged at four corners of the vehicle frame.
Further, the magnetic field strength and the structural morphology of the first magnet and the second magnet are the same.
Further, the laser head is located in the middle of the frame.
The beneficial effects of the invention are mainly shown in the following steps:
1. the invention integrates the magnetic field into the laser manufacturing platform, and can provide magnetic field auxiliary processing while simplifying the structure.
2. The invention can perform wall climbing operation by a magnetic pole adsorption mode and can perform laser manufacturing operation for large-scale instruments.
3. The invention can be carried with different laser devices to cope with the processing in different occasions.
4. The invention can flexibly move, has large processing range and size, and can process and repair larger processed surfaces and defects.
Drawings
FIG. 1 is an isometric view of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is a side view of the present invention;
FIG. 4 is a schematic view of the structure of the first roller;
fig. 5 is a schematic structural view of the second roller.
Detailed Description
Referring to the drawings, the wall climbing type laser manufacturing platform capable of providing steady-state magnetic field assistance comprises a frame-shaped frame 1, wherein the frame 1 is horizontally erected on a plurality of pairs of roller pairs, a laser head 2 is arranged on the frame 1, the laser head 2 is positioned in the frame of the frame-shaped frame 1, and an output end 21 of the laser head 2 is vertically downward and directly points to a working surface for bearing the frame 1 so as to process the working surface.
Each roller pair comprises a first roller 4 and a second roller 5 which are oppositely arranged, the first roller 4 and the second roller 5 are respectively and rotatably arranged on a first fixed shaft and a second fixed shaft, the first fixed shaft and the second fixed shaft are parallel to each other, and the first fixed shaft and the second fixed shaft are both fixed on the bottom surface of the frame 1; the first fixing shaft and the second fixing shaft can be fixed on the bottom surface of the frame 1 through hanging legs, as shown in figure 3.
Defining the direction which is positioned in the plane of the top surface of the frame 1 and is parallel to the axial direction of the first fixed shaft as the x-axis direction, and defining the direction which is positioned in the plane of the top surface of the frame 1 and is perpendicular to the axial direction of the first fixed shaft as the y-axis direction; and the direction perpendicular to the x-axis and the y-axis is the z-axis direction (i.e., the direction perpendicular to the top surface of the frame 1 is the z-axis direction), as shown in fig. 1; and defines the vertical direction along the z-axis direction, the front-back direction along the x-axis direction and the left-right direction along the y-axis direction;
the plurality of pairs of rollers are arranged at intervals along the x-axis direction, the first rollers 4 of each roller pair are aligned with each other along the x-axis direction, and the second rollers 5 of each roller pair are also aligned with each other along the x-axis direction;
the first roller 4 is a first cylindrical ring formed by combining a plurality of identical first magnets 41, a central hole 42 of the first cylindrical ring is rotatably sleeved on the first rotating shaft, the S poles of the first magnets 41 are all directed to the center of the central hole 42 of the first cylindrical ring along the radial direction of the first cylindrical ring, and the N poles of the first magnets 41 are all directed to the outside of the first cylindrical ring along the radial direction of the first cylindrical ring (namely, the N poles are positioned on the outer surface of the first cylindrical ring and the S poles are positioned on the inner surface of the first cylindrical ring);
the second roller 5 is a second cylindrical ring formed by combining a plurality of identical second magnets 51, a central hole 52 of the second cylindrical ring is rotatably sleeved on the second rotating shaft, the N poles of the second magnets 51 are all directed to the center of the central hole 52 of the second cylindrical ring along the radial direction of the second cylindrical ring, and the S poles of the second magnets 51 are all directed to the outside of the second cylindrical ring along the radial direction of the second cylindrical ring (namely, the S poles are positioned on the outer surface of the second cylindrical ring, and the N poles are positioned on the inner surface of the second cylindrical ring); thus, the first roller 4 and the second roller 5 always form a static magnetic field during the rolling of the first roller 4 and the second roller 5 along the y-axis direction.
The magnetic field strength and the structural configuration of the first magnet 41 and the second magnet 51 are the same. When the working surface is inclined or vertical, the wall climbing operation can be performed by the attraction of the first magnet 41 and the second magnet 51.
The laser head 2 is positioned between the roller pairs, and the laser head 2 is positioned between the first magnet 41 and the second magnet 51;
a group of x-axis moving devices are symmetrically arranged on the left side and the right side of the laser head 2 along the y-axis direction, each x-axis moving device comprises an x-axis screw rod 8 erected along the x-axis direction, and an x-axis polished rod 9 parallel to the x-axis screw rod 8 is arranged below the x-axis screw rod 8; one end of the x-axis screw rod 8 is rotatably arranged on the frame 1, the other end of the x-axis screw rod is fixedly connected with an output shaft of the x-axis motor 6, and the x-axis motor 6 is fixed on the frame 1; an x-axis sliding block 7 is meshed with the x-axis lead screw 8; the x-axis polished rod 9 penetrates through the x-axis sliding block 7, and two ends of the x-axis polished rod 9 are respectively fixed on the frame 1 so as to drive the x-axis sliding block 7 to slide along the x-axis polished rod 9; the output shaft of the x-axis motor 6 rotates, the x-axis screw rod 8 rotates along with the output shaft, and the x-axis sliding block 7 is driven to slide along the x-axis polished rod 9.
A group of y-axis moving devices are symmetrically arranged on the front side and the rear side of the laser head 2 along the x-axis direction, each y-axis moving device comprises a y-axis lead screw 13 erected along the y-axis direction, and a y-axis polished rod 14 parallel to the y-axis lead screw 13 is arranged below the y-axis lead screw 13; one end of the y-axis screw rod 13 is rotatably arranged on the left x-axis sliding block 7, the other end of the y-axis screw rod penetrates through the right x-axis sliding block 7 and is fixedly connected with an output shaft of the y-axis motor 10, and the y-axis motor 10 is fixed on the right x-axis sliding block 7; the y-axis screw rod 13 is meshed with a y-axis sliding block 15, the y-axis polished rod 14 penetrates through the y-axis sliding block 15, and two ends of the y-axis polished rod 14 are respectively fixed on the left and right x-axis sliding blocks 7 so as to drive the y-axis sliding block 15 to slide along the y-axis polished rod 14; the output shaft of the x-axis motor 10 rotates, the y-axis screw rod 13 rotates along with the output shaft, and the y-axis sliding block 15 is driven to slide along the y-axis screw rod 13; meanwhile, the y-axis moving device can also move along with the movement of the x-axis sliding block 7.
The laser head 2 is symmetrically provided with a group of z-axis moving devices along the front and back sides of the x-axis direction, the z-axis moving devices comprise z-axis lead screws 11 extending along the z-axis direction, the upper ends of the z-axis lead screws 11 vertically penetrate through z-axis sliding blocks 17 and are meshed with the z-axis, the lower ends of the z-axis lead screws 11 are fixedly connected with output shafts of z-axis motors 12, and the z-axis motors 12 are fixed on y-axis sliding blocks 15 positioned on the same side; the laser head 2 is clamped between two z-axis sliding blocks 17, and the z-axis sliding blocks 17 are fixedly connected with the side faces of the laser head. The output shaft of the z-axis motor 12 rotates, the z-axis screw rod rotates along with the output shaft and drives the z-axis sliding block 17 to slide up and down, and the laser head 2 is synchronously driven to slide up and down; at the same time, the z-axis moving means can also move with the movement of the x-axis slider 7 and the y-axis slider 15. So that the laser head obtains position adjustment in three directions of x, y and z.
The invention comprises two pairs of rollers, two first rollers 4 and two second rollers 5, which are respectively arranged at four corners of the frame 1.
The laser head 2 is positioned in the middle of the frame 1.
The first roller 4 and the second roller 5 of the magnetic control type can finish the functions of climbing walls and providing magnetic fields, and the x, y and z axis moving devices can control the laser head 2 to carry out laser manufacturing work. In the wall climbing operation process, the processed part can be subjected to laser manufacturing under the action of a magnetic field.
The z-axis moving device may also be equipped with a laser manufacturing device or an arc welding device.
The z-axis movement device may also be provided with a rotation device to provide pivoting functions.
The invention can carry different types of laser heads 2 according to the requirements.
The invention can select the first roller 4 and the second roller 5 with different magnetic field intensity according to specific requirements, and the magnetic poles (N pole and S pole) of the first roller 4 and the second roller 5 can be mutually exchanged.
Compared with the traditional laser manufacturing platform, the laser manufacturing platform has the advantages of greatly increased application range, low cost, simple structure, convenience in carrying and the like, and can meet different use occasions.
The embodiments described in the present specification are merely examples of implementation forms of the inventive concept, and the scope of protection of the present invention should not be construed as being limited to the specific forms set forth in the embodiments, but also equivalent technical means that can be conceived by those skilled in the art according to the inventive concept.
Claims (4)
1. A wall climbing type laser manufacturing platform capable of providing steady-state magnetic field assistance, which is characterized in that: the device comprises a frame-shaped frame, wherein the frame is horizontally erected on a plurality of pairs of roller pairs, a laser head is arranged in the frame, and the output end of the laser head is vertically downward and directly points to a working surface for bearing the frame;
each roller pair comprises a first roller and a second roller which are oppositely arranged, the first roller and the second roller are respectively and rotatably arranged on a first fixed shaft and a second fixed shaft, the first fixed shaft and the second fixed shaft are mutually parallel, and the first fixed shaft and the second fixed shaft are both fixed on the bottom surface of the frame;
defining the direction which is positioned in the plane of the top surface of the frame and is parallel to the axial direction of the first fixed shaft as the x-axis direction, and the direction which is positioned in the plane of the top surface of the frame and is perpendicular to the axial direction of the first fixed shaft as the y-axis direction; and the direction perpendicular to the x axis and the y axis is the z axis direction; and defines the vertical direction along the z-axis direction, the front-back direction along the x-axis direction and the left-right direction along the y-axis direction;
the plurality of pairs of rollers are arranged at intervals along the x-axis direction, the first rollers of each roller pair are aligned with each other along the x-axis direction, and the second rollers of each roller pair are also aligned with each other along the x-axis direction;
the first roller is a first cylindrical ring formed by combining a plurality of identical first magnets, the central holes of the first cylindrical ring are rotatably sleeved on the first rotating shaft, the S poles of the first magnets are all directed to the center of the central holes of the first cylindrical ring along the radial direction of the first cylindrical ring, and the N poles of the first magnets are all directed to the outside of the first cylindrical ring along the radial direction of the first cylindrical ring;
the second roller is a second cylindrical ring formed by combining a plurality of same second magnets, the center holes of the second cylindrical ring are rotatably sleeved on the second rotating shaft, the N poles of the second magnets are all directed to the center of the center holes of the second cylindrical ring along the radial direction of the second cylindrical ring, and the S poles of the second magnets are all directed to the outside of the second cylindrical ring along the radial direction of the second cylindrical ring;
the laser head is positioned between the first magnet and the second magnet;
the left side and the right side of the laser head along the y-axis direction are symmetrically provided with a group of x-axis moving devices, each x-axis moving device comprises an x-axis screw rod erected along the x-axis direction, and an x-axis polished rod parallel to the x-axis screw rod is arranged below the x-axis screw rod; one end of the x-axis screw rod is rotatably arranged on the frame, the other end of the x-axis screw rod is fixedly connected with an output shaft of the x-axis motor, and the x-axis motor is fixed on the frame; an x-axis sliding block is meshed with the x-axis lead screw; the X-axis polished rod penetrates through the X-axis sliding block, and two ends of the X-axis polished rod are respectively fixed on the frame so as to drive the X-axis sliding block to slide along the X-axis polished rod;
a group of y-axis moving devices are symmetrically arranged on the front side and the rear side of the laser head along the x-axis direction, each y-axis moving device comprises a y-axis screw rod erected along the y-axis direction, and a y-axis polished rod parallel to the y-axis screw rod is arranged below each y-axis screw rod; one end of the y-axis screw rod is rotatably arranged on the left x-axis sliding block, the other end of the y-axis screw rod penetrates through the right x-axis sliding block and is fixedly connected with an output shaft of a y-axis motor, and the y-axis motor is fixed on the right x-axis sliding block; the y-axis screw rod is meshed with a y-axis sliding block, the y-axis polished rod penetrates through the y-axis sliding block, and two ends of the y-axis polished rod are respectively fixed on the left and right x-axis sliding blocks so as to drive the y-axis sliding block to slide along the y-axis polished rod;
the laser head is symmetrically provided with a group of z-axis moving devices along the front and back sides of the x-axis direction, the z-axis moving devices comprise z-axis lead screws extending along the z-axis direction, the upper ends of the z-axis lead screws vertically penetrate through the z-axis sliding blocks and are meshed with the z-axis sliding blocks, the lower ends of the z-axis lead screws are fixedly connected with output shafts of z-axis motors, and the z-axis motors are fixed on y-axis sliding blocks positioned on the same side; the front side and the rear side of the laser head are clamped between the two z-axis sliding blocks, and the z-axis sliding blocks are fixedly connected with the side faces of the laser head.
2. A wall-climbing laser manufacturing platform providing steady-state magnetic field assistance as recited in claim 1, wherein: the two first rollers and the two second rollers are respectively arranged at four corners of the frame.
3. A wall-climbing laser manufacturing platform providing steady-state magnetic field assistance as recited in claim 2, wherein: the magnetic field strength and the structural form of the first magnet and the second magnet are the same.
4. A wall-climbing laser manufacturing platform providing steady-state magnetic field assistance as recited in claim 3, wherein: the laser head is positioned in the middle of the frame.
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CN201711246102.1A CN107838566B (en) | 2017-12-01 | 2017-12-01 | Wall climbing type laser manufacturing platform capable of providing steady-state magnetic field assistance |
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CN107838566B true CN107838566B (en) | 2023-10-20 |
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CN108422102A (en) * | 2018-05-11 | 2018-08-21 | 大连大学 | A kind of plane laser cutting machine |
CN108747031A (en) * | 2018-06-15 | 2018-11-06 | 北京金橙子科技股份有限公司 | A kind of laser marking mechanism of indefinite length processing |
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CN101378877A (en) * | 2006-02-06 | 2009-03-04 | 力技术公司 | Carriage for automating welding, brazing, cutting and surface treatment processes |
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