CN107833952A - A kind of high-power LED encapsulation technique - Google Patents

A kind of high-power LED encapsulation technique Download PDF

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Publication number
CN107833952A
CN107833952A CN201711216180.7A CN201711216180A CN107833952A CN 107833952 A CN107833952 A CN 107833952A CN 201711216180 A CN201711216180 A CN 201711216180A CN 107833952 A CN107833952 A CN 107833952A
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CN
China
Prior art keywords
silica gel
layer
power led
led encapsulation
hemispherical
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Application number
CN201711216180.7A
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Chinese (zh)
Inventor
张亮
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Xian Cresun Innovation Technology Co Ltd
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Xian Cresun Innovation Technology Co Ltd
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Priority to CN201711216180.7A priority Critical patent/CN107833952A/en
Publication of CN107833952A publication Critical patent/CN107833952A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/58Optical field-shaping elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/005Processes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/50Wavelength conversion elements
    • H01L33/501Wavelength conversion elements characterised by the materials, e.g. binder
    • H01L33/502Wavelength conversion materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/52Encapsulations
    • H01L33/56Materials, e.g. epoxy or silicone resin
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/64Heat extraction or cooling elements
    • H01L33/641Heat extraction or cooling elements characterized by the materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/64Heat extraction or cooling elements
    • H01L33/642Heat extraction or cooling elements characterized by the shape

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Led Device Packages (AREA)

Abstract

The present invention relates to a kind of high-power LED encapsulation technique, comprises the following steps, a, prepares package cooling substrate, LED lamp is welded on the package cooling substrate, the first layer of silica gel is coated on the package cooling substrate;B, some dome-type grooves are formed in first layer of silica gel;C, coated lens silica gel and extended in the hemispherical groove outside the hemispherical groove, form sphere lenses;D, the second layer of silica gel is coated on the sphere lenses top.The high-power LED encapsulation technique of the present invention uses sphere lenses, solves the technical problem that light source brightness of illumination is not enough concentrated, it is not necessary to carry out secondary reshaping, technique is simple, reduces cost.In addition, need not smear fluorescent material on chip compared with prior art, the quantum efficiency for solving fluorescent material caused by high temperature declines, the problem of causing luminance-reduction.

Description

A kind of high-power LED encapsulation technique
Technical field
The invention belongs to field of semiconductor package, and in particular to a kind of high-power LED encapsulation technique.
Background technology
LED has the characteristics of long lifespan, luminous efficiency are high, colour rendering is good, safe and reliable, rich in color and easy to maintain. In current environmental pollution getting worse, under the background of climate warming and energy growing tension, grown up based on great power LED Semiconductor illumination technique has been acknowledged as one of 21 century high-tech sector most with prospects.Now, LED is used more GaN base blue light wick adds the mode of yellow fluorescence to produce white light, to realize illumination.
However, there is following defect in prior art:
1st, because the light that LED light source is sent typically is distributed in divergence expression, i.e. lambertian distribution, this causes light source brightness of illumination not Enough to concentrate, existing silica-gel lens generally require carries out secondary reshaping by outer lens, to adapt to the lighting demand of specific occasion, Its complex process, and add production cost.
2nd, in existing high-power LED encapsulation, fluorescent material is usually to be applied directly on chip surface.Due to chip pair Absorption be present in the light of back scattering, therefore, this mode directly coated will reduce the efficiency of light extraction of encapsulation.Separately Outside, fluorescent material is applied directly on chip, high temperature caused by chip can be remarkably decreased the quantum efficiency of fluorescent material, so as to tight The luminous efficiency of encapsulation is had influence on again.
The content of the invention
In order to solve the above-mentioned problems in the prior art, the invention provides one kind can improve efficiency of light extraction, stream Obvious results rate, technique is simple, saves the high-power LED encapsulation technique of expense.
In order to realize foregoing invention purpose, the technical solution adopted by the present invention is:
A kind of high-power LED encapsulation technique, comprises the following steps:
A, package cooling substrate is prepared, LED lamp is welded on the package cooling substrate, on package cooling substrate Coat the first layer of silica gel;
B, some dome-type grooves are formed in the first layer of silica gel;
C, coated lens silica gel and extended in the hemispherical groove outside hemispherical groove, form sphere lenses;
D, the second layer of silica gel is coated on the sphere lenses top.
Further, the package cooling substrate for preparing specifically includes:
A1, the original heat-radiating substrate of selection;
A2, in the original plane of heat-radiating substrate one some cell bodies spaced a predetermined distance are opened up along width, obtained To package cooling substrate;
Wherein, the cell body is semi-cylindrical groove body.
Further, the step b is specifically included:
B1, the first hemispherical is compressed on to first layer of silica gel, forms hemispherical groove;
B2, under the first predetermined temperature is baked to first layer of silica gel first scheduled time;
B3, remove first hemispherical.
Further, the step c is specifically included:
C1, the coated lens silica gel in the hemispherical groove, form lower half spherical structure;
C2, using first hemispherical, in the lower semisphere structure upper coated lens silica gel, be correspondingly formed Semiglobe, the lower half spherical structure combine to form sphere lenses with the upper half spherical structure.
Further, the step d is specifically included:
D1, using the second hemispherical hemispherical convex lens structure is formed in second layer of silica gel;
D2, under the second predetermined temperature is baked to first layer of silica gel second scheduled time;
D3, remove second hemispherical.
Further, the first layer of silica gel refractive index is less than the refractive index of second layer of silica gel, and described spherical Mirror refractive index is more than the refractive index of second layer of silica gel.
Further, first predetermined temperature is 90 DEG C -125 DEG C, and first scheduled time is 15min-60min.
Further, second predetermined temperature is 100 DEG C -150 DEG C, and second scheduled time is 4h-12h.
Further, the array of silica-gel lens formation rule on the package cooling substrate.
Further, the package cooling substrate is aluminum cooling substrates.
The beneficial effects of the invention are as follows:
1st, high-power LED encapsulation technique of the invention uses sphere lenses, solves what light source brightness of illumination was not enough concentrated Technical problem, it is not necessary to carry out secondary reshaping, technique is simple, reduces cost.
2nd, technique of the invention opens up cell body on package cooling substrate, and the cell body is the passage of air circulation, utilizes sky The thermal convection current of gas, adds radiating effect.
3rd, fluorescent material need not be smeared on chip using the technique of the present invention, the amount for solving fluorescent material caused by high temperature Sub- efficiency declines, the problem of causing luminance-reduction.
4th, the silica gel of different refractivity is used using the technique of the present invention, and lens is formed in silica gel, solve LED core The problem of piece is luminous scattered so that the light that light source is sent can be concentrated more, improve light source utilization rate.
5th, technique of the invention uses aluminium heat-radiating substrate, and its thermal capacitance is big, it is not easy to deforms, is contacted tightly with fin bottom surface It is close, good heat dissipation effect.
Brief description of the drawings
Fig. 1 is a kind of high-power LED encapsulation process chart provided in an embodiment of the present invention;
Fig. 2 is wick structure schematic diagram provided in an embodiment of the present invention;
Fig. 3 is lens structure of heat dissipation substrate schematic diagram provided in an embodiment of the present invention;
Fig. 4 is lens packages structural representation provided in an embodiment of the present invention;
Fig. 5 is sphere lenses rectangular array schematic diagram provided in an embodiment of the present invention;
Fig. 6 is that sphere lenses diamond array provided in an embodiment of the present invention lists intention.
Embodiment
With reference to embodiment, the present invention is described in further detail.But this should not be interpreted as to the present invention The scope of above-mentioned theme is only limitted to following embodiment, all models that the present invention is belonged to based on the technology that present invention is realized Enclose.
Embodiment one
Fig. 1 is a kind of high-power LED encapsulation process chart provided in an embodiment of the present invention, is comprised the following steps:
A, package cooling substrate is prepared, LED lamp is welded on the package cooling substrate, on package cooling substrate Coat the first layer of silica gel;
B, some dome-type grooves are formed in the first layer of silica gel;
C, coated lens silica gel and extended in the hemispherical groove outside hemispherical groove, form sphere lenses;
D, the second layer of silica gel is coated on the sphere lenses top.
In order to be packaged, heat-radiating substrate must keep cleaning, it is necessary to spot above, especially oil stain be cleaned dry Only, and dried, keep the drying of heat-radiating substrate.Therefore need to clean heat-radiating substrate and dried before formal encapsulation It is roasting.After heat-radiating substrate cleans baking completion, the lead of chip to be welded, welding uses the reflow soldering process of standard, It is mainly included the following steps that:Printing solder, die bond are examined, reflow soldering.Finally to the LED after the completion of preparation carry out detection and Packaging.
First layer of silica gel directly contacts the RGB three-primary color LEDs on package cooling substrate, its structural representation such as Fig. 2 It is shown.A diameter of 10 μm -200 μm of sphere lenses, the spacing of adjacent sphere lenses is 10 μm -200 μm, so as to efficient Concentrate light source.Because fluorescent material is graininess, light emission rate can be caused to decline.Using RGB wicks be not in fluorescent material because The problem of doping problem of non-uniform causes light extraction uneven occurs in material.
The high-power LED encapsulation technique of the embodiment of the present invention uses sphere lenses, solves light source brightness of illumination and not enough collects In technical problem, it is not necessary to carry out secondary reshaping, technique is simple, reduces cost.In addition, compared with prior art need not be in core Fluorescent material is smeared on piece, the quantum efficiency for solving fluorescent material caused by high temperature declines, the problem of causing luminance-reduction.
In a detailed embodiment, the package cooling substrate for preparing specifically includes:
A1, the original heat-radiating substrate of selection;
A2, in the original plane of heat-radiating substrate one some cell bodies spaced a predetermined distance are opened up along width, obtained To package cooling substrate;
Wherein, the cell body is semi-cylindrical groove body.
Because the safe junction temperature of LED chip work should can cause light intensity to reduce, light within 110 DEG C, if junction temperature is too high A series of problems, such as spectral migration, colour temperature raise, thermal stress increases, chip accelerated ageing, LED service life is greatly reduced, Simultaneously it is also possible to cause the layer of silica gel accelerated ageing encapsulated on chip, its light transmission efficiency is influenceed.Due in LED input powers The energy of some is converted into luminous energy, other then be converted into heat energy, scattered in order to improve for the LED chip that power is larger Thermal effect, the heat-radiating substrate with trough body structure is obtained after handling the original heat-radiating substrate.Specific heat-radiating substrate Structure is the passage of air circulation referring to Fig. 3, the cell body, using the thermal convection current of air, adds radiating effect.The diameter of cell body For 0.3mm-2mm.Under the size, it can reach in the case where not changing heat-radiating substrate intensity, increase wind as big as possible The size in road.
In a detailed embodiment, the step b is specifically included:
B1, the first hemispherical is compressed on to first layer of silica gel, forms hemispherical groove;
B2, under the first predetermined temperature is baked to first layer of silica gel first scheduled time;
B3, remove first hemispherical.
Wherein, first predetermined temperature is 90 DEG C -125 DEG C, and first scheduled time is 15min-60min.
In a detailed embodiment, the step c is specifically included:
C1, the coated lens silica gel in the hemispherical groove, form lower half spherical structure;
C2, using first hemispherical, in the lower semisphere structure upper coated lens silica gel, be correspondingly formed Semiglobe, the lower half spherical structure combine to form sphere lenses with the upper half spherical structure.During applying episphere silica gel, Formation upper half spherical structure on silica gel is covered on mould.
In a detailed embodiment, the step d is specifically included:
D1, using the second hemispherical hemispherical convex lens structure is formed in second layer of silica gel;
D2, under the second predetermined temperature is baked to first layer of silica gel second scheduled time;
D3, remove second hemispherical.
Encapsulating structure schematic diagram as shown in Figure 4 is ultimately formed, is wherein the first layer of silica gel 22 on chip cooling substrate 21, Sphere lenses 23 are coated between first layer of silica gel 22 and the second layer of silica gel 24.So that the half of sphere lenses 23 is embedded in the first silica gel In layer 22, another part is wrapped up by the second layer of silica gel 24.
Wherein, second predetermined temperature is 100 DEG C -150 DEG C, and second scheduled time is 4h-12h.
In a detailed embodiment, the first layer of silica gel refractive index is less than the refractive index of second layer of silica gel, And the sphere lenses refractive index is more than the refractive index of second layer of silica gel.The technique of the present invention uses the silicon of different refractivity Glue, and lens are formed in silica gel, solve the problems, such as that LED chip is luminous scattered so that the light that light source is sent can more collect In, improve light source utilization rate.In the present embodiment, the second layer of silica gel refractive index is 1.4-1.6.Such as methyl can be selected High folding (1.54 optical index) organic silicon rubber of (1.41 index of refraction) silicon rubber, phenyl.Layer of silica gel refractive index is from bottom to top successively Increase is to suppress to be totally reflected, because total reflection can cause emergent light to tail off, being totally reflected to the light of inside can be absorbed into Useless heat., will be outside because the refractive index of one layer of silica gel of outermost is too big and outermost refractive index is not too big The dozens of refringences of shape between layer and air, total reflection effect is serious, is unfavorable for printing opacity.
In a detailed embodiment, the array of silica-gel lens formation rule on the package cooling substrate. Can be specifically rectangular array, rhombus array, triangular array, circular array etc., can be referring to Fig. 5, Fig. 6.
In a detailed embodiment, the package cooling substrate is aluminum cooling substrates.The aluminum cooling substrates thickness For 0.5mm-10mm.The technique of the embodiment of the present invention uses aluminium heat-radiating substrate, and thermal capacitance is big, it is not easy to deforms, with fin bottom Face contact is close, good heat dissipation effect.
Finally it should be noted that, the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although The present invention is described in detail with reference to the foregoing embodiments, it will be understood by those within the art that, it still may be used To be modified to the technical scheme described in foregoing embodiments, or equivalent substitution is carried out to which part technical characteristic; And these modification or replace, do not make appropriate technical solution essence depart from various embodiments of the present invention technical scheme spirit and Scope.

Claims (10)

1. a kind of high-power LED encapsulation technique, it is characterised in that comprise the following steps:
A, package cooling substrate is prepared, LED lamp is welded on the package cooling substrate, on the package cooling substrate Coat the first layer of silica gel;
B, some dome-type grooves are formed in first layer of silica gel;
C, coated lens silica gel and extended in the hemispherical groove outside the hemispherical groove, form sphere lenses;
D, the second layer of silica gel is coated on the sphere lenses top.
2. high-power LED encapsulation technique according to claim 1, it is characterised in that described to prepare package cooling substrate tool Body includes:
A1, the original heat-radiating substrate of selection;
A2, in the original plane of heat-radiating substrate one some cell bodies spaced a predetermined distance are opened up along width, obtain institute State package cooling substrate;
Wherein, the cell body is semi-cylindrical groove body.
3. high-power LED encapsulation technique according to claim 1, it is characterised in that the step b is specifically included:
B1, the first hemispherical is compressed on first layer of silica gel, forms the hemispherical groove;
B2, under the first predetermined temperature is baked to first layer of silica gel first scheduled time;
B3, remove first hemispherical.
4. high-power LED encapsulation technique according to claim 1, it is characterised in that the step c is specifically included:
C1, the coated lens silica gel in the hemispherical groove, form lower half spherical structure;
C2, using first hemispherical, in the lower semisphere structure upper coated lens silica gel, be correspondingly formed episphere Structure, the lower half spherical structure combine to form the sphere lenses with the upper half spherical structure.
5. high-power LED encapsulation technique according to claim 1, it is characterised in that the step d is specifically included:
D1, using the second hemispherical hemispherical convex lens structure is formed in second layer of silica gel;
D2, under the second predetermined temperature is baked to second layer of silica gel second scheduled time;
D3, remove second hemispherical.
6. according to the high-power LED encapsulation technique described in claim any one of 1-5, it is characterised in that first layer of silica gel Refractive index be less than the refractive index of second layer of silica gel, and the refractive index of the sphere lenses is more than second layer of silica gel Refractive index.
7. high-power LED encapsulation technique according to claim 3, it is characterised in that first predetermined temperature be 90 DEG C- 125 DEG C, first scheduled time is 15min-60min.
8. high-power LED encapsulation technique according to claim 5, it is characterised in that second predetermined temperature is 100 DEG C -150 DEG C, second scheduled time is 4h-12h.
9. according to the high-power LED encapsulation technique described in claim any one of 1-5, it is characterised in that the sphere lenses exist The array of formation rule on the package cooling substrate.
10. according to the high-power LED encapsulation technique described in claim any one of 1-5, it is characterised in that the package cooling base Plate is aluminum cooling substrates.
CN201711216180.7A 2017-11-28 2017-11-28 A kind of high-power LED encapsulation technique Pending CN107833952A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711216180.7A CN107833952A (en) 2017-11-28 2017-11-28 A kind of high-power LED encapsulation technique

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711216180.7A CN107833952A (en) 2017-11-28 2017-11-28 A kind of high-power LED encapsulation technique

Publications (1)

Publication Number Publication Date
CN107833952A true CN107833952A (en) 2018-03-23

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101313415A (en) * 2005-11-21 2008-11-26 松下电工株式会社 Light-emitting device
CN203192852U (en) * 2013-04-28 2013-09-11 杭州龙尚光电有限公司 Led packaging structure
CN103681991A (en) * 2013-12-20 2014-03-26 纳晶科技股份有限公司 Silicone lens for LED (Light Emitting Diode) packaging and manufacturing method thereof
US8846424B2 (en) * 2010-03-25 2014-09-30 Micron Technology, Inc. Multi-lens solid state lighting devices
WO2016150837A1 (en) * 2015-03-20 2016-09-29 Osram Opto Semiconductors Gmbh Optoelectronic lighting device and method for the production of an optoelectronic lighting device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101313415A (en) * 2005-11-21 2008-11-26 松下电工株式会社 Light-emitting device
US8846424B2 (en) * 2010-03-25 2014-09-30 Micron Technology, Inc. Multi-lens solid state lighting devices
CN203192852U (en) * 2013-04-28 2013-09-11 杭州龙尚光电有限公司 Led packaging structure
CN103681991A (en) * 2013-12-20 2014-03-26 纳晶科技股份有限公司 Silicone lens for LED (Light Emitting Diode) packaging and manufacturing method thereof
WO2016150837A1 (en) * 2015-03-20 2016-09-29 Osram Opto Semiconductors Gmbh Optoelectronic lighting device and method for the production of an optoelectronic lighting device

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