CN107825814A - Automation integrated machine for preparing electromagnetic shielding piece and preparation method thereof - Google Patents
Automation integrated machine for preparing electromagnetic shielding piece and preparation method thereof Download PDFInfo
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- CN107825814A CN107825814A CN201711050200.8A CN201711050200A CN107825814A CN 107825814 A CN107825814 A CN 107825814A CN 201711050200 A CN201711050200 A CN 201711050200A CN 107825814 A CN107825814 A CN 107825814A
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- Prior art keywords
- drive roll
- band
- electromagnetic shielding
- driven voller
- shielding piece
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/72—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
- G01N27/82—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
- H05K9/0073—Shielding materials
- H05K9/0081—Electromagnetic shielding materials, e.g. EMI, RFI shielding
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- Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Electromagnetism (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Fluid Mechanics (AREA)
- Engineering & Computer Science (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The present invention provides a kind of automation integrated machine for being used to prepare electromagnetic shielding piece, including fixed mount, at least one preparation unit being installed on the fixed mount, and is installed on the fixed mount and located at the finished product receiving mechanism at the preparation unit rear；Wherein, the preparation unit includes：First discharge mechanism；The second discharge mechanism above first discharge mechanism；Waste material located at the second discharge mechanism rear collects mechanism；Film-covering mechanism located at the first discharge mechanism rear；Laminating mechanism located at the film-covering mechanism rear；Protection mechanism above the laminating mechanism；Fit body located at the laminating mechanism rear；And the transport mechanism in the band transmitting path.The device and method for solving the problems, such as to prepare electromagnetic shielding piece without quick, low cost in the prior art by the present invention.
Description
Technical field
The present invention relates to battery charging field, more particularly to a kind of automation integrated machine for being used to prepare electromagnetic shielding piece
And preparation method thereof.
Background technology
Electromagnetic shielding (electromagnetic shield) refers to utilize part made of conductive material or ferromagnetic material
Large turbo-type generator End zone of stator core is shielded, caused with reducing by stator winding end leakage field in structural member
Added losses and local pyrexia measure.Communication aspects shielding be exactly to enter between two spaces region row metal every
From to control electric field, magnetic field and electromagnetic wave by sensing and radiation of the region to another region.Specifically, it is exactly with screen
Cover body to be surrounded the interference source of component, circuit, sub-assembly, cable or whole system, prevent from disturbing electromagnetic field to extending out
Dissipate；Receiving circuit, equipment or system are surrounded with shield, prevent them from being influenceed by external electromagnetic field.
The principle of electromagnetic shielding is come radiation-screening interference source by metal shield by the reflection to electromagnetic wave and absorption
Far zone field, i.e., simultaneously shield electric field caused by field source and magnetic-field component.Due to increasing with frequency, wavelength becomes and shielded
Cover that the size of slit on body is suitable, so as to cause the leakage of the slit of shield to turn into the controlling element of electromagnetic shielding most critical.
With the high speed development of electronic equipment, the electronic equipment with wireless charging function is because its portability is by more next
More concerns, and it is then the important ring that it realizes wireless charging function to be electromagnetically shielded piece, therefore, how to be provided a kind of fast
The device and method that speed, low cost prepare electromagnetic shielding piece are its art personnel technical problems in the urgent need to address.
The content of the invention
In view of the above the shortcomings that prior art, it is used to prepare electromagnetic shielding piece it is an object of the invention to provide one kind
Automation integrated machine and preparation method thereof, for solving to prepare electromagnetic shielding piece without quick, low cost in the prior art
The problem of device and method.
In order to achieve the above objects and other related objects, the present invention provides a kind of automation for being used to prepare electromagnetic shielding piece
All-in-one, the automation integrated machine include fixed mount, at least one preparation unit being installed on the fixed mount, and installation
In on the fixed mount and located at the finished product receiving mechanism at the preparation unit rear；Wherein, the preparation unit includes：
First discharge mechanism, for transmitting band；
Second discharge mechanism, located at the top of first discharge mechanism, for transmitting double faced adhesive tape, wherein, it is described two-sided
Glue includes glue-line, and the release liners located at the glue-line upper surface；
Waste material collects mechanism, located at the rear of second discharge mechanism, for collecting the release liners；
Film-covering mechanism, located at the rear of first discharge mechanism, for the glue-line to be covered on into the band
Surface；
Laminating mechanism, located at the rear of the film-covering mechanism, for pressing the band for being sent to the laminating mechanism
Close, to carry out fragmentation to the band；
Protection mechanism, above the laminating mechanism, for when the band is sent to the laminating mechanism in institute
The glue-line upper surface for stating band pastes diaphragm, and the diaphragm is collected after the laminating mechanism in the band, with
The glue-line is avoided directly to be contacted with the laminating mechanism；
Fit body, located at the laminating mechanism rear, for being bonded to the band；And
Transport mechanism, in the band transmitting path, for transmitting the band.
Preferably, first discharge mechanism includes the first drive roll, first be installed on first drive roll
Bar, and the first motor of control first screw mandrel；Second discharge mechanism includes the first driven voller；Wherein, described first
Drive roll drives first driven voller, and the rotation direction of first drive roll and first driven voller by driving member
It is identical.
Preferably, the waste material, which collects mechanism, includes the second drive roll, second be installed on second drive roll
Bar, and the second motor of control second screw mandrel；Wherein, the rotation direction of second drive roll and first driven voller
Conversely.
Preferably, the film-covering mechanism includes at least one overlay film component, wherein, the overlay film component includes：Located at institute
The 3rd drive roll below transmitting path is stated, the 3rd screw mandrel being installed on the 3rd drive roll, controls the 3rd screw mandrel
The 3rd motor, and the second driven voller above the transmitting path；Wherein, the 3rd drive roll passes through driving member band
Second driven voller is moved, and the 3rd drive roll is opposite with the rotation direction of second driven voller.
Preferably, the laminating mechanism includes at least one pressing assembly, wherein, the pressing assembly includes：Located at institute
The 4th drive roll below transmitting path is stated, the 4th screw mandrel being installed on the 4th drive roll, controls the 4th screw mandrel
The 4th motor, and the 3rd driven voller above the transmitting path；Wherein, the 4th drive roll passes through driving member band
The 3rd driven voller is moved, and the 4th drive roll is opposite with the rotation direction of the 3rd driven voller.
Preferably, the pressing assembly also includes the pressure piece on the 4th drive roll, and located at the pressure
Pressure sensor on part.
Preferably, the protection mechanism includes placing protection membrane module, and protects membrane module rear located at described place
Collect protection membrane module；The protection membrane module of placing includes the 4th driven voller；The protection membrane module of collecting includes the 5th master
Dynamic roller, the 5th screw mandrel being installed on the 5th drive roll, and the 5th motor of control the 5th screw mandrel；Wherein, it is described
5th drive roll drives the 4th driven voller, and the rotation of the 5th drive roll and the 4th driven voller by driving member
Direction is identical.
Preferably, the fit body includes at least one laminating component, and the laminating component includes：Located at the transmission
The 6th drive roll below path, the 6th screw mandrel being installed on the 6th drive roll, control the 6th of the 6th screw mandrel
Motor, and the 5th driven voller above the transmitting path, wherein, described in the 6th drive roll is driven by driving member
5th driven voller, and the 6th drive roll is opposite with the rotation direction of the 5th driven voller.
Preferably, the transport mechanism includes the 7th drive roll, the 7th screw mandrel being installed on the 7th drive roll, control
Make the 7th motor of the 7th screw mandrel, and at least one 6th driven voller；Wherein, the 7th drive roll passes through driving member band
The 6th driven voller is moved, and the 7th drive roll is identical with the rotation direction of the 6th driven voller.
Preferably, the preparation unit also includes the scrap rubber removal mechanism above the laminating mechanism, for removing
The glue-line of the band both sides；The scrap rubber removal mechanism includes putting glue component, and located at the receipts glue for putting glue component rear
Component；The glue component of putting includes the 7th driven voller；The receipts glue component includes the 8th drive roll, is installed on the described 8th actively
The 8th screw mandrel on roller, and the 8th motor of control the 8th screw mandrel；Wherein, the 8th drive roll is driven by driving member
7th driven voller, and the 8th drive roll is identical with the rotation direction of the 7th driven voller.
Preferably, the preparation unit is also included located at the inductance detection between the laminating mechanism and the fit body
Mechanism, for measuring the magnetic parameter of the band, and judge according to the magnetic parameter of measurement the quality of band.
Preferably, the preparation unit is also included located at the static electricity removing device between the laminating mechanism and the fit body
Structure, for removing the electrostatic of strip surface；Wherein, the mechanism that destatics includes ion fan.
Preferably, the preparation unit also includes at least one automatic deviation rectifying mechanism in the transport mechanism, uses
Bias correcting is carried out in the band to transmission；Wherein, the automatic deviation rectifying mechanism includes infrared ray sensor.
Preferably, the preparation unit also includes automatic clamping and placing material mechanism, wherein, the automatic clamping and placing material mechanism includes：
Moving member；
Conveying barrel above the moving member, wherein, one end of the conveying barrel is as material retractable gateway；
First at the material retractable gateway can folding and unfolding baffle plate；
With the charging barrel of the conveying barrel other end insertion；
Can folding and unfolding baffle plate located at the charging barrel and the second of the conveying barrel junction；
The discharging barrel penetrated located at the charging barrel rear and with the conveying barrel；And
Can folding and unfolding baffle plate located at the discharging barrel and the 3rd of the conveying barrel junction.
Preferably, the controlling organization electrically connected with the preparation unit is additionally provided with the fixed mount, for the system
Standby unit carries out single shaft control, Discrete control and complete machine coordinated signals.
Preferably, the finished product receiving mechanism includes the 9th drive roll, the 9th be installed on the 9th drive roll
Bar, and the 9th motor of control the 9th screw mandrel.
Present invention also offers the side that a kind of automation integrated machine using described in any of the above-described prepares electromagnetic shielding piece
Method, the preparation method include：
Glue-line on the discharge mechanism of step 1) second transmits after the first discharge mechanism with band and upper level preparation unit
Film layer be together sent to film-covering mechanism, while waste material collects mechanism and collects release liners on the second discharge mechanism；
Band is covered on the film layer upper surface of upper level preparation unit transmission by step 2) film-covering mechanism, while glue-line is pasted
The band upper surface is overlying on, and is sent to laminating mechanism；
The film layer that step 3) laminating mechanism transmits to the film-covering mechanism presses, and is sent to fit body；
The film layer that step 4) fit body transmits to the laminating mechanism transmits after being bonded；
Step 5) repeats the above steps 1)~step 4), until completing afterbody preparation unit, obtains being electromagnetically shielded piece；
The winding of step 6) finished product receiving mechanism prepares the electromagnetic shielding piece completed.
Preferably, the preparation method also includes the process for carrying out automatic deviation correction in transmit process to transmission film layer, specifically
Including：
Step a) launches infrared ray by the infrared ray sensor in transmitting path, and film feeding layer is uploaded to measure transport mechanism
Offset；
Step b) adjusts transport mechanism in the same direction according to the offset of measurement, to realize the automatic deviation correction for transmitting film layer.
Preferably, the preparation method also includes：After the completion of being pressed in step 3), inductance detection is carried out to transmission film layer
Step；Specifically include：
Step c) carries out magnetic parameters, and the magnetic parameter for passing through measurement by LCR electric inductance measuring-testing instruments to the film layer of transmission
Obtain testing the test inductance value of film layer；
Step d) will test inductance value compared with default inductance value, if test inductance value is more than or equal to default inductance
Value, then prompting test FAIL, is automatically stopped equipment operation；If testing inductance value is less than default inductance value, test PASS is prompted,
Equipment continues to run with.
Preferably, the process removed photoresist to the band is also included in step 4), is specifically included：
Step 4.1) transport mechanism will transmit film layer when being sent to the fit body, put the simultaneous interpretation of double faced adhesive tape one of glue component
Deliver to the slice applying machine bench；
The glue-line of double faced adhesive tape is bonded by step 4.2) slice applying machine bench with the unnecessary glue-line of band both sides respectively, and through receiving
Glue component together winds the unnecessary glue-line of the double faced adhesive tape after fitting and band both sides.
Preferably, the preparation method also includes：The process of automatic clamping and placing material, is specifically included in step 1)：
Automatic clamping and placing material mechanism is moved to the first discharge mechanism or the second blowing of material volume to be replaced by step e) moving members
At mechanism, now automatic clamping and placing material mechanism passes through the second passage that can be between folding and unfolding baffle plate shut-off charging barrel and conveying barrel；
Material volume to be replaced is removed by manipulator by step f) automatic clamping and placing material mechanisms, and is passed through by material retractable gateway
Conveying barrel delivers to discharging barrel, and afterwards, automatic clamping and placing material mechanism can folding and unfolding baffle plate shut-off discharging barrel and conveying by the 3rd
Passage between barrel；
Step g) automatic clamping and placing material mechanism controls second can be logical between folding and unfolding baffle plate opening charging barrel and conveying barrel
Road, and be installed on material volume on the first discharge mechanism or the second discharge mechanism after conveying barrel by manipulator.
As described above, automation integrated machine and preparation method thereof for being used to prepare electromagnetic shielding piece of the present invention, have with
Lower beneficial effect：
Electromagnetic shielding piece is prepared by automation integrated machine of the present invention, may be implemented in and electricity is directly prepared in an equipment
Magnetic screen piece, production efficiency is not only increased, and greatly reduce production cost；
The present invention also by setting automatic deviation rectifying mechanism, realizes and carries out automatic deviation correction to transmission film layer, avoid it from transmitting
During occur transport path skew the problem of；
The present invention realizes the real-time monitoring to film quality in preparation process, to avoid by setting inductance detection mechanism
Defective products can not be found in time, cause unnecessary economic loss；
The present invention destatics mechanism by setting, and the removal to film surface electrostatic in preparation process is realized, to improve electricity
The quality of magnetic screen piece；
The present invention realizes the automatic clamping and placing material in preparation process, greatlys save life by setting automatic clamping and placing material mechanism
The time is produced, improves production efficiency.
Brief description of the drawings
Fig. 1 is shown as the structural representation of automation integrated machine described in the embodiment of the present invention one.
Fig. 2 is shown as the structural representation of preparation unit described in the embodiment of the present invention one.
Fig. 3 is shown as the structural representation of automatic clamping and placing material mechanism described in the embodiment of the present invention one.
Fig. 4 is shown as the flow chart of preparation method described in the embodiment of the present invention two.
Component label instructions
100 automation integrated machines
10 preparation units
The discharge mechanisms of 10a first
The discharge mechanisms of 10b second
10c waste materials collect mechanism
10d film-covering mechanisms
10d1 overlay film components
10e laminating mechanisms
10e1 pressing assemblies
10f protection mechanisms
10f1 places protection membrane module
10f2 collects protection membrane module
10g fit bodies
10g1 laminating components
10h transport mechanisms
10i scrap rubber removal mechanisms
10i1 puts glue component
10i2 receives glue component
10j inductance detections mechanism
10k destatics mechanism
10m automatic deviation rectifying mechanisms
10n automatic clamping and placing material mechanism
10n1 moving members
10n2 conveys barrel
10n3 material retractables gateway
10n4 first can folding and unfolding baffle plate
10n5 feeds barrel
10n6 second can folding and unfolding baffle plate
10n7 discharging barrels
10n8 the 3rd can folding and unfolding baffle plate
20 finished product receiving mechanisms
S1~Sn steps
Embodiment
Embodiments of the present invention are illustrated by particular specific embodiment below, those skilled in the art can be by this explanation
Content disclosed by book understands other advantages and effect of the present invention easily.
Fig. 1 is referred to Fig. 4.It should be clear that structure, ratio, size depicted in this specification institute accompanying drawings etc., only to
Coordinate the content disclosed in specification, so that those skilled in the art understands and reads, being not limited to the present invention can be real
The qualifications applied, therefore do not have technical essential meaning, the tune of the modification of any structure, the change of proportionate relationship or size
It is whole, in the case where not influenceing the effect of present invention can be generated and the purpose that can reach, all should still fall in disclosed skill
Art content is obtained in the range of covering.Meanwhile in this specification it is cited as " on ", " under ", "left", "right", " centre " and
The term of " one " etc., understanding for narration is merely convenient to, and is not used to limit the enforceable scope of the present invention, its relativeness
It is altered or modified, in the case where changing technology contents without essence, when being also considered as the enforceable category of the present invention.
Embodiment one
As depicted in figs. 1 and 2, the present invention provide it is a kind of be used for prepare electromagnetic shielding piece automation integrated machine, it is described from
Dynamicization all-in-one 100 includes fixed mount, at least one preparation unit 10 being installed on the fixed mount, and is installed on described solid
Determine on frame and located at the finished product receiving mechanism 20 at the rear of preparation unit 10；Wherein, the preparation unit 10 includes：
First discharge mechanism 10a, for transmitting band；
Second discharge mechanism 10b, located at the top of the first discharge mechanism 10a, for transmitting double faced adhesive tape, wherein, institute
Stating double faced adhesive tape includes glue-line, and the release liners located at the glue-line upper surface；
Waste material collects mechanism 10c, located at the rear of the second discharge mechanism 10b, for collecting the release liners；
Film-covering mechanism 10d, located at the rear of the first discharge mechanism 10a, for the glue-line to be covered on into the band
The upper surface of material；
Laminating mechanism 10e, located at the rear of the film-covering mechanism 10d, for the band to being sent to the laminating mechanism 10e
Material is pressed, to carry out fragmentation to the band；
Protection mechanism 10f, above the laminating mechanism 10e, for being sent to the laminating mechanism when the band
Diaphragm is pasted during 10e in the glue-line upper surface of the band, and institute is collected after the laminating mechanism 10e in the band
Diaphragm is stated, to avoid the glue-line from directly being contacted with the laminating mechanism 10e；
Fit body 10g, located at the laminating mechanism 10e rears, for being bonded to the band；And
Transport mechanism 10h, in the band transmitting path, for transmitting the band.
Preferably, in the present embodiment, the preparation unit includes 5.
As an example, the first discharge mechanism 10a includes the first drive roll, be installed on first drive roll the
One screw mandrel, and the first motor of control first screw mandrel；Second discharge mechanism includes the first driven voller；Wherein, it is described
First drive roll drives first driven voller, and the rotation of first drive roll and first driven voller by driving member
Direction is identical.
As an example, the waste material, which collects mechanism 10c, includes the second drive roll, be installed on second drive roll
Two screw mandrels, and the second motor of control second screw mandrel；Wherein, the rotation of second drive roll and first driven voller
In the opposite direction.
As an example, as shown in Fig. 2 the film-covering mechanism 10d includes at least one overlay film component 10d1, wherein, it is described
Overlay film component 10d1 includes：The 3rd drive roll below the transmitting path, be installed on the 3rd drive roll
Three screw mandrels, control the 3rd motor of the 3rd screw mandrel, and the second driven voller above the transmitting path；Wherein, institute
State the 3rd drive roll and second driven voller, and turn of the 3rd drive roll and second driven voller are driven by driving member
It is dynamic in opposite direction.
As an example, as shown in Fig. 2 the laminating mechanism 10e includes at least one pressing assembly 10e1, wherein, it is described
Pressing assembly 10e1 includes：The 4th drive roll below the transmitting path, be installed on the 4th drive roll
Four screw mandrels, control the 4th motor of the 4th screw mandrel, and the 3rd driven voller above the transmitting path；Wherein, institute
State the 4th drive roll and the 3rd driven voller, and turn of the 4th drive roll and the 3rd driven voller are driven by driving member
It is dynamic in opposite direction.
As an example, the pressing assembly 10e1 also includes the pressure piece on the 4th drive roll, and located at institute
State the pressure sensor on pressure piece；For accurately controlling the pressure being applied on the 4th drive roll, to realize to described
Band carries out fragmentation.
As an example, as shown in Fig. 2 the protection mechanism 10f includes placing protection membrane module 10f1, and put located at described
That puts protection membrane module 10f1 rears collects protection membrane module 10f2；Described place protects membrane module 10f1 driven including the 4th
Roller；The protection membrane module 10f2 that collects includes the 5th drive roll, the 5th screw mandrel being installed on the 5th drive roll, and control
Make the 5th motor of the 5th screw mandrel；Wherein, the 5th drive roll drives the 4th driven voller, and institute by driving member
It is identical with the rotation direction of the 4th driven voller to state the 5th drive roll.
As an example, as shown in Fig. 2 the fit body 10g includes at least one laminating component 10g1, the fitting group
Part 10g1 includes：The 6th drive roll below the transmitting path, the 6th screw mandrel being installed on the 6th drive roll,
The 6th motor of the 6th screw mandrel, and the 5th driven voller above the transmitting path are controlled, wherein, the 6th master
Dynamic roller drives the 5th driven voller, and the rotation direction phase of the 6th drive roll and the 5th driven voller by driving member
Instead.
As an example, as shown in Fig. 2 the transport mechanism includes the 7th drive roll, it is installed on the 7th drive roll
The 7th screw mandrel, control the 7th motor of the 7th screw mandrel, and at least one 6th driven voller；Wherein, the described 7th actively
Roller drives the 6th driven voller, and the rotation direction phase of the 7th drive roll and the 6th driven voller by driving member
Together.
As an example, as shown in Fig. 2 the scrap rubber that the preparation unit is also included above the laminating mechanism 10e is gone
Except mechanism 10i, for removing the glue-line of the band both sides；The scrap rubber removal mechanism 10i includes putting glue component 10i1, and sets
In the receipts glue component 10i2 for putting glue component 10i1 rears；The glue component 10i1 of putting includes the 7th driven voller；The receipts glue
Component 10i2 includes the 8th drive roll, the 8th screw mandrel being installed on the 8th drive roll, and control the 8th screw mandrel
8th motor；Wherein, the 8th drive roll drives the 7th driven voller, and the 8th drive roll and institute by driving member
The rotation direction for stating the 7th driven voller is identical.
As an example, as shown in Fig. 2 the preparation unit is also included located at the laminating mechanism 10e and the make-up machine
Inductance detection mechanism 10j between structure 10g, judge band for measuring the magnetic parameter of the band, and according to the magnetic parameter of measurement
The quality of material.
As an example, as shown in Fig. 2 the preparation unit is also included located at the laminating mechanism 10e and the make-up machine
Mechanism 10k is destaticed between structure 10g, for removing the electrostatic of strip surface；Wherein, it is described destatic mechanism 10k include from
Sub- fan.
It should be noted that ion blower is air ionization is produced a large amount of positive and negative charges using high voltage, and use blower fan
Positive and negative charge is blown out, forms the air-flow of one positive and negative charge, the charging neutrality of body surface institute band is fallen, to realize that elimination is quiet
Electricity.
Explanation is needed further exist for, ion blower can also remove biography while transmission film surface electrostatic is removed
The dust and impurity of film feeding layer surface.
As an example, as shown in Fig. 2 the preparation unit is also including at least one on the transport mechanism 10h
Automatic deviation rectifying mechanism 10m, for carrying out bias correcting to the band of transmission；Wherein, the automatic deviation rectifying mechanism 10m includes
Infrared ray sensor.
As an example, as shown in figure 3, the preparation unit also includes automatic clamping and placing material mechanism 10n, wherein, it is described automatic
Discharge mechanism 10n is taken to include：
Moving member 10n1；
Conveying barrel 10n2 above the moving member 10n1, wherein, one end conduct of the conveying barrel 10n2
Material retractable gateway 10n3；
First at the material retractable gateway 10n3 can folding and unfolding baffle plate 10n4；
With the charging barrel 10n5 of conveying barrel 10n2 other ends insertion；
Second located at the charging barrel 10n5 and the conveying barrel 10n2 junctions can folding and unfolding baffle plate 10n6；
The discharging barrel 10n7 penetrated located at the charging barrel 10n5 rears and with the conveying barrel 10n2；And
The 3rd located at the discharging barrel 10n7 and the conveying barrel 10n2 junctions can folding and unfolding baffle plate 10n8.
As an example, the controlling organization electrically connected with the preparation unit is additionally provided with the fixed mount, for described
Preparation unit carries out single shaft control, Discrete control and complete machine coordinated signals.
As an example, as shown in figure 1, the finished product receiving mechanism includes the 9th drive roll, the described 9th is installed on actively
The 9th screw mandrel on roller, and the 9th motor of control the 9th screw mandrel.
As an example, the first, second, third, fourth, the 5th, the 6th, the 7th, the 8th, the 9th drive roll and first,
2nd, the length of the three, the four, the five, the six, the 7th driven vollers is 150mm~230mm；First, second, third, fourthth,
Five, the six, the seven, the eight, the 9th drive rolls and first, second, third, fourth, the five, the six, the 7th driven vollers it is straight
Footpath is 80mm~1500mm.
Embodiment two
As shown in figure 4, present embodiments providing a kind of automation integrated machine using described in above-described embodiment one prepares electricity
The method of magnetic screen piece, the preparation method include：
Glue-line on the discharge mechanism of step 1) second transmits after the first discharge mechanism with band and upper level preparation unit
Film layer be together sent to film-covering mechanism, while waste material collects mechanism and collects release liners on the second discharge mechanism；
Band is covered on the film layer upper surface of upper level preparation unit transmission by step 2) film-covering mechanism, while glue-line is pasted
The band upper surface is overlying on, and is sent to laminating mechanism；
The film layer that step 3) laminating mechanism transmits to the film-covering mechanism presses, and is sent to fit body；
The film layer that step 4) fit body transmits to the laminating mechanism transmits after being bonded；
Step 5) repeats the above steps 1)~step 4), until completing afterbody preparation unit；
The winding of step 6) finished product receiving mechanism prepares the electromagnetic shielding piece completed.
As an example, the preparation method also includes the process for carrying out automatic deviation correction in transmit process to transmission film layer, tool
Body includes：
Step a) launches infrared ray by the infrared ray sensor in transmitting path, and film feeding layer is uploaded to measure transport mechanism
Offset；
Step b) adjusts transport mechanism in the same direction according to the offset of measurement, to realize the automatic deviation correction for transmitting film layer.
As an example, the preparation method also includes：After the completion of being pressed in step 3), inductance detection is carried out to transmission film layer
The step of；Specifically include：
Step c) carries out magnetic parameters, and the magnetic parameter for passing through measurement by LCR electric inductance measuring-testing instruments to the film layer of transmission
Obtain testing the test inductance value of film layer；
Step d) will test inductance value compared with default inductance value, if test inductance value is more than or equal to default inductance
Value, then prompting test FAIL, is automatically stopped equipment operation；If testing inductance value is less than default inductance value, test PASS is prompted,
Equipment continues to run with.
As an example, the LCR electric inductance measuring-testing instruments carry out a magnetic parameters every pre-determined distance to the film layer of transmission；
Preferably, the pre-determined distance is including 5m, 10m or 15m etc..
As an example, the preparation method also includes：After the completion of being pressed in step 3), using ion fan to transmitting film layer
The step of being removed electrostatic.
It should be noted that ion blower is air ionization is produced a large amount of positive and negative charges using high voltage, and use blower fan
Positive and negative charge is blown out, forms the air-flow of one positive and negative charge, the charging neutrality of body surface institute band is fallen, to realize that elimination is quiet
Electricity.
Explanation is needed further exist for, ion blower can also remove biography while transmission film surface electrostatic is removed
The dust and impurity of film feeding layer surface.
As an example, also including the process removed photoresist to the band in step 4), specifically include：
Step 4.1) transport mechanism will transmit film layer when being sent to the fit body, put the simultaneous interpretation of double faced adhesive tape one of glue component
Deliver to the slice applying machine bench；
The glue-line of double faced adhesive tape is bonded by step 4.2) slice applying machine bench with the unnecessary glue-line of band both sides respectively, and through receiving
Glue component together winds the unnecessary glue-line of the double faced adhesive tape after fitting and band both sides.
It should be noted that because the width of double-sided adhesive layer is more than the width of band, therefore glue-line is covered on band
During surface, the both sides of band upper surface can have unnecessary double faced adhesive tape.
Explanation is needed further exist for, puts the width phase of the width and the unnecessary glue-line in band both sides of the glue-line of glue component placement
Together, with the accurate purpose for removing the unnecessary glue-line in band both sides of realization.
As an example, the preparation method also includes：The process of automatic clamping and placing material, is specifically included in step 1)：
Automatic clamping and placing material mechanism is moved to the first discharge mechanism or the second blowing of material volume to be replaced by step e) moving members
At mechanism, now automatic clamping and placing material mechanism passes through the second passage that can be between folding and unfolding baffle plate shut-off charging barrel and conveying barrel；
Material volume to be replaced is removed by manipulator by step f) automatic clamping and placing material mechanisms, and is passed through by material retractable gateway
Conveying barrel delivers to discharging barrel, and afterwards, automatic clamping and placing material mechanism can folding and unfolding baffle plate shut-off discharging barrel and conveying by the 3rd
Passage between barrel；
Step g) automatic clamping and placing material mechanism controls second can be logical between folding and unfolding baffle plate opening charging barrel and conveying barrel
Road, and be installed on material volume on the first discharge mechanism or the second discharge mechanism after conveying barrel by manipulator.
In summary, it is of the invention to be used to prepare automation integrated machine of electromagnetic shielding piece and preparation method thereof, have with
Lower beneficial effect：
Electromagnetic shielding piece is prepared by automation integrated machine of the present invention, may be implemented in and electricity is directly prepared in an equipment
Magnetic screen piece, production efficiency is not only increased, and greatly reduce production cost；
The present invention also by setting automatic deviation rectifying mechanism, realizes and carries out automatic deviation correction to transmission film layer, avoid it from transmitting
During occur transport path skew the problem of；
The present invention realizes the real-time monitoring to film quality in preparation process, to avoid by setting inductance detection mechanism
Defective products can not be found in time, cause unnecessary economic loss；
The present invention destatics mechanism by setting, and the removal to film surface electrostatic in preparation process is realized, to improve electricity
The quality of magnetic screen piece；
The present invention realizes the automatic clamping and placing material in preparation process, greatlys save life by setting automatic clamping and placing material mechanism
The time is produced, improves production efficiency.
So the present invention effectively overcomes various shortcoming of the prior art and has high industrial utilization.
The above-described embodiments merely illustrate the principles and effects of the present invention, not for the limitation present invention.It is any ripe
Know the personage of this technology all can carry out modifications and changes under the spirit and scope without prejudice to the present invention to above-described embodiment.Cause
This, those of ordinary skill in the art is complete without departing from disclosed spirit and institute under technological thought such as
Into all equivalent modifications or change, should by the present invention claim be covered.
Claims (21)
1. a kind of automation integrated machine for being used to prepare electromagnetic shielding piece, it is characterised in that the automation integrated machine includes solid
Determine frame, at least one preparation unit being installed on the fixed mount, and be installed on the fixed mount and be located at the preparation
The finished product receiving mechanism at unit rear；Wherein, the preparation unit includes：
First discharge mechanism, for transmitting band；
Second discharge mechanism, located at the top of first discharge mechanism, for transmitting double faced adhesive tape, wherein, the double faced adhesive tape bag
Include glue-line, and the release liners located at the glue-line upper surface；
Waste material collects mechanism, located at the rear of second discharge mechanism, for collecting the release liners；
Film-covering mechanism, located at the rear of first discharge mechanism, for the glue-line to be covered on to the upper surface of the band；
Laminating mechanism, located at the rear of the film-covering mechanism, for being pressed to the band for being sent to the laminating mechanism, with
Fragmentation is carried out to the band；
Protection mechanism, above the laminating mechanism, for when the band is sent to the laminating mechanism in the band
The glue-line upper surface of material pastes diaphragm, and the diaphragm is collected after the laminating mechanism in the band, to avoid
The glue-line directly contacts with the laminating mechanism；
Fit body, located at the laminating mechanism rear, for being bonded to the band；And
Transport mechanism, in the band transmitting path, for transmitting the band.
2. the automation integrated machine according to claim 1 for being used to prepare electromagnetic shielding piece, it is characterised in that described first
Discharge mechanism includes the first drive roll, the first screw mandrel being installed on first drive roll, and controls first screw mandrel
First motor；Second discharge mechanism includes the first driven voller；Wherein, described in first drive roll is driven by driving member
First driven voller, and first drive roll is identical with the rotation direction of first driven voller.
3. the automation integrated machine according to claim 2 for being used to prepare electromagnetic shielding piece, it is characterised in that the waste material
Collecting mechanism includes the second drive roll, the second screw mandrel being installed on second drive roll, and control second screw mandrel
Second motor；Wherein, second drive roll is opposite with the rotation direction of first driven voller.
4. the automation integrated machine according to claim 1 for being used to prepare electromagnetic shielding piece, it is characterised in that the overlay film
Mechanism includes at least one overlay film component, wherein, the overlay film component includes：The 3rd active below the transmitting path
Roller, the 3rd screw mandrel being installed on the 3rd drive roll, the 3rd motor of control the 3rd screw mandrel, and located at the transmission
The second driven voller above path；Wherein, the 3rd drive roll drives second driven voller, and described by driving member
Three drive rolls are opposite with the rotation direction of second driven voller.
5. the automation integrated machine according to claim 1 for being used to prepare electromagnetic shielding piece, it is characterised in that the pressing
Mechanism includes at least one pressing assembly, wherein, the pressing assembly includes：The 4th active below the transmitting path
Roller, the 4th screw mandrel being installed on the 4th drive roll, the 4th motor of control the 4th screw mandrel, and located at the transmission
The 3rd driven voller above path；Wherein, the 4th drive roll drives the 3rd driven voller, and described by driving member
Four drive rolls are opposite with the rotation direction of the 3rd driven voller.
6. the automation integrated machine according to claim 5 for being used to prepare electromagnetic shielding piece, it is characterised in that the pressing
Component also includes the pressure piece on the 4th drive roll, and the pressure sensor on the pressure piece.
7. the automation integrated machine according to claim 1 for being used to prepare electromagnetic shielding piece, it is characterised in that the protection
Mechanism includes placing protection membrane module, and collects protection membrane module located at the placement protection membrane module rear；The placement
Protection membrane module includes the 4th driven voller；The protection membrane module of collecting includes the 5th drive roll, is installed on the described 5th actively
The 5th screw mandrel on roller, and the 5th motor of control the 5th screw mandrel；Wherein, the 5th drive roll is driven by driving member
4th driven voller, and the 5th drive roll is identical with the rotation direction of the 4th driven voller.
8. the automation integrated machine according to claim 1 for being used to prepare electromagnetic shielding piece, it is characterised in that the fitting
Mechanism includes at least one laminating component, and the laminating component includes：The 6th drive roll below the transmitting path, peace
Loaded on the 6th screw mandrel on the 6th drive roll, the 6th motor of the 6th screw mandrel is controlled, and located at the transmitting path
5th driven voller of top, wherein, the 6th drive roll drives the 5th driven voller, and the 6th master by driving member
Dynamic roller is opposite with the rotation direction of the 5th driven voller.
9. the automation integrated machine according to claim 1 for being used to prepare electromagnetic shielding piece, it is characterised in that the transmission
Mechanism includes the 7th drive roll, the 7th screw mandrel being installed on the 7th drive roll, the 7th electricity of control the 7th screw mandrel
Machine, and at least one 6th driven voller；Wherein, the 7th drive roll drives the 6th driven voller, and institute by driving member
It is identical with the rotation direction of the 6th driven voller to state the 7th drive roll.
10. the automation integrated machine according to claim 1 for being used to prepare electromagnetic shielding piece, it is characterised in that the system
Standby unit also includes the scrap rubber removal mechanism above the laminating mechanism, for removing the glue-line of the band both sides；Institute
Stating scrap rubber removal mechanism includes putting glue component, and located at the receipts glue component for putting glue component rear；The glue component of putting includes
7th driven voller；The receipts glue component includes the 8th drive roll, the 8th screw mandrel being installed on the 8th drive roll, and control
8th motor of the 8th screw mandrel；Wherein, the 8th drive roll drives the 7th driven voller by driving member, and described
8th drive roll is identical with the rotation direction of the 7th driven voller.
11. the automation integrated machine according to claim 1 for being used to prepare electromagnetic shielding piece, it is characterised in that the system
Standby unit is also included located at the inductance detection mechanism between the laminating mechanism and the fit body, for measuring the band
Magnetic parameter, and judge according to the magnetic parameter of measurement the quality of band.
12. the automation integrated machine according to claim 1 for being used to prepare electromagnetic shielding piece, it is characterised in that the system
Standby unit is also included located at mechanism is destaticed between the laminating mechanism and the fit body, for removing strip surface
Electrostatic；Wherein, the mechanism that destatics includes ion fan.
13. the automation integrated machine according to claim 1 for being used to prepare electromagnetic shielding piece, it is characterised in that the system
Standby unit also includes at least one automatic deviation rectifying mechanism in the transport mechanism, for the band progress to transmission
Bias correcting；Wherein, the automatic deviation rectifying mechanism includes infrared ray sensor.
14. the automation integrated machine according to claim 1 for being used to prepare electromagnetic shielding piece, it is characterised in that the system
Standby unit also includes automatic clamping and placing material mechanism, wherein, the automatic clamping and placing material mechanism includes：
Moving member；
Conveying barrel above the moving member, wherein, one end of the conveying barrel is as material retractable gateway；
First at the material retractable gateway can folding and unfolding baffle plate；
With the charging barrel of the conveying barrel other end insertion；
Can folding and unfolding baffle plate located at the charging barrel and the second of the conveying barrel junction；
The discharging barrel penetrated located at the charging barrel rear and with the conveying barrel；And
Can folding and unfolding baffle plate located at the discharging barrel and the 3rd of the conveying barrel junction.
15. the automation integrated machine according to claim 1 for being used to prepare electromagnetic shielding piece, it is characterised in that described solid
Determine to be additionally provided with the controlling organization electrically connected with the preparation unit on frame, for carrying out single shaft control to the preparation unit, dividing
Section control and complete machine coordinated signals.
16. it is according to claim 1 be used for prepare electromagnetic shielding piece automation integrated machine, it is characterised in that it is described into
Product receiving mechanism includes the 9th drive roll, the 9th screw mandrel being installed on the 9th drive roll, and control the 9th screw mandrel
The 9th motor.
17. a kind of method that automation integrated machine using as described in any one of claim 1~16 prepares electromagnetic shielding piece, its
It is characterised by, the preparation method includes：
The film that glue-line on the discharge mechanism of step 1) second transmits after the first discharge mechanism with band and upper level preparation unit
Layer is together sent to film-covering mechanism, while waste material collects mechanism and collects release liners on the second discharge mechanism；
Band is covered on the film layer upper surface of upper level preparation unit transmission by step 2) film-covering mechanism, while glue-line is covered on
The band upper surface, and it is sent to laminating mechanism；
The film layer that step 3) laminating mechanism transmits to the film-covering mechanism presses, and is sent to fit body；
The film layer that step 4) fit body transmits to the laminating mechanism transmits after being bonded；
Step 5) repeats the above steps 1)~step 4), until completing afterbody preparation unit, obtains being electromagnetically shielded piece；
The winding of step 6) finished product receiving mechanism prepares the electromagnetic shielding piece completed.
18. the method according to claim 17 for preparing electromagnetic shielding piece, it is characterised in that the preparation method also includes
The process of automatic deviation correction is carried out in transmit process to transmission film layer, is specifically included：
Step a) launches infrared ray by the infrared ray sensor in transmitting path, and the inclined of film feeding layer is uploaded to measure transport mechanism
Shifting amount；
Step b) adjusts transport mechanism in the same direction according to the offset of measurement, to realize the automatic deviation correction for transmitting film layer.
19. the method according to claim 17 for preparing electromagnetic shielding piece, it is characterised in that the preparation method is also wrapped
Include：
After the completion of being pressed in step 3), to transmitting the step of film layer carries out inductance detection；Specifically include：
Step c) carries out magnetic parameters by LCR electric inductance measuring-testing instruments to the film layer of transmission, and is obtained by the magnetic parameter of measurement
Test the test inductance value of film layer；
Step d) will test inductance value compared with default inductance value, if test inductance value is more than or equal to default inductance value,
Then prompting test FAIL, it is automatically stopped equipment operation；If testing inductance value is less than default inductance value, test PASS is prompted, if
It is standby to continue to run with.
20. the method according to claim 17 for preparing electromagnetic shielding piece, it is characterised in that also include in step 4) to institute
The process that band removes photoresist is stated, is specifically included：
Step 4.1) transport mechanism will transmit film layer when being sent to the fit body, and the double faced adhesive tape for putting glue component is together sent to
The slice applying machine bench；
The glue-line of double faced adhesive tape is bonded by step 4.2) slice applying machine bench with the unnecessary glue-line of band both sides respectively, and through receiving glue group
Part together winds the unnecessary glue-line of the double faced adhesive tape after fitting and band both sides.
21. the method according to claim 17 for preparing electromagnetic shielding piece, it is characterised in that the preparation method is also wrapped
Include：
The process of automatic clamping and placing material, is specifically included in step 1)：
Automatic clamping and placing material mechanism is moved to the first discharge mechanism or the second discharge mechanism of material volume to be replaced by step e) moving members
Locate, now automatic clamping and placing material mechanism passes through the second passage that can be between folding and unfolding baffle plate shut-off charging barrel and conveying barrel；
Material volume to be replaced is removed by manipulator by step f) automatic clamping and placing material mechanisms, and by material retractable gateway by it through conveying
Barrel delivers to discharging barrel, and afterwards, automatic clamping and placing material mechanism can folding and unfolding baffle plate shut-off discharging barrel and conveying barrel by the 3rd
Between passage；
Step g) automatic clamping and placing material mechanism controls second can folding and unfolding baffle plate open charging barrel and convey barrel between passage, and
Material volume is installed on the first discharge mechanism or the second discharge mechanism after conveying barrel by manipulator.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711050200.8A CN107825814A (en) | 2017-10-31 | 2017-10-31 | Automation integrated machine for preparing electromagnetic shielding piece and preparation method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711050200.8A CN107825814A (en) | 2017-10-31 | 2017-10-31 | Automation integrated machine for preparing electromagnetic shielding piece and preparation method thereof |
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| CN107825814A true CN107825814A (en) | 2018-03-23 |
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| CN109141717A (en) * | 2018-08-22 | 2019-01-04 | 三众机械设备（太仓）有限公司 | Broken magnetic Real time auto measure all-in-one machine |
| CN110001178A (en) * | 2019-05-05 | 2019-07-12 | 深圳市晶磁材料技术有限公司 | It is electromagnetically shielded the laminating splicing system and electromagnetic shielding piece production method of piece |
| CN110426998A (en) * | 2019-07-22 | 2019-11-08 | 上海舜师自动化科技有限公司 | A kind of material monitoring system |
| CN112046017A (en) * | 2020-08-25 | 2020-12-08 | 东莞市鼎通精密科技股份有限公司 | Shielding sheet forming device |
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Effective date of registration: 20190401 Address after: 201806 2-storey G District, No. 946 Huifu Road, Waigang Town, Jiading District, Shanghai Applicant after: Shanghai Wesco Electronic Materials Co., Ltd. Address before: Room 203, Building 3, 946 Huifu Road, Waigang Town, Jiading District, Shanghai, 201806 Applicant before: SHANGHAI LIANGZI HUIJING ELECTRONIC CO., LTD. |