CN107822192B - A kind of tobacco leaf feeding method improving cigarette composition uniformity - Google Patents
A kind of tobacco leaf feeding method improving cigarette composition uniformity Download PDFInfo
- Publication number
- CN107822192B CN107822192B CN201711006280.7A CN201711006280A CN107822192B CN 107822192 B CN107822192 B CN 107822192B CN 201711006280 A CN201711006280 A CN 201711006280A CN 107822192 B CN107822192 B CN 107822192B
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- China
- Prior art keywords
- class
- tobacco leaf
- feature
- plies
- leaf
- Prior art date
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- 241000208125 Nicotiana Species 0.000 title claims abstract description 48
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 48
- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000000203 mixture Substances 0.000 title claims abstract description 15
- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 14
- 239000002356 single layer Substances 0.000 claims abstract description 12
- 235000021050 feed intake Nutrition 0.000 claims abstract description 10
- 238000009472 formulation Methods 0.000 claims abstract description 7
- 229930013930 alkaloid Natural products 0.000 claims abstract description 5
- 150000003797 alkaloid derivatives Chemical class 0.000 claims abstract description 5
- 238000006243 chemical reaction Methods 0.000 claims abstract description 4
- 239000004575 stone Substances 0.000 claims description 19
- 239000010410 layer Substances 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000010586 diagram Methods 0.000 description 2
- 239000003205 fragrance Substances 0.000 description 2
- 230000007794 irritation Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
- 210000000697 sensory organ Anatomy 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/18—Other treatment of leaves, e.g. puffing, crimpling, cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
- B01F35/881—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacture Of Tobacco Products (AREA)
Abstract
The present invention provides a kind of tobacco leaf feeding method for improving cigarette composition uniformity, comprising the following steps: 1) each tobacco leaf degree in tobacco formulation is divided into three classes according to organoleptic attribute: feature main body class A, feature assisted class B and feature coordinate class C；(2) feeding sequence between " class " is determined according to the total amount of each " class " and tobacco leaf aggregate relation: it is respectively Ma, Mb and Mc that setting feature main body class A, feature assisted class B and feature, which coordinate the weight of class C, the weight of three classes is converted as proportionate relationship a:b:c, it is integer ratio according to the conversion that rounds up, ratio value maximum " class " ranked second position and feed intake, ratio value the smallest " class " ranked third position and feed intake, at ratio value among " class " ranked first position and feed intake；(3) by way of adjusting leaf storing cabinet single layer spread material surface product, guarantee " class " three in each vertical cross section be in equal proportions or it is close；(4) tobacco leaf feeds intake according to the sequence of total alkaloid content from high to low.This method improves the uniformity of tobacco leaf mixing, keeps subsequent technique production uniformity higher.
Description
Technical field
The present invention relates to technical field of cigarette production, specifically a kind of tobacco leaf side of feeding intake for improving cigarette composition uniformity
Method.
Background technique
In the prior art, it mainly feeds intake in such a way that tobacco leaf degree feeds intake at random come tissue tobacco leaf, the later period passes through pipe tobacco
The pipe tobacco that flavoring stores link mixes to realize comprehensive uniformity.But from the point of view of existing actual conditions, production of cigarettes real process
In there is sense organ and the unstable situation of chemical component in various degree.To further increase the stability for producing uniformity and product,
A kind of characteristic progress sequence according to raw tobacco material in the formula rule that feeds intake need be formulated and carry out Instructing manufacture, to improve tobacco leaf mixing
Uniformity, so as to after subsequent technique produces uniformity it is higher.
Summary of the invention
In view of the above deficiencies, the present invention provides a kind of tobacco leaf feeding method for improving cigarette composition uniformity, can effectively mention
High production of cigarettes is formulated uniformity.
Above-mentioned purpose is achieved through the following technical solutions:
A kind of tobacco leaf feeding method improving cigarette composition uniformity, comprising the following steps: (1) will be each in tobacco formulation
Tobacco leaf degree is divided into three classes according to organoleptic attribute: feature main body class A, feature assisted class B and feature coordinate class C；(2) according to each
The total amount of " class " and tobacco leaf aggregate relation determine the feeding sequence between " class ": setting feature main body class A, feature assisted class B and
The weight that feature coordinates class C is respectively Ma, Mb and Mc, and the weight of three classes is converted as proportionate relationship a:b:c, according to rounding up
Conversion is integer ratio, and ratio value maximum " class " ranked second position and feed intake, and ratio value the smallest " class " ranked third position and feed intake, ratio
" class " among at value ranked first position and feed intake；(3) by way of adjusting leaf storing cabinet single layer spread material surface product, guarantee each vertical cross section
In three " classes " be in equal proportions or it is close；(4) tobacco leaf feeds intake according to the sequence of total alkaloid content from high to low.
Further, the step (3) specifically: by adjusting leaf storing cabinet single layer spread material surface product S, make three " class " numbers of plies
Minimum common divisor is integer layer, guarantees each section three " class " proportions constant, and circular is as follows:
1) tobacco leaf total amount=S0*M*N0=K*S0* M* (Ya+Yb+Yc) can extrapolate Yc=by Ya:Yb:Yc=a:b:c
N0*c/K*(a+b+c)；
Wherein, S0Leaf storing cabinet single layer spread material surface product under regular situation；
N0The total number of plies of practical stone that feeding sequence produces before not determining；
Unit area tobacco leaf weight in every layer of M-；
K- area adjustment factor, generally between 0.8-1.2；
The Ya-A class stone number of plies；
The Yb-B class stone number of plies；
The Yc-C class stone number of plies；
2) the true defining K value in such a way that Yc is rounded, and then the value of determining Ya and Yb again.
The present invention determines the feeding sequence of all kinds of tobacco leaves by the way that known formulations tobacco leaf degree is divided into three classes, so
Afterwards by way of adjusting leaf storing cabinet single layer spread material surface product, guarantee " class " three in each vertical cross section be in equal proportions or it is close, i.e.,
It can guarantee each section three " class " proportions constant, tobacco leaf feeds intake in descending order according to total alkaloid in last each " class ", can
It realizes and carrys out Instructing manufacture according to the characteristic progress sequence of raw tobacco material in the formula rule that feeds intake, improve the uniformity of tobacco leaf mixing.
Detailed description of the invention
Fig. 1 is using stone schematic diagram of the method for the present invention tobacco leaf in cabinet.
Specific embodiment
Below in conjunction with the attached drawing in the present invention, the technical solution in the present invention is clearly and completely described.
The present invention provides a kind of tobacco leaf feeding method for improving cigarette composition uniformity, comprising the following steps:
(1) in tobacco formulation " class " division: by known formulations tobacco leaf degree be divided into feature main body class A, feature assist
Class B and feature coordinate class C；
(2) determination of " class " feeding sequence: setting feature main body class A, feature assisted class B and feature coordinate the weight of class C
The weight of three classes is converted as proportionate relationship a:b:c, is integer ratio according to the conversion that rounds up by respectively Ma, Mb and Mc, than
Example value maximum " class " ranked second position and feed intake, and ratio value the smallest " class " ranked third position and feed intake, at ratio value among " class " arrange
First feeds intake；
(3) guarantee three " classes " in each vertical cross section be in equal proportions or similar ply sequence determines: store by adjusting
Leaf cabinet single layer spread material surface product S is integer come the number of plies for realizing each " class ", to guarantee the ratio of " class " three in each vertical cross section
Example relationship is kept constant or close to (number of plies being caused to change automatically after area change, because total amount is constant.)
Specifically, making the minimum common divisor of three " class " numbers of plies is integer layer by adjusting leaf storing cabinet single layer spread material surface product S,
Guarantee each section three " class " proportions constant in this way), circular is as follows:
1) tobacco leaf total amount=S0*M*N0=K*S0* M* (Ya+Yb+Yc) can extrapolate Yc=by Ya:Yb:Yc=a:b:c
N0*c/K*(a+b+c)；
Wherein, S0Leaf storing cabinet single layer spread material surface product under regular situation；
N0The total number of plies of practical stone that feeding sequence produces before not determining；
Unit area tobacco leaf weight in every layer of M-；
K- area adjustment factor, generally between 0.8-1.2；
The Ya-A class stone number of plies；
The Yb-B class stone number of plies；
The Yc-C class stone number of plies；
2) the true defining K value in such a way that Yc is rounded, and then the value of determining Ya and Yb again.
(4) tobacco leaf feeds intake in descending order according to total alkaloid in each " class ".
For example:
Fig. 1 is stone schematic diagram of the tobacco leaf in cabinet.Left and right is back and forth the stone of same layer tobacco leaf, is from the bottom up one layer
The increase stone of layer.
By taking certain tobacco leaf formulation as an example
(1) tobacco leaf point " class "
According to this method it is found that the ratio of feature main body class A is 65%, the ratio of feature assisted class B is 20%, feature association
The ratio of tone category C is 15%, Ya:Yb:Yc=a:b:c=65%:20%:20%.
(2) area adjustment factor and the stone number of plies
The former total number of plies (N of stone0) value be 18 layers, then Yc=18*15%/(65%+20%+15%)/K=2.7/K, Yc take
Whole be 3, K value is then 0.9, i.e., leaf storing cabinet single layer spread material surface product is original 0.9 times, can calculate Ya and Yb is respectively 13 and 4,
The total number of plies of stone is 20.
(3) tobacco leaf feeding sequence
According to this method, its feeding sequence is successively characterized assisted class B (successively serial number 10,2,12,4), feature main body class
A (successively serial number 8,9,3,6,11,13,14,15,16,17,18,19,20), feature coordinate class C (successively serial number 7,1,5).
In actual production according to this method laying after, subsequent tobacco leaf passes through a series of processing, originally feeds intake and former feeding mode
The cigarette product of lower production carries out sensory evaluation comparison, this feeding mode organoleptic indicator CV% is lower, and quality uniformity is more preferable.Tool
The CV% value that body shows as fragrance, pleasant impression and irritation index reduces, and the CV% of gloss, coordination and miscellaneous gas index is close, data
It is as shown in the table:
1 present invention of table is compared with prior art organoleptic indicator CV%
| CV% | Gloss | Fragrance | Harmony | Miscellaneous gas | Irritation | Pleasant impression |
| The prior art | 0 | 7.52 | 0 | 3.45 | 5.35 | 6.31 |
| The present invention | 0 | 3.45 | 0 | 3.21 | 2.78 | 4.23 |
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
Belong to those skilled in the art in the technical scope disclosed by the present invention, any changes or substitutions that can be easily thought of, all answers
It is included within the scope of the present invention.Therefore, protection scope of the present invention should be subject to the protection scope in claims.
Claims (1)
1. a kind of tobacco leaf feeding method for improving cigarette composition uniformity, it is characterised in that include the following steps:
(1) each tobacco leaf degree in tobacco formulation is divided into three classes according to organoleptic attribute: feature main body class A, feature assisted class B
Coordinate class C with feature；
(2) feeding sequence between " class " is determined according to the total amount of each " class " and tobacco leaf aggregate relation: setting feature main body class A,
It is respectively Ma, Mb and Mc that feature assisted class B and feature, which coordinate the weight of class C, and the weight of three classes is converted as proportionate relationship a:b:
C, according to rounding up, conversion is integer ratio, and ratio value maximum " class " ranked second position and feed intake, ratio value the smallest " class " row
Third position feeds intake, at ratio value among " class " ranked first position and feed intake；
(3) by way of adjusting leaf storing cabinet single layer spread material surface product, guarantee " class " three in each vertical cross section be in equal proportions or phase
Closely；
(4) tobacco leaf feeds intake according to the sequence of total alkaloid content from high to low；
The step (3) specifically: by adjusting leaf storing cabinet single layer spread material surface product S, the minimum common divisor of three " class " numbers of plies is made to be
Integer layer guarantees each section three " class " proportions constant, and circular is as follows:
1) tobacco leaf total amount=S0*M*N0=K*S0* M* (Ya+Yb+Yc) can extrapolate Yc=N by Ya:Yb:Yc=a:b:c0*c/K*
(a+b+c)；
Wherein, S0Leaf storing cabinet single layer spread material surface product under regular situation；
N0The total number of plies of practical stone that feeding sequence produces before not determining；
Unit area tobacco leaf weight in every layer of M-；
K- area adjustment factor, between 0.8-1.2；
The Ya-A class stone number of plies；
The Yb-B class stone number of plies；
The Yc-C class stone number of plies；
2) the true defining K value in such a way that Yc is rounded, and then the value of determining Ya and Yb again.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711006280.7A CN107822192B (en) | 2017-10-25 | 2017-10-25 | A kind of tobacco leaf feeding method improving cigarette composition uniformity |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711006280.7A CN107822192B (en) | 2017-10-25 | 2017-10-25 | A kind of tobacco leaf feeding method improving cigarette composition uniformity |
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| Publication Number | Publication Date |
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| CN107822192A CN107822192A (en) | 2018-03-23 |
| CN107822192B true CN107822192B (en) | 2019-10-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201711006280.7A Active CN107822192B (en) | 2017-10-25 | 2017-10-25 | A kind of tobacco leaf feeding method improving cigarette composition uniformity |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110122914B (en) * | 2019-05-05 | 2022-04-19 | 河南中烟工业有限责任公司 | Formula threshing and redrying processing method of layered feeding |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104432474B (en) * | 2014-11-26 | 2016-08-24 | 华环国际烟草有限公司 | A kind of regulate and control tobacco formulation uniformity method |
| CN104983051A (en) * | 2015-06-05 | 2015-10-21 | 湖北中烟工业有限责任公司 | Redrying processing method of single-level primarily-dried tobacco |
| CN105124731B (en) * | 2015-09-14 | 2017-03-01 | 上海创和亿电子科技发展有限公司 | Nicotiana tabacum L. homogenizes the interval division methods of regulation and control |
| US10834956B2 (en) * | 2015-11-27 | 2020-11-17 | Philip Morris Products S.A. | Homogenized tobacco material production line and method for inline production of homogenized tobacco material |
| CN105996110B (en) * | 2016-06-21 | 2017-08-01 | 四川威斯派克科技有限公司 | The Calculate Ways that nicotine homogenizes |
| CN106418658A (en) * | 2016-09-29 | 2017-02-22 | 红云红河烟草(集团)有限责任公司 | Method for matching based on cut tobacco size specification |
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