CN107822192A - A kind of tobacco leaf feeding method for improving cigarette composition uniformity - Google Patents
A kind of tobacco leaf feeding method for improving cigarette composition uniformity Download PDFInfo
- Publication number
- CN107822192A CN107822192A CN201711006280.7A CN201711006280A CN107822192A CN 107822192 A CN107822192 A CN 107822192A CN 201711006280 A CN201711006280 A CN 201711006280A CN 107822192 A CN107822192 A CN 107822192A
- Authority
- CN
- China
- Prior art keywords
- class
- tobacco leaf
- feature
- plies
- leaf
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 241000208125 Nicotiana Species 0.000 title claims abstract description 49
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 49
- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000000203 mixture Substances 0.000 title claims abstract description 17
- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 claims abstract description 12
- 235000021050 feed intake Nutrition 0.000 claims abstract description 10
- 238000006243 chemical reaction Methods 0.000 claims abstract description 7
- 238000009472 formulation Methods 0.000 claims abstract description 7
- 229930013930 alkaloid Natural products 0.000 claims abstract description 5
- 150000003797 alkaloid derivatives Chemical class 0.000 claims abstract description 5
- 239000004575 stone Substances 0.000 claims description 19
- 238000010586 diagram Methods 0.000 description 2
- 239000003205 fragrance Substances 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
- 210000000697 sensory organ Anatomy 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/18—Other treatment of leaves, e.g. puffing, crimpling, cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
- B01F35/881—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacture Of Tobacco Products (AREA)
Abstract
The present invention provides a kind of tobacco leaf feeding method for improving cigarette composition uniformity, comprises the following steps:1) each tobacco leaf degree in tobacco formulation is divided into three classes according to organoleptic attribute:Feature main body class A, feature assisted class B and feature coordinate class C;(2) feeding sequence between " class " is determined according to the total amount of each " class " and tobacco leaf aggregate relation:The weight that setting feature main body class A, feature assisted class B and feature coordinate class C is respectively Ma, Mb and Mc, is proportionate relationship a by the weight conversion of three classes:b:C, according to rounding up, conversion be integer ratio, and ratio value maximum " class " ranked second position and feed intake, and " class " of ratio value minimum ranked third position and feed intake, at ratio value among " class " ranked first position and feed intake;(3) by way of adjusting leaf storing cabinet individual layer spread material surface product, ensure " class " three in each vertical cross section be in equal proportions or it is close;(4) tobacco leaf feeds intake according to the order of total alkaloid content from high to low.This method improves the uniformity of tobacco leaf mixing, makes subsequent technique production uniformity higher.
Description
Technical field
The present invention relates to technical field of cigarette production, specifically a kind of tobacco leaf side of feeding intake for improving cigarette composition uniformity
Method.
Background technology
In the prior art, mainly fed intake by the way of tobacco leaf degree feeds intake at random come tissue tobacco leaf, the later stage passes through pipe tobacco
The pipe tobacco of perfuming storage link is mixed to realize comprehensive uniformity.But from the point of view of existing actual conditions, production of cigarettes real process
In sense organ and the unstable situation of chemical composition in various degree be present.Further to improve production uniformity and the stability of product,
A kind of characteristic progress order rule that feeds intake according to raw tobacco material in formula need be formulated and carry out Instructing manufacture, to improve tobacco leaf mixing
Uniformity, so that uniformity is higher after being produced by subsequent technique.
The content of the invention
For above-mentioned deficiency, the present invention provides a kind of tobacco leaf feeding method for improving cigarette composition uniformity, can effectively carry
High production of cigarettes is formulated uniformity.
Above-mentioned purpose is achieved through the following technical solutions:
A kind of tobacco leaf feeding method for improving cigarette composition uniformity, comprises the following steps:(1) will be each in tobacco formulation
Tobacco leaf degree is divided into three classes according to organoleptic attribute:Feature main body class A, feature assisted class B and feature coordinate class C;(2) according to each
The total amount of " class " and tobacco leaf aggregate relation determine the feeding sequence between " class ":Set feature main body class A, feature assisted class B and
The weight that feature coordinates class C is respectively Ma, Mb and Mc, is proportionate relationship a by the weight conversion of three classes:b:C, according to rounding up
Convert and ranked second position for integer ratio, ratio value maximum " class " and feed intake, ratio value minimum " class " ranked third position and feed intake, ratio
" class " among at value ranked first position and feed intake;(3) by way of adjusting leaf storing cabinet individual layer spread material surface product, each vertical cross section is ensured
In three " classes " be in equal proportions or it is close;(4) tobacco leaf feeds intake according to the order of total alkaloid content from high to low.
Further, the step (3) is specially:S is accumulated by adjusting leaf storing cabinet individual layer spread material surface, makes three " class " numbers of plies
Minimum common divisor is integer layer, ensures each section three " class " proportions constant, and circular is as follows:
1) tobacco leaf total amount=S0*M*N0=K*S0* M* (Ya+Yb+Yc), by Ya:Yb:Yc=a:b:C can extrapolate Yc=
N0*c/K*(a+b+c);
Wherein, S0Leaf storing cabinet individual layer spread material surface is accumulated under-regular situation;
N0The total number of plies of actual stone of production before-feeding sequence does not determine;
Unit area tobacco leaf weight in every layer of M-;
K- area adjustment factors, typically between 0.8-1.2;
The Ya-A class stone numbers of plies;
The Yb-B class stone numbers of plies;
The Yc-C class stone numbers of plies;
2) the true defining K value by way of Yc is rounded, and then determine Ya and Yb value again.
The present invention determines the feeding sequence of all kinds of tobacco leaves by the way that known formulations tobacco leaf degree is divided into three classes, so
Afterwards by way of adjusting leaf storing cabinet individual layer spread material surface product, ensure " class " three in each vertical cross section be in equal proportions or it is close, i.e.,
Each section three " class " proportions constant can be ensured, tobacco leaf feeds intake in descending order according to total alkaloid in last each " class ", can
Realize and carry out Instructing manufacture according to the characteristic progress order of raw tobacco material in the formula rule that feeds intake, improve the uniformity of tobacco leaf mixing.
Brief description of the drawings
Fig. 1 is to use stone schematic diagram of the inventive method tobacco leaf in cabinet.
Embodiment
Below in conjunction with the accompanying drawing in the present invention, the technical scheme in the present invention is clearly and completely described.
The present invention provides a kind of tobacco leaf feeding method for improving cigarette composition uniformity, comprises the following steps:
(1) in tobacco formulation " class " division:Known formulations tobacco leaf degree is divided into feature main body class A, feature auxiliary
Class B and feature coordinate class C;
(2) determination of " class " feeding sequence:Set the weight that feature main body class A, feature assisted class B and feature coordinate class C
Respectively Ma, Mb and Mc, it is proportionate relationship a by the weight conversion of three classes:b:C, according to rounding up, conversion is integer ratio, than
Example value maximum " class " ranked second position and feed intake, and ratio value minimum " class " ranked third position and feed intake, at ratio value among " class " arrange
First feeds intake;
(3) ensure three " classes " in each vertical cross section be in equal proportions or similar ply sequence determines:Store by adjusting
Leaf cabinet individual layer spread material surface accumulates S to realize that the number of plies of each " class " is integer, to ensure the ratio of " class " three in each vertical cross section
Example relation keeps constant or close to (automatically the number of plies being caused to change after area change, because total amount is constant.)
Specifically, accumulating S by adjusting leaf storing cabinet individual layer spread material surface, the minimum common divisor for making three " class " numbers of plies is integer layer,
So ensure each section three " class " proportions constant), circular is as follows:
1) tobacco leaf total amount=S0*M*N0=K*S0* M* (Ya+Yb+Yc), by Ya:Yb:Yc=a:b:C can extrapolate Yc=
N0*c/K*(a+b+c);
Wherein, S0Leaf storing cabinet individual layer spread material surface is accumulated under-regular situation;
N0The total number of plies of actual stone of production before-feeding sequence does not determine;
Unit area tobacco leaf weight in every layer of M-;
K- area adjustment factors, typically between 0.8-1.2;
The Ya-A class stone numbers of plies;
The Yb-B class stone numbers of plies;
The Yc-C class stone numbers of plies;
2) the true defining K value by way of Yc is rounded, and then determine Ya and Yb value again.
(4) tobacco leaf feeds intake in descending order according to total alkaloid in each " class ".
Illustrate:
Fig. 1 is stone schematic diagram of the tobacco leaf in cabinet.Left and right is back and forth the stone of same layer tobacco leaf, is from the bottom up one layer
The increase stone of layer.
By taking certain tobacco leaf formulation as an example
(1) tobacco leaf point " class "
Understood according to this method, feature main body class A ratio is 65%, and feature assisted class B ratio is 20%, feature association
Tone category C ratio is 15%, Ya:Yb:Yc=a:b:C=65%:20%:20%.
(2) area adjustment factor and the stone number of plies
The former total number of plies (N of stone0) value be 18 layers, then Yc=18*15%/(65%+20%+15%)/K=2.7/K, Yc take
Whole is that 3, K values are then 0.9, i.e. leaf storing cabinet individual layer spread material surface product is original 0.9 times, and it is respectively 13 and 4 that can calculate Ya and Yb,
The total number of plies of stone is 20.
(3) tobacco leaf feeding sequence
According to this method, its feeding sequence is characterized assisted class B (serial number 10,2,12,4 successively), feature main body class successively
A (serial number 8,9,3,6,11,13,14,15,16,17,18,19,20 successively), feature coordinate class C (serial number 7,1,5 successively).
In actual production according to this method laying after, follow-up tobacco leaf passes through a series of processing, originally feeds intake and former feeding mode
The cigarette product of lower production carries out sensory evaluation contrast, and this feeding mode organoleptic indicator CV% is lower, and quality uniformity is more preferable.Tool
The CV% values that body shows as fragrance, pleasant impression and excitant index are reduced, and the CV% of gloss, coordination and miscellaneous gas index is approached, data
It is as shown in the table:
The present invention of table 1 and prior art organoleptic indicator CV% contrast
CV% | Gloss | Fragrance | Harmony | Miscellaneous gas | Excitant | Pleasant impression |
Prior art | 0 | 7.52 | 0 | 3.45 | 5.35 | 6.31 |
The present invention | 0 | 3.45 | 0 | 3.21 | 2.78 | 4.23 |
The foregoing is only a specific embodiment of the invention, but protection scope of the present invention is not limited thereto, any
Belong to those skilled in the art the invention discloses technical scope in, the change or replacement that can readily occur in, all should
It is included within the scope of the present invention.Therefore, protection scope of the present invention should be defined by scope of the claims.
Claims (2)
1. a kind of tobacco leaf feeding method for improving cigarette composition uniformity, it is characterised in that comprise the following steps:
(1) each tobacco leaf degree in tobacco formulation is divided into three classes according to organoleptic attribute:Feature main body class A, feature assisted class B
Coordinate class C with feature;
(2) feeding sequence between " class " is determined according to the total amount of each " class " and tobacco leaf aggregate relation:Setting feature main body class A,
The weight that feature assisted class B and feature coordinate class C is respectively Ma, Mb and Mc, is proportionate relationship a by the weight conversion of three classes:b:
C, it is integer ratio according to the conversion that rounds up, ratio value maximum " class " ranked second position and feed intake, minimum " class " row of ratio value
3rd feeds intake, at ratio value among " class " ranked first position and feed intake;
(3) by way of adjusting leaf storing cabinet individual layer spread material surface product, ensure " class " three in each vertical cross section be in equal proportions or phase
Closely;
(4) tobacco leaf feeds intake according to the order of total alkaloid content from high to low.
2. the tobacco leaf feeding method of cigarette composition uniformity is improved as claimed in claim 1, it is characterised in that the step (3)
Specially:S is accumulated by adjusting leaf storing cabinet individual layer spread material surface, the minimum common divisor for making three " class " numbers of plies is integer layer, is ensured each
Section three " class " proportions constant, circular are as follows:
1) tobacco leaf total amount=S0*M*N0=K*S0* M* (Ya+Yb+Yc), by Ya:Yb:Yc=a:b:C can extrapolate Yc=N0*c/K*
(a+b+c);
Wherein, S0Leaf storing cabinet individual layer spread material surface is accumulated under-regular situation;
N0The total number of plies of actual stone of production before-feeding sequence does not determine;
Unit area tobacco leaf weight in every layer of M-;
K- area adjustment factors, typically between 0.8-1.2;
The Ya-A class stone numbers of plies;
The Yb-B class stone numbers of plies;
The Yc-C class stone numbers of plies;
2) the true defining K value by way of Yc is rounded, and then determine Ya and Yb value again.
Priority Applications (1)
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CN201711006280.7A CN107822192B (en) | 2017-10-25 | 2017-10-25 | A kind of tobacco leaf feeding method improving cigarette composition uniformity |
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CN201711006280.7A CN107822192B (en) | 2017-10-25 | 2017-10-25 | A kind of tobacco leaf feeding method improving cigarette composition uniformity |
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CN107822192A true CN107822192A (en) | 2018-03-23 |
CN107822192B CN107822192B (en) | 2019-10-11 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110122914A (en) * | 2019-05-05 | 2019-08-16 | 河南中烟工业有限责任公司 | A kind of Recipe leaf beating redrying processing method that layer paving type feeds intake |
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CN104432474A (en) * | 2014-11-26 | 2015-03-25 | 华环国际烟草有限公司 | Tobacco formula uniformity regulating and controlling method |
CN104983051A (en) * | 2015-06-05 | 2015-10-21 | 湖北中烟工业有限责任公司 | Redrying processing method of single-level primarily-dried tobacco |
CN105124731A (en) * | 2015-09-14 | 2015-12-09 | 上海创和亿电子科技发展有限公司 | Tobacco homogenization regulation and control interval division method |
CN105996110A (en) * | 2016-06-21 | 2016-10-12 | 四川威斯派克科技有限公司 | Balancing method for nicotine homogenization |
CN106418658A (en) * | 2016-09-29 | 2017-02-22 | 红云红河烟草(集团)有限责任公司 | Method for matching based on cut tobacco size specification |
WO2017089589A1 (en) * | 2015-11-27 | 2017-06-01 | Philip Morris Products S.A. | Homogenized tobacco material production line and method for inline production of homogenized tobacco material |
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2017
- 2017-10-25 CN CN201711006280.7A patent/CN107822192B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104432474A (en) * | 2014-11-26 | 2015-03-25 | 华环国际烟草有限公司 | Tobacco formula uniformity regulating and controlling method |
CN104983051A (en) * | 2015-06-05 | 2015-10-21 | 湖北中烟工业有限责任公司 | Redrying processing method of single-level primarily-dried tobacco |
CN105124731A (en) * | 2015-09-14 | 2015-12-09 | 上海创和亿电子科技发展有限公司 | Tobacco homogenization regulation and control interval division method |
WO2017089589A1 (en) * | 2015-11-27 | 2017-06-01 | Philip Morris Products S.A. | Homogenized tobacco material production line and method for inline production of homogenized tobacco material |
CN105996110A (en) * | 2016-06-21 | 2016-10-12 | 四川威斯派克科技有限公司 | Balancing method for nicotine homogenization |
CN106418658A (en) * | 2016-09-29 | 2017-02-22 | 红云红河烟草(集团)有限责任公司 | Method for matching based on cut tobacco size specification |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110122914A (en) * | 2019-05-05 | 2019-08-16 | 河南中烟工业有限责任公司 | A kind of Recipe leaf beating redrying processing method that layer paving type feeds intake |
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