CN107806010A - A kind of assembled multiple tube seawater marine sand concrete bridge pier and preparation method - Google Patents

A kind of assembled multiple tube seawater marine sand concrete bridge pier and preparation method Download PDF

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CN107806010A
CN107806010A CN201711037936.1A CN201711037936A CN107806010A CN 107806010 A CN107806010 A CN 107806010A CN 201711037936 A CN201711037936 A CN 201711037936A CN 107806010 A CN107806010 A CN 107806010A
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sand concrete
multiple tube
column section
marine sand
seawater marine
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魏洋
柏佳文
端茂军
李国芬
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Nanjing Forestry University
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Nanjing Forestry University
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/02Piers; Abutments ; Protecting same against drifting ice
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges

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  • Structural Engineering (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

本发明公开了一种装配式复合管海水海砂混凝土桥墩,该结构由多个可叠加的复合管海水海砂混凝土立柱节段(100)组成,通过后张拉预应力将其连接为一体,其特征在于所述的复合管海水海砂混凝土桥墩立柱节段(100)由复合管(1)、海水海砂混凝土(2)、波纹管道(3)、预应力筋(4)、抗剪筋(7)共同构成,每两个复合管海水海砂混凝土桥墩立柱节段(100)接缝之间设置有一对及一对以上凸肋(6)和凹槽(5),凸肋(6)和凹槽(5)之间通过胶结材料后粘结,各个复合管海水海砂混凝土桥墩立柱节段(100)沿高度方向设置有波纹管道(3),一根及一根以上预应力筋(4)贯穿设置于每一立柱节段的波纹管道(3)内。本发明具有耐久性好、承载力高、耐腐蚀性好、材料易取、有利于可持续发展等优点,同时,结构具有可规模化预制、运输,安装方便、施工工期短、耗能低、环境污染小,可适用于海洋工程结构建设。

The invention discloses an assembled composite pipe seawater sea-sand concrete bridge pier. The structure is composed of a plurality of superimposed composite pipe seawater sea-sand concrete column segments (100), which are connected as a whole through post-tensioning and prestressing. It is characterized in that the composite pipe seawater sea sand concrete pier column segment (100) is composed of composite pipe (1), seawater sea sand concrete (2), corrugated pipe (3), prestressed reinforcement (4), shear reinforcement (7) Composed together, a pair or more than one pair of convex ribs (6) and grooves (5) are arranged between the joints of every two composite pipe seawater sea sand concrete pier column segments (100), and the convex ribs (6) and the groove (5) are bonded by cementing materials, and each composite pipe seawater sea sand concrete pier column segment (100) is provided with a corrugated pipe (3) along the height direction, and one or more prestressed tendons ( 4) Run through the corrugated pipe (3) arranged in each column segment. The invention has the advantages of good durability, high bearing capacity, good corrosion resistance, easy access to materials, and is conducive to sustainable development. At the same time, the structure has the advantages of large-scale prefabrication, transportation, convenient installation, short construction period, low energy consumption, The environmental pollution is small, and it can be applied to the construction of marine engineering structures.

Description

一种装配式复合管海水海砂混凝土桥墩及制作方法A prefabricated composite pipe seawater sea sand concrete bridge pier and its manufacturing method

技术领域technical field

本发明属于土木建筑结构技术领域,具体涉及一种装配式复合管海水海砂混凝土桥墩及制作方法。The invention belongs to the technical field of civil engineering structures, and in particular relates to an assembled composite pipe seawater sea sand concrete bridge pier and a manufacturing method thereof.

背景技术Background technique

近年来,随着材料科学的不断发展和桥梁设计技术的进步,桥梁施工中追求短工期、高效率、高质量、低污染已成为新的发展趋势。在我国,桥梁上部结构的预制装配化技术已经相当成熟,而下部结构的预制仍然处于初步阶段,桥墩的装配式经验不足。相较于现浇的传统施工方式,装配式桥墩具有施工占地面积小,对环境污染小,且施工周期短,安全性高等优点。In recent years, with the continuous development of material science and the progress of bridge design technology, the pursuit of short construction period, high efficiency, high quality and low pollution has become a new development trend in bridge construction. In our country, the prefabrication technology of the bridge superstructure is quite mature, but the prefabrication of the substructure is still in the preliminary stage, and the experience in the assembly of bridge piers is insufficient. Compared with the traditional cast-in-place construction method, the prefabricated bridge pier has the advantages of small construction area, less environmental pollution, short construction period and high safety.

随着工程建设量的不断增加,海水海砂资源化的趋势愈来愈明显,但近海及海洋工程建设将面临苛刻的自然腐蚀环境,海水海砂中的氯化物以及硫酸盐等会加快混凝土中钢筋锈蚀,对混凝土耐久性有负面影响,制约了海水海砂在混凝土中的应用。若采用传统的淡水河沙为原材料,其开发和运输成本等极大地约束了海洋工程建设的发展,且综合效益低。With the continuous increase of engineering construction, the trend of seawater and sea sand resources is becoming more and more obvious. However, offshore and marine engineering construction will face harsh natural corrosion environments. Chlorides and sulfates in sea water and sea sand will accelerate the degradation of concrete. The corrosion of steel bars has a negative impact on the durability of concrete, which restricts the application of seawater and sea sand in concrete. If traditional freshwater river sand is used as raw material, its development and transportation costs will greatly restrict the development of marine engineering construction, and the comprehensive benefits will be low.

传统的钢管混凝土具有承载能力高,延性好等特点,被广泛应用于普通环境结构中。然而,将海水海砂混凝土替代普通混凝土后,钢管势必面临在高浓度的氯离子的环境中腐蚀的问题,这是钢管混凝土在海洋工程中应用的亟需解决的。为此,工程界从材料净化和防护的角度出发,提出了海砂淡化、添加阻锈剂、钢筋防护等阻锈措施,但是这些方法在不改变结构性能的条件下大大增加了工程造价,并不能从根本上避免锈蚀问题,保证结构的耐久性。Traditional CFST has the characteristics of high bearing capacity and good ductility, and is widely used in ordinary environmental structures. However, after replacing ordinary concrete with seawater and sea sand concrete, the steel pipe will inevitably face the problem of corrosion in the environment of high concentration of chloride ions, which is an urgent need to be solved for the application of concrete filled steel pipe in marine engineering. For this reason, from the perspective of material purification and protection, the engineering community has proposed rust prevention measures such as sea sand desalination, adding rust inhibitors, and steel reinforcement protection. However, these methods greatly increase the project cost without changing the structural performance. The corrosion problem cannot be fundamentally avoided and the durability of the structure can be guaranteed.

纤维增强复合材料(FRP)是由纤维材料与树脂基体组成,具有很强的耐腐蚀能力和很好的可设计性,同时还有轻质、高强等优点,它可与传统材料(混凝土、钢材、木材等)通过合理的组合形式共同受力,常用的纤维类型有玻璃纤维、碳纤维、芳纶纤维、玄武岩纤维等。Fiber reinforced composite (FRP) is composed of fiber material and resin matrix, which has strong corrosion resistance and good designability, and also has the advantages of light weight and high strength. It can be compared with traditional materials (concrete, steel, etc.) , wood, etc.) are jointly stressed through a reasonable combination. The commonly used fiber types are glass fiber, carbon fiber, aramid fiber, basalt fiber, etc.

发明内容Contents of the invention

本发明的目的是提供一种装配式复合管海水海砂混凝土桥墩及制作方法,装配式桥墩结构解决了传统现浇施工桥墩占地面面积大、施工周期长、环境污染严重、安全性差、效率低等缺陷,复合海水海砂混凝土桥墩结构,使用纤维增强复合材料(FRP),从根本上避免了普通钢管混凝土在潮湿、高氯离子浓度环境中钢管锈蚀的问题,解决了钢管易屈曲、结构耐久性差等技术缺陷。充分利用了丰富的海水海砂资源,节约成本,给海洋工程的建设带来了巨大的综合效益。The purpose of the present invention is to provide a prefabricated composite pipe seawater sea sand concrete bridge pier and its manufacturing method. The prefabricated pier structure solves the problems of traditional cast-in-place construction pier with large ground area, long construction period, serious environmental pollution, poor safety and low efficiency. and other defects, the composite seawater sea sand concrete pier structure, using fiber reinforced composite (FRP), fundamentally avoids the corrosion of ordinary steel pipe concrete in humid and high chloride ion concentration environments, and solves the problem of easy buckling of steel pipes and durable structures Poor performance and other technical defects. It makes full use of abundant seawater and sea sand resources, saves costs, and brings huge comprehensive benefits to the construction of marine engineering.

本发明的技术方案为:一种装配式复合管海水海砂混凝土桥墩,该结构由多个可叠加的复合管海水海砂混凝土立柱节段组成,通过后张拉预应力将其连接为一体,其特征在于所述的复合管海水海砂混凝土桥墩立柱节段由复合管、海水海砂混凝土、波纹管道、预应力筋、抗剪筋共同构成,复合管由内纤维层、外纤维层分别粘结于钢管的内壁和外壁构成,复合管厚度由墩顶至墩底逐渐增加,每两个复合管海水海砂混凝土桥墩立柱节段接缝之间设置有一对及一对以上凸肋和凹槽,凸肋和凹槽的形状及尺寸相互匹配,起承插连接抗剪作用,凸肋和凹槽之间通过胶结材料后粘结,各个复合管海水海砂混凝土桥墩立柱节段沿高度方向设置有波纹管道,一根及一根以上预应力筋沿截面四周布置,并贯穿设置于每一立柱节段的波纹管道内,预应力筋一端固定设置在承台内部兼做定位件。The technical solution of the present invention is: an assembled composite pipe seawater sea sand concrete pier, the structure is composed of a plurality of superimposed composite pipe seawater sea sand concrete column segments, which are connected as a whole through post-tensioning and prestressing, It is characterized in that the composite pipe seawater sea-sand concrete bridge pier column section is composed of composite pipe, seawater sea-sand concrete, corrugated pipe, prestressed tendons, and shear reinforcement, and the composite pipe is composed of an inner fiber layer and an outer fiber layer. It is composed of the inner wall and outer wall of the steel pipe, and the thickness of the composite pipe gradually increases from the top of the pier to the bottom of the pier. A pair or more than one pair of convex ribs and grooves are arranged between the joints of each two composite pipe seawater sea sand concrete pier columns. , the shapes and sizes of the convex ribs and grooves match each other, and play the role of socket connection shear resistance. The convex ribs and grooves are bonded by cementing materials, and the column sections of each composite pipe seawater sea sand concrete pier are arranged along the height direction There are corrugated pipes, and one or more prestressed tendons are arranged around the cross-section and run through the corrugated pipes of each column segment. One end of the prestressed tendons is fixed inside the cap and serves as a positioning piece.

本发明结构中,各个复合管海水海砂混凝土桥墩立柱节段的连接部位不连续,所以在受纵向荷载时,复合管主要为内部的海水海砂混凝土提供环向约束作用,纵向抗弯主要由预应力筋承担,复合管由内纤维层、外纤维层分别粘结于钢管的内壁和外壁粘结复合而成,内纤维层、外纤维层为钢管提供增强受力的同时,为钢管提供耐腐蚀保护,复合管厚度由墩顶至墩底逐渐增加,有效增强墩底塑性铰区域混凝土的约束效果,除了海水海砂混凝土外,所有结构组成部分都采用耐腐蚀性材料,为直接应用海水海砂浇筑混凝土奠定技术基础。凸肋与凹槽及抗剪筋与连接孔道之间的相互承插,保证了化零为整的结构整体性,尤其是节段接缝处的抗剪承载能力。In the structure of the present invention, the connecting parts of the pier column sections of the seawater sea sand concrete of the composite pipes are discontinuous, so when subjected to longitudinal loads, the composite pipes mainly provide hoop restraint for the internal seawater sea sand concrete, and the longitudinal bending resistance is mainly composed of The prestressed tendon bears the composite pipe. The inner fiber layer and the outer fiber layer are respectively bonded to the inner wall and outer wall of the steel pipe. Corrosion protection, the thickness of the composite pipe gradually increases from the top of the pier to the bottom of the pier, which effectively enhances the confinement effect of the concrete in the plastic hinge area at the bottom of the pier. Except for seawater and sea sand concrete, all structural components are made of corrosion-resistant materials, which are suitable for direct application of seawater and seawater. Sand-cast concrete lays the technical foundation. The interfitting between convex ribs and grooves, as well as shear bars and connecting channels, ensures the structural integrity of the whole, especially the shear bearing capacity of the segmental joints.

所述的复合管海水海砂混凝土立柱节段的横截面形状为倒角矩形、圆形、椭圆形、或哑铃形,其各个立柱节段的外表面尺寸大小一致,对应齐整平滑。The cross-sectional shape of the composite pipe seawater sea-sand concrete column segment is chamfered rectangle, circle, ellipse, or dumbbell shape, and the outer surface of each column segment has the same size and is neat and smooth.

所述的内纤维层和外纤维层可为玻璃纤维、碳纤维、芳纶纤维、玄武岩纤维中的一种或其中几种的混杂而成,纤维方向与构件轴线方向夹角介于0~90°之间,粘结胶采用环氧树脂胶,采用手糊压层工艺、真空辅助成型工艺或机械缠绕工艺实现与钢管内、外壁的粘结复合。The inner fiber layer and the outer fiber layer can be made of glass fiber, carbon fiber, aramid fiber, basalt fiber or a mixture of several of them, and the angle between the fiber direction and the component axis direction is between 0° and 90° In between, the bonding glue is epoxy resin glue, and the bonding and compounding with the inner and outer walls of the steel pipe is realized by hand lay-up lamination process, vacuum assisted forming process or mechanical winding process.

所述的海水海砂混凝土以海水和海砂为原料,添加水泥、碎石、减水剂、膨胀剂配制而成,海水和海砂可就地取材进行结构预制,减少了材料的运输成本,显著节约了海洋工程的工期、成本和自然资源,大大降低了工程建造过程中的碳排放量,有利于可持续发展。The seawater and sea sand concrete is prepared by using sea water and sea sand as raw materials, adding cement, gravel, water reducer, and expansion agent. The sea water and sea sand can be prefabricated with local materials, which reduces the transportation cost of materials. It significantly saves the construction period, cost and natural resources of marine engineering, greatly reduces the carbon emissions in the process of engineering construction, and is conducive to sustainable development.

所述的波纹管道为橡胶、塑料或复合材料制作,其在各个立柱节段上的平面位置与尺寸相同并相互对应。The corrugated pipe is made of rubber, plastic or composite material, and its plane position and size on each column segment are the same and correspond to each other.

所述的抗剪筋为一根及一根以上不锈钢筋、不锈钢管、复合材料筋、复合材料管、纤维与钢复合筋或纤维与钢复合管,锚固于每个立柱节段的凸肋之中,锚固长度大于凸肋的高度,对应立柱节段的凹槽中设置有抗剪筋连接孔道,连接孔道尺寸大于等于抗剪筋尺寸,抗剪筋与连接孔道通过胶结材料后锚固。The shear reinforcement is one or more than one stainless steel reinforcement, stainless steel pipe, composite material reinforcement, composite material pipe, fiber and steel composite reinforcement or fiber and steel composite pipe, anchored between the convex ribs of each column segment Among them, the anchorage length is greater than the height of the convex rib, and the groove corresponding to the column segment is provided with a connecting channel for the shear reinforcement. The size of the connecting channel is greater than or equal to the size of the shear reinforcement. The shear reinforcement and the connecting channel are anchored after passing through the cementing material.

所述的预应力筋为复合材料筋、复合材料索、复合材料与钢复合筋、复合材料与钢复合索。The prestressed tendons are composite material tendons, composite material cables, composite material and steel composite reinforcement, composite material and steel composite cables.

所述的胶结材料为树脂基胶结材料或水泥基胶结材料中的一种。The cementing material is one of resin-based cementing material or cement-based cementing material.

一种装配式复合管海水海砂混凝土桥墩的制作方法,其特征在于,至少包括下述步骤:A method for manufacturing an assembled composite pipe seawater sea sand concrete pier is characterized in that it at least includes the following steps:

A.预制立柱节段:按照预定的截面形状与尺寸预制多个复合管海水海砂混凝土立柱节段,预制时,首先加工需求厚度的钢管,按照预定角度和层数粘结内纤维层和外纤维层形成复合管,以预定配合比浇筑、养护海水海砂混凝土,得到复合管海水海砂混凝土立柱节段,每两个复合管海水海砂混凝土桥墩立柱节段接缝之间设置有一对及一对以上凸肋和凹槽,凸肋和凹槽的形状及尺寸相互匹配,预制时,设置波纹管道与抗剪筋,抗剪筋锚固于每个立柱节段的凸肋之中。A. Prefabricated column segment: Prefabricate multiple composite pipe seawater sea sand concrete column segments according to the predetermined cross-sectional shape and size. When prefabricating, first process the steel pipe with the required thickness, and bond the inner fiber layer and the outer layer according to the predetermined angle and number of layers. The fiber layer forms a composite pipe, pouring and curing seawater sea-sand concrete with a predetermined mix ratio to obtain a composite pipe seawater sea-sand concrete column segment, and a pair of joints and More than one pair of convex ribs and grooves, the shape and size of the convex ribs and grooves match each other. During prefabrication, corrugated pipes and shear reinforcements are arranged, and the shear reinforcements are anchored in the convex ribs of each column segment.

B.布置预应力筋:提前将预应力筋的一端固定在承台连接平面内,兼做定位件,为立柱节段现场装配时节段连接提供精准定位,预应力筋贯穿设置于每一立柱节段的波纹管道内。B. Arrangement of prestressed tendons: fix one end of the prestressed tendons in advance in the connection plane of the cap platform, and also serve as a positioning part to provide accurate positioning for the segment connection of the column segments during on-site assembly. The prestressed tendons are set through each column section section of corrugated pipe.

C.涂刷胶结材料:在立柱节段之间、立柱节段与承台之间的接缝的端面均匀地涂刷胶结材料,同时在抗剪筋的连接孔道内注入胶结材料,胶结材料为树脂基胶结材料或水泥基胶结材料中的一种。C. Brushing cementing material: Brush cementing material evenly on the end face of the joint between the column segments and between the column segment and the cap, and inject the cementing material into the connecting channel of the shear reinforcement at the same time. The cementing material is One of resin-based cementitious materials or cement-based cementitious materials.

D.吊装立柱节段:将预制的复合管海水海砂混凝土立柱节段吊装在承台连接平面上,依次吊装下一个复合管海水海砂混凝土立柱节段,立柱节段与承台之间或者相邻两个复合管海水海砂混凝土立柱节段之间的一对及一对以上的凸肋和凹槽按照形状、尺寸和方向一一对应承插,凸肋内部的抗剪筋和凹槽内部的连接孔道相互对应连接,吊装时,预应力筋贯穿设置于每一立柱节段的波纹管道内。D. Hoisting column section: hoist the prefabricated composite pipe seawater sea sand concrete column section on the connection plane of the cap platform, and then hoist the next composite pipe seawater sea sand concrete column section in turn, between the column section and the cap platform or A pair or more than one pair of convex ribs and grooves between two adjacent composite pipe seawater sea sand concrete column segments are socketed one by one according to the shape, size and direction, and the shear reinforcement and grooves inside the convex ribs The internal connecting channels are connected to each other correspondingly. When hoisting, the prestressed tendons run through the corrugated pipes of each column segment.

E.重复吊装立柱节段:重复上述步骤D,依次叠加安装复合管海水海砂混凝土立柱节段,直至满足桥墩立柱高度的要求。E. Repeat the hoisting column section: repeat the above step D, and install the composite pipe seawater sea sand concrete column section in sequence until the height requirement of the pier column is met.

F.张拉锚固预应力筋:张拉预应力筋,张拉端位于装配式复合管海水海砂混凝土桥墩顶部,通过锚具固定预应力筋的端部,达到要求后封浆锚固。F. Tensioning and anchoring prestressed tendons: Tensioning prestressed tendons, the tension end is located on the top of the prefabricated composite pipe seawater sea sand concrete pier, and the end of the prestressed tendons is fixed by anchors, and the grouting is anchored after meeting the requirements.

本发明具有耐久性好、承载力高、耐腐蚀性好、材料易取、有利于可持续发展等优点,同时,结构具有可规模化预制、运输,安装方便、施工工期短、耗能低、环境污染小。具体有益效果如下;The invention has the advantages of good durability, high bearing capacity, good corrosion resistance, easy access to materials, and is conducive to sustainable development. At the same time, the structure has the advantages of large-scale prefabrication, transportation, convenient installation, short construction period, low energy consumption, Environmental pollution is small. The specific beneficial effects are as follows;

(1)施工占地面积小,施工工期短。装配式复合管海水海砂混凝土桥墩可按照现场桥墩高度要求在预制场分节段、标准化、规模化预制,振捣及养护均能达到理想要求,对工程质量有较高的保证率,现场装配时加快了施工进度,缩短了施工工期。(1) The construction area is small and the construction period is short. The prefabricated composite pipe seawater sea sand concrete pier can be prefabricated in sections, standardized and large-scale in the prefabrication site according to the height requirements of the pier on site, and the vibration and maintenance can meet the ideal requirements, which has a high guarantee rate for the project quality and can be assembled on site The construction progress was accelerated and the construction period was shortened.

(2)耐久性好。复合管由内纤维层、外纤维层分别粘结于钢管的内壁和外壁粘结复合而成,抗剪筋为不锈钢筋、不锈钢管、复合材料筋、复合材料管、纤维与钢复合筋或纤维与钢复合管,主要材料都具有抵抗海水海砂混凝土中的氯离子腐蚀的能力,实现对海水和海砂资源的直接利用。(2) Good durability. The composite pipe is composed of the inner fiber layer and the outer fiber layer respectively bonded to the inner wall and outer wall of the steel pipe. The shear reinforcement is stainless steel reinforcement, stainless steel pipe, composite material reinforcement, composite material pipe, fiber and steel composite reinforcement or fiber Composite pipes and steel, the main material has the ability to resist the corrosion of chloride ions in seawater and sea sand concrete, and realizes the direct utilization of seawater and sea sand resources.

(3)整体性好。形状、尺寸及方向一一对应的凸肋与凹槽之间承插连接,抗剪筋与连接孔道的锚固连接,且立柱节段接缝处皆涂有胶结材料粘结连接,提升了桥墩整体的整体性与接缝处的抗剪承载力。(3) Good integrity. The shape, size and direction correspond to the socket connection between the convex rib and the groove, the anchor connection between the shear reinforcement and the connecting channel, and the joints of the column sections are all coated with cementing material, which improves the overall pier Integrity and shear capacity of joints.

(4)承载能力高。复合管为内部的海水海砂混凝土提供了充分的环向约束作用,充分提升了装配式复合管海水海砂混凝土桥墩的承载能力。(4) High carrying capacity. The composite pipe provides sufficient circumferential restraint for the internal seawater and sea sand concrete, which fully improves the bearing capacity of the assembled composite pipe seawater and sea sand concrete pier.

(5)有利于可持续发展。本发明使得海水海砂混凝土在复合管混凝土中能够直接应用,海水海砂作为原材料取之不竭,减少了对淡水和河沙的需求。相较于传统的现浇施工工艺,在施工过程中可以省去大量的支架、模板,达到了节约木材的目的,有利于环境的可持续发展。(5) Conducive to sustainable development. The invention enables the direct application of the seawater and sea sand concrete in the composite pipe concrete, the sea water and sea sand are inexhaustible raw materials, and the demand for fresh water and river sand is reduced. Compared with the traditional cast-in-place construction technology, a large number of brackets and formwork can be saved during the construction process, achieving the purpose of saving wood and benefiting the sustainable development of the environment.

附图说明:Description of drawings:

图1是一种装配式复合管海水海砂混凝土桥墩的立体分解示意图;Fig. 1 is a three-dimensional exploded schematic diagram of a prefabricated composite pipe seawater sea sand concrete pier;

图2是一种装配式复合管海水海砂混凝土桥墩的剖面示意图;Fig. 2 is a schematic sectional view of an assembled composite pipe seawater sea sand concrete pier;

图3是一种装配式复合管海水海砂混凝土桥墩的立柱节段立体示意图;Fig. 3 is a three-dimensional schematic diagram of a column section of an assembled composite pipe seawater sea sand concrete pier;

图4是设置一对凸肋凹槽的装配式复合管海水海砂混凝土桥墩立柱节段纵断面示意图;Fig. 4 is a schematic diagram of the longitudinal section of the assembled composite pipe seawater sea sand concrete pier column segment with a pair of convex rib grooves;

图5是设置两对凸肋凹槽的装配式复合管海水海砂混凝土桥墩立柱节段纵断面示意图;Fig. 5 is a schematic diagram of the longitudinal section of the assembled composite pipe seawater sea sand concrete pier column section with two pairs of convex rib grooves;

图6是设置一对凸肋凹槽的装配式复合管海水海砂混凝土桥墩立柱节段矩形横断面示意图;Fig. 6 is a schematic diagram of a rectangular cross-section of a section of an assembled composite pipe seawater sea sand concrete pier column segment with a pair of convex rib grooves;

图7是设置两对凸肋凹槽的装配式复合管海水海砂混凝土桥墩立柱节段矩形横断面示意图;Fig. 7 is a schematic diagram of a rectangular cross-section of an assembled composite pipe seawater sea sand concrete pier column segment with two pairs of convex rib grooves;

图8是设置一对双向凸肋凹槽的装配式复合管海水海砂混凝土桥墩立柱节段矩形横断面示意图;Fig. 8 is a schematic diagram of a rectangular cross-section of a section of an assembled composite pipe seawater sea sand concrete pier column segment provided with a pair of bidirectional convex rib grooves;

图9是设置一对凸肋凹槽的装配式复合管海水海砂混凝土桥墩立柱节段圆形横断面示意图;Fig. 9 is a schematic diagram of a circular cross-section of an assembled composite pipe seawater sea sand concrete pier column segment with a pair of convex rib grooves;

图10是设置两对凸肋凹槽的装配式复合管海水海砂混凝土桥墩立柱节段圆形横断面示意图;Fig. 10 is a schematic diagram of a circular cross-section of an assembled composite pipe seawater sea sand concrete pier column section with two pairs of convex rib grooves;

图11是设置一对双向凸肋凹槽的装配式复合管海水海砂混凝土桥墩立柱节段圆形横断面示意图;Fig. 11 is a schematic diagram of a circular cross-section of an assembled composite pipe seawater sea sand concrete pier column section with a pair of bidirectional convex rib grooves;

图12是一种装配式复合管海水海砂混凝土桥墩的制作方法的工艺流程图。Fig. 12 is a process flow chart of a manufacturing method of an assembled composite pipe seawater sea-sand concrete pier.

在附图1~附图12中,1为复合管;2为海水海砂混凝土;3为波纹管道;4为预应力筋;5为凹槽;6为凸肋;7为抗剪筋;11为外纤维层;12为钢管;13为内纤维层;100为复合管海水海砂混凝土立柱节段;200为承台;300为锚具。In accompanying drawings 1 to 12, 1 is a composite pipe; 2 is seawater sea sand concrete; 3 is a corrugated pipe; 4 is a prestressed tendon; 5 is a groove; 6 is a convex rib; 7 is a shear reinforcement; 11 12 is a steel pipe; 13 is an inner fiber layer; 100 is a composite pipe seawater sea sand concrete column segment; 200 is a cap; 300 is an anchor.

具体实施方式:Detailed ways:

为了对本发明的技术特征、目的和效果有更加清楚的理解,现对照附图说明本发明的具体实施方式,但本发明的保护范围并不限于以下具体的实施例。In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific implementation of the present invention will now be described with reference to the accompanying drawings, but the protection scope of the present invention is not limited to the following specific examples.

一种装配式复合管海水海砂混凝土桥墩,该结构由多个可叠加的复合管海水海砂混凝土立柱节段100组成,通过后张拉预应力将其连接为一体,其特征在于所述的复合管海水海砂混凝土桥墩立柱节段100由复合管1、海水海砂混凝土2、波纹管道3、预应力筋4、抗剪筋7共同构成,复合管1由内纤维层13、外纤维层11分别粘结于钢管12的内壁和外壁构成,复合管1厚度由墩顶至墩底逐渐增加,每两个复合管海水海砂混凝土桥墩立柱节段100接缝之间设置有一对及一对以上凸肋6和凹槽5,凸肋6和凹槽5的形状及尺寸相互匹配,起承插连接抗剪作用,凸肋6和凹槽5之间通过胶结材料后粘结,各个复合管海水海砂混凝土桥墩立柱节段100沿高度方向设置有波纹管道3,一根及一根以上预应力筋4沿截面四周布置,并贯穿设置于每一立柱节段的波纹管道3内,预应力筋4一端固定设置在承台200内部兼做定位件。An assembled compound pipe seawater sea sand concrete bridge pier, the structure is composed of a plurality of superimposed composite pipe seawater sea sand concrete column segments 100, which are connected as a whole through post-tensioning prestressing, which is characterized in that the Composite pipe seawater sea sand concrete pier column segment 100 is composed of composite pipe 1, seawater sea sand concrete 2, corrugated pipe 3, prestressed reinforcement 4, and shear reinforcement 7. Composite pipe 1 is composed of inner fiber layer 13, outer fiber layer 11 are respectively bonded to the inner wall and outer wall of the steel pipe 12. The thickness of the composite pipe 1 gradually increases from the top of the pier to the bottom of the pier. There are one pair and one pair The above convex rib 6 and groove 5, the shape and size of the convex rib 6 and groove 5 match each other, and play the role of socket connection and shear resistance. Seawater sea-sand concrete bridge pier column segment 100 is provided with corrugated pipe 3 along the height direction, and one or more prestressed tendons 4 are arranged around the cross-section and run through the corrugated pipe 3 arranged in each column segment. One end of the rib 4 is fixedly arranged inside the platform 200 and serves as a positioning part.

所述的复合管海水海砂混凝土立柱节段100的横截面形状为倒角矩形、圆形、椭圆形、或哑铃形,其各个立柱节段的外表面尺寸大小一致,对应齐整平滑。The cross-sectional shape of the composite pipe seawater sea sand concrete column segment 100 is a chamfered rectangle, circle, ellipse, or dumbbell shape, and the outer surfaces of each column segment have the same size and are neat and smooth.

所述的内纤维层13和外纤维层11可为玻璃纤维、碳纤维、芳纶纤维、玄武岩纤维中的一种或其中几种的混杂而成,纤维方向与构件轴线方向夹角介于0~90°之间,粘结胶采用环氧树脂胶,采用手糊压层工艺、真空辅助成型工艺或机械缠绕工艺实现与钢管内、外壁的粘结复合。The inner fiber layer 13 and the outer fiber layer 11 can be made of glass fiber, carbon fiber, aramid fiber, basalt fiber or a mixture of several of them, and the angle between the fiber direction and the component axis direction is between 0 and Between 90°, the bonding glue is epoxy resin glue, and the bonding and compounding with the inner and outer walls of the steel pipe is realized by hand lay-up lamination process, vacuum assisted forming process or mechanical winding process.

所述的海水海砂混凝土2以海水和海砂为原料,添加水泥、碎石、减水剂、膨胀剂配制而成。The seawater sea sand concrete 2 is prepared by using seawater and sea sand as raw materials, adding cement, gravel, water reducer, and expansion agent.

所述的波纹管道3为橡胶、塑料或复合材料制作,其在各个立柱节段上的平面位置与尺寸相同并相互对应。The corrugated pipe 3 is made of rubber, plastic or composite material, and its plane position and size on each column segment are the same and correspond to each other.

所述的抗剪筋7为一根及一根以上不锈钢筋、不锈钢管、复合材料筋、复合材料管、纤维与钢复合筋或纤维与钢复合管,锚固于每个立柱节段的凸肋6之中,锚固长度大于凸肋6的高度,对应立柱节段的凹槽5中设置有抗剪筋连接孔道,连接孔道尺寸大于等于抗剪筋7尺寸,抗剪筋7与连接孔道通过胶结材料后锚固。The shear reinforcement 7 is one or more stainless steel reinforcement, stainless steel pipe, composite material reinforcement, composite material pipe, fiber and steel composite reinforcement or fiber and steel composite pipe, anchored to the convex rib of each column segment 6, the anchorage length is greater than the height of the convex rib 6, and the groove 5 corresponding to the column segment is provided with a shear reinforcement connecting channel, the size of the connecting channel is greater than or equal to the size of the shear reinforcement 7, and the shear reinforcement 7 and the connecting channel are cemented material after anchoring.

所述的预应力筋7为复合材料筋、复合材料索、复合材料与钢复合筋、复合材料与钢复合索。The prestressed tendons 7 are composite material tendons, composite material cables, composite material and steel composite bars, composite material and steel composite cables.

所述的胶结材料为树脂基胶结材料或水泥基胶结材料中的一种。The cementing material is one of resin-based cementing material or cement-based cementing material.

一种装配式复合管海水海砂混凝土桥墩的制作方法,其特征在于,至少包括下述步骤:A method for manufacturing an assembled composite pipe seawater sea sand concrete pier is characterized in that it at least includes the following steps:

A.预制立柱节段:按照预定的截面形状与尺寸预制多个复合管海水海砂混凝土立柱节段100,预制时,首先加工需求厚度的钢管12,按照预定角度和层数粘结内纤维层13和外纤维层11形成复合管1,以预定配合比浇筑、养护海水海砂混凝土,得到复合管海水海砂混凝土立柱节段100,每两个复合管海水海砂混凝土桥墩立柱节段接缝之间设置有一对及一对以上凸肋6和凹槽5,凸肋6和凹槽5的形状及尺寸相互匹配,预制时,设置波纹管道3与抗剪筋7,抗剪筋7锚固于每个立柱节段的凸肋6之中。A. Prefabricated column segment: Prefabricate multiple composite pipe seawater sea sand concrete column segments 100 according to the predetermined cross-sectional shape and size. During prefabrication, first process the steel pipe 12 with the required thickness, and bond the inner fiber layer according to the predetermined angle and number of layers 13 and the outer fiber layer 11 form a composite pipe 1, pour and maintain seawater sea-sand concrete with a predetermined mix ratio to obtain a composite pipe seawater sea-sand concrete column segment 100, and every two composite pipe seawater sea-sand concrete pier column sections are jointed A pair or more than one pair of convex ribs 6 and grooves 5 are arranged between them. The shape and size of the convex ribs 6 and grooves 5 match each other. Among the convex ribs 6 of each column segment.

B.布置预应力筋:提前将预应力筋4的一端固定在承台200连接平面内,兼做定位件,为立柱节段现场装配时节段连接提供精准定位,预应力筋4贯穿设置于每一立柱节段的波纹管道3内。B. Arrangement of prestressed tendons: fix one end of prestressed tendons 4 in the connection plane of bearing platform 200 in advance, and also serve as a positioning part to provide precise positioning for segmental connection during on-site assembly of column segments. Prestressed tendons 4 are set through each Inside the corrugated pipe 3 of a column segment.

C.涂刷胶结材料:在立柱节段之间、立柱节段与承台之间的接缝的端面均匀地涂刷胶结材料,同时在抗剪筋的连接孔道内注入胶结材料,胶结材料为树脂基胶结材料或水泥基胶结材料中的一种。C. Brushing cementing material: Brush cementing material evenly on the end face of the joint between the column segments and between the column segment and the cap, and inject the cementing material into the connecting channel of the shear reinforcement at the same time. The cementing material is One of resin-based cementitious materials or cement-based cementitious materials.

D.吊装立柱节段:将预制的复合管海水海砂混凝土立柱节段100吊装在承台200连接平面上,依次吊装下一个复合管海水海砂混凝土立柱节段100,立柱节段与承台之间或者相邻两个复合管海水海砂混凝土立柱节段之间的一对及一对以上的凸肋6和凹槽5按照形状、尺寸和方向一一对应承插,凸肋6内部的抗剪筋7和凹槽5内部的连接孔道相互对应连接,吊装时,预应力筋4贯穿设置于每一立柱节段的波纹管道3内。D. Hoisting column section: hoist the prefabricated composite pipe seawater sea sand concrete column section 100 on the connection plane of the cap 200, and then hoist the next composite pipe seawater sea sand concrete column section 100 in turn, the column section and the cap A pair or more than one pair of convex ribs 6 and grooves 5 between or between two adjacent composite pipe seawater sea sand concrete column segments are inserted one by one according to the shape, size and direction, and the inside of the convex ribs 6 The shear ribs 7 and the connecting channels inside the grooves 5 are connected to each other correspondingly. During hoisting, the prestressed tendons 4 run through the corrugated pipes 3 arranged in each column segment.

E.重复吊装立柱节段:重复上述步骤D,依次叠加安装复合管海水海砂混凝土立柱节段100,直至满足桥墩立柱高度的要求。E. Repeat the hoisting of column sections: repeat the above step D, and successively superimpose and install composite pipe seawater sea sand concrete column sections 100 until the height requirements of the pier column are met.

F.张拉锚固预应力筋:张拉预应力筋4,张拉端位于装配式复合管海水海砂混凝土桥墩顶部,通过锚具300固定预应力筋的端部,达到要求后封浆锚固。F. Tensioning and anchoring prestressed tendons: tensioning prestressed tendons 4, the tensioned end is located on the top of the prefabricated composite pipe seawater sea sand concrete bridge pier, the end of the prestressed tendons is fixed by anchor 300, and the grouting is anchored after meeting the requirements.

本发明中,一种装配式复合管海水海砂混凝土桥墩及制作方法,复合管与海水海砂混凝土及预制拼装技术的组合应用,得到了一种高效、经济、耐久、耐腐蚀、环境友好、易标准化与工业化的新型结构,尤其适合恶劣海洋环境下的海洋工程结构。In the present invention, an assembled composite pipe seawater sea-sand concrete bridge pier and its manufacturing method, combined application of composite pipe, seawater sea-sand concrete and prefabricated assembly technology, obtains a high-efficiency, economical, durable, corrosion-resistant, environmentally friendly, A new structure that is easy to standardize and industrialize, especially suitable for marine engineering structures in harsh marine environments.

Claims (9)

1. a kind of assembled multiple tube seawater marine sand concrete bridge pier, the structure is mixed by multiple stackable multiple tube seawater sea sands Solidifying native column section (100) composition, is connected by post-stress and is integrated, it is characterised in that described multiple tube sea Water marine sand concrete pier column section (100) is by multiple tube (1), seawater marine sand concrete (2), corrugated conduit (3), prestressing force Muscle (4), shearing resistance muscle (7) collectively form, and multiple tube (1) is bonded in steel pipe respectively by interior fibrous layer (13), outer fibre layer (11) (12) inner and outer wall is formed, and multiple tube (1) thickness is gradually increased by pier top to pier bottom, and each two multiple tube seawater sea sand is mixed Coagulate and be provided with a pair and more than a pair fins (6) and groove (5) between native pier column section (100) seam, fin (6) and recessed The shape and size of groove (5) are mutually matched, and are played socket joint connection shearing resistance effect, are passed through cementing material between fin (6) and groove (5) After bond, each multiple tube seawater marine sand concrete pier column section (100) is provided with corrugated conduit (3) along short transverse, One and more than one presstressed reinforcing steel (4) are arranged along section surrounding, and are disposed through the corrugated conduit (3) of each column section Interior, presstressed reinforcing steel (4) one end is fixedly installed on inside cushion cap (200) and also serves as keeper.
2. a kind of assembled multiple tube seawater marine sand concrete bridge pier according to claim 1, it is characterised in that described The shape of cross section of multiple tube seawater marine sand concrete column section (100) is chamfering rectangle, circle, ellipse or dumb-bell shape, The exterior surface dimension of its each column section is in the same size, corresponding neat smooth.
3. a kind of assembled multiple tube seawater marine sand concrete bridge pier according to claim 1, it is characterised in that described Interior fibrous layer (13) and outer fibre layer (11) can be glass fibre, carbon fiber, aramid fiber, one kind in basalt fibre or its In several specific admixtures form, machine direction and component axis angular separation are between 0~90 °.
4. a kind of assembled multiple tube seawater marine sand concrete bridge pier according to claim 1, it is characterised in that described Using seawater and sea sand as raw material, addition cement, rubble, water reducer, swelling agent are formulated seawater marine sand concrete (2).
5. a kind of assembled multiple tube seawater marine sand concrete bridge pier according to claim 1, it is characterised in that described Corrugated conduit (3) is that rubber, plastics or composite make, and its plan-position on each column section is identical with size simultaneously It is mutually corresponding.
6. a kind of assembled multiple tube seawater marine sand concrete bridge pier according to claim 1, it is characterised in that described Shearing resistance muscle (7) is that one and more than one stainless reinforcing bar, stainless steel tube, composite material bar, composite material tube, fiber and steel are compound Muscle or fiber and steel pipe, it is anchored among the fin (6) of each column section, anchorage length is more than the height of fin (6), Shearing resistance muscle connection duct is provided with the groove (5) of corresponding column section, connection pore size is more than or equal to shearing resistance muscle (7) chi Very little, shearing resistance muscle (7) is with being connected duct by being anchored after cementing material.
7. a kind of assembled multiple tube seawater marine sand concrete bridge pier according to claim 1, it is characterised in that described Presstressed reinforcing steel (7) is composite material bar, composite rope, composite and steel composite reinforcing, composite and the compound rope of steel.
A kind of 8. assembled multiple tube seawater marine sand concrete bridge pier according to claim 1 or 6, it is characterised in that institute The cementing material stated is one kind in resin base cementing material or cement base cementing material.
9. a kind of preparation method of assembled multiple tube seawater marine sand concrete bridge pier, it is characterised in that including at least following steps Suddenly:
A. prefabricated stand column section:According to predetermined cross sectional shape and the prefabricated multiple multiple tube seawater marine sand concrete column sections of size Section (100), when prefabricated, the steel pipe (12) of process requirements thickness first, according to predetermined angular and the number of plies bond in fibrous layer (13) Multiple tube (1) is formed with outer fibre layer (11), poured with predetermined match ratio, conserve seawater marine sand concrete, obtains multiple tube sea Water marine sand concrete column section (100), set between each two multiple tube seawater marine sand concrete pier column segmental joints There are a pair and more than a pair fins (6) and groove (5), the shape and size of fin (6) and groove (5) are mutually matched, when prefabricated, Corrugated conduit (3) and shearing resistance muscle (7) are set, and shearing resistance muscle (7) is anchored among the fin (6) of each column section.
B. arrangement prestress muscle:One end of presstressed reinforcing steel (4) is fixed in cushion cap (200) connection plane in advance, also serves as positioning Part, for column section assembled in situ when section connection precise positioning is provided, presstressed reinforcing steel (4) is disposed through each column section Corrugated conduit (3) in.
C. brushing cementing material:The end face of seam between column section, between column section and cushion cap equably brushing adhesive Material is tied, while cementing material is injected in the connection duct of shearing resistance muscle, cementing material is resin base cementing material or cement base One kind in cementing material.
D. hoisting upright column section:Prefabricated multiple tube seawater marine sand concrete column section (100) is lifted on cushion cap (200) even Connect in plane, lift next multiple tube seawater marine sand concrete column section (100) successively, between column section and cushion cap or A pair between the two neighboring multiple tube seawater marine sand concrete column section of person and more than one pair of fin (6) and groove (5) The connection duct of socket joint, the internal shearing resistance muscle (7) of fin (6) and groove (5) inside is corresponded according to shape, size and direction Mutually corresponding connection, during lifting, presstressed reinforcing steel (4) is disposed through in the corrugated conduit (3) of each column section.
E. hoisting upright column section is repeated:Repeat the above steps D, is sequentially overlapped installation multiple tube seawater marine sand concrete column section (100), until meeting the requirement of pier column height.
F. stretch-draw anchor presstressed reinforcing steel:Tensioned prestressing bar (4), stretching end are located at assembled multiple tube seawater marine sand concrete bridge Pier top portion, by the end of the fixed presstressed reinforcing steel of anchorage (300), slurry seal anchors after reaching requirement.
CN201711037936.1A 2017-10-23 2017-10-23 A kind of assembled multiple tube seawater marine sand concrete bridge pier and preparation method Pending CN107806010A (en)

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CN108589514A (en) * 2018-05-06 2018-09-28 北京工业大学 Load-bearing and earth-quake resistant mechanism separate type precast assembly bridge pier system
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CN110258314A (en) * 2019-07-26 2019-09-20 华侨大学 A kind of novel prefabricated assembled seawater sea sand bridge pier
CN111379218A (en) * 2020-04-17 2020-07-07 浙江省交通规划设计研究院有限公司 Prefabricated pier body and prefabricated pier body installation method
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CN113026734A (en) * 2021-04-02 2021-06-25 兰州交通大学 Prefabricated assembled pile foundation segment prestress connection mode capable of being used in alpine region
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CN108301317A (en) * 2018-04-10 2018-07-20 大连理工大学 A kind of assembled bridge pier structure and its construction method
CN108589514A (en) * 2018-05-06 2018-09-28 北京工业大学 Load-bearing and earth-quake resistant mechanism separate type precast assembly bridge pier system
CN109024251A (en) * 2018-10-10 2018-12-18 南京林业大学 A kind of prefabrication and assembly construction folded type reinforced concrete bridge pier structure
CN110258314A (en) * 2019-07-26 2019-09-20 华侨大学 A kind of novel prefabricated assembled seawater sea sand bridge pier
CN111379218A (en) * 2020-04-17 2020-07-07 浙江省交通规划设计研究院有限公司 Prefabricated pier body and prefabricated pier body installation method
CN111379218B (en) * 2020-04-17 2024-11-19 浙江数智交院科技股份有限公司 Prefabricated pier body and prefabricated pier body installation method
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CN113026734A (en) * 2021-04-02 2021-06-25 兰州交通大学 Prefabricated assembled pile foundation segment prestress connection mode capable of being used in alpine region
CN113073575A (en) * 2021-04-21 2021-07-06 中铁桥研科技有限公司 Lifting structure and lifting method for cross-water-area concrete bridge
CN113530336A (en) * 2021-08-02 2021-10-22 重庆大学 A concrete column with additional replaceable dampers of a concrete-filled steel tubular structure
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CN114214918B (en) * 2021-12-31 2022-08-23 山东大学 Socket assembling type arch rib, arch bridge, manufacturing method and construction method
CN114214918A (en) * 2021-12-31 2022-03-22 山东大学 Socket assembling type arch rib, arch bridge, manufacturing method and construction method
CN119531549A (en) * 2025-01-20 2025-02-28 福州大学 A corrosion-resistant weathering steel-seawater sand concrete column component and construction method

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