CN107802010A - The processing preparation facilities and method of a kind of dehydrated vegetables - Google Patents

The processing preparation facilities and method of a kind of dehydrated vegetables Download PDF

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Publication number
CN107802010A
CN107802010A CN201711241421.3A CN201711241421A CN107802010A CN 107802010 A CN107802010 A CN 107802010A CN 201711241421 A CN201711241421 A CN 201711241421A CN 107802010 A CN107802010 A CN 107802010A
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CN
China
Prior art keywords
vegetables
conveyer
service sink
drying oven
freezing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711241421.3A
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Chinese (zh)
Inventor
张坤
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Kunda County Food Co Ltd
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Kunda County Food Co Ltd
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Filing date
Publication date
Application filed by Kunda County Food Co Ltd filed Critical Kunda County Food Co Ltd
Priority to CN201711241421.3A priority Critical patent/CN107802010A/en
Publication of CN107802010A publication Critical patent/CN107802010A/en
Pending legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N12/00Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
    • A23N12/06Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching, combined with subsequent drying
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P10/00Shaping or working of foodstuffs characterised by the products
    • A23P10/20Agglomerating; Granulating; Tabletting
    • A23P10/22Agglomeration or granulation with pulverisation of solid particles, e.g. in a free-falling curtain

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Freezing, Cooling And Drying Of Foods (AREA)

Abstract

The present invention discloses the processing preparation facilities and method of a kind of dehydrated vegetables, and device includes conveyer, service sink, spray thrower, freezing pond, disintegrating machine, drying oven, rewinding frame, stroller;The conveyer horizontal direction installation, successively by service sink, freezing pond, drying oven;Spray thrower is provided with above conveyer belt between the service sink and the freezing pond;Disintegrating machine is provided with above conveyer belt between the freezing pond and the drying oven;Conveyer on the right side of the drying oven tilts down setting, is placed with rewinding frame below the conveyer of tilting section, rewinding frame is placed on stroller.The present invention makes vegetables through over cleaning, flushing, cold sterilized, broken, drying and dewatering, rewinding, be cleaned up, speed of production is fast, the dehydrated vegetables particle of even particle size successively by automatic conveyor.

Description

The processing preparation facilities and method of a kind of dehydrated vegetables
Technical field
The present invention relates to dehydrated vegetables to produce and process field, and in particular to a kind of processing preparation facilities of dehydrated vegetables and side Method.
Background technology
Dehydrated vegetables is also known as rehydration dish, is that fresh vegetables is sloughed into big portion in vegetables by processing and fabricatings such as washing, drying Manufactured a kind of dry vegetalbe after point moisture.Vegetables original color and nutritional ingredient are held essentially constant.Both it is easy to store and transport, And can effectively adjusts vegetables production dull and rush season section.As long as being dipped in i.e. resilient in clear water when edible, and retain vegetables original Color and luster, nutrition and the flavor come.For more other fresh vegetables, dehydrated vegetables have small volume, it is in light weight, enter water and will answer The features such as original, transport instant.It is not only delicious when edible, color is fresh, and original nutritive value can be kept.Existing dehydration vegetable Dish production method crushes the vegetables cleaned by way of cutting, can not obtain evenly sized particle, in addition, vegetables are clear The process washed also rinses only with clear water, can not remove the impurity on vegetables completely.
The content of the invention
In view of the shortcomings of the prior art, the invention provides the processing preparation facilities and method of a kind of dehydrated vegetables, obtain Clean up, speed of production is fast, the dehydrated vegetables particle of even particle size.
A kind of processing preparation facilities of dehydrated vegetables, including conveyer, service sink, spray thrower, freezing pond, disintegrating machine, Drying oven, rewinding frame, stroller;
The conveyer horizontal direction installation, successively by service sink, freezing pond, drying oven;The service sink and institute State and be provided with spray thrower above the conveyer belt between freezing pond;Set above conveyer belt between the freezing pond and the drying oven It is equipped with disintegrating machine;Conveyer on the right side of the drying oven tilts down setting, and receipts are placed with below the conveyer of tilting section Material frame, rewinding frame are placed on stroller;
Impactor is provided with below the service sink, impactor is made up of the shock plate and bottom impact bar at top, impact The conveyer of one section of horizontal direction is provided with above plate, the conveyer both sides of horizontal direction are provided with conveyer belt obliquely On the power transmission shaft for connecting service sink both sides, the conveyer of indent is formed;Shield is provided with inside and outside conveyer belt in service sink Column, guardrail are network;
High-Pressure Water is filled with inside the spray thrower;
Liquid nitrogen container is provided with above the freezing pond, the opening for being filled with liquid nitrogen, liquid nitrogen pot bottom are provided with the top of liquid nitrogen container It is provided with the pipeline in connection freezing bottom of pond portion;The conveyer of indent identical with service sink is provided with freezing pond;
The disintegrating machine moves up and down;
The drying oven includes air inlet pipe and holding furnace, and air inlet bottom of the tube is provided with the air inlet at the top of insertion holding furnace, Installation having heaters in air inlet;Holding furnace is inverted rectangular channel, and gap is left between holding furnace bottom side and conveyer belt.
A kind of preparation for processing of dehydrated vegetables, comprises the following steps;
Step 1: raw material selection:Selection totally without the rotten, raw material without pityriasis simplex, without discoloration, rejects not edible vegetables portion Point, and the removal of impurity is gone, and vegetables are put on the left of conveyer;
Step 2: washing impurity elimination:Obtained dehydrated vegetables raw material passes sequentially through service sink and spray thrower, is used in service sink Vegetables on impactor oscillating conveyor, while impactor drives current, rinses vegetable surface;Vegetables are by below spray thrower When, spray head sprays High-Pressure Water, washing vegetable surface;
Step 3: cold sterilized:The vegetables rinsed well, into freezing pond, bubble is invaded by liquid nitrogen, sterilizing pesticide, is obtained To the vegetables of freezing;
Step 4: Mechanical Crushing:The vegetables of freezing are by below disintegrating machine, the machine-cut that is broken is cut into vegetables block;
Step 5: drying and dewatering:Vegetables block enters drying oven, and surface and inside are taken away by the stream of hot air in drying oven Moisture, obtain water content 10-20% dehydrated vegetables particle;
Step 6: rewinding:Dehydrated vegetables particle is moved on the tilting section conveyer of right side with conveyer belt, falls into rewinding frame It is interior, the dehydrated vegetables particle of rewinding inframe is pull towards at vacuum packaging by stroller.
The invention provides the processing preparation facilities and method of a kind of dehydrated vegetables, by automatic conveyor make vegetables according to It is secondary through over cleaning, flushing, cold sterilized, broken, drying and dewatering, rewinding, cleaned up, speed of production is fast, granular size Uniform dehydrated vegetables particle, preferably keeps the nutritive value of original vegetables, is broken into smaller particle, be more beneficial for human body intestines The absorption of stomach, storage carry also more convenient.
Brief description of the drawings
For the ease of it will be appreciated by those skilled in the art that the present invention is further illustrated below in conjunction with the accompanying drawings.
Fig. 1 is a kind of structural representation of the processing preparation facilities of dehydrated vegetables of the present invention;
Fig. 2 is a kind of flow chart of the preparation for processing of dehydrated vegetables of the present invention.
Embodiment
The purpose of the present invention can be achieved through the following technical solutions:
The processing preparation facilities of a kind of dehydrated vegetables, referring to Fig. 1, including conveyer 1, service sink 2, spray thrower 3, freezing Pond 4, disintegrating machine 5, drying oven 6, rewinding frame 7, stroller 8;
The conveyer 1 includes conveyer belt 11 and power transmission shaft 12, and conveyer belt 11 is arranged on the outside of two power transmission shafts 12; The horizontal direction of conveyer 1 installation, successively by service sink 2, freezing pond 4, drying oven 6;The service sink 2 and described cold The top of conveyer belt 11 frozen between pond 4 is provided with spray thrower 3, and spray thrower 3 is by T-shaped water pipe and sets some below T-shaped water pipe Spray head is formed;The top of conveyer belt 11 between the freezing pond 4 and the drying oven 6 is provided with disintegrating machine 5, disintegrating machine 5 by Blade below the fixed plate of horizontal direction, the connecting rod and fixed plate of fixed plate top both sides is formed;The right side of drying oven 6 Conveyer 1 tilt down setting, the lower section of conveyer 1 of tilting section is placed with rewinding frame 7, and rewinding frame 7 is placed on stroller 8 On;
The lower section of service sink 2 is provided with impactor 22, and impactor 22 is made up of the shock plate and bottom impact bar at top, The conveyer 1 of one section of horizontal direction is provided with above shock plate, the both sides of conveyer 1 of horizontal direction are provided with obliquely Conveyer belt 11 is connected on the power transmission shaft 12 of the both sides of service sink 2, forms the conveyer 1 of indent;In conveyer belt 11 in service sink 2 Outer both sides are provided with guardrail 21, and guardrail 21 is network, prevents vegetables from falling into the bottom of service sink 2 from conveyer belt;The biography Send band 11 that vegetables are transported in service sink 2, impactor 22 constantly impacts conveyer belt 11, and conveyer belt 11 is knocked generation vibration, The clear water in service sink 2 quick flowing, increases cleaning performance under the impact of impactor 22 simultaneously;
High-Pressure Water is filled with inside the spray thrower 3, High-Pressure Water sprays out of the lower section of spray thrower 3 is set spray head, Vegetables on conveyer belt 11 are rinsed;
The top of freezing pond 4 is provided with liquid nitrogen container 41, and the top of liquid nitrogen container 41 is provided with the opening for being filled with liquid nitrogen, liquid nitrogen container 41 bottoms are provided with the pipeline of the connection freezing bottom of pond 4;The transmission dress of indent identical with service sink 2 is provided with freezing pond 4 Put 1;Liquid nitrogen in liquid nitrogen container 41 is poured into freezing pond 4 by the pipeline of the bottom of liquid nitrogen container 41;Vegetables enter cold with conveyer belt 11 Freeze in pond 4, contact liquid nitrogen, snap frozen, and sterilizing pesticide immediately, the vegetables after freezing, freezing pond is sent out with conveyer 1 4;
The disintegrating machine 5 moves up and down, by the refrigerated vegetables on conveyer belt 11, cutting and crushing;
The drying oven 6 includes air inlet pipe 61 and holding furnace 62, and the bottom of air inlet pipe 61 is provided with the top of insertion holding furnace 62 Air inlet, installation having heaters in air inlet;Holding furnace 62 is inverted rectangular channel, the bottom side of holding furnace 62 and conveyer belt Gap is left between 11, vegetables are entered in drying oven 6 by gap;Vegetables enter in drying oven 6 with conveyer belt 11, air inlet pipe 61 Air is blasted, air is quickly heated in air inlet by heater, and hot-air blows the vegetable surface on conveyer belt 11, fast speed belt Vegetable surface and internal moisture are walked, finally gives water content 10-20% dehydrated vegetables.
As shown in Fig. 2 a kind of preparation for processing of dehydrated vegetables, comprises the following steps;
Step 1: raw material selection:Selection totally without the rotten, raw material without pityriasis simplex, without discoloration, rejects not edible vegetables portion Point, and the removal of impurity is gone, and vegetables are put into the left side of conveyer 1;
Step 2: washing impurity elimination:Obtained dehydrated vegetables raw material passes sequentially through service sink 2 and spray thrower 3, is adopted in service sink With the vegetables on the oscillating conveyor 11 of impactor 22, while impactor 22 drives current, rinses vegetable surface;Vegetables are by spray During 3 lower section of device, spray head sprays High-Pressure Water, washing vegetable surface;
Step 3: cold sterilized:The vegetables rinsed well, into freezing pond 4, bubble is invaded by liquid nitrogen, sterilizing pesticide, is obtained To the vegetables of freezing;
Step 4: Mechanical Crushing:For the vegetables of freezing by the lower section of disintegrating machine 5, the machine 5 that is broken cuts into vegetables block;
Step 5: drying and dewatering:Vegetables block enters drying oven 6, and surface and inside are taken away by the stream of hot air in drying oven 6 Moisture, obtain water content 10-20% dehydrated vegetables particle;
Step 6: rewinding:Dehydrated vegetables particle is moved on right side tilting section conveyer 1 with conveyer belt 11, falls into receipts In material frame 7, the dehydrated vegetables particle in rewinding frame 7 is pull towards at vacuum packaging by stroller 8.
The invention provides the processing preparation facilities and method of a kind of dehydrated vegetables, by automatic conveyor make vegetables according to It is secondary through over cleaning, flushing, cold sterilized, broken, drying and dewatering, rewinding, cleaned up, speed of production is fast, granular size Uniform dehydrated vegetables particle, preferably keeps the nutritive value of original vegetables, is broken into smaller particle, be more beneficial for human body intestines The absorption of stomach, storage carry also more convenient.
Above content is only to structure example of the present invention and explanation, affiliated those skilled in the art couple Described specific embodiment is made various modifications or supplement or substituted using similar mode, without departing from invention Structure surmounts scope defined in the claims, all should belong to protection scope of the present invention.

Claims (7)

1. a kind of processing preparation facilities of dehydrated vegetables, including conveyer (1), service sink (2), spray thrower (3), freezing pond (4), disintegrating machine (5), drying oven (6), rewinding frame (7), stroller (8), it is characterised in that:
Conveyer (1) the horizontal direction installation, successively by service sink (2), freezing pond (4), drying oven (6);It is described clear Spray thrower (3) is provided with above conveyer belt (11) between wash pool (2) and freezing pond (4);The freezing is pond (4) and described Disintegrating machine (5) is provided with above conveyer belt (11) between drying oven (6);Conveyer (1) on the right side of the drying oven (6) to Under be obliquely installed, be placed with rewinding frame (7) below the conveyer (1) of tilting section, rewinding frame (7) is placed on stroller (8).
A kind of 2. processing preparation facilities of dehydrated vegetables according to claim 1, it is characterised in that the service sink (2) Lower section is provided with impactor (22), and impactor (22) is made up of the shock plate and bottom impact bar at top, is set above shock plate There is the conveyer (1) of one section of horizontal direction, conveyer (1) both sides of horizontal direction are provided with conveyer belt (11) obliquely On the power transmission shaft (12) for connecting service sink (2) both sides, the conveyer (1) of indent is formed;Conveyer belt (11) in service sink (2) Inside and outside be provided with guardrail (21), guardrail (21) is network.
A kind of 3. processing preparation facilities of dehydrated vegetables according to claim 1, it is characterised in that the spray thrower (3) Inside is filled with High-Pressure Water.
A kind of 4. processing preparation facilities of dehydrated vegetables according to claim 1, it is characterised in that freezing pond (4) Top is provided with liquid nitrogen container (41), is provided with the opening for being filled with liquid nitrogen at the top of liquid nitrogen container (41), liquid nitrogen container (41) bottom is provided with The pipeline of connection freezing pond (4) bottom;The conveyer (1) with identical indent in service sink (2) is provided with freezing pond (4).
A kind of 5. processing preparation facilities of dehydrated vegetables according to claim 1, it is characterised in that the disintegrating machine (5) Move up and down.
A kind of 6. processing preparation facilities of dehydrated vegetables according to claim 1, it is characterised in that the drying oven (6) Including air inlet pipe (61) and holding furnace (62), air inlet pipe (61) bottom is provided with the air inlet at the top of insertion holding furnace (62), enters Installation having heaters in gas port;Holding furnace (62) is inverted rectangular channel, holding furnace (62) bottom side and conveyer belt (11) it Between leave gap.
7. a kind of preparation for processing of dehydrated vegetables, it is characterised in that this method comprises the following steps:
Step 1: raw material selection:Selection totally without the rotten, raw material without pityriasis simplex, without discoloration, rejects not edible vegetable parts, And the removal of impurity is gone, and vegetables are put on the left of conveyer (1);
Step 2: washing impurity elimination:Obtained dehydrated vegetables raw material passes sequentially through service sink (2) and spray thrower (3), is adopted in service sink With the vegetables on impactor (22) oscillating conveyor (11), while impactor (22) drives current, rinses vegetable surface;Vegetables pass through When crossing below spray thrower (3), spray head sprays High-Pressure Water, washing vegetable surface;
Step 3: cold sterilized:The vegetables rinsed well, into freezing pond (4), bubble is invaded by liquid nitrogen, sterilizing pesticide, is obtained The vegetables of freezing;
Step 4: Mechanical Crushing:The vegetables of freezing are by below disintegrating machine (5), the machine that is broken (5) cuts into vegetables block;
Step 5: drying and dewatering:Vegetables block enters drying oven (6), and surface and inside are taken away by the stream of hot air in drying oven (6) Moisture, obtain water content 10-20% dehydrated vegetables particle;
Step 6: rewinding:Dehydrated vegetables particle is moved on right side tilting section conveyer (1) with conveyer belt (11), falls into receipts In material frame (7), the dehydrated vegetables particle in rewinding frame (7) is pull towards at vacuum packaging by stroller (8).
CN201711241421.3A 2017-11-30 2017-11-30 The processing preparation facilities and method of a kind of dehydrated vegetables Pending CN107802010A (en)

Priority Applications (1)

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CN201711241421.3A CN107802010A (en) 2017-11-30 2017-11-30 The processing preparation facilities and method of a kind of dehydrated vegetables

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109170970A (en) * 2018-09-04 2019-01-11 赵云红 A kind of vegetable deep-processing production line and its deep working method
CN109363060A (en) * 2018-10-31 2019-02-22 湖南文理学院 A kind of fresh-keeping processing method for protecting taste of frog meat
CN110313625A (en) * 2019-05-24 2019-10-11 上海国为食品有限公司 Food materials system of processing
CN113115959A (en) * 2019-12-30 2021-07-16 兴佳实业(河源)有限公司 Processing production line for fruits or vegetables
CN115024360A (en) * 2022-06-13 2022-09-09 希杰(青岛)食品有限公司 Disinfection device of automatic dehydrated vegetable production line
CN115474627A (en) * 2022-08-30 2022-12-16 山东瑞菲特食品有限公司 Method and system for processing vegetables at low temperature and realizing long-term storage

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Publication number Priority date Publication date Assignee Title
US5097755A (en) * 1989-08-17 1992-03-24 Redi-Cut Foods, Inc. Method and apparatus for processing produce
CN203841080U (en) * 2014-05-23 2014-09-24 浙江景盛农业科技有限公司 Production equipment system for dehydrated vegetables
CN204707959U (en) * 2015-06-24 2015-10-21 常州神仙草生物科技有限公司 A kind of cleaning device of Cordyceps sinensis
CN206491296U (en) * 2017-01-13 2017-09-15 永仁野森达菌业有限公司 Truffle cleaning air-dries all-in-one
CN107307442A (en) * 2016-04-27 2017-11-03 刘方梅 A kind of ultrasonic spray fruits and vegetables cleaning device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5097755A (en) * 1989-08-17 1992-03-24 Redi-Cut Foods, Inc. Method and apparatus for processing produce
CN203841080U (en) * 2014-05-23 2014-09-24 浙江景盛农业科技有限公司 Production equipment system for dehydrated vegetables
CN204707959U (en) * 2015-06-24 2015-10-21 常州神仙草生物科技有限公司 A kind of cleaning device of Cordyceps sinensis
CN107307442A (en) * 2016-04-27 2017-11-03 刘方梅 A kind of ultrasonic spray fruits and vegetables cleaning device
CN206491296U (en) * 2017-01-13 2017-09-15 永仁野森达菌业有限公司 Truffle cleaning air-dries all-in-one

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109170970A (en) * 2018-09-04 2019-01-11 赵云红 A kind of vegetable deep-processing production line and its deep working method
CN109170970B (en) * 2018-09-04 2021-05-04 湖南插旗菜业有限公司 Vegetable deep processing line and deep processing method thereof
CN109363060A (en) * 2018-10-31 2019-02-22 湖南文理学院 A kind of fresh-keeping processing method for protecting taste of frog meat
CN110313625A (en) * 2019-05-24 2019-10-11 上海国为食品有限公司 Food materials system of processing
CN113115959A (en) * 2019-12-30 2021-07-16 兴佳实业(河源)有限公司 Processing production line for fruits or vegetables
CN115024360A (en) * 2022-06-13 2022-09-09 希杰(青岛)食品有限公司 Disinfection device of automatic dehydrated vegetable production line
CN115474627A (en) * 2022-08-30 2022-12-16 山东瑞菲特食品有限公司 Method and system for processing vegetables at low temperature and realizing long-term storage
CN115474627B (en) * 2022-08-30 2024-04-12 山东瑞菲特食品有限公司 Method and system for processing vegetables at low temperature and achieving long-term storage

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Application publication date: 20180316