CN107796822A - a detector - Google Patents
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- CN107796822A CN107796822A CN201710994182.2A CN201710994182A CN107796822A CN 107796822 A CN107796822 A CN 107796822A CN 201710994182 A CN201710994182 A CN 201710994182A CN 107796822 A CN107796822 A CN 107796822A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
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Abstract
Description
技术领域technical field
本发明涉及一种检测仪,特别是一种视像系统检测仪。The invention relates to a detector, in particular to a visual system detector.
背景技术Background technique
视像检测广泛应用于一些精密元件或是材料的微小的缺陷检测,目前市面上也有很多大型的视像检测仪器应用于生产中(如精密模具的制造、精密五金零件制造、汽车零部件制造等等)用于品质控制和产品设计,但其价格高昂、体积庞大,并不适于小型的实验室用,因而本设计人设计了一款搭载视像检测系统可伸缩旋转的检测仪,不仅结构简单、占地面积小、而且成本低。Video inspection is widely used in the detection of small defects of some precision components or materials. At present, there are many large-scale video inspection instruments on the market that are used in production (such as the manufacture of precision molds, the manufacture of precision hardware parts, the manufacture of auto parts, etc. etc.) for quality control and product design, but its price is high and bulky, and it is not suitable for small laboratories. Therefore, the designer designed a telescopic and rotating detector equipped with a video detection system. , small footprint, and low cost.
发明内容Contents of the invention
为了克服现有技术的不足,本发明提供一种视像系统检测仪。In order to overcome the deficiencies of the prior art, the invention provides a visual system tester.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
一种检测仪,其特征在于:包括机架、防护装置、控制处理系统、支撑管、转动臂及伸缩臂,支撑管及转动臂间设有轴承座及旋转轴,轴承座及旋转轴间装有轴承组,所述伸缩臂通过第一直线导轨与第一滑块与转动臂连接,且转动臂上安装有驱动电机、滚珠丝杆及螺母,所述滚珠丝杆通过轴承座安装于转动臂上且与驱动电机连接,所述螺母与伸缩臂连接,所述机架上安装有升降电机及与升降电机连接的升降齿轮,所述支撑管上安装有设有第二直线导轨及与升降齿轮啮合的齿条,所述机架上安装有与第二直线导轨配合的第二滑块,所述伸缩臂的端部装有摄像机,所述摄像机、驱动电机及升降电机均与控制处理系统电连接,所述防护装置包括安装于机架上的电磁铁和转轴、及能够被电磁铁吸引而转动的锁止板,且锁止板与转轴转动连接,所述锁止板上设有能够卡入齿条的卡齿,所述机架上还装有能够使锁止板复位的弹性原件。A detector, characterized in that it includes a frame, a protective device, a control processing system, a support tube, a rotating arm and a telescopic arm, a bearing seat and a rotating shaft are arranged between the supporting tube and the rotating arm, and a bearing seat and a rotating shaft are installed between the bearing seat and the rotating shaft. There is a bearing group, the telescopic arm is connected with the first slider and the rotating arm through the first linear guide rail, and the driving motor, ball screw and nut are installed on the rotating arm, and the ball screw is installed on the rotating arm through the bearing seat. The arm is connected with the driving motor, the nut is connected with the telescopic arm, the lifting motor and the lifting gear connected with the lifting motor are installed on the frame, and the second linear guide rail and the lifting gear connected with the lifting motor are installed on the support tube. The gear rack is engaged with the gears, the second slider matched with the second linear guide rail is installed on the frame, the camera is installed at the end of the telescopic arm, the camera, the driving motor and the lifting motor are all connected with the control processing system Electrically connected, the protection device includes an electromagnet and a rotating shaft installed on the frame, and a locking plate that can be attracted by the electromagnet to rotate, and the locking plate is rotatably connected to the rotating shaft, and the locking plate is provided with a snap into the teeth of the rack, and the frame is also equipped with an elastic element capable of resetting the locking plate.
所述轴承组包括第一推力轴承、第二推力轴承、深沟球轴承。The bearing set includes a first thrust bearing, a second thrust bearing, and a deep groove ball bearing.
所述支撑管端部设有法兰盘,所述轴承座一端与法兰盘固定,所述旋转轴包括依次设置的第一推力轴承段、限位环、第二推力轴承段、深沟球轴承段,所述第一推力轴承段上装有第一推力轴承,所述第二推力轴承段上装有第二推力轴承,所述深沟球轴承段装有深沟球轴承,所述转动臂端部设有旋转板,所述旋转轴的一端与旋转板固定,所述轴承座的内孔一端设有压制第二推力轴承的凸环。The end of the support tube is provided with a flange, and one end of the bearing housing is fixed to the flange. The rotating shaft includes a first thrust bearing section, a limit ring, a second thrust bearing section, and a deep groove ball arranged in sequence. A bearing section, the first thrust bearing section is equipped with a first thrust bearing, the second thrust bearing section is equipped with a second thrust bearing, the deep groove ball bearing section is equipped with a deep groove ball bearing, and the rotating arm end There is a rotating plate on the top, one end of the rotating shaft is fixed to the rotating plate, and one end of the inner hole of the bearing seat is provided with a convex ring for pressing the second thrust bearing.
所述支撑管上设有能够与机架上的近接开关感应的感应片。The support tube is provided with an induction piece capable of sensing with the proximity switch on the frame.
所述弹性原件为拉簧,该拉簧的一端与锁止板的底端连接,且该拉簧的另一端与机架固定。The elastic element is an extension spring, one end of the extension spring is connected to the bottom end of the locking plate, and the other end of the extension spring is fixed to the frame.
所述转轴包括支块及螺钉,支块固定于机架上,且支块中设有螺孔,所述锁止板中部设有轴孔,所述螺钉穿过轴孔与螺孔旋紧。The rotating shaft includes a support block and a screw, the support block is fixed on the frame, and a screw hole is provided in the support block, a shaft hole is provided in the middle of the locking plate, and the screw is screwed through the shaft hole and the screw hole.
所述机架上装有安装板,所述电磁铁、转轴均安装于安装板上。The frame is equipped with a mounting plate, and the electromagnet and the rotating shaft are all installed on the mounting plate.
本发明的有益效果是:本发明为半自动伸缩支架,上下移动通过升降电机控制,通过齿轮齿条传动,实现上下动作,保证高精度定位,稳定的操作;伸缩臂的伸缩也是通过驱动电机控制,通过丝杆传动,具有极高的稳定性,超高的精度,而本旋转通过人工转动旋转臂而转动,旋转臂通过轴承组实现旋转。The beneficial effects of the present invention are: the present invention is a semi-automatic telescopic bracket, the up and down movement is controlled by the lifting motor, and the up and down movement is realized through the rack and pinion transmission, ensuring high-precision positioning and stable operation; the telescopic arm is also controlled by the drive motor, Through the screw drive, it has extremely high stability and high precision, and this rotation is rotated by manually turning the rotating arm, and the rotating arm rotates through the bearing group.
本发明在工作时手臂伸出,正常工作,稳定可靠。当闲置时,可收回手臂,折叠一起,减少空间。The arm of the present invention stretches out when working, works normally, is stable and reliable. When not in use, the arms retract and fold together for less space.
因为搭载的摄像机属于精密昂贵的设备,因而其安全是很重要的,而本检测仪的支撑臂在升降的过程中如果遇到停电或是短路就会导致支撑臂突然从高处跌落,从而会损坏支撑臂上的摄像机而造成较大的损失,因而有设计一种防护装置来避免上述情况,在不通电、意外断电或不调节上下位置时,防护装置的锁止板的卡齿会在拉簧的作用下卡在齿条中,齿条和锁止板之间会形成自锁,从而对支撑臂自身的重量产生阻力,起到安全防护的作用,能有效的防止意外情况的发生。Because the equipped camera is a sophisticated and expensive device, its safety is very important, and if the support arm of the detector encounters a power failure or short circuit during the lifting process, the support arm will suddenly fall from a high place, which will cause Damage to the camera on the support arm will cause a large loss, so a protective device is designed to avoid the above situation. Under the action of the tension spring, it is stuck in the rack, and a self-lock will be formed between the rack and the locking plate, thereby generating resistance to the weight of the support arm itself, playing the role of safety protection, and effectively preventing accidents from happening.
综上所述,本发明不仅结构简单、占地面积小、而且稳定性及精度高、成本低,而且安全。To sum up, the present invention is not only simple in structure, small in floor space, high in stability and precision, low in cost, but also safe.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的正视图;Fig. 1 is the front view of the present invention;
图2是本发明的内部结构视图;Fig. 2 is the internal structure view of the present invention;
图3是本发明转臂部分的正视图;Fig. 3 is the front view of the rotating arm part of the present invention;
图4是旋转轴的正视图;Fig. 4 is the front view of rotating shaft;
图5是防护装置的正视图。Figure 5 is a front view of the guard.
具体实施方式Detailed ways
参照图1至图5,本发明公开了一种检测仪,包括机架1、防护装置、控制处理系统、支撑管2、转动臂3及伸缩臂4,支撑管2及转动臂3间设有轴承座5及旋转轴6,轴承座5及旋转轴6间装有轴承组,所述伸缩臂4通过第一直线导轨7与第一滑块与转动臂3连接,且转动臂3上安装有驱动电机8、滚珠丝杆9及螺母,所述滚珠丝杆9通过轴承座5安装于转动臂3上且与驱动电机8连接,所述螺母与伸缩臂4连接,所述机架1上安装有升降电机10及与升降电机10连接的升降齿轮11,所述支撑管2上安装有设有第二直线导轨及与升降齿轮11啮合的齿条12,所述机架1上安装有与第二直线导轨配合的第二滑块,所述伸缩臂4的端部装有摄像机(图中未显示出),所述摄像机、驱动电机8及升降电机10均与控制处理系统电连接,所述防护装置包括安装于机架1上的电磁铁22和转轴23、及能够被电磁铁22吸引而转动的锁止板24,且锁止板24与转轴23转动连接,所述锁止板24上设有能够卡入齿条12的卡齿25,所述机架1上还装有能够使锁止板24复位的弹性原件26,所述弹性原件26为拉簧,该拉簧的一端与锁止板24的底端连接,且该拉簧的另一端与机架1固定。Referring to Fig. 1 to Fig. 5, the present invention discloses a detector, comprising a frame 1, a protective device, a control processing system, a support tube 2, a rotating arm 3 and a telescoping arm 4, and the support tube 2 and the rotating arm 3 are provided with Bearing block 5 and rotating shaft 6, bearing group is housed between bearing seat 5 and rotating shaft 6, described telescopic arm 4 is connected with first slide block and rotating arm 3 through first linear guide 7, and rotating arm 3 is installed There is a drive motor 8, a ball screw 9 and a nut. The ball screw 9 is installed on the rotating arm 3 through a bearing seat 5 and is connected with the drive motor 8. The nut is connected with the telescopic arm 4. On the frame 1 The lifting motor 10 and the lifting gear 11 connected with the lifting motor 10 are installed, the second linear guide rail and the tooth bar 12 meshing with the lifting gear 11 are installed on the support pipe 2, and the The second slide block that the second linear guide rail cooperates, the end of described telescopic arm 4 is equipped with camera (not shown in the figure), and described camera, drive motor 8 and lift motor 10 are all electrically connected with control processing system, so The protective device includes an electromagnet 22 and a rotating shaft 23 installed on the frame 1, and a locking plate 24 that can be attracted by the electromagnet 22 to rotate, and the locking plate 24 is rotationally connected with the rotating shaft 23, and the locking plate 24 There are locking teeth 25 that can be snapped into the rack 12, and an elastic element 26 that can reset the locking plate 24 is also installed on the frame 1. The elastic element 26 is an extension spring, and one end of the extension spring is connected to the The bottom end of the locking plate 24 is connected, and the other end of the extension spring is fixed to the frame 1 .
如图所示,所述轴承组包括第一推力轴承13、第二推力轴承14、深沟球轴承15,所述支撑管2端部设有圆形的法兰盘16,所述圆筒状的轴承座5一端与法兰盘16固定,所述旋转轴6包括依次设置的第一推力轴承段18、限位环19、第二推力轴承段20、深沟球轴承段21,所述第一推力轴承段18上装有第一推力轴承13,所述第二推力轴承段20上装有第二推力轴承14,所述深沟球轴承段21装有深沟球轴承15,所述转动臂3端部设有旋转板17,所述旋转轴6的一端与旋转板17固定,所述轴承座5的内孔一端设有压制第二推力轴承14的凸环,第一推力轴承13的轴向位移通过法兰盘16及限位环19限制;第二推力轴承14的轴向位移通过凸环及限位环19限制;深沟球轴承15紧配于深沟球轴承段21与凸环间,上述结构采用上下两个推力轴承夹旋转轴6,可转换径向力为轴向力,使机构更稳定、提高刚性,转动更轻松,因而可承受伸缩臂4伸出后带来的较大的力矩。As shown in the figure, the bearing group includes a first thrust bearing 13, a second thrust bearing 14, and a deep groove ball bearing 15. A circular flange 16 is provided at the end of the support tube 2. The cylindrical One end of the bearing seat 5 is fixed to the flange 16, and the rotating shaft 6 includes a first thrust bearing section 18, a stop ring 19, a second thrust bearing section 20, and a deep groove ball bearing section 21 arranged in sequence. A thrust bearing section 18 is equipped with a first thrust bearing 13, the second thrust bearing section 20 is equipped with a second thrust bearing 14, the deep groove ball bearing section 21 is equipped with a deep groove ball bearing 15, and the rotating arm 3 The end is provided with a rotating plate 17, one end of the rotating shaft 6 is fixed to the rotating plate 17, and one end of the inner hole of the bearing seat 5 is provided with a convex ring for pressing the second thrust bearing 14, and the axial direction of the first thrust bearing 13 The displacement is limited by the flange 16 and the limit ring 19; the axial displacement of the second thrust bearing 14 is limited by the convex ring and the limit ring 19; the deep groove ball bearing 15 is tightly fitted between the deep groove ball bearing section 21 and the convex ring , the above structure adopts two upper and lower thrust bearings to clamp the rotating shaft 6, which can convert the radial force into an axial force, making the mechanism more stable, improving the rigidity, and making the rotation easier, so it can bear the large force brought by the extension of the telescopic arm 4 moment.
如图所示,所述支撑管2上设有能够与机架1上的近接开关感应的感应片,从而可防止支撑管2在升降时超过限制高度,保证安全。As shown in the figure, the support tube 2 is provided with an induction piece capable of sensing with the proximity switch on the frame 1, thereby preventing the support tube 2 from exceeding the limit height during lifting and ensuring safety.
如图所示,所述转轴23包括支块及螺钉,支块固定于机架1上,且支块中设有螺孔,所述锁止板24中部设有轴孔,所述螺钉穿过轴孔与螺孔旋紧。As shown in the figure, the rotating shaft 23 includes a support block and a screw, the support block is fixed on the frame 1, and a screw hole is provided in the support block, a shaft hole is provided in the middle of the locking plate 24, and the screw passes through The shaft hole and the screw hole are tightened.
如图所示,为了安装方便,所述机架1上装有安装板,所述电磁铁22、转轴23均安装于安装板上。As shown in the figure, for the convenience of installation, the frame 1 is equipped with a mounting plate, and the electromagnet 22 and the rotating shaft 23 are all mounted on the mounting plate.
本结构原理简述:在工作时,通过升降电机10带动支撑管2升降,通过驱动电机8带动伸缩臂4伸出或缩回,转动臂3则是通过轴承座5、旋转轴6、轴承组实现转动功能,但是需要人工旋转,防护装置在不通电、意外断电或不调节上下位置时,其锁止板24的卡齿25会在拉簧的作用下卡在齿条12中,齿条12和锁止板24之间会形成自锁,从而对支撑臂自身的重量产生阻力,起到安全防护的作用,能有效的防止意外情况的发生,但是在工作状态时,电磁铁22工作会吸引锁止板24的上端,从而锁止板24绕转轴23转动同时卡齿25脱出卡条中,从而支撑臂就可以自由升降。Brief description of the structural principle: when working, the lifting motor 10 drives the support tube 2 to lift up and down, and the driving motor 8 drives the telescopic arm 4 to extend or retract. The rotating arm 3 is driven by the bearing seat 5, the rotating shaft 6, and the bearing The rotation function is realized, but manual rotation is required. When the protective device is not energized, accidentally powered off or does not adjust the upper and lower positions, the locking teeth 25 of the locking plate 24 will be stuck in the rack 12 under the action of the tension spring, and the rack Can form self-locking between 12 and locking plate 24, thus produce resistance to the weight of support arm self, play the effect of safety protection, can effectively prevent the generation of unexpected situation, but in working state, electromagnet 22 work will Attract the upper end of the locking plate 24, so that the locking plate 24 rotates around the rotating shaft 23 and at the same time the locking teeth 25 escape from the clip bar, so that the support arm can be lifted and lowered freely.
以上对本发明实施例所提供的一种检测仪,进行了详细介绍,本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本发明的限制。The above is a detailed introduction to a detector provided by the embodiment of the present invention. In this paper, specific examples are used to illustrate the principle and implementation of the present invention. The description of the above embodiment is only used to help understand the method of the present invention. and its core idea; at the same time, for those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation and scope of application. limits.
Claims (7)
- A kind of 1. detector, it is characterised in that:Including frame, protector, control process system, support tube, cursor and stretch Contracting arm, is provided with bearing block and rotary shaft between support tube and cursor, bearing block and rotation between centers are equipped with bearing group, the telescopic arm It is connected by first straight line guide rail with the first sliding block with cursor, and motor, ball screw and spiral shell is installed on cursor Mother, the ball screw are installed on cursor by bearing block and are connected with motor, and the nut is connected with telescopic arm, Lifting motor and the lifter wheel being connected with lifting motor are installed in the frame, are provided with the support tube provided with second Line slideway and the rack engaged with lifter wheel, the second sliding block coordinated with second straight line guide rail is installed in the frame, The end of the telescopic arm is equipped with video camera, and the video camera, motor and lifting motor are electrically connected with control process system Connect, the protector includes the electromagnet being installed in frame and rotating shaft and the locking that can be attracted and rotated by electromagnet Plate, and locking plate is connected with axis of rotation, the locking plate is provided with the latch that can be caught in rack, is also equipped with the frame The elastic original paper of locking sheet reset can be made.
- A kind of 2. detector according to claim 1, it is characterised in that:The bearing group includes the first thrust bearing, the Two thrust bearings, deep groove ball bearing.
- A kind of 3. detector according to claim 1, it is characterised in that:The support tube end is provided with ring flange, described Bearing block one end is fixed with ring flange, and the rotary shaft includes the first thrust bearing section, spacing ring, the second thrust set gradually Bearing section, deep groove ball bearing section, are equipped with the first thrust bearing in the first thrust bearing section, in the second thrust bearing section Equipped with the second thrust bearing, the deep groove ball bearing section is equipped with deep groove ball bearing, and the cursor end is provided with swivel plate, described One end of rotary shaft is fixed with swivel plate, and endoporus one end of the bearing block is provided with the bulge loop of the second thrust bearing of compacting.
- A kind of 4. detector according to claim 1, it is characterised in that:The support tube be provided with can with frame The sensing chip of proximity switch sensing.
- A kind of 5. detector according to claim 1, it is characterised in that:The elastic original paper is extension spring, the one of the extension spring End is connected with the bottom of locking plate, and the other end of the extension spring is fixed with frame.
- A kind of 6. detector according to claim 1, it is characterised in that:The rotating shaft includes bearing piece and screw, and bearing piece is solid Due in frame, and screw is provided with bearing piece, is provided with axis hole in the middle part of the locking plate, the screw is through axis hole and screw rotation Tightly.
- A kind of 7. detector according to claim 1, it is characterised in that:Installing plate, the electromagnetism are housed in the frame Iron, rotating shaft are mounted on installing plate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710994182.2A CN107796822A (en) | 2017-10-23 | 2017-10-23 | a detector |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710994182.2A CN107796822A (en) | 2017-10-23 | 2017-10-23 | a detector |
Publications (1)
Publication Number | Publication Date |
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CN107796822A true CN107796822A (en) | 2018-03-13 |
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CN201710994182.2A Pending CN107796822A (en) | 2017-10-23 | 2017-10-23 | a detector |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108982088A (en) * | 2018-08-08 | 2018-12-11 | 董晶龙 | A kind of construction bracket tie point detection platform |
CN110687118A (en) * | 2019-11-20 | 2020-01-14 | 上海蒙塔萨汽车零部件有限公司 | Automatic detection line for P gear locking mechanism |
CN115647497A (en) * | 2022-11-19 | 2023-01-31 | 深圳市良庆机械有限公司 | Electrospark wire-electrode cutting machine capable of inhibiting cutting wire from snapping self-adaptive pressure |
EP4382856A1 (en) * | 2022-12-06 | 2024-06-12 | The Boeing Company | Fastener bulb inspection device |
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CN204897070U (en) * | 2015-09-11 | 2015-12-23 | 孙莲霞 | Box elevator emergency brake device of vertical lift |
CN205272069U (en) * | 2016-01-18 | 2016-06-01 | 兰秀珠 | Novel carry mechanical arm |
CN106338525A (en) * | 2016-09-25 | 2017-01-18 | 东莞市联洲知识产权运营管理有限公司 | Intelligent comparison device for integrated circuit boards |
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CN201136150Y (en) * | 2007-12-06 | 2008-10-22 | 朱建彬 | Free expanding and rotary lifting push and boosting mechanical arm |
CN101915768A (en) * | 2010-08-03 | 2010-12-15 | 河北科技大学 | Ceramic ball surface quality detection device |
CN204897070U (en) * | 2015-09-11 | 2015-12-23 | 孙莲霞 | Box elevator emergency brake device of vertical lift |
CN205272069U (en) * | 2016-01-18 | 2016-06-01 | 兰秀珠 | Novel carry mechanical arm |
CN106338525A (en) * | 2016-09-25 | 2017-01-18 | 东莞市联洲知识产权运营管理有限公司 | Intelligent comparison device for integrated circuit boards |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108982088A (en) * | 2018-08-08 | 2018-12-11 | 董晶龙 | A kind of construction bracket tie point detection platform |
CN110687118A (en) * | 2019-11-20 | 2020-01-14 | 上海蒙塔萨汽车零部件有限公司 | Automatic detection line for P gear locking mechanism |
CN110687118B (en) * | 2019-11-20 | 2024-06-04 | 上海蒙塔萨汽车零部件有限公司 | Automatic detection line for P-gear locking mechanism |
CN115647497A (en) * | 2022-11-19 | 2023-01-31 | 深圳市良庆机械有限公司 | Electrospark wire-electrode cutting machine capable of inhibiting cutting wire from snapping self-adaptive pressure |
EP4382856A1 (en) * | 2022-12-06 | 2024-06-12 | The Boeing Company | Fastener bulb inspection device |
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Application publication date: 20180313 |